Veris Quad 1000 Operating Instructions

Operating Instructions
Quad 1000
Soil EC Mapping System
Table of Contents
1-2 Warranty
1-3 Safety Section 2
2-1 Electronics Overview and Set-up: EC Surveyor 2-3 Electronics Overview and Set-up: DataLogger 2-4 Software Set-up: SoilViewer
Section 3
3-1 Implement Overview and Set-up 3-2 Additional Assembly Instructions
4-1 Field OperationsEC Surveyor 4-2 Field OperationsEC Surveyor with DataLogger 4-4 Field OperationsEC Surveyor with SoilViewer software 4-5 Field Operations--Implement
Section 6 Maintenance and Service Procedures
6-1 #1. EC Surveyor signal testing 6-2 #2. Testing electrical continuity 6-4 #3. Diagnosing and correcting EC signal problems 6-10 #4. Spring plunger testing and replacement 6-12 #5. Diagnosing GPS-related problems 6-16 #6. Firmware updates and SD card formatting 6-19 #7. Implement lubrication 6-19 #8. Maintenance 6-20 #9. Micro-chip replacement
OM17-Quad1000
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OM17-Quad1000
Quad 1000 Soil EC Mapping System
Soil EC Surveyor Software Version 1.2
Sensor DataLogger Version 1.03
Section 1
Warranty
Veris Technologies warrants this product to be free of defects in materials and workmanship for a period of one (1) year from the date of delivery to the purchaser. Veris Technologies will repair or replace any product returned to Salina, Kansas, which appears upon inspection to be defective in materials or workmanship. Veris Technologies will have shall have no obligation under this warranty for the cost of labor, down-time, transportation charges, or for the repair or replacement of any product that has been misused, carelessly handled, modified, or altered.
ALL OTHER WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE AND ALL CLAIMS FOR CONSEQUENTIAL DAMAGES, ARE SPECIFICALLY DISCLAIMED AND EXCLUDED.
Safety
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OM17-Quad1000
Data­Logger
Protective case
Important! Read the following SAFETY PROCEDURES before operating the Veris system:
• Read and understand all instructions on safety decals
• Properly block up implements befor working underneath.
• Detach and store implements in an area where children normally do not play. Secure implement
by using blocks and supports.
• Read Operations Manual before operating machine
• Review safety instructions with operators before operating machine and at least annually
• Never stand on or use tire as a step
Do not tow the implement on public roads.
• Riders obstruct the operator’s view. They could be struck by foreign objects or thrown from the
machine.
• Never allow children to operate equipment.
To prevent possible electrical shock, or damage to the instrument, do not connect to any power
source greater than twelve (12) volts DC.
• Do not grease or oil implement while it is in operation.
• Disk edges are sharp. Be careful when working in this area.
• Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before
welding on implement.
• Remove buildup of mud, oil or debris.
• Be very careful when mapping stubble fields using a vehicle with a gasoline engine. Be prepared
if a fire starts. Keep crop residue and other debris from accumulating near the exhaust and in engine compartment.
• Keep a first aid kit and fire extinguisher handy.
The Veris Electronics kits includes the following items:
Section 2
Electronics Overview and Set-up
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OM17-Quad1000
EC Surveyor
SD card reader
Mtg bracket
Power cord
Signal test box
Mtg bracket
Power cord
Signal test load
Serial cable
SoilViewer software
Figure 1. EC Surveyor kit Figure 2. DataLogger kit Use protective shipping/storage case to protect electronics components whenever electronics are
shipped. Keep all diagnostics and operations manual with system when mapping. Mount instrument in a location that is as free as possible from dust, vibration, and electrical
interference. Display should be visible to operator and shielded from direct sunlight. Use adjustable mounting brackets to position electronics for optimal visibility (Figure 3).
Figure 3.
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Figure 4. EC Surveyor (rear)
Power port:
The Soil EC Surveyor is shipped with an accessory power cord. If an alternative connection is desired, make sure that the unit is properly connected to a power connection that is not controlled by the ignition switch. If connecting directly to the battery, we suggest a 3-amp in­line fuse is installed between the battery and the instrument.
EC Signal:
EC Signal Cable extension from implement attaches to the EC Surveyor here. Route cable properly to prevent damage. Signal test load also attaches hereused to test EC Surveyor.
EC Data out:
Attach serial cable here and other end to Sensor DataLogger or laptop PC.
GPS input:
Connect GPS cable here. It is designed to accept GPS input in NMEA 0183 format via an RS232 connector. (GPS must send GGA and either VTG or RMC strings at a 1hz rate, at 4800 baud, 8 data bits, 1 stop bit, no parity.)
Fuse:
This allows the fuse to be replaced, with a 1A fastblow fuse, if blown.
Data Status:
When lit, this green LED indicates data is being sent out serial port. If not lit, EC values are negative or GPS signal not received.
Power:
When lit, this red LED indicates EC Surveyor is powered up.
On/Off:
Turns power to EC Surveyor on and off.
Figure 5. EC Surveyor (front)
OM17-Quad1000
Figure 6. DataLogger (rear)
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OM17-Quad1000
Data Status:
When lit, this green LED indicates data is being recorded to memory card. If not lit, EC values are negative or GPS signal not received.
Power:
When lit, this red LED indicates Sensor DataLogger is powered up.
On/Off:
Turns power to Sensor DataLogger on and off.
