PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF
LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
Direct Vent Models:
33XDV, 36XDV, 39XDV
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
do not use any phone in your
building.
• Immediately call your gas
supplier from your neighbor’s
phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
Installation Instructions and
Homeowner’s Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
10009383 8/06 Rev. 6
XDV Direct Vent Gas Fireplace
Y
E
A
B
C
D
F
Y
B
X
Installation & Operating Instructions
This gas appliance should be installed by a qualified
installer in accordance with local building codes and with
current CSA-B149.1 Installation codes for Gas Burning
Appliances and Equipment. For USA Installations follow
local codes and/or the current National Fuel Gas Code.
ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fitting
and installation of this heater shall only be done by a
licensed gas fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION PLEASE
NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture and
draperies.
2. Children and adults should be alerted to the hazards of high
surface temperatures of this fireplace and should stay away
to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature chil-
dren should be carefully supervised when in the same
room as fireplace.
4. Under no circumstances should this fireplace be modified.
Parts removed for servicing should be replaced prior to
operating this fireplace again.
5. Installation and any repairs to this fireplace must be per
formed by a qualified installer, service agency or gas supplier. A professional service person should be contacted to
inspect this fireplace annually. Make it a practice to have
all of your gas fireplaces checked annually. More frequent
cleaning may be required due to excess lint and dust from
carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make
sure the gas valve and pilot light are turned off before you
attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be
checked at least once a year and if needed your venting
system should be cleaned.
8. Keep the area around your fireplace clear of combustible
materials, gasoline and other flammable vapor and liquids.
This fireplace should not be used as a drying rack for cloth
ing, nor should Christmas stockings or decorations be hung
on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be obstructed in any way.
11. When fireplace is installed directly on carpeting, vinyl tile
or any combustible material other than wood, the fireplace
must be installed on a metal or wood panel extending the
full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combustion
air to operate properly.
13. This fireplace must not be connected to a chimney flue
serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the
gas valve be left in the OFF position.
WARNING: Check with your electronics manufacturer
before installing a television or other electronic device above this fireplace.
100093833
-
This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home,
where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible
for use with other gases, unless a certified kit is used.
IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace ON.
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some
odor the first time it is burned. This is due to the curing of
the paint and any undetected oil from the manufacturing
process.
Please ensure that your room is well ventilated open all windows.
It is recommended that you burn your fireplace for at
least ten (10) hours the first time you use it. If the optional
fan kit has been installed, place the fan switch in the
“OFF” position during this time.
Locating Your Fireplace
-
LU584-R
Fig. 1 Locate gas fireplace.
A) Flat on wall B) Cross corner C) **Island
D) *Room divider E) *Flat on wall corner F) Chase installation
Y) 6” minimum
NOTE: (fig. 1)
** Island (C) and Room Divider (D) installation is possible as
long as the horizontal portion of the vent system (X) does not
exceed 20’ (610 cm). See details in Venting Section.
* When you install your fireplace in(D) Room divider or (E) Flat
on wall corner positions (Y), a minimum of 6” (153 mm) clearance must be maintained from the perpendicular wall and the
front side edge of the fireplace.
Refer to (Y) in Figure 1.
XDV Direct Vent Gas Fireplace
V - Rough Opening Width
7" Dia.
4" Dia.
Rough
Opening
Height
Rough
Opening
Depth
Recessed
Nailing
Flange
(178mm)
(102mm)
S
S
T
C
W
B
A
E
D
F
X
I
J
K
H
U
B
L
O
P
G
5/8" (16mm)
M
N
5/8" (16 mm)
Gas Line
Access
Low Voltage
Electrical
Access
M
Electrical
Access
Low Voltage
Electrical
Access
Gas Line
Access
XDV Fireplace Dimensions - Installed as Rear Vent
Fig. 2 Fireplace specifications and framing dimensions.
Side ..........................................................0” (0 mm)
Back .........................................................0” (0 mm)
Venting
Concentric sections of DV Vent ....................1” (25 mm)
Nonconcentric sections of DV Vent
Sides and Bottom ...................................1” (25 mm)
Top .........................................................2” (51 mm)
Mantels
The height that a combustible mantel is fitted above the
fireplace is dependent on the depth of the mantel. This
also applies to the distance between the mantel leg (if
fitted) and the fireplace.
For the correct mounting height and widths refer to
Figs. 4a and 4b, and the following Mantel Charts.
The fitting of a bay window trim kit does not effect
the distances and reference points referred to in the
diagram and chart.
