Vermont Casting PDV20- 3920, 3960, 3970, 3976, 3966 User Manual

...
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE.
Pinnacle & Stardance
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP­ERTY DAMAGE, PERSONAL IN­JURY OR LOSS OF LIFE.
Do not store or use gasoline or
other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL
GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier
from your neighbor’s phone. Follow the gas supplier’s instructions.
Direct Vent, Rear Vent Gas Heater
Models SDVR, PDV20: 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an after market permanently located manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases unless a certified kit is used.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Homeowner’s Installation
and Operating Manual
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CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
CERTIFIED
20007066 12/04 Rev. 3
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Vermont Castings stove.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
Stove Dimensions ............................................................................................................................. 4
Clearance Requirements .................................................................................................................. 5
Minimum Clearances, Parallel Installation, Corner Installation ......................................................... 5
Minimum Clearances, Alcove Installation .........................................................................................6
Mantel Clearances ............................................................................................................................ 6
Hearth Requirements ........................................................................................................................ 6
Gas Specifications ............................................................................................................................ 6
Gas Inlet and Manifold Pressures ..................................................................................................... 6
High Elevations ................................................................................................................................. 7
Horizontal Termination ...................................................................................................................... 7
Vertical Termination .......................................................................................................................... 8
Vent Termination Clearances............................................................................................................ 8
General Venting Information - Termination Location ...................................................................... 10
Termination Clearances .................................................................................................................. 11
Vent Components ........................................................................................................................... 12
Installation
Install Optional FK28 Fan Kit .......................................................................................................... 13
Venting System Assembly - Direct Vent ......................................................................................... 14
Rear Vent ........................................................................................................................................ 14
Through Side Wall / Vent Termination Below Grade ...................................................................... 15
Side Wall Termination Assembly .................................................................................................... 16
Vent Termination Below Grade ....................................................................................................... 17
Vertical (Through the Roof) Vent Assembly .................................................................................... 18
Vertical Through Existing Chimney ................................................................................................. 19
Fireplace Vent Termination Clearances .......................................................................................... 19
Fireplace Installation Requirements ................................................................................................ 21
Connect Gas Supply Line ............................................................................................................... 23
Burner Information .......................................................................................................................... 23
Complete the Assembly .................................................................................................................. 23
Install ON/OFF Switch (R Models Only).......................................................................................... 23
Install the Front Plate ...................................................................................................................... 24
Thermostat Connection ................................................................................................................... 24
Install the Log Set ........................................................................................................................... 25
Operation
Operable Doors ............................................................................................................................... 26
Your First Fire.................................................................................................................................. 26
Pilot and Burner Inspection ............................................................................................................. 26
Flame & Temperature Adjustment ..................................................................................................26
Flame Characteristics...................................................................................................................... 26
Lighting and Operating Instructions ................................................................................................ 28
Troubleshooting .............................................................................................................................. 29
Instructions for RF Comfort Control Valve ...................................................................................... 30
Fuel Conversion Instructions........................................................................................................... 33
Maintenance
Annual System Inspection............................................................................................................... 36
Logset and Burner Cleaning ........................................................................................................... 36
Care of Cast Iron ............................................................................................................................. 36
Cleaning the Glass .......................................................................................................................... 36
Glass Replacement ......................................................................................................................... 36
Gasket Replacement....................................................................................................................... 37
Inspect the Vent System Annually .................................................................................................. 37
Check the Gas Flame Regularly ..................................................................................................... 37
Stove Disassembly.......................................................................................................................... 38
Wiring Diagrams.............................................................................................................................. 38
Replacement Parts ....................................................................................................................................... 39
Optional Accessories................................................................................................................................... 42
Warranty ........................................................................................................................................................ 43
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation & Operating Instructions
The Pinnacle (PDV20) and Stardance (SDVR) Direct Vent Room Heater, Model Nos. 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080, are vented gas appliance listed to ANSI Standard Z21.88b­2002 and CSA-2.33b-2002 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Al­titudes.
