Forecourt Controller
Forecourt Controller Interface
Interface
Installation Guide
Date: August 11, 2016
Forecourt Controller Interface Installation Guide
August 11, 2016
Verifone
88 West Plumeria Drive
San Jose, CA
Telephone: 408-232-7800
http://www.verifone.com
Printed in the United States of America.
© 2016 Verifone, Inc. All rights reserved.
No part of this publication covered by the copyrights hereon may be reproduced or copied in
any form or by any means - graphic, electronic, or mechanical, including photocopying, taping,
or information storage and retrieval systems - without written permission of the publisher.
The content of this document is subject to change without notice. The information contained
herein does not represent a commitment on the part of Verifone. All features and
specifications are subject to change without notice.
Verifone, Ruby SuperSystem, and Secure PumpPAY are registered trademarks of Verifone, Inc.
Ruby Card, iOrder, and Commander Site Controller are trademarks of Verifone. All other brand
names and trademarks mentioned in this document are the properties of their respective
holders.
®
, Inc.
95134
Forecourt Controller Interface Installation Guide
Revision History
Date Description
June 25, 2012
November 2, 2012
May 1, 2014
June 19, 2014
September 19, 2014
March 25, 2015
August 11, 2016
Initial documentation release.
Added Warning below. Also, added new part numbers
for the FCI kit and manual.
Added references to Commander Site Controller and
current loop board changes.
Added Tokheim and Bennett
Added information regarding Tokheim and Bennett
RS485 board connections and added Current Loop
Jumper Settings.
Added SFC section.
Updated the Determing a Location section, Tokheim
TED, added a Megger Test note to the Connecting the
Dispenser Control Cables section, and added Product
Warranty information to the Introduction.
WARNING!
1. This equipment is not intended to be repaired by the user. All
repairs must be performed by an Authorized Service Technician or
a Verifone VASC.
2. The AC Outlet must be within six feet of the Forecourt Controller
Interface unit.
3. The power supply cord must not be attached to the building
surface nor through wall, ceilings, floors, or similar openings in
the building structure.
4. Installation measures must be taken to prevent physical damage
to the power supply cord, including proper routing of the power
supply cord.
5. When replacing the cover on the Forecourt Controller Interface,
tighten the thumbscrews securely with a screwdriver.
Forecourt Controller Interface Installation Guide i
Contents
1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Installing the Forecourt Controller Interface Box 7
Determining a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Existing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sites required to use the Smart Fuel Controller (SFC) . . . . . . . 8
Gilbarco Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wayne Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tokheim Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bennett Sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preparing to Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the Forecourt Controller Interface Box. . . . . . . . . . . . 14
Installing the Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting the Dispenser Control Cables. . . . . . . . . . . . . . . . . 22
Connecting to Current Loop Boards . . . . . . . . . . . . . . . . . . 23
Connecting to RS485 Boards . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting to a Tokheim TED . . . . . . . . . . . . . . . . . . . . . . . . 29
Completing the Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 30
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ii Forecourt Controller Interface Installation Guide
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1 INTRODUCTION
Forecourt Controller Interface Box
This guide provides instructions for installing the Verifone® Forecourt Controller
Interface (FCI) Box.
Product Warranty
For Product warranty information, go to
http://global.verifone.com/company/terms-and-conditions/
Description
The Forecourt Controller Interface allows fuel and DCR communications
between the dispensers and the Commander Site Controller.
Note: The Forecourt Controller Interface is not used for fuel communication
for Tokheim, Bennett, and sites required to use the Smart Fuel
Controller (SFC).
.
August 11, 2016
2 Forecourt Controller Interface Installation Guide
The FCI box can hold up to four current loop or RS485 boards (or a combination
of both). Each board can support up to 16 fueling positions. The FCI box comes
with one current loop board installed. Additional boards must be ordered
separately.
• Current Loop Board (Kit # 29721-01) — Supports both current loop and
RS232 communications.