Memory Card slot:
Formatted SD memory card must be installed when booting up, and at all times data is being collected. See Proc. #6 for formatting instructions.
EC:
Serial cable from EC Surveyor attaches here.
pH:
Serial cable from pH Controller (MSP only) attaches here.
Reset button:
Can be used to reboot DataLogger
Alarm Vol:
Used to adjust volume of auditory alarm
Power port:
The Sensor DataLogger is shipped with an accessory power cord. If an alternative connection is desired, make sure that the unit is properly connected to a power connection that is not controlled by the ignition switch. If connecting directly to the battery, we suggest a 3-amp in-line fuse is installed between the battery and the instrument.
Fuse:
This allows the fuse to be replaced, with a 500mA Fastblow fuse, if blown.
Figure 7. DataLogger (front)
Important – Do not allow moisture to enter the Soil EC Surveyor or Sensor DataLogger, and do not pass strong magnets near the unit.
2-4
Figure 8.
The Veris SoilViewer software will automatically run the setup once the CD is inserted into the computer. If not the installation can be manually started by double clicking on the setup.exe located on the CD.
Once the CD has begun select the installation directory and click Next
Click Next to continue through installation
Next two license agreements will need to be accepted before continuing.
OM17-Quad1000
Software Setup
Figure 9.
Figures 10a and 10b.
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Figure 11.
The installer will install all necessary components
Once the installer is completed, click finish
OM17-Quad1000
Figure 12
2-6
Figure 13
The Veris SoilViewer will now install drivers necessary to operate the included USB­Serial Converter (part #41377). If you do not want to use the included converter than press cancel here, otherwise click next. If you have the USB- Serial converter plugged in be sure to unplug it before clicking next.
After the drivers are successfully installed click finish and Restart your computer before opening Veris SoilViewer.
Once the computer is restarted the USB to Serial converter cable can be plugged in, Windows will recognize the new hardware.
Windows will then advice the new hardware is installed and ready to use.
OM17-Quad1000
Figure 14
Figure 15
Figure 16
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OM17-Quad1000
Signal Cable quick­connect coupler port
Weights
Disk electrodes
Tongue
Implement hitch
Tire and Wheel Assembly
Raise/lower crank
Install tongue with ½” X
3.25” bolts, lock washers
and nuts.
Section 3
Implement Overview and Set-up
Figure 1. The tongue must be installed prior to use. To do so, please take precautions to ensure that the
framework is properly supported to ensure safety.
1) Remove bands that attach tongue and framework to shipping pallet.
2) Install tongue as shown in Figure 2.
Figure 2a. and 2b
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OM17-Quad1000
Attach disk electrode toolbar
with 5/8” Pin and Bowtie clip.
Attach wheels with ½” X 2.75”
bolts with lock washer and nut.
Attach raise/lower crank rod by threading rod through trunion
Install raise-lower crank
bracket with ½” X 3.75” bolts
with lock washer and nut.
Attach wiring harness with #6 machine screws and lock nuts.
NOTE: Depending on shipping configuration, the unit may need additional assembly. Attach wheels as shown in Figure 3. Attach raise-lower crank bracket as shown in Figure 4.
Figure 3 Figure 4 Attach raise/lower crank to disk electrode toolbar by threading crank rod into trunion as shown in
Figure 5. Do not attach disk electrode toolbar to frame before crank rod is attached.
Figure 5 Connect the disk-electrode sub-assembly and wiring harness as shown in Figure 6.
Figure 6a and 6b
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OM17-Quad1000
Install weight bracket
bar with ½” x 1.25”
bolts and Nylock nuts.
Install weight bracket if included as shown in Figure 7. A choice of assembly positions is available to accommodate customer-provided suitcase weights. Properly installed weights will provide positive tongue weight, but still allow user to lift tongue without straining. If tongue weight is excessive, move bracket to middle or rear holes; if tongue weight is negative (tongue won’t stay down) move weight bracket forward. For Veris supplied weights, install bracket in the second hole from the front.
Figure 7
To attach John Deere style suitcase weights, install weight bracket in the front holes using ½” x
1.25” bolts with Nylock nuts. Bolt the John Deere adaptor bracket to weight bracket bar using ½” x
1.5” bolts with lock washer and nut (Figure 8). Clamp weights together using ½” x 3.5” bolts, USS
flat washers, and lock washer and nut (Figure 9).
Figure 8 Figure 9
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OM17-Quad1000
Ground speed (from GPS) in miles/hour
GPS status: may read GPS, DGPS, RTK, or None. If None, no GPS signal is received and no data will be sent out serial port.
Shallow (Sh) and Deep (Dp) soil EC readings. If negative, no data will be sent out serial port.
Note: The EC Surveyor display screens are the same whether using Veris DataLogger or laptop PC for recording.
Section 4
Field OperationsSoil EC Surveyor
Attach the signal cable to the quick connect coupler at front of frame, and to Signal port on back of EC Surveyor. Connect serial cable, GPS, and power cords to ports on rear of EC Surveyor.
Figures 1a and 1b
EC Surveyor display readings
Here are the display readings that you will see when operating the EC Surveyor:
Figure 2 The unit is ready to operate. The Surveyor is informing you of the firmware version its programmable interface chip (PIC) contains. Immediately the screen will change to the operating screen below:
Figure 3
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