The installation of the PDV20 and SDVR Direct Vent Room Heaters must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54 — latest edition and CSA B-149.1 (EX­CEPTION: Do not derate this appliance for altitude. Main­tain the manifold pressure at 3.5” w.c. for Natural Gas and 10” w.c. for LP gas at maximum input.) Refer to Page 37 (RF only).
This appliance is only for use with the type of gas indi­cated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
Installation and replacement of gas piping, gas utilization equipment or accessories, and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) installation or replacement of gas piping, or (b), the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.
The PDV20 and SDVR Direct Vent Room Heaters should be inspected before use and at least annually by a qualified service agency. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
The PDV20 and SDVR Direct Vent Room Heaters and the individual shut-off valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The PDV20 and SDVR Direct Vent Room Heaters must be isolated from the gas supply piping system by closing the individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.
An accessible tap is located above the pilot/on-off knob for checking the inlet pressure.
'Direct Vent' describes a sealed combustion system in which incoming outside air for combustion and outgoing exhaust enter and exit through two separate concentric passages within the same sealed vent system. The sys­tem does not use room air to support combustion. The Direct Vent system permits the gas appliance to be vented directly to the outside atmosphere through the side of the house or vertically through the roof.
This appliance is approved for bedroom installations in the U.S. and Canada.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
20007066
WARNING: Operation of this heater when not con­nected to a properly installed and maintained venting system can result in carbon monoxide (CO) poison­ing and possible death.
The PDV20 and SDVR Direct Vent Room Heater , when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the Na­tional Electrical Code ANSI/NFPA 70, (latest edition), or of the current Canadian Electrical Code C22.1.
Due to high temperatures this appliance should be located out of traffic and away from furniture and draperies.
WARNING: This appliance is hot while in operation. Keep children, clothing, and furniture away. Contact may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Any safety screen, glass or guard removed for servicing an appliance must be replaced prior to operating the appliance.
The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
The flow of combustion and ventilation air must not be obstructed. The installation must include adequate accessibility and clearance for servicing and proper operation.
WARNING: Do not operate the Room Heater with the glass panel removed, cracked or broken. Replacement of the panel should be done by a licensed or qualified service person.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not burn wood, trash or any other material for which this appliance was not designed. This appliance is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
* Aftermarket: Completion of sale, nor for purpose of resale, from the manufacturer.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Dimensions - Pinnacle Direct Vent Gas Heater
5"
17"
(432mm)
(140mm)
Flue Transition Connector (For fireplace installation only)
25¹⁄₄"
(641mm)
Fig. 1 PDV20 dimensions.
(619mm)
22³⁄₈"
(568mm)
26¹⁄₂"
(673mm)
16³⁄₈"
(400mm)
Stove Dimensions - Stardance Direct Vent Gas Heater
7"
(178mm)
C
Valve
L
Inlet
24³⁄₈"
3457
Fig. 2 SDVR dimensions.
4
25"
(635mm)
26³⁄₄"
(680mm)
Valve Inlet
C
L
(76mm)
26"
(660mm)
24"
(610mm)
3"
14"
(356mm)
3457
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Clearance Requirements
Minimum Clearances to Combustible Materials
Measure side clearances as shown in Figures 3, 4 and 5 from the outer edge of the cast iron stove top. Measure rear clearances from the outermost surface of the steel rear skirt.
The PDV20 and SDVR heaters are approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown on the next page.
The same clearances apply in a standard parallel installation.
Minimum Clearances
Parallel Installation
18³⁄₄"
(476mm)
C
L
2¹⁄₂"
(64mm)
WARNING:
• Always maintain required clearances (air spaces) to nearby combustibles to prevent fire hazard. Do not fill air spaces with insulation. All venting components must maintain a 1" (25mm) clearance to combustible materials. Maintain a 6” (152mm) clearance when using single wall pipe. Maintain a 2” (51mm) clearance when venting straight off the rear.
• The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
• Refer to the manufacturer's instructions included with the venting system for complete installation procedures.
