Veris H8822 Installation Instructions

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POWER MONITORING

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.

• This equipment must only be installed and serviced by qualiﬁed electrical personnel.

• Read, understand and follow the instructions before installing this product.

• Turn oﬀ all power supplying equipment before working on or inside the equipment.

• Use a properly rated voltage sensing device to conﬁrm power is oﬀ. DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION

• Only install this product on insulated conductors.

Failure to follow these instructions will result in death or serious injury.

DANGER

8.2 in

(209 mm)

2.0 in

(51 mm)

9.3 in

(77 mm)

INSTALLATION GUIDE

H8822

AcquiSuite DR™ Data Acquisition System

Installer’s Speciﬁcations

Processo rs:

Main Process or ARM 9 I/O Co-Processor ARM 7 Operating Sys tem Linux Flash ROM 16 MB NOR Flash (expandable with USB memory device) Memory 32 MB RAM LEDs 8x pulse input, 4 modem activity, Modbus TX/R X, power status LCD 2 x 16 LCD Character, two but tons LAN 10/100, Auto crossover detection Modem: Modem (phone) V.34 bis, 33,600 bps (Part number H8822) Modem (cellular) GSM/GPRS Class 10, 85 kbps (Par t number H8822GSM) Protocols Modbus/RTU, Modbus/TCP, TCP/IP, PPP, HTTP/HTML, FTP, SNMP, SMTP, XML Power Supply 24VDC, included Serial Port RS-485 Modbus Power Requirement 120-240VAC Interval Re cording User selec table 1-60 minutes. Def ault 15 minute inter val Inputs 8x, user selectable: 0-10V - Min/Max/Ave/Instantaneous; 4-20mA- Min/Max/Ave/Instantaneous; Pulse - Consumption, Rate; Resistance - Min/Max/Ave/Inst antaneous; Runtime - Runtime, Status Approvals CE; FCC Par t 15, Class A USB Port USB memory ex pansion port Outputs 2x, Dry contact 30VDC, 150mA max.

table of contents

Quick Install 1 Conﬁguration 2 Overview 2 Wiring 2 Installation Checklist 3 Hardware Overview 3 Hardware Installation 4 Basic Network Conﬁguration 5 AcquiSuite Administration Overview 7 Security 7 Modbus 8 Networking 12 System Options 16 Diagnostics 17 LCD Console 18 Log File Data 19 Retrieving Data from the AcquiSuite 22

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quick install

1. Mount the AcquiSuite DR on the wall or other appropriate location.

2. Apply power.

3. Conﬁgure the IP address for the device.

4. Connect the device to a laptop or other computer.

5. Connect the AcquiSuite to a Modbus device (optional).

6. Conﬁgure the AcquiSuite to the local area netowrk (LAN).

overview

The AcquiSuite DR™ data acquisition system is designed to allow owners and managers of commercial and industrial facilities with a cost-eﬀective means of gathering crucial information in a timely manner. To meet these requirements, the AcquiSuite DR™ system provides the installer with all the tools necessary to install and conﬁgure the hardware and software with a minimum of time and investment.

dimensions

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confiGuration

GND

Input 1

+ 24V

GND

Input 2

+ 24V

GND

Input 3

+ 24V

GND

Input 4

+ 24V

GND

Input 5

+ 24V

GND

Input 6

+ 24V

GND

Input 7

+ 24V

GND

Input 8

+ 24V

Dry Contacts

Opto-isolator

2-Wire

4-20mA

3-Wire

0-10V

4-20mA

OUT +

- +

External Power Supply

- +

External Power Required for high-current (>200mA) Analog Devices 3-Wire, 0-10V, 4-20mA

Thermistor

+ - s + - s + - s

Shield

Shield RS-485 – RS-485 +

AcquiSuite

H8822

Shield

Black

Red

Twisted Pair

Termination Resistor

150 Ohm

H8822

INSTALLATION GUIDE

wirinG

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H8822

INSTALLATION GUIDE

installation checklist

1. Inspect components

Required hardware

AcquiSuite DR™ H8822-1 server (required) • Data connection (ethernet or phone line). • Ethernet Cat 5 standard or crossover cable (required for LAN or direct • laptop-to-AcquiSuite DR connection); or Phone line and cord (required for modem connection) •

Optional hardware

Analog sensors for temperature, humidity, etc. • Pulse output transducers for measuring gas, electricity, water, etc. from • existing meters and sensors. Additional Modbus RTU devices power meters (e.g., Veris Enercept, PML • Ion, etc)

