Vermont Casting 360DVSL, 360DVSR, 360DVS2, 360DVS3 User Manual

Multisided Top/Rear Vent
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Convertible Direct Vent Fireplaces: 360DVS2 360DVS3 360DVSL 360DVSR
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING
APPLIANCE IMPORTANT: Read all instructions
and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard, and will void the warranty.
WARNING: manual is not followed exactly, a fire or
explosion may result, causing property damage, personal injury, or loss of life.
If the information in this
FOR YOUR SAFETY:
• Installation and service must be per formed by a qualified installer, service agency, or the gas supplier.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
If you smell gas:
1. Open windows
2. Do not touch electrical switches.
3. Do not try to light any appliance.
4. Extinguish any open flame.
5. Do not use any telephone in your
building.
6. Immediately call your gas supplier
from a neighbor’s phone.
7. Follow your gas supplier’s
instructions.
8. If you cannot reach your gas supplier,
call the fire department.
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Homeowner’s Installation
and Operating Manual
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
10006326 6/06 Rev. 1
Installation & Operating Instructions
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This gas appliance should be installed by a qualified installer in accordance with local building codes and current CSA-B149.1 Installation Codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A. Instal lations, follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fittings and installation of this appliance shall be done by a licensed gas fitter or licensed plumber. FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature, chil-
dren should be carefully supervised when in the same room as fireplace.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be per formed by a qualified installer, service agency or gas sup plier. A professional service person should be contacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fireplace should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off be fore you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year, and if needed, your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard, etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be obstructed in any way.
11. When the fireplace is installed directly on carpeting, vinyl tile, or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combus tion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel-burning fireplace.
14. When the fireplace is not in use, it is recommended the gas valve be left in the “OFF” position.
10006326
360DVS Series Direct Vent Fireplaces
This appliance may be installed in an aftermarket, per­manently located, manufactured home, or mobile home where not prohibited by local codes.
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This appliance is only for use with type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated
- open all windows.
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It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.
Proposition 65 Warning: Fuels used in gas, wood­burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known
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to the State of California to cause cancer, birth de­fects and other reproductive harm. California Health & Safety Code Sec. 25249.6
Locating Your Fireplace
LU584-2
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Fig. 1 Locating your gas fireplace
A Wall Location (Fig. 1)
Y (Minimum distance between a glass panel and a
parallel wall) = 3’ (914mm)
Z (Minimum distance between edge of a glass panel
and an adjacent wall) = 3” (76mm) B Island Location (Fig. 1) X (Maximum length of horizontal venting) = 20’ (6.1m)
Refer to the venting section in this manual for specific dimen-
sions.
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360 DVS Series Direct Vent Fireplaces
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Electrical Access
Gas Line Access
Electrical Access
Gas Line Access
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Electrical Access
Gas Line Access
Electrical Access
Gas Line Access
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Fireplace Dimensions - 360DVS2