C
18³⁄₄"
(476mm)
L
2¹⁄₂"
(63mm)
6"
(150mm)
PDV20
6"
(150mm)
ST128c
Fig. 3 Parallel installation minimum clearances and flue centerline.
Corner Installation
7¹⁄₂"
(190mm)
Max. V ent
Length
20" (508mm)
2"
(50mm)
2" (50mm)
PDV20
Fig. 4 Corner installation minimum clearances.
Max. Vent
Length
20" (508mm)
6"
7¹⁄₂"
(190mm)
2"
(50mm)
SDVR
6"
ST128a
2" (50mm)
SDVR
ST129a
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Alcove Installation
6" (150mm) Sidewall/
Trim
ST381
Fig. 5 Alcove installation.
PDV20
Mantel Clearances
Combustible Mantel or Trim Materials
A
B
3" (75mm) Min.
PDV20 and SDVR
A (Max.) B (Min.)
9” 10¹⁄₂”
(230mm) (270mm)
7¹⁄₂”9
(190mm) (230mm)
6” 7¹⁄₂
(152mm) (190mm)
4¹⁄₂”6
(114mm) (152mm)
3” 4¹⁄₂
(76mm) (114mm)
1¹⁄₂”3
(38mm) (75mm)
A = Depth of Mantel and/or Top Trim B = Height from Top of Heater
Fig. 6 Mantel / top trim clearances.
See
Fig. 6
(63mm)
Rear Wall
9"
(230mm)
Max. Mantel
Width
2¹⁄₂"
Noncombustible Materials
ST382
9"
(230mm)
Max. Mantel
6" (150mm) Sidewall/
Trim
See
Fig. 6
SDVR
Width
2¹⁄₂"
(63mm)
Rear Wall
ST381a
Hearth Requirements
The PDV20 and SDVR Heaters must be installed on rigid flooring. When the heater is installed directly on any combustible surface other than wood flooring, a metal or wood panel extending the full width and depth of the unit must be used as the hearth. There are no other hearth requirements.
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control BTU/h BTU/h
PDV20RN Nat Millivolt 21,000 15,500 PDV20RP Prop Millivolt 21,000 16,500 PDV20RFN Nat Comfort Control 21,000 15,500 PDV20RFP Prop Comfort Control 21,000 16,500 SDVRRN Nat Millivolt 21,000 15,500 SDVRRP Prop Millivolt 21,000 16,500 SDVRRFN Nat Comfort Control 21,000 15,500 SDVRRFP Prop Comfort Control 21,000 16,500
Weight: Fully assembled 350 lbs.
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 5.5” w.c. 11.0” w.c. Inlet Maximum 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10” w.c.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle / Stardance
Direct Vent / Rear Vent
Certified to:
ANSI Z21.88b-2002 / CSA Z2.33b-2002
Vented Gas Fireplace Heaters
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5” w.c. for Natural Gas and 10” w.c. for Propane.)
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
Horizontal Termination
The vent must rise vertically a minimum of 24”
(610mm) after the first elbow directly off the back of the
unit, before the next elbow. The horizontal run may
extend up to 20’ (6m) and include a vertical rise of up
to 40’ (12m). (Fig. 7) Horizontal termination must also
meet the criteria shown in Figures 9 and 10.
Approved vent systems must terminate above and including the heavy line in Figure 7.
Two 45° elbows may be substituted for each single 90˚ elbow.
With a rise between 2' - 5', one 90° or two 45° elbows may be used (Excluding the first elbow directly off the back of the unit.
30
29
28
27
26
25
24
23
22
21
20
19
18
16
15
14
13
Vertical Run (in feet)
12
11
10
Measured after the first elbow. (Transition elbow)
9
8
7
6
5
4
3
2
1
0
May use up to three 90° Elbows (Excluding elbow
directly off back
of unit.)
One 90°
Elbow*
12 3456789101112 13 14 15 16 17 18 19 20
Horizontal Run (in feet)
Unacceptable
Venting Configuration
Unacceptable
Venting Configuration
ST134f
20007066
Fig. 7 Horizontal vent termination window.