2. Choose a connection method

For LAN installations only:

hardware overview

Processor Arm9 embedded CPU

Operating system Linux

Flash memory 16 MB ﬂash

Memory 32 MB RAM

LED 8x input, 4 modem activity, Modbus TX/RX, ppower,

system, io status

Console 2 x 16 LCD (passive), two pushbuttons

LAN RJ45 10/100 Ethernet, full half duplex

Modem V.34 bis, 33,600 bps

Protocols Modbus/RTU, Modbus/TCP, TCP/IP, PPP, HTTP/HTML, FTP,

NTP, XML

Power requirements 120-240 VAC

Power supply Included, 24 VDC, Class 2 transformer

Interval recording User selectable 1-60 minutes; default 15 minute interval

Serial port RS-485 Modbus, supports up to 32 external devices

(expandable)

Inputs 8x inputs with multiple modes: 0-10V/4-20mA (min/

max/average/instantaneous data); pulse/dry contact (consumption/rate/runtime/status)

Size 8" x 9.25" x 2.5"

Ethernet 10/100Mbit connection point (hub or switch) • IP address and Netmask (check with system administrator) • Gateway address (check with system administrator) • DNS server address (check with system administrator) • HTTP Proxy address (optional), may be required if the AcquiSuite DR is • behind a ﬁrewall (check with system administrator)

For dialout installations only (AcquiSuite DR initiates a phone call to your ISP or modem server):

Phone line with dialtone. May be shared with other devices such as a fax • machine Phone cord for connection to phone system • Dial out access preﬁxes, and long distance access code if required. (ie, dial • 9 for local line) ISP account or Modem Server phone number (check with ISP) • DNS server address. (check with ISP) • Time to dial. If phone line is shared, choose a time of day when other • devices are not in use A regular telephone for line testing and diagnostics•

For dialin installations only (AcquiSuite DR receives/answers a phone call from your computer):

Phone line with dialtone. Must be NOT shared with other devices. (or use • appropriate line sharing device) Phone cord for connection to phone system• Telephone number for the phone line that the AcquiSuite DR will be • attached to (so you can call the AcquiSuite DR) Make note of the AcquiSuite DR dialin IP/Netmask for future use.• A regular telephone for line testing and diagnostics•

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hardware installation

- +

2-Wire

4-20mA

GND

Input 1

+24V

GND

Input 2

+24V

GND

Input 3

+24V

GND

Input 4

+24V

GND

Input 5

+24V

GND

Input 6

+24V

GND

Input 7

+24V

GND

Input 8

+24V

Dry

Contacts

Thermistor

Opto-isolator

- out +

3-Wire 0-10V

4-20mA

- out +

- +

External

Power Supply

1. Unpack materials and verify all required components are available.

2. Mount the AcquiSuite DR on the wall or other appropriate location.

3. (optional) Connect any analog or pulse output sensors you may have. For analog sensors, 0-10V or 4-20mA sensor types are allowed. The combined power consumption of all the analog sensors attached to the AcquiSuite DR must not exceed 200mA. If more current is required, use an external power supply as shown in the wiring diagram shown below.

H8822

INSTALLATION GUIDE

Modbus TX/RX: The Modbus TX and RX LEDs blink to indicate data on the • RS485/Modbus loop. The RX LED blinks only when data is received by the AcquiSuite Modem RTS: the modem is being monitored or operated by the • AcquiSuite DR, oﬀ when the modem is idle. This LED will be on when a dialout call is in progress, or when dialin is enabled and waiting for an inbound call. Modem CD: the modem has a carrier connection to a remote system.• Modem TX/RX: data is being sent or received on the modem.• Alive: blinks once per second while the system is operating correctly. • Inputs 1-8: in pulse mode, the LED is on when contacts are closed. In • analog 4-20mA and 0-10V mode, the LED blinks quickly (2hz) to indicate an input error alarm.

6. Verify connected devices: To verify that the Modbus devices are installed and reporting correctly, use the Modbus status utility on the AcquiSuite DR™ server. To do this test, follow these steps:

A. Press and release the menu (top) button on the AcquiSuite DR. The following will appear on the LCD display:

4. (optional) Connect the Modbus network loop as shown in the wiring diagram. Follow the manufacturer’s instructions for installing and powering the Modbus devices. Verify that the Modbus address set tings are unique for each device (i.e., no two devices with the same address) and power up the device. Connect each device in the chain by “daisy-chaining” the devices together. Observe + and polarity on the Modbus devices.

Note: Low Voltage analog, pulse, and RS485 wiring that enters electrical panels must have a minimum insulation rating that exceeds the voltage inside the panel. In addition, other regulations may apply; consult the building codes in your area prior to installation.

Note: Some Modbus devices do not use the same label notation as the AcquiSuite DR.