Rear Vent Configuration
Top Vent Configuration
Fig. 2a Fireplace specifications—360DVS2
Appliance Dimensions
Ref. Rear Vent Configuration Top Vent Configuration
A 38¹⁄₈ (968 mm) 38¹⁄₈ (968 mm)
B 43¹⁄₄ (1099 mm) 43¹⁄₄ (1099 mm)
C 24” (610 mm) 24” (610 mm) D 24” (610 mm) 24” (610 mm) E 37 F 35 G 30 H 12” (305 mm) 12” (305 mm) I 3 J 2 K 1
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³⁄₈ (949 mm) 37³⁄₈ (949 mm) ⁷⁄₈ (911 mm) 35⁷⁄₈ (911 mm) ¹⁄₂ (775 mm) 7” (178 mm)
¹⁄₈ (80 mm) 3¹⁄₈ (80 mm) ³⁄₄ (70 mm) 2³⁄₄ (70 mm) ¹⁄₄ (33 mm) 1¹⁄₄ (33 mm)
10006326
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ROD
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Electrical Access
Gas Line Access
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Gas Line Access
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Fireplace Dimensions - 360DVS3 / 306DVSL / 360DVSR
Rear Vent Configuration
Top Vent Configuration
360DVS Series Direct Vent Fireplaces
Fig. 2b Fireplace specifications—360DVS3/ 360DDVSL/ 360DVSR
Appliance Dimensions
Ref. Rear Vent Configuration Top Vent Configuration A 38 B 40 C 24” (610 mm) 24” (610 mm) D 24” (610 mm) 24” (610 mm) E 37 F 35 G 30 H 12” (305 mm) 12” (305 mm) I 3 J 2 K 1
10006326
¹⁄₈ (968 mm) 38¹⁄₈ (968 mm) ⁵⁄₈ (1032 mm) 40⁵⁄₈ (1032 mm)
³⁄₈ (949 mm) 37³⁄₈ (949 mm) ⁷⁄₈ (911 mm) 35⁷⁄₈ (911 mm) ¹⁄₂ (775 mm) 7” (178 mm)
¹⁄₈ (80 mm) 3¹⁄₈ (80 mm) ³⁄₄ (70 mm) 2³⁄₄ (70 mm) ¹⁄₄ (33 mm) 1¹⁄₄ (33 mm)
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360 DVS Series Direct Vent Fireplaces
ROH
ROD
ROW
ROD
ROH
ROW
Framing Dimensions - 360DVS2
Rear Vent Configuration
Top Vent Configuration
CFM121
CFM122
Fig. 3a Fireplace framing dimensions—360DVS2
Framing Dimensions
Ref. Rear Vent Configuration Top Vent Configuration
ROD 24” (610 mm) minus two times finishing material thickness to be even with face of unit. ROH
due to 3¹⁄₈” (79 mm) allowance for flue collar ROW Not to be framed until unit is set in place 43
due to 3¹⁄₈” (79 mm) allowance for flue collar
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38⁵⁄₈” (981 mm)
Not to be framed until unit is set in place,
³⁄₄” (1111 mm)
10006326
ROD
ROW
ROD
ROH
ROH
ROH
ROD
360DVSL
360DVS/3/L/R
360DVS3
360DVSR
ROD
ROD
ROH
ROW
ROH
ROH
ROD
360DVSL
360DVS/3/L/R
360DVS3
360DVSR
Framing Dimensions - 360DVS3 / 360DVSL / 360DVSR
Rear Vent Confiration
Top Vent Configuration
360DVS Series Direct Vent Fireplaces
CFM123
Fig. 3b Fireplace framing dimensions—360DVS3/ 360DVSL/ 360DVSR
Framing Dimensions
Ref. Rear Vent Configuration Top Vent Configuration Model 360DVS3 360DVSL/R 360DVS3 360DVSL/R ROD (See Note 1) (See Note 2) (See Note 1) ( See Note 2) ROH 38
to 3¹⁄₈” (79 mm) allowance for flue collar ROW 40
NOTE 1: 24” (610 mm) minus two times (2x) finishing material thickness to be even with face of unit. NOTE 2: 24³⁄₄” (629 mm) minus one time (1x) finishing material thickness to be even with face of unit.
10006326
⁵⁄₈” (981 mm) Not to be framed until unit is set in place, due
⁵⁄₈” (1032 mm) minus one time (1x) finishing material thickness to be even with face of unit.
CFM124
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360 DVS Series Direct Vent Fireplaces
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Clearance to Combustibles
Appliance
Top .........................................0” (0 mm) to standoff
Bottom ..................................................... 0” (0 mm)
Vent End ....................... 1/2” (13 mm) to rear panel
Nonvent End (DVS2) .............................. 0” (0 mm)
Venting Concentric sections of DV Vent:
Top, bottom & sides ..............................
1” (25 mm) Nonconcentric sections of DV Vent:
Side and bottom .................................... 1” (25 mm)
Top ........................................................ 2” (51 mm)
Mantels
The height at which a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if so fitted) and the fireplace. For correct mounting height and width, refer to Fig. 4a and 4b and the Mantel Chart below.
The fitting of a bay window trim kit does not affect the distances and reference points referred to in the dia­gram and chart.
Noncombustible mantels and legs may be installed at any height and width around the appliance.
When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent dis­coloration.