* Not the transition elbow.
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vertical Termination
A vertical vent system must terminate no less than 8' (2.44m) and no more than 40’ (12m) above the appli­ance flue collar. A 2¹⁄₄" restrictor plate (supplied) must be used (where specified) in all vertically terminated vent systems. NOTE: The restrictor plate supplied
with the vertical termination should be discarded. Install restrictor plate supplied with stove directly at stove outlet. A vertically terminated vent system
must also conform to the following criteria:
No more than three 90° elbows may be used. 90°
elbow off back must be transition elbow.
Two 45° elbows may be substituted for one 90°
elbow. No more than six elbows may be used.
Vent must rise a minimum of 2 feet before offset is
used.
Termination height must conform to roof clearance as
specified in Figure 9.
40
39
All Vertical
38
Terminations in
37
this area Re-
36
35
quire use of the
34
2¹⁄₄” Restrictor
33
32
Plate*
31
30
29
28
27
26
Vertical terminations
25
must be within this area
24
23
22
21
Vertical Run (in feet)
20
19
18
(Measured after the first elbow. (Transition elbow)
16
15
14
13
12
11
No Restrictor Plate
10
9
8
7
6
5
4
3
2
1
0
1 23456789 10111213141516171819
Horizontal Run (in feet)
Fig. 8 Vertical vent termination window.
Unacceptable
Venting Configuration
ST132f
Vent Termination Clearances
When planning the installation, consider the location of the vent terminal and clearances. Some of the most common clearances to keep in mind are shown in Figure 9.
Important: All vent clearances must be maintained. Check your vent termination clearances against Figures 9 and 10 .
The vent should be placed so that people cannot be burned by accidentally touching the vent surfaces when the stove is operating.
The vent termination should be located where it cannot be damaged by such things as automobile doors, lawn mowers or snowblowers and it should be located away from areas where it could become blocked by snow, etc.
Some considerations are:
Obstructions or impediments to venting.
Nearby combustible materials that could come into
contact with combustion exhaust gases.
Other nearby openings {within 9" (230mm)} through
which exhaust gas could reenter the building.
All vegetation within 3' (914mm) that may interfere
with the draft.
Other factors that influence where the installation will be sited include the location of outside walls, where additional heat may be desired in the home, where the family members gather most regularly, and perhaps most importantly, the distance limitations of the venting system.
IMPORTANT
The horizontal termination must not be recessed
into the exterior wall or siding.
Horizontal vent runs must be level toward the
vent termination.
Clearances around the vent termination must be
maintained.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Termination Clearances
Your stove is approved to be vented either through the side wall, or vertical through the roof.
CFM Specialty Home Products does not require
any opening for inspection of vent pipe.
Only CFM Corporation venting components
specifically approved and labelled for this stove may be used.
Minimum clearances between vent pipes and
combustible materials is one (1") inch (25mm), except where stated otherwise.
Venting terminals shall not be recessed into a wall
or siding.
Horizontal venting must be installed on a level plane
without an inclining or declining slope.
There must not be garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
It is imperative the vent termination be located observ­ing the minimum clearances as shown in Figure 9.
any obstruction such as bushes,
Location of Vent Termination
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Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
CFM145a
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
C
Fixed
Fixed
V
Closed
Closed
F
Operable
V
B
B
V
Operable
B
X
B
Fixed
Closed
V
A
V
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
1
K
V
US Installations
G
X
V
A
2
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances
opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center
line of the terminal E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m)above the meter/regulator
assy I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000
100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW) K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’
(3m) horizontally L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Stoves are certified as part of the appliance, with clearances tested and approved by the listing agency.
Fig. 9 Vent termination clearances.
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20007066
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony ­with no side wall
G = Combustible & Noncombustible
12"(305mm)
A =
Combustible 6"(152mm)
Noncombustible 2"(50mm)
G
V
B =
Combustible 6"(152mm)
V
Noncombustible 2"(50mm)
B
Balcony ­with perpendicular side wall
H
V
Combustible & Noncombustible
H = 24"(610mm) J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
Fig. 10 Termination clearances.