• RS485 Board (Kit # 29376-01) — Supports RS485 communications and must
be used for Dresser Wayne CAT/Ovation, Tokheim DPT, Bennett Secure
Payment Module (SPM), and Verifone Secure PumpPAY installations.
Before You Install
This section describes the components supplied with the Forecourt Controller
Interface box.
Unpacking
Carefully inspect the shipping carton and its contents for any damage that might
have occurred during shipment. If anything appears damaged, immediately file
a claim with the shipping company or carrier and notify your Verifone
representative.
Never use damaged equipment. A shock or fire hazard may exist if equipment is
energized in a damaged condition.
Contents
Remove the components from the packaging and place them on a table or
counter top. Make certain you have all the parts listed in Table 1 before you
begin. Contact the Verifone Technical Support Center if you are missing
anything.
Note: Keep the shipping carton and any packing material in case it is necessary
to move components from one location to another or to return the
equipment for service.
Note: One FCI box supports up to 32 fueling positions.
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Forecourt Controller Interface Installation Guide 3
Table 1: Forecourt Controller Interface Box (P/N M149-901-01-R)
Quantity Item Verifone Part Number
(1) unit Forecourt Controller Interface
Box
Includes:
- Locking ribbon cables (4)
- AC Power Cable
- Current Loop Board
(1) per unit Forecourt Controller Interface
Installation Guide
Table 2: Materials Provided by Installer
Quantity Item
Various lengths 18 AWG plenum rated twisted-pair cable (for example,
Belden P/N 88760). Lengths depend on configuration.
(20) per unit Wire nuts for splicing 18 AWG wires
(3) per unit 1-inch metallic conduit fittings
M149-901-01-R
DOC149-901-01-R,
Revision C00
(1) per unit 1/2-inch Romex cable clamp
(4) per unit #8, 1-1/2 inch wood screws
(4) per unit 1/8 inch toggle bolts. 3 inches long
General Requirements
August 11, 2016
Before you start, read the following important information:
1. Changes or modifications not expressly approved by Verifone, Inc., could
void the user’s authority to operate this equipment.
2. This equipment is not intended to be repaired by the user. All repairs
must be performed by an Authorized Service Technician or a Verifone
VASC .
3. All installations must comply with the requirements of the National
Electrical Code (NFPA 70), the Code for Fuel Dispensing Facilities and
Repair Garages (NFPA 30 and 30A), OSHA regulations, including Standard
29 CFR 1910.147, and all other applicable national and local codes.
4 Forecourt Controller Interface Installation Guide
4. The circuit providing power to the Forecourt Controller Interface unit
must not power other devices. The AC outlet must be within six feet of
the Forecourt Controller Interface unit. Do not use extension cords.
5. The power supply cord must not be attached to the building surface nor
through walls, ceilings, floors, or similar openings in the building
structure.
6. Installation measures must be taken to prevent physical damage to the
power supply cord, including proper routing of the power supply cord.
7. Do not connect the Forecourt Controller Interface unit to the AC power
until the installation is complete.
8. Always wear an electrostatic wrist strap. Working on console electronics
without connecting to a ground or discharging static can damage
electronic parts.
9. When replacing the cover on the Forecourt Controller Interface
enclosure, tighten the screws securely with a Phillips screwdriver.
Safety Instructions
For safe disassembly and installation of this equipment, read and understand all
safety notices.
WARNING: You must be a Verifone Authorized Service Contractor
DANGER means: If you do not follow the instructions, severe injury or
WARNING means: If you do not follow the instructions, severe injury or
CAUTION means: If you do not follow the instructions, damage to the
CAUTION: High voltage. To be serviced by authorized service
(VASC) with training in the installation, service, or
maintenance of this equipment before working on it.
death will occur.
death can occur.
equipment can occur.
personnel only.
CAUTION: There is a risk of explosion if the battery is replaced by
an incorrect type. Dispose of used batteries according to
the instructions.
August 11, 2016
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