Veris H81xx Installation Instructions

Installation Guide

the user will be required to correct the interference at his own expense.

Power Monitoring

AH06 (optional mounting bracket for small, medium, and large CTs)

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.

• This equipment must only be installed and serviced by qualiﬁed electrical personnel.

• Read, understand and follow the instructions before installing this product.

• Turn oﬀ all power supplying equipment before working on or inside the equipment.

• Use a properly rated voltage sensing device to conﬁrm power is oﬀ. DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION

• Only install this product on insulated conductors.

Failure to follow these instructions will result in death or serious injury.

A qualied person is one who has skills and knowledge related to the construction and operation of this electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved. NEC2011 Article 100

No responsibility is assumed by Veris Industries for any consequences arising out of the use of this material.

NOTICE

• This product is not intended for life or safety applications.

• Do not install this product in hazardous or classiﬁed locations.

• The installer is responsible for conformance to all applicable codes.

• Mount this product inside a suitable ﬁre and electrical enclosure.

FCC PART 15 INFORMATION NOTE: This equipment has been tested by the manufacturer and found

to comply with the limits for a class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case

Modiﬁcations to this product without the express authorization of Veris Industries nullify this statement.

Always observe all National and Local Codes during installation of this product.

Provide a disconnect device to disconnect the H81xx from the supply source. Place this device in close proximity to the equipment and within easy reach of the operator, and mark it as the disconnecting device. The disconnecting device shall meet the relevant requirements of IEC 60947-I and IEC 60947-3 and be suitable for the application. In the US and Canada, disconnecting fuse holders can be used. Provide overcurrent protection devices for supply conductors. Install per national or local regulations. If the equipment is used in a manner not specied by the manufacturer, the protection provided by the device may be impaired.

TM

H81 xx

Energy Meter

Product Overview

The H81xx Series energy meter combines industrial-grade split-core current transformers and precision microprocessor-based metering electronics. It can detect phase reversal, eliminating load orientation concerns. The meter and current transformers are calibrated as a set, so the installer must match their serial numbers at the time of installation. The H8150 provides a control power voltage range of 90-132 VAC. The H8163 and H8167 provide an extended input control power voltage range (90-300 VAC).

The H8163 and H8167 models also have a pulse output compatible with building control systems and a phase loss output to protect equipment. All models include a slot to install a Modbus, BACnet, or Metasys communication board (sold separately). When equipped with this board and connected to a data acquisition system, the H8163 and H8167 can report energy and power diagnostic variables, including kWh, kW, PF, kVAR, Volts, and Amps.

Product Identiﬁcation

120 VAC - 240 VAC (nom.); 90-132 VAC L-N; Display Only Output

Amps One CT Two CTs Three CTs

100 Micro H8150-0100-0-1 H8150-0100-0-2 H8150-0100-0-3

200 Mini H8150-0200-1-1 H8150-0200-1-2 H8150-0200-1-3

300 Small H8150-0300-2-1 H8150-0300-2-2 H8150-0300-2-3

400 Med H8150-0400-3-2 H8150-0400-3-3

800 Med H8150-0800-3-2 H8150-0800-3-3

800 Lg H8150-0800-4-3

1600 Lg H8150-1600-4-3

2400 Lg H8150-2400-4-3

120 VAC - 480 VAC (nom.); 90-300 VAC L-N; Pulse, Phase Loss, and Display Outputs

Amps One CT Two CTs Three CTs

100 Micro H8163-0100-0-1 H8167-0100-0-1 H8163-0100-0-2 H8167-0100-0-2 H8163-0100-0-3 H8167-0100-0-3

200 Mini H8163-0200-1-1 H8167-0200-1-1 H8163-0200-1-2 H8167-0200-1-2 H8163-0200-1-3 H8167-0200-1-3

300 Small H8163-0300-2-1 H8167-0300-2-1 H8163-0300-2-2 H8167-0300-2-2 H8163-0300-2-3 H8167-0300-2-3

400 Med H8163-0400-3-2 H8167-0400-3-2 H8163-0400-3-3 H8167-0400-3-3

800 Med H8163-0800-3-2 H8167-0800-3-2 H8163-0800-3-3 H8167-0800-3-3

800 Lg H8163-0800-4-3 H8167-0800-4-3

1600 Lg H8163-1600-4-3 H8167-1600-4-3

2400 Lg H8163-2400-4-3 H8167-2400-4-3

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Product Identiﬁcation (cont.)