Top View
Mantel Leg
CFM197
Front View
Side of Combustion Chamber
Mantel Leg
CFM170
Mantel Mantel Leg From Side
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254 mm) K 11 G 8” (203 mm) L 9 H 6” (152 mm) M 7 I 4” (102 mm) N 5 J 2” (51 mm) O 3
¹⁄₂” (292 mm) ¹⁄₂” (241 mm) ¹⁄₂” (191 mm) ¹⁄₂” (140 mm)
¹⁄₂” (89 mm)
Fireplace
Louvre Assembly Top
Top of Combustion Chamber
Bottom of Door Trim
Mantel Shelf Mantel from Top
Ref. or Breast Plate Ref. of Comb. Chamber
V 10” (254 mm) A 19” (483 mm)
Mantel Chart
W 8” (203 mm) B 17” (432 mm) X 6” (152 mm) C 15” (381 mm) Y 4” (102 mm) D 13” (330 mm) Z 2” (51 mm) E 11” (297 mm)
Fig. 4a Combustible mantel minimum installation.
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CFM146
Fig. 4b Combustible mantel leg minimum installation.
Hearth
A hearth is not mandatory; however, for aesthetic purposes, we recommend installing a noncombustible hearth that projects out 12” (305mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a noninsu­lated exterior wall or chase, it is mandatory the outer walls be insulated to conform to applicable insulation codes.
10006326
360DVS Series Direct Vent Fireplaces
Framing & Finishing
1. Choose the unit location.
2. Place the unit into position and secure it to the floor with 1¹⁄₂” (38mm) screws or nails. Holes to secure the unit to the floor are located behind the access door grille on the left and right sides of the unit.
3. Frame in the fireplace with a header across the top. It is important to allow for the finished wall face when setting the depth of the frame.
4. Drywall (sheetrock) or wood material may be placed with a zero clearance to the top edges of the appli­ance when finishing walls above sides of the appli­ance with glass windows. NOTE: Attach wall finish-
ing to constructed frame, not the appliance.
5. On 360DVSL and 360DVSR, drywall, wood, or wood molding may be placed with zero clearance to the rear wall of the unit, along the vertical edge formed by the standoffs, to intersection of the rear wall, to the side wall having the small glass window. NOTE:
Attach wall finishing to constructed frame, not the appliance.
Final Finishing
Noncombustible materials such as brick or tile may be extended over the edges of the face of the appliance. DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the appliance.
Gas Specifications
Model Fuel Gas Control BTU/h BTU/h
360DVS2RN Nat Millivolt 38,000 26,600
360DVS2RP Prop Millivolt 38,000 28,500
360DVS2EN Nat 24V Hi/Lo 38,000 26,600 360DVS2EP Prop 24V Hi/Lo 38,000 28,500 360DVS3RN Nat Millivolt 38,000 26,600 360DVS3RP Prop Millivolt 38,000 28,500 360DVS3EN Nat 24V Hi/Lo 38,000 26,600 360DVS3EP Prop 24V Hi/Lo 38,000 28,500 360DVSLRN Nat Millivolt 38,000 26,600 360DVSLRP Prop Millivolt 38,000 28,500 360DVSLEN Nat 24V Hi/Lo 38,000 26,600 360DVSLEP Prop 24V Hi/Lo 38,000 28,500 360DVSRRN Nat Millivolt 38,000 26,600 360DVSRRP Prop Millivolt 38,000 28,500 360DVSREN Nat 24V Hi/Lo 38,000 26,600 360DVSREP Prop 24V Hi/Lo 38,000 28,500
Max. Max.
Input Input
Gas Inlet & Manifold Pressures
Natural LP (Propane)
Inlet Minimum 4.5” w.c. 11.0” w.c.
Inlet Maximum 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c.
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations above 4,500 feet (1,370 m).
360DVS2/ 360DVS3/ 360DVSL/ 360DVSR
CERTIFIED TO
ANSI Z21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heaters
Gas Line Installation
When purging the gas lines, the window frame assembly must be removed.
The gas pipeline can be brought in through the vent end of the fireplace as well as the bottom. Knockouts (to allow gas pipe installation and testing any gas con­nection) are provided on the bottom behind the valve. It is most convenient to bring the gas line in from the vent end of the valve, as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe, or an ap­proved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the CSA-B149.1 installation codes.
For USA installations, consult the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.
1/2” Gas Supply
1/2” NPT X 1/2” Flare Shut-Off Valve
3/8” Flex Line (From Valve)
10006326
FP297a
Fig. 5 Gas shutoff valve and flex connector.
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360 DVS Series Direct Vent Fireplaces
TP TH
TP
TH
The gas control is equipped with a captured-screw type pressure test point, therefore it is not necessary to pro­vide a 1/8” test point upstream of the control.
When using copper or flex connector, use only ap
­proved fittings. Always provide a union when using black iron pipe so that the gas line can be easily discon­nected for burner or fan servicing. Refer to the gas specification for pressure details and ratings.
Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
DO NOT subject the fireplace valve to test pressures exceeding 1/2 psi.
EB-1 Electrical Junction Box Connection
The fireplace, when installed, must be electrically connected and grounded in ac­cordance with local codes; in the absence of local codes, use the current CSA C22.1
Canadian Electrical Code.
For USA installations, follow the local codes and National Electrical Code ANSI/ NFPA No. 70.
It is strongly suggested the wiring of the EB-1 Electrical Junction Box be carried out by a licensed electrician.
Ensure power to the supply line has been disconnected before commencing with this procedure.
The EB-1 electrical junction box has been supplied standard on this model to allow for easy connection of the optional fan kits. (Fig. 6)
To connect the EB-1 box to the house electrical supply follow the steps below.
1. Remove the front cover of the EB-1 box.
2. Remove the plug socket assembly from the EB-1
box.
3. Feed the supply line in from the out through the elec
trical knockout.
4. Connect the ground wire of the supply line to the
green screw of the socket assembly.
5. Connect the white wire of the power line to the
chrome screw of the socket assembly.
6. Connect the black wire of the power supply line to
the brass screw (polarized) of the socket assembly.
7. Refit the socket assembly back into the electrical
box and replace the cover plate.
8. The EB-1 electrical junction box is now ready to sup
ply power to the FK12 or FK24 fan kit, if used.
Electrical Inlet Hole
Gas Inlet Hole
EB-1 Electrical box Depend­ing on the specific model, this box may be installed on
FP1428
Fig. 6 EB-1 attachment.
either side of the appliance.
Remote ON/OFF Switch Installation
Do not wire the remote ON/OFF wall switch for this gas appliance into a 120V power supply.
1. Thread the wiring through the holes on the end panels of the appliance. Take care not to cut the wire or insulation on metal edges. Route the wire to a conveniently located receptacle box.
2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box.
3. Connect the other ends of the wire to the gas control valve, as shown in Figure 7.
Remote ON/OFF Switch
Gas Control Valve
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FP1429
Fig. 7 Remote switch wiring diagram for R models.
Alternate Switch Location
The remote switch can be installed on the front or the side of the access door. Simply mount the switch to the
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bracket provided and screw the bracket to either side of the frame, lining up the screws with the prepunched holes. (Fig. 8)
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10006326
FP1430
Fig. 8 Alternate switch location.
Optional Top Vent Application
This appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent con­figuration, the appliance can be converted by following the steps below.
When removing and refitting the plates and adapter, be sure the associated gasket is undamaged and refitted as required.
1. Remove the ten (10) screws securing the outer col­lar adapter to the fireplace body. (Fig. 9)
2. Set the collar aside, complete with the gasket.
NOTE: Do not damage the gasket, as the adapter and gasket must be refitted.
3. Remove the insulation material (exposed in Step
2) from the top of the unit. (Fig. 10) This material can be discarded; however, if the unit is converted back to rear-vent, a new piece of insulation material approved by CFM Corporation must be used for this purpose.
NOTE: When converting appliance to top vent,
ensure the insulation material referred to in step 3 is completely removed.
4. Remove the 4 screws securing the flue cover plate to the top of the intake box and remove the cover and gasket. (Fig. 11)
5. Remove 4 screws securing the flue pipe to back of the intake box and remove pipe and gasket. (Fig. 11)
6. Secure the plate and gasket removed in step 4 over the flue opening in the back of the intake box. En sure the gasket is in place and undamaged.
7. Install the flue pipe and gasket removed in step 5 over the flue opening in the top of the intake box.
8. Refit the outer collar adapter and gasket to the unit with the round collar on the top. Secure the adapter with the 10 screws removed in step 1.
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360DVS Series Direct Vent Fireplaces
Remove These Screws
Remove These Screws
Outer Collar Adapter
FP1431
Fig. 9 Remove screws from outer collar adapter.
Insulation Pad (Must be removed)
Flue Pipe
FP1432
Fig. 10 Remove flue cover and pipe.
Flue Cover Plate
Flue Pipe
10006326
FP1433
Fig. 11 Flue pipe removal.
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