584-15
20007066
11
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Components
The following kits are available to meet the needs of most installations. All pipe has a 7" outer diameter and includes a 4" diameter inner section. A (CG) designation indicates the part is finished in Charcoal Gray paint. Consult your dealer about other vent parts that may be appropriate to complete the installation.
CFM Corporation Vent Components Rear Vent Kit 7TFSRSK
(1) 20” Starter pipe (CG) for through wall installation (1) Side Wall Termination (1) Finishing Collar (CG) (1) Firestop (1)Zero Clearance Sleeve (1) Wall plate (CG) (1) Hardware Package
Min. Through the Wall Vent Kit 7TFSSK
(1) 90-Degree Elbow (CG) (1) 24" Straight pipe (CG) (1) 24” - 42” Adjustable Straight Pipe (1) Side Wall Termination (1) Firestop (1) Zero-clearance sleeve (1) Hardware package (1) Finishing plate (CG) (1) Finishing collar (CG) (4) Charcoal Gray flue pipe rings
Starter Kit for Below-Grade Installation 7TFSDVSKS
(1) Snorkel Termination (7TDVSNORK)
Vertical Termination Kit, 1/12-6/12 Pitch 7TDVSKVA
(1) Combination Horizontal Offset / Roof Support (1) Vertical Termination (1) Storm Collar (1) 1/12-6/12 Flashing (1) Finishing Plate (CG) (1) Finishing Collar (CG) (1) Polished Brass Flue Pipe Ring (1) Hardware Package
Vertical Termination Kit, 7/12-12/12 Pitch 7TDVSKVB
(1) 7/12 - 12/12 Flashing and all of the other Vertical Termination parts.
Vertical Termination, Flat Roof 7DVSKVF
(1) Flat Flashing and all of the other Vertical Termination parts.
Twist Lock 12” Straight Pipe (CG) 7TFSDVP12
(1) 12” Non-adjustable Pipe
Twist Lock 12”-18” Straight Pipe (CG) (1) 12” - 18” Adjustable Pipe 7TFSDVP1218
Twist Lock 24" Straight Pipe (CG) 7TFSDVP24
(1) 24" Non-adjustable Pipe
Twist Lock 48" Straight Pipe (CG) 7TFSDVP48
(1) 48" Nonadjustable Pipe
Twist Lock 45-Degree Elbow (CG) 7TFSDVT45
for vertical offsets (1) 45-degree Elbow
Combination Offset/Roof Support 7DVCS Attic Insulation Shield 7DVAIS 7" Charcoal Gray Pipe Rings, (4) 7FSDRG 7" Polished Brass Pipe Rings (4) 7FSDRP
Use the following approved CFM/Majestic vent compo­nents for fireplace installations vented through a masonry chimney: 7TFSCSK Transition Connector HEDV25 25-foot flex connector
(two 25 foot sections)
HEDV35 35-foot flex connector
(two 35 foot sections) HEDV32T812 Vent termination for 8 x 12” flue HEDV32T1212 Vent termination for 12 x 12” flue HEDVT Round termination
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20007066
Unpack the Stove
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation
The stove is shipped fully assembled on its back. Unpack the stove and carefully set it upright.
CAUTION
Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly. Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care. If possible, have assistance available.
Place enamelled castings on a soft, cushioned surface until you are ready to assemble.
Avoid contact between the castings and other hard surfaces or objects.
NOTE: Verify the two relief doors (located on top of the firebox) are properly seated on the gasket. The doors sit flush on the gasket, and should lift easily from the seal around the opening.
If you are not installing a fan, proceed to the appropriate vent assembly section.
Install Optional Fan Kit #2960/FK28
Fan Kit Contents:
#10 x 1/2" phillips screws, 6
Control Knob
Retainer Collar
Snapstat Snapstat Bracket
Blower Assembly w/ Rheostat Control
NOTE: The Rheostat Assembly and the Snapstat Assembly are not used on RF Models.
For RF Models only: Follow Step 3, then run the spliced female leads to the front of the stove and attach to PC board of RF valve. Then follow Step 5.
1. Attach the Snapstat to the Bracket using two #10 x 1/2" phillips sheet metal screws as shown in Figure
12.
2. Locate and remove the 1/4-20 x 3/8" hex head bolt installed in the hole in the right rear ledge of the firebox. (Fig. 11) Use that bolt to secure the Snapstat Bracket to the firebox. The mounting hole is slotted to allow you to adjust the bracket so that its head makes contact with the firebox surface. (Fig. 11)
3. Attach the Fan to the firebox by engaging the upper flange of the fan skirt under the lower edge of the Shroud and secure the skirt with the four screws provided with the kit. (Figs. 12, 13)
1/4-20 x 3/8” Hex Head Bolt
Bracket
Snapstat
1/2” Sheet
FK101a
Fig. 11 Snapstat assembly and installation.
Upper Flange
Fig. 12 The upper flange of the fan skirt should be located behind the lower edge of the shroud.
Fig. 13 Correct position of fan skirt installation.
Metal Screws
ST240
ST241
4. The rheostat control switch attaches to the left side of the valve bracket at the front of the stove. (Fig. 14)
Insert the switch box shaft through the hole in the back of the right side of the valve bracket, aligning the locator pin with the smaller hole in that bracket.
Attach the retaining nut to the switch control shaft to secure it to the plate.
Attach the Control Knob to the rheostat shaft.
Use the wire tie to secure the fan and rheostat
wire harnesses together.
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13
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
2. Locate the vent opening on the wall. Refer to Figures 17, 18 & 19 to determine the top of the opening centerline. It may be necessary to first position the stove and measure to find the hole location. Depending on whether the wall is made of combustible materials, cut the opening to the size shown in Figure 17. Combustible wall openings must
Retaining Nut
be framed as shown in Figure 17.
Rheostat
Fig. 14 Attach rheostat to bracket.
MOTOR
BLK
WHT
GRN
BLK
BLK
ON/OFF RHEOSTAT
Fig. 15 Blower wiring diagram.
Venting System Assembly -
Direct Vent
General Information
Rheostat Knob
FK104
Blower Wiring Diagram
Fan Assembly
No. 000-2960 / FK28
BLK
SNAPSTAT
WHT
WARNING:
DISCONNECT ELECTRICAL SUPPLY BEFORE SERVICING
Sealant
Phillips Screws
ST396a
Fig. 16 Apply sealant to the starter pipe, and fasten to stove with Phillips screws.
Vent Opening - Combustible Wall
9³⁄₈"
(240mm)
10³⁄₈"
(265mm)
Framing Detail
Vent Opening -Noncombustible Wall
The PDV20 and SDVR are approved for installation only with the vent components listed on Page 13. Follow the vent component instructions exactly. These instructions apply to both the PDV20 and the SDVR shell.
For U.S. installations: The venting system must conform with local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54
For Canadian installations: The venting system must conform to the current CSA B149.1 installation code.
Rear Vent
Use Rear Vent Kit 7TFSRSK for an installation where the heater is parallel to the wall and the vent system extends straight back through that wall.
1. Attach Inner Starter Pipe, (found in with the logset), to the stove.
Run a bead of sealant beneath the pipe bead and
attach to the stove using three 1/4-20 x 3/8” phillips screws provided in the parts bag. (Fig. 16)
14
7¹⁄₂" Dia. (190mm)
VO584-100
Fig. 17 Locate vent opening.
9³⁄₈” W x 10³⁄₈” H Wall Opening
Wall Sleeve ­Seal Around
Seal Around Terminal
ST400
27³⁄₈" (695mm) to T op of Opening
Firestop
Ventilated Wall Plate ­Open End Down
Finishing Collar
Fig. 18 SDVR with Rear Vent Kit 7TFSRSK installation.
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