Speciﬁcations

Optional Comm Board (sold separately)

Model Description

H8163-CB Modbus® Communications Board for H81xx Series

H8186-CB BACnet® Communications Board for H81xx Series

H8126-CB Metasys® N2 Communications Board for H81xx Series (consult factory if ordering this item)

Optional Accessory

Model Description

AH06 Mounting Bracket Kit (ts the Small, Medium, and Large CTs only)

INP UTS

H8150

H8163, H8167

Frequency

System Accuracy

Sample Rate

All Models

H8163 and H8167

PULS E OUTP UT

PU L S E R AT E

PU LS E W IDTH

PHASE LOSS ALARM OUTPUT

Protection Class

Insulation Class

Operating Temperature Range

Storage Temperature Range

Humidity Range

Altitude of Operation

H8150

H8163, H8167

Agency Approvals

Installation Category

* Meters and current transformers are calibrated as a set. To achieve this accuracy, match the serial numbers on the current

transformers and the meter at the time of installation (does not apply to 100 A CTs).

** Do not apply 600V class current transformers to circuits having a phase-to-phase voltage greater than 600V without adequate

additional insulation between primary conductor and current transformers.

90 to 132VAC line-to-neutral

90 to 300VAC line-to-neutral

50 /60 Hz

ACCUR ACY

±1% of reading from 2% to 100% of the C T current rating *

128 0 H z

OUTPUTS

1.2” x 3.8” ( 31 mm x 97 mm) viewing area, 16 0 segments, backlit LCD

N.O., Opto -FET, 100mA@ 24VAC/DC

0.10, 0.25, 0. 50, 1.0 0 kWh per pulse ( jumper selectable) 200msec closed

H8163 : N.O. ( opens on alarm, remains open while alarm persists) ; H8167: N.C. (closes on alarm, remains closed while alarm persists);

Both H816 3 and H8167: Opto-Fet, 100m A@ 24VAC /DC; Fixed threshold 25% below any other phase

MECHAN ICAL

NEMA 1

600 VAC **

OPERATING CO NDITIO NS

0° to 50 °C ( 32° to 122°F )

-4 0°C to 70°C ( -40° to 158 °F )

0-95% RH, non-condensing

0 to 200 0 m

ELECTRICAL SERVICES

120/240 VAC with neutral, 208Y/120 VAC line-to-neutral

Any Wye service in which the phase L-N voltage is ≤ 300VAC and the phase-tophase volt age is ≤ 480 VAC nom. with neutral

COMPLIANCE INFORMATION

UL 61010

Cat III, pollution degree 2

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide

3"

(77 mm)

7.6"

(193 mm)

8.3"

(211mm)

14.8"

(375 mm)

A

B

E

F

C

D

B

E

F

C

D

A

B

E

C

F

D

A = 2.6" (66 mm) B = 1.1" (28 mm) C = 0.8" (19 mm) D = 1" (27 mm) E = 2.9" (74 mm) F = 3.5" (90 mm)

MINI

200 Amp

A = 4.9" (124 mm) B = 2.9" (73 mm) C = 2.5" (62 mm) D = 1.1" (29 mm) E = 5.6" (141 mm) F = 5.9" (150 mm)

MEDIUM

400/800 Amp

A = 3.8" (95 mm) B = 1.5" (38 mm) C = 1.3" (32 mm) D = 1.1" (29 mm) E = 4.2" (107 mm) F = 4.8" (121 mm)

SMALL

300 Amp

A = 4.9" (124 mm) B = 5.5" (140 mm) C = 2.5" (62 mm) D = 1.1" (29 mm) E = 8.1" (207 mm) F = 5.9" (150 mm)

LARGE

800/1600/2400 Amp

F

E

D

C

B

A

MICRO

100 Amp

A = 1.6” (40 mm) B = 0.7” (16 mm) C = 0.7” (16 mm) D = 1.2” (29 mm) E = 2.1” (53 mm)

E

A

B

C

D

Power Monitoring H81xx

Dimensions

TM

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide

* Comm board is optional and sold as a separate product.

Power Monitoring H81xx

TM

Product Diagram

H81xx Series Cover

1

C US

H8163/H8167 Inside and Board Layout

Comm Board Slot *

8

9

2

U

L

®

3

Plain

7

Power Supply Board Slot

Black

Red

Yellow

+-+ - + -

+ A D + B D + C D

Display

10

Full

Black

Red

N A B C

N A

5 6

Yellow

B C

4

H8150 Inside and Board Layout

Comm Board Slot *

Power Supply

Black

Red

+-+ - + -

+ A D + B D + C D

Display

Plain

Full

10

Black

Yellow

Red

Yellow

N A B C

4

N A

B C

8

9

3

* Comm board is optional and sold as a separate product.

1. Display. Large digit backlit LCD for data and diagnostics.

2. Security hasp.

3. Current transformer input terminals. These ensure that voltage lead and current transformer are properly matched (e.g. red to red ).