Noncombustible mantels and legs may be installed
at any height and width around the appliance. When
using paint or lacquer to finish the mantel, such paint or
lacquer must be heat resistant to prevent discoloration.
Mantel Shelf
Ref. or Breastplate
V 10” (254 mm)
W 8” (203 mm)
X 6” (152 mm)
Y 4” (101 mm)
Z 2” (51 mm)
Maintain minimum 3/4”
(19 mm) clearance to
combustible
Louvre Assembly
Top
Top of Combustion
Chamber
Ref. Mantel from Top of Combustion Chamber
33XDV 36XDV 39XDV
A 18¹⁄₂” (470 mm) 19” (482 mm) 20” (508 mm)
B 16¹⁄₂” (419 mm) 17” (432 mm) 18” (457 mm)
C 14
D 12¹⁄₂” (318 mm) 13” (330 mm) 14” (355 mm)
E 10¹⁄₂” (267 mm) 11” (279 mm) 12” (305 mm
Fig. 4a Combustible mantel minimum installation.
¹⁄₂” (368 mm) 15” (381 mm) 16” (406 mm)
6
Mantel Chart
CFM146
Black
Surround
Face
CFM164a
Side of
Combustion Chamber
CFM170
Mantel Mantel Leg FromSide
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254 mm) K 11
G 8” (203 mm) L 9
H 6” (152 mm) M 7
I 4” (101 mm) N 5
J 2” (51 mm) O 3
Fig. 4b Combustible mantel leg minimum installation.
A hearth is not mandatory but is recommended for
aesthetic purposes. We recommend a noncombustible
hearth which projects out 12” (305 mm) or more from
the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a
non-insulated exterior wall or chase,
it is mandatory that the outer walls
be insulated to conform to applicable
insulation codes.
Proposition 65 Warning: Fuels used in gas, wood-
burning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
10009383
XDV Direct Vent Gas Fireplace
A
B
Framing and Finishing
Check fireplace to make sure it is levelled
and properly positioned.
To mount the appliance:
1. Choose the location.
2. This unit comes with four (4) flanges pre-mounted
on both sides of the fireplace to allow two different
drywall thicknesses to be used. Flange “A” is for
1/2” drywall while flange “B” is for 5/8” drywall.
3. Bend the desired flanges out 90° on both sides of
the fireplace. Slide the fireplace into the framed
opening until the flanges contact the front surfaces
of the framing. Level the unit and secure it firmly in
place.
Flange Drywall
Position Depth
A 1/2” / 13 mm
B 5/8” / 16 mm
Flange Location for
Desired Drywall Depth
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control BTU/h BTU/h
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
FP1539
Fig. 5 Nailing flanges.
Final Finishing
Noncombustible materials such as brick or tile may be
extended over the edges of the face of the fireplace.
DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the
brick or tile will have to be installed flush with the edges
of the fireplace.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
Gas Line Installation
When purging the gas lines, the front window frame assembly must be removed.
The gas pipeline can be brought in through the rear
of the appliance as well as the bottom. Knockouts are
provided on the bottom behind the valve to allow for the
gas pipe installation and testing of any gas connection.
It is most convenient to bring the gas line in from the
rear right side of the valve as this allows fan installation
or removal without disconnecting the gas line.
100093837
XDV Direct Vent Gas Fireplace
TPTH
TH
TP
The gas line connection can be made with properly
tinned 3/8” copper tubing, 3/8” rigid pipe or an approved flex connector. Since some municipalities have
additional local codes, it is always best to consult your
local authority and the National Fuel Gas Code, ANSI
Z223.1/NFPA 54 in the USA or the CSA-B149.1 installation code.
1/2” Gas Supply
1/2” NPT x 1/2” Flare Shutoff Valve
3/8” Flex Line
(From Valve)
FP297A
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild
soap and water solution applied with a
brush no larger than 1” (25 mm). Never
apply soap and water solution with a spray
bottle. Do not use an open flame for leak
testing.
2. Attach the wire to the ON/OFF switch and install
switch into receptacle box. Attach cover plate to
switch.
3. Connect wiring to gas valve. (Fig. 7)
Remote ON/OFF Switch
FP1218
Fig. 7 Remote switch wiring diagram for R models.
Alternate Switch Location
The remote switch can be installed on the front/side
of the access door. Simply mount the switch to the
bracket provided and screw the bracket to either side
of the frame, lining up the screws with the pre-punched
holes. (Fig. 8)
The fireplace valve must not be subjected
to any test pressures exceeding 1/2 psi.
Isolate or disconnect this or any other gas
appliance control form the gas line when
pressure testing.
The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved
fittings. Always provide a union when using black iron
pipe so the gas line can be easily disconnected for
burner or fan servicing. See gas specification for pressure details and ratings.
The fireplace valve must not be subjected to any test
pressures exceeding 1/2 psi. Isolate or disconnect this
and any other gas appliance control from the gas line
when pressure testing.
Remote ON/OFF Switch
Do not wire the remote ON/OFF wall switch for this gas
appliance into a 120v power supply.
1. Thread wire through the electrical knockout located
on either side of the unit. Take care not to cut the
wire or insulation on metal edges. Ensure the wire is
secured and protected form possible damage. Run
one end of the gas control valve and the other end to
the conveniently located wall switch.
FP1024
Fig. 8 Alternate switch location.
EB-1 Electrical Box
The fireplace, when installed, must be
electrically connected and grounded in
accordance with local codes or, in the absence of local codes, with the current CSA
C22.1 Canadian Electrical Code.
For USA installations follow local codes
and the national electrical code ANSI/
NFPA No. 70.
It is strongly suggested that the wiring of
the EB-1 Electrical Junction Box be carried
out by a licensed electrician.
Ensure that the power to the supply line
has been disconnected before commencing this procedure.
8
10009383
The EB-1 Electrical junction box has been fitted stand-
OUTSIDE
Electrical Box
FRONT OF UNIT
INSIDE
FRONT OF UNIT
POWER CORD
CIRCUIT BOARD
ON/OFF SWITCH
OR
WALL THERMOSTAT
VALVE
RED
WHITE
BLUE
YELLOW
PURPLE
BLACK
WHITE
GREEN
PILOT SENSING
PILOT IGNITER
ORANGE
L1
L2
M
O
P
O
ard on this model to allow for the easy connection of an
optional fan kit.
To connect the EB-1 box to the house electrical supply
follow the steps below.
1. Unscrew the retaining screw from the EB-1 base
plate and remove the EB-1 assembly from the
appliance. (Fig. 9)
2. Remove the front cover of the EB-1 box.
3. Remove the plug socket assembly from the EB-1
box.
4. Feed the supply line in through the EB-1 opening in
the side of the appliance and then through the back
of the EB-1 assembly. (Fig. 9)
5. Connect the black wire of the power supply line to
the brass screw (polarized) of the socket assembly.
6. Connect the white wire of the power line to the
chrome screw of the socket assembly.
7. Connect the ground wire of the supply line to the
green screw of the socket assembly.
8. Refit the socket assembly back into the electrical
box and replace the cover plate. Secure the cable
with the clamp on the outside of the EB-1 base
plate and refit the EB-1 assembly to the unit with the
screw removed in step 1.
XDV Direct Vent Gas Fireplace
FP580
Fig. 9 EB-1 receptacle.
Electronic Gas Control Valve
This appliance may be fitted with a Synetek ignition
module.
Installation of the remote on/off starter switch or
wall thermostat on electronic ignition units.
1. Thread the wiring through the holes on the side
panels of the appliance. Take care not to cut the wire
or insulation on metal edges. Route the wire to a
conveniently located receptacle box.
2. Attach the wire to the ON/OFF switch and install the
switch into the receptacle box.
100093839
Fig. 10 SIT822 Valve with Synetek electronic control wiring diagram.
FP1571
XDV Direct Vent Gas Fireplace
3. Connect the white wire from the wall switch or wall
thermostat to the white wire terminal from the electronic module. Connect the black wire from the wall
switch or the red wire from the wall thermostat, to
the red wire terminal from the electronic module.
Optional Top Vent Application
NOTE: The 33XDVR is not convertible to a top vent
appliance.
The 33/36/39XDV fireplaces are shipped as rear vent
units. If the layout requires a top vent, convert the unit
following the steps below.
1. Remove the 10 screws securing outer collar adapter
to fireplace. (Fig. 11)
2. Set outer collar adapter aside.
3. Carefully remove and discard the insulation directly
below the 7” hole in the cabinet top. The insulation
is perforated around the hole to aid in its removal.
Remove the four (4) screws securing flue cover to
top of unit and remove flue cover. (Fig. 12)
4.
Remove the four (4) screws securing the flue pipe assembly to the appliance. Remove flue pipe. (Fig. 12)
5. Secure flue cover to back of flue outlet. (Fig. 13)
6. Install flue pipe and gasket removed in step 4 to top
of unit with four (4) screws. (Fig. 13)
7. Secure outer collar adapter to unit with the round
collar on top, secure with 10 screws. (Fig. 14)
NOTE: Be sure not to damage any gasket material.
Outer Collar
Adapter
Remove Screws
(5)
Remove Insulation 7”
Diameter Notch Out
Flue Cover
Remove Screws (4)
Fig. 12 Remove flue cover and flue pipe.
Flue Pipe
Install Screws (4)
Back in Place
Fig. 13 Replace flue cover and flue pipe.
Install Screws (4)
Back in Place
Install Screws (5)
Back in Place
Remove Screws (4)
FP1549
Flue
Cover
FP1551
Outer Collar Adapter
Flue Pipe
Remove
Screws (5)
Fig. 11 Remove screws from outer collar adapter.
10
FP1458
Install Screws (5)
Back in Place
Fig. 14 Completed conversion.
After conversion to top vent configuration,
the 4” (102 mm) flue pipe should be concentric within the 7” (175 mm) outer collar.
FP1550
10009383
General Venting
XDV Direct Vent Gas Fireplace
Your fireplace is approved to be vented either through
the side wall, or vertically through the roof.
• Only CFM Corporation venting components specifi-
cally approved and labelled for this fireplace may be
used.
• If vent termination is installed in an accessible loca-
tion, Vent Termination Guard #53525 shall be installed.
• Vent terminations shall not be recessed into a wall or
siding.
• Horizontal venting which incorporates the twist lock
pipe must be installed on a level plane without an
inclining or declining slope.
• Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of
1/2” (13 mm) per 12” (305 mm).
There must not be any obstruction such as bushes,
garden sheds, fences, decks or utility buildings within
24” (610 mm) from the front of the termination hood.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow
blowers, make sure snow is not directed towards vent
termination area.
Location of Vent Termination
It is imperative the vent termination be located observing the minimum clearances as shown on the next
page.
*Check with local codes or in absence of same with
CSA B149.1 Installation Codes (1991) for Canada
or follow the current National Fuel Gas Code, ANSI
Z223.1/NFPA 54 for installations in the USA.
1000938311
XDV Direct Vent Gas Fireplace
V
V
V
V
V
V
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
H
I
Fixed
Closed
Operable
Operable
Fixed
Closed
V
B
INSIDE
CORNER DETAIL
V
A
G
V
N
N
V
V
G
G
A
CFM145a
General Venting Information - Termination Location
Canadian Installations1 US Installations
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances
opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm)
distance of 2’ (610mm) from the center
line of the terminal
E = Clearance to unventilated soffit 12” (305mm) 12” (305mm)
F = Clearance to outside corner see next page see next page
G = Clearance to inside corner (see next page) see next page see next page
H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator
assy
I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm)
J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9”
other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10
feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and
approved by the listing agency.
12
2
10009383
XDV Direct Vent Gas Fireplace
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
A =
Combustible
6" (152 mm)
Noncombustible
2" (51 mm)
B =
Combustible
6" (152 mm)
Noncombustible
2" (51 mm)
A
Balcony with no side wall
G =
Combustible &
Noncombustible
12" (305 mm)
G
Balcony with perpendicular side wall
H = 24" (610 mm)
J = 20" (508 mm)
H
J
B
Recessed Location
C = Maximum depth of 48"
(1219 mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38" (965 mm)
Noncombustible 24"(610 mm)
E = Clearance from corner in
recessed location.
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
C
D
C
E
V
V
Combustible &
Noncombustible
V
V
V
Fig. 15 Termination clearances.
Canadian Installations:
Venting system must be installed in accordance with the
current CSA-B149.1 installation code.
USA Installations:
The venting system must conform with local codes and/
General Information Assembling Vent Pipes
* Be sure the flex vent is flat and flush with the flue or
outer collar before proceeding. Apply a tug to be sure
the vent will not slip off the collars.
Repeat process with 7” flex vent pipe. The same proce
dure must be performed on the vent side.
or the current National Fuel Gas code ANSI Z223.1/
NFPA 54.
Only venting components manufactured by CFM Corporation can be used in Direct Vent systems.
Flex Vent Pipes
Before joining the flex vent pipe to the unit, apply a
bead of high temperature sealant* (provided) to the 4”
pipe exiting the fireplace. Secure flex vent piep in place
with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25 mm) onto
the collars of the fireplace and termination. If the termination has an internal bead, be sure to overlap and
secure 1” (25 mm) past the bead.
1000938313
Fig. 16 Apply high temperature sealant to 4” and 7” pipes.
-
Apply High Temperature
Sealant
Hose Clamp
FP1471
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