Note: The AcquiSuite DR H8822 internal IO module (analog and pulse inputs) uses Modbus address 250, and will show up in the Modbus device count as a single Modbus device. Additional H8923-4 IO modules may be added to the Modbus loop as needed.

5. Power-up and diagnostics: Attach the power supply to the power input jack on the AcquiSuite DR, and plug the power brick into a wall outlet. The power brick should be in a location that is accessible for connection and disconnection. After power is applied, the green alive light in the upper right of the AcquiSuite DR should come on and the LCD display will display a series of diagnostic screens ending with the following message on the LCD display (this boot sequence may require up to 20 seconds to complete):

This indicates that the AcquiSuite DR has loaded properly and is ready for conﬁguration and connection to the network and sensors. If the “power” light does not come on or the LCD display does not cycle to the above screen, verify that the power cord is plugged in. If after cycling the power the unit still does not power up (or if an error message appears in the LCD display) contact technical support. After the H8822 has been powered up for a minute, the yellow RS485 LED should blink slowly once per second during normal operation. Contac t closure on pulse inputs will cause the red pulse LED to blink. Verify each pulse input is functioning properly by observing the pulse status LEDs.

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AcquiSuite Ready

Main Menu

TCP/IP Conﬁg

B. Press the menu (top) button several more times until the LCD display shows the following message:

Main Menu

Modbus Status

C. Press the select (bottom) button on the server and the unit will begin the diagnosis of the Modbus loop. After the check is completed, the unit will display the following message:

X devices OK

X fail, X new

D. Verify that the number of devices located by the server (the total of OK, fail and new) matches the number of devices actually installed and connected. For a ﬁrst time installation, all devices should appear as “new." The AcquiSuite DR H8822 Internal IO (pulse and analog inputs) appear as one device in this list. (Note: A “device” is the Modbus connected device, not necessarily the sensor. For example, an H8923-4 I/O module with 4 sensors connected is only one modbus device, not four) For further information on the LCD console, please review the console section of this manual.

E. The AcquiSuite DR completes a background scan for new Modbus devices every 2-5 minutes. Increasing the RS485 Modbus timeout may increase the time required to detec t new devices. If the Modbus devices are connected after the server is booted up, the devices may not appear on the screen for several minutes. In the worst case, allow up to 5 minutes for the AcquiSuite DR to locate all the connected devices.

F. If all devices are reporting properly, it is now time to connec t the server to the network or phone line for remote reporting and conﬁguration.

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H8822

basic network confiGuration

1. Determine the IP addressing needs: The IP address of the AcquiSuite DR™ server can be implemented using one of three methods. Check with the network administrator to determine which method applies. For phone installations, use “direct connection to laptop” to allow initial conﬁguration.

Static IP address - this is a ﬁxed IP address which is assigned by a network • administrator and “hard-coded” into the AcquiSuite DR; or Dynamic Host Conﬁguration Protocol (DHCP) address - this process • assigns an IP address dynamically to the AcquiSuite DR when it is connected to the network from a host DHCP server; or Direct connec tion between the AcquiSuite DR and a single temporary • computer such as a laptop. (primary connection will be dialin or dialout by modem) You will need the following information from your network • administrator: The addresses will be in the form of “###.###.###.###”), where “#” refers to the numbers 0 to 9. See the Network Address Worksheet below for more information.

2. Conﬁgure the IP address as selected from the table above. For Direct Connection to Laptop, the address settings above are set as the factory default, and you may be able to skip to the “Laptop/Computer Setup” section if the factory default settings are present.

To begin conﬁguration, make sure that the server displays the start screen:

AcquiSuite Ready

If this screen does not appear on the LCD display, press and hold the menu (top)

button on the ser ver for several seconds and the message should appear. To change the IP address to the static address assigned by the network administrator, do the following:

A. Press the menu (top) button once to get the TCP/IP conﬁguration menu.

Main Menu

TCP/IP Conﬁg

INSTALLATION GUIDE

C. Press the select button again to see the IP address menu.

IP Address

192.168.40.50

D. At this point, the cursor on the display will be blinking on the ﬁrst number in the IP address on the second line.

E. To change the number, press the menu (top) button and the display will cycle through the digits 0-9 as well as “.”. Once the correct digit is displayed, press the select (lower) button to advance to the nex t digit and repeat the process until all the digits are correct.

F. Once the IP address on the server matches the assigned IP address, press the select (bottom) button once more to return to the main TCP/IP menu.

3. Set the Netmask, gateway, and DNS server(s) addresses as noted in the chart “Network Address Worksheet” using the same technique as shown above. The only change is that after Step B, press the menu (top) button multiple times to see the netmask, gateway, and dns setup menu, then push the select but ton to set the option.

Note: If DHCP conﬁguration is selec ted, the IP, netmask, gateway, and dns server addresses will be obtained automatically. Simply select the “Enable DHCP” from the ﬁrst TCP/IP conﬁguration manu.

4. After the address information has been set, you must reboot the AcquiSuite DR. Select the “(Previous Menu)” option after step B above. The menu will then state that the AcquiSuite DR must be rebooted to take eﬀect. Press ‘select’ to allow the AcquiSuite DR to reboot. Once the AcquiSuite DR has rebooted, the new IP address will be displayed on the console. If DHCP addressing was speciﬁed, the server assigned address will be displayed.

Note: if DHCP is unable to obtain an ip address, the AcquiSuite DR will use the fallback address of 192.168.0.100.

B. Press the select (bottom) button twice to get the IP conﬁg menu.

TCP/IP Conﬁg

IP Address

Network Address Worksheet:

Static IP Address DHCP Direct Connection to Laptop

IP address: ___.___.___.___ proxy server port: ______ IP Address: 192.168.40.50

Netmask: ___.___.___.___ IP address: (dhcp assigned) Netmask: 255.255.255.0

Gateway: ___.___.___.___ Netmask: (dhcp assigned) Gatway: 192.168.40.1

DNS server: ___.___.___.___ Gateway: (dhcp assigned) DNS: 198.107.56.37

DNS server: ___.___.___.___ DNS server: (dhcp assigned) HTTP Proxy: [blank]

HTTP Proxy _____________ HTTP Proxy __________ (factory default settings)

proxy server port: _________ proxy server port: ______ Network Address Worksheet

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Laptop/Computer Setup

Laptop AcquiSuite

LAN

LAN connected AcquiSuite

ethernet ethernet

ethernet crossover cable

Direct connected AcquiSuite

Laptop

AcquiSsuite

H8822

INSTALLATION GUIDE

1. You must have a computer to access and conﬁgure the AcquiSuite DR. This computer must have an ethernet connection (on the LAN or by direct connection) and must have a web browser installed such as Internet Explorer or Netscape.

Note: If your building already has an existing LAN that the AcquiSuite DR is attached to, you can use an existing computer on that LAN. Check with your network administrator for details. If this option is available, use a LAN connected computer and skip to the “AcquiSuite DR administration overview” section below.

The remainder of this section will assume the installer has brought a laptop to the site, and will connect the laptop to the building LAN, or directly to the AcquiSuite DR. Attach the laptop to the AcquiSuite DR or LAN as shown.

2. Attach the laptop to the AcquiSuite DR or to the LAN. If the laptop is to be attached to an existing LAN, use a standard (direct) ethernet patch cable. If the laptop is to be attached directly to the AcquiSuite DR use an ethernet “Crossover” cable. If the laptop is to be attached to an existing LAN, obtain a static IP address (or use DHCP addressing) from the network administrator.

3. Conﬁgure the laptop IP address using the following steps.

Note: Only MS Windows is detailed below, however you can use any OS/ Browser you wish such as MacOS or Linux. Details on network setup fornonwindows operating systems is beyond the scope of this document however.

A. From the Windows start menu, select the “Settings”, “Control Panel” option. Double click the network icon in the displayed window.

Note: If you are using Windows 2000 or Windows XP, select the ‘Local Area’ connection icon in the network folder, then click the “Properties” button.

B. In the network setup dialog, there should be a list of items including adapters, clients and protocols. Locate the protocol labeled “TCP/IP”.

Note: If you have multiple ethernet cards, you may have multiple lines labeled “TCP/IP --> ethernet card”. Locate the ethernet card that corresponds to the physical connection to the AcquiSuite DR and then select the TCP/IP option that is linked with that ethernet card.

C. Double click the TCP/IP option you selected in step B above. An example screen is shown. Set the IP and Netmask from the laptop Address Worksheet above. It would be helpful to make note of your previous settings in this dialog so you may set them back af ter you are done with the AcquiSuite DR Conﬁguration.

D. Close the TCP/IP settings dialog, and Network dialog. If you are using Windows 95, 98, or ME, you will be required to reboot your computer.

E. Close the TCP/IP Settings dialog and Network dialog.

Laptop Address Worksheet:

Static IP Address DHCP Direct Connection to Laptop

IP address: ___.___.___.___ Obtain IP address automatically IP Address: 192.168.40.1

Netmask: ___.___.___.___ IP address: (dhcp assigned) Netmask: 255.255.255.0

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H8822

INSTALLATION GUIDE

acquisuite administration overview

The AcquiSuite DR should now be available on the local area network for you to access using a web browser such as Internet Explorer or Netscape.

1. Use your web browser to connect to the AcquiSuite DR by entering http://192.168.40.50/setup/ where 192.168.40.50 is the IP address displayed on the on the AcquiSuite DR LCD display.

2. When prompted, use the following default login information

Password: admin

3. Your web browser should now display the AcquiSuite DR conﬁguration menu. To the left, a list of conﬁguration options are available. On the right, a speciﬁc conﬁguration page will be shown. The ﬁrst page is a welcome message with some system status information. Proceed with the conﬁguration of the AcquiSuite DR using your web browser.

4. Click on the + mark next to the Accounts menu. Select the Admin account, and click ‘Change Password’. All units are shipped with the same factor y default password, and it should be changed to prevent unwanted access.

5. Expand the Networking option, and selec t setup. Verify the addresses are consistent with those in the “Network Address Worksheet.”

6. Expand the Modbus option, and select “Device List.” You should see a list of each Modbus device attached to the AcquiSuite DR. Before the AcquiSuite DR can begin logging data, each Modbus device must be assigned a unique name.

A. Click the device number to the left of the unconﬁgured Modbus device.

B. A page with the current device status and readings will be displayed. Click on the ‘conﬁgure’ button at the bottom of the page.

C. Enter a name for the device in the supplied ﬁeld.

D. Change any low and high range alarm settings you may need. (optional)

E. Click the ‘Save’ button at the bottom of the page to save your changes.

F. Repeat these steps for each Modbus device.

Some devices may require additional information. The H8238 Multi circuit power meter allows the CT size to be speciﬁed. The H8923-4 IO Module and the H8822 AcquiSuite DR internal IO module have additional conﬁguration options on each data point line to specif y the details of the analog or pulse input. These include the 4-20mA device scale, multipliers and engineering units. Each 4-20mA or 0-10V sensor should be supplied with technical information including the low and high range values that can be used to conﬁgure the AcquiSuite DR. Also, the AcquiSuite DR has many common sensor types pre-programmed that can be selec ted from a drop down list. Review the Modbus Advanced Conﬁguration Options section of this manual for further conﬁguration details.

7. Select the Modbus/Setup menu option. Specify the Modbus Loop Name. This will become the name of the AcquiSuite DR. This is the name that will appear on the BMO website service (if subscribed). Specify the data logging period. The default is 15 minutes.

8. Decide upon a method of data transfer. (see section later in this document) If you select the HTTP/Post method to send data to the BMO website, you can conﬁgure this by selecting the “LogFileData, Setup/Upload” page.

A. Make note of the AcquiSuite DR serial number.

B. Select upload options as needed for time of day to upload the data and retry control.

C. Check the checkbox to allow remote conﬁguration. This will allow you to reconﬁgure the AcquiSuite DR from the BMO web site without having to connect direc tly to the AcquiSuite DR.

D. Specify the “Target address to upload data.” This is the website address where the AcquiSuite DR will send the collected data. If you have an in-house data collection service, you should enter the address of your data server in this ﬁeld. If you are using BMO service, the target address to upload data should be set to http://www.buildingmanageronline.com/upload.php

E. When conﬁguring the AcquiSuite DR to send data to the BMO site or your own data collection server, the AcquiSuite DR will authenticate itself with the server by using the serial number and a password. This password must be supplied here, and can be obtained when you subscribe for the BMO service, or by your database administrator.

F. Click “Apply” to save your changes.

If you select a manual transfer method, remove (blank out) the target address in the Modbus/Upload Data page.

security

The AcquiSuite DR has three levels of security. These are "operator," "user," and "admin." When using a browser to access the AcquiSuite DR, basic http authentication is used to prompt your browser for a username and password. The admin account uses "admin" as the default password. To change the password, select the Accounts menu from the left side tree display. Next, select the account name. Click the "Change Password" button to set a new password for the selected account.

admin: This account has full access to modif y any of the system settings. The default password is "admin."

operator: This account may view settings, however may only change modbus alarm ranges and device names.

user: This account can view some system settings including the modbus device status pages and can change nothing.

When using FTP to access the AcquiSuite DR, you may use the admin account username/password for read-only access. Log information is stored in /var/log/ Modbus. For read-write-delete access, use the login name “root” and the admin password.

The three usernames speciﬁed are not able to be changed or renamed, nor can arbitrary usernames be added to the AcquiSuite DR. Access is only controlled by setting the password for the three existing usernames noted above.

The “operator” and “user” accounts are disabled by default. These accounts are activated when you ﬁrst set a password for each.

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