4. Voltage input terminals. These ensure that voltage lead and current transformer are properly matched (e.g. red to red).

5. Pulse output terminals. These provide easy integration to existing control/data acquisition systems. (H8163 and H8167)

6. Phase loss output alarm. Alarm trips to protect equipment if phase voltage drops 25%. (H8163 and H8167)

7. Pulse rate selection switch. Set the pulse output at 0.1, 0.25, 0.50, or 1 pulse/kWh to match resolution requirements. (H8163 and H8167)

8. kWh reset. To reset the kWh counter, push both buttons at the same time and hold for 10 seconds. To reset kW max, push both buttons and hold for 5 seconds.

9. Backlight enabling jumper. Remove this jumper to disable lighting.

10. Plain/full display data jumper. 20 or 90 second display cycle.

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Installation

Disconnect and lock out all power sources during installation and conguration.

If making connections to the meter through more than one metallic conduit, use a bonding

plate (Veris part number AH11 or equivalent) to prevent electric shock.

1. Verify that the serial number on the meter matches the serial numbers on the current transformers (CTs). These are calibrated as a set, and mixing transformers with non-matching meters may damage the device when power is applied. The meter’s serial number is printed on the label axed to the inside of the front cover, and the CT serial number is on the CT label. If using 100 A CTs, serial number matching does not apply.

Match serial numbers

between meters an d CTs.

Serial number matching does

not apply if using 100 A CTs.

2. Mount the meter.

3. Attach the CTs to the conductors. Local code requirements may require a mounting bracket. For maximum accuracy, run the conductor through the center of the current transformer window.

4. Optional step, per NEC and local regulations: Attach external fuses (not included with the H81xx devices). Verify that the fuse rating is adequate for the applied voltage, with a current rating of ½ Amp (T) slow blow. Select fuses with a fault current rating that matches the power source rating.

Use fuses compatib le with this meter: Single phase Veris AH02 Two phase Veris AH03 Three phase Veris AH04

1/2A (T) SLO-BLO

ØA

ØB

ØC

N

Installer Supplied Fuses

Accessory bonding plate or equivalent required when more than one metallic conduit will be used.

Bond multiple metallic conduit runs with available bonding plate (Veris AH11 or equivalent)

VERIS INDUSTRIES

1-800-354-8556

Shock Hazard!

CONTROLLER

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Installation (cont.)

5. Use color coding to attach current transformer (CT) leads to the input terminals (e.g. red labeled lead to red terminal). Polarity is indicated in the wiring diagrams, but the meter is not polarity sensitive. See the Wiring section.

6. Use color coding to connect voltage leads to phase conduc tors (e.g. red transformer lead to red terminal). The meter is powered from the monitored source, so connect the voltage leads to a circuit that is normally left on. See the Wiring section.

7. H8163 and H8167: Connect the output terminals to the control/data acquisition system. The Pulse Output is normally open. For the H8163, the Phase Loss Output is normally open, and for the H8167, it is normally closed. Both are rated for 24 VAC/VDC@100 mA maximum. Ensure that the installation method and insulation ratings conform to local and national electrical codes.

Display

Plain

Full

Black

Red

+-+ - + -

+ A D + B D + C D

Black

Yellow

Red

Yellow

N A B C

N A

B C

Pulse Output

Terminal

Phase Loss

Output

Terminal

8. Set the backlight enabling jumper as desired. Remove the jumper to disable the backlight.

Backlight Enable Jumper

9. Set the Display Data jumper for either Plain or Full settings. Plain mode c ycles the display through ve data elements (kW, max. kW since last reset, average PF, line-to-line voltage, and amps) for four seconds each. Full mode cycles through all of the data available in the meter. See the Information Reporting section for more details.

20 seconds per cycle

kW max. kW PF Volts L-L Amps

90 seconds per cycle

kW max. kW PF Volts L-L Amps kVAR kW Phase A kW Phase B kW Phase C PF Phase A etc.

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Installation (cont.)

10. H8163 and H8167: Set the Pulse Rate selection switch to the desired output rate (kWh per pulse). Note that 0.1 is not valid for 1600 A systems, and 0.1 and 0.25 are not valid for 2400 A systems.

1.0

0.5

0.25

0.1

Display

Plain

Full

Black

Red

Yellow

Red

Yellow

+-+ - + -

N A B C

N A

B C

+ A D + B D + C D

11. Secure the meter cover shut using a padlock, wire tie, or other locking device.

12. Apply power to the meter.

13. Check the display. At initial power-up, the meter checks each phase. If the phasing is correct, an OKAY message appears. If the phasing is incorrec t, an error message indicates which color leads are not connected properly. Disconnect power before reconnecting leads.

