Vermason 222693 Installation And Operating Instructions Manual

Limit Comparator for Testers Installation and Operating Instructions
UNIT C, 4TH DIMENSION, FOURTH AVENUE, LETCHWORTH, HERTS, SG6 2TD UK
Phone: 0044 (0) 1462 672005, Fax: 0044 (0) 1462 670440 • e-mail: Service@Vermason.co.uk, Internet: Vermason.co.uk
TB-7541 December 2008 Page 1 of 3 © 2008 Vermason
Figure 1. Item 222693 Limit Comparator
Figure 2 shows the components of the limit comparator.
Figure 2. Components of item 222693
Installation
Remove the Limit Comparator from the carton and inspect for shipping damage. Included with the unit are:
• 1 Limit Comparator
• 2 Test Leads, Banana to Banana
• 1 NIST Certificate of Calibration
Operation
Testing Footwear Circuit, refer to figure 3.
To complete the footwear test, you will need to test the low and high limits. Refer to the dip setting on the left side of the testers for footwear test ranges. Manufacturer’s suggested default test range is 1Meg low and 35Meg high for the US and Europe.
Do not power down tester, remove stereo cable from bottom right jack of tester labeled "FOOTPLATE" and connect the stereo lead from model 222693 to the jack labeled "FOOTPLATE".
Figure 3. Footwear test setup
Testing Low Circuit - If the tester's low range is set to 1Meg. Set the knob on model 222693 to the "1M LOW" position. Push the metal button down on the tester and you should get a red LED for the left and right foot. Disregard the test result for the wrist strap if the wrist strap circuit is on.
Set the knob on model 222693 to "1M Pass", push the metal button on the tester and you should get a green LED for the left and right of the foot.
Testing High Circuit - If the tester's high range is 35Meg. Set the knob on model 222693 to "35M PASS", push the metal button on the tester and you should get a green LED for the left and right feet. Set the knob on model 222693 to "35M HIGH", push the metal button on the tester and you should get a yellow LED for both the left and right feet. If the limit is set to 1Gig on the tester, test at 1Gig on model 222693, same for 10Meg and 100Meg.
Figure 4. Footwear test results
TECHNICAL BULLETIN TB-7541
Made in America
Footwear Low Fail
Footwear Low and High Pass
Footwear High Fail
Testing Wrist Strap Circuit, refer to figure 5.
To complete the wrist strap test, you will need to test the low and high limits. Refer to the dip setting on the left side of the testers for wrist strap test ranges. Manufacturer’s suggested default test range is 1Meg low and 10Meg high for the US and 1Meg to 35Meg for Europe.
Do not power down the tester. Using the 2 banana leads included with model 222693. Attach 1 of the banana leads to the right side banana jack on model 222693 and connect the other end to the ground symbol jack on the tester. Connect the last banana jack to the left banana jack of model 222693 and the other end to the "SINGLE ­WIRE" banana jack
Figure 5. Wrist strap test setup
Testing Low Circuit - If the tester's low range is set to 1Meg. Set the knob on model 222693 to the "1M LOW" position. Push the metal button down on the tester and you should get a red LED for the Wrist strap. Disregard the test result for the footwear. Set the knob on model 50401 to "1M Pass", push the metal button on the tester and you should get a green LED for the wrist strap.
Testing High Circuit - If the tester's high range is 10Meg. Set the knob on model 222693 to "10M PASS" and push the metal button on the tester and you should get a green LED for the wrist strap. Set the knob on model 222693 to "10M HIGH" and push the metal button on the tester and you should get a yellow LED for the wrist strap. If the limit is set to 35Meg on the tester, then test at 35Meg on model 222693.
Figure 6. Wrist Strap test results
Specifications and Dimensions
Figure 7. Dimensions of the 222693
The 22693 limit comparator will
calibrate the following testers: 222720 - SmartLog X3 w/Dual Foot
Plate, Keypad, & Barcode Reader, 120V 222700 - Dual Independent Footwear and Wrist Strap Tester 222690 - Dual Independent Footwear Tester
Calibration
There are no user adjustments on model 222693. Each value is a fixed resistor load, any model 222693 that falls out of specification will need to be sent to factory for repair. Using a DVM (digital voltage meter) set the meter to read ohms. The limit that the knob is set on can be measured using the DVM connected between Banana 1 to Banana 2 and connected between Conductor 1 and Conductor 2. Refer to figure 8.
Figure 8. Test points
UNIT C, 4TH DIMENSION, FOURTH AVENUE, LETCHWORTH, HERTS, SG6 2TD UK
Phone: 0044 (0) 1462 672005, Fax: 0044 (0) 1462 670440 • e-mail: Service@Vermason.co.uk, Internet: Vermason.co.uk
TB-7541 Page 2 of 3 © 2008 Vermason
Wrist Strap Low Fail
Wrist Strap Low and High Pass
Wrist Strap High Fail
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