14. Check the power reading. Expected power is estimated as follows:

kW = Volts(L-L) * Amps * 1.732 * PF 1000

kW = horsepower * 0.746

15. To reset the kWh accumulator to zero, press and hold the two pushbuttons on the inside of the meter cover for 10 seconds.

16. To reset the kW max. register, press and hold the two pushbuttons on the inside of the meter cover for 5 seconds.

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Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Wiring

Connect the white wire to (-). Connect the red/black/yellow wire to (+).

Typical 208/480VAC, ** 4-Wire, 3Ø Installation

RED CT

ØA

BLACK CT ØB

Red

+ A Ð + B Ð + C Ð

YELLOW CT

ØC

WHITE

*

N

*

Typical 240/120 VAC, 3-Wire, 1Ø Installation

RED CT ØA

BLACK CT

ØB

Red

+ A – + B – + C –

Black

Yellow

White

Red

N A B C

N A

White

Red

N A B C

N A

B C

Black

Yellow

WHITE

*

N

*

Typical 120 VAC, 2-Wire, 1Ø Installation

RED CT

Ø A

WHITE N

*

* External f use provided by installer (optiona l, per NEC and local regulations). ** 480 VAC only applie s to the H8163 and H8167.

Red

Black

+ A – + B – + C –

Yellow

Red

White

N A B C

N A

B C

Black

Yellow

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Alarms

Data Outputs

The following messages remain on the lower display for the duration of an alarm condition:

Message Explanation

Phase loss The voltage on one phase is less than 75% of the voltage on any other

Amps Over The measured current is greater than 110% of the transformer range. The

Volts Over Volts A-C, B-C, or A-C is greater than 660VAC.* The displayed message

*

The H8163 and H8167 are rated to 300 VAC L-N, and the H8150 is rated to 132 VAC L-N. Operation above the se levels damages the device.

phase. The displayed message indicates the problem phase.

display message indicates the problem phase.

indicates the problem phase.

The H81xx continually reports kWh or MWh, depending on the total accumulated energy. A secondary display cycles through other parameters. The meter has two modes of display operation, depending on the setting of the Display Data jumper (J8) on the main circuit board. In Full Display mode, the meter cycles through all parameters. In Plain Display mode, the meter cycles through only the rst ve parameters as listed below:

kW Max. kW PF Volts Amps kVAR kW, phase A * kW, phase B * kW, phase C ** PF, phase A * PF, phase B * PF, phase C ** Volts, A-B ** Volts, B-C ** Volts, A-C ** Volts, A-N * Volts, B-N * Volts, C-N ** Amps, A * Amps, B * Amps, C **

If the H81xx has a communication board installed, every 10th rotation of parameters displays an additional set of data values:

Pulse Rate *** Address Baud Rate Parity 2/4 Wire

* For meters with 2 or 3 c urrent transformers. ** For meters with 3 cu rrent transformers. *** H8163 and H8167 o nly.

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Installation Guide Power Monitoring H81xx

TM

Troubleshooting

Problem Solution

No display · Check external fuses.

· Verify that the display cable has not been disconnected during installation.

· Verify voltage leads are properly connected.

Reported power too low · Verify CTs and terminals are color-matched.

· Check for phase loss.

· Check external fuses.

Reported power inaccurate Verify meter and CTs have matching serial numbers (serial number matching does not apply if using

Accuracy not as specied · Verify CTs and terminals are color-matched.

No Pulse output (H8163 and H8167) · Verify power is supplied in the range of 5-24 VAC/DC, with a max. load of 100 mA.

Pulse output wrong, display OK (H8163

and H8167)

No Phase Loss output (H8163 and

H8167)

“bAd” appears in the display (H8163

and H8167)

Accuracy not as specied Verify current transformers and terminals are color-matched.

100 A CTs).

· Verify that no stray conductive materials (wire clippings, etc.) have shorted between the terminals.

· The pulse output internal is 200 msec; verify the controller accepts this signal as input.

Set the pulse rate switch and the controller to match kWh/pulse.

Verify power is supplied in the range of 5-24 VAC/DC, with a max. load of 100 mA.

Verify that the Pulse Rate slide switch is set to a valid value. 0.1 is not valid for 1600 A systems; 0.1

and 0.25 are not valid for 2400 A systems.

Alta Labs, E nercept, Ensp ector, Hawkeye, Trus tat, Aerospo nd, Veris, and th e Veris ‘V’ log o are tradema rks or registe red tradema rks of Veris Ind ustries, L. L.C. in the USA and /or other countri es.

Other companies’ trademarks are hereby acknowledged to belong to their respective owners.

Veris H81xx Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual