Ventrac MR740 Operator's Manual & Parts Drawings

OperatOrs Manual
& parts Drawings
reel MOwer
MODel MR740
Original Operator’s Manual
Revised 04/01/15
09.10054 Rev. 04
328 East Water St.
PO Box 148
Orrville Oh 44667
www.ventrac.com
Contact Information and Product Identication
If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers.
Please ll in the following information for future reference. See the picture(s) below to nd the location of the identication numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________ Dealer: ___________________________________________________________________________ Dealer Address: ____________________________________________________________________ ____________________________________________________________________ Dealer Phone Number: ______________________________________________________________ Dealer Fax Number: ________________________________________________________________
Model # (A): __________________________
Serial # (B): __________________________
Afx Part/Serial Number label here.
A
B
Venture Products Inc. reserves the right to make changes in design or specications without obligation to make like changes on previously manufactured products.
2
TABLE OF CONTENTS
INTRODUCTION PAGE 5
Product Description ................................................................................................................................ 5
Why Do I Need an Operator’s Manual? ................................................................................................. 5
Using Your Manual ................................................................................................................................. 6
Manual Glossary ....................................................................................................................................6
SAFETY PAGE 7
Safety Decals ......................................................................................................................................... 7
General Safety Procedures .................................................................................................................... 9
Training Required ...................................................................................................................................9
Personal Protective Equipment Requirements ......................................................................................9
Operation Safety ....................................................................................................................................9
Preventing Accidents ............................................................................................................................10
Keep Riders Off ....................................................................................................................................10
Operating On Slopes ............................................................................................................................ 11
Roadway Safety ................................................................................................................................... 11
Truck Or Trailer Transport .................................................................................................................... 11
Maintenance ......................................................................................................................................... 12
Fuel Safety ........................................................................................................................................... 12
Hydraulic Safety ................................................................................................................................... 13
Cutting Unit Safety ...............................................................................................................................14
OPERATIONAL CONTROLS PAGE 15
Reel Speed Control Lever .................................................................................................................... 15
Hydraulic Drive Motor Bypass Lever .................................................................................................... 15
Reel Discharge Deector Shield ..........................................................................................................15
Lift Arm Transport Lock ........................................................................................................................ 15
S.D.L.A. Controls .................................................................................................................................15
GENERAL OPERATION PAGE 16
Daily Inspection .................................................................................................................................... 16
Attaching ..............................................................................................................................................16
Detaching ............................................................................................................................................. 16
Mowing and Operating Procedure .......................................................................................................16
Transport of Reel Mower ......................................................................................................................17
Cutting Height Adjustment .................................................................................................................... 17
Reel Speed ..........................................................................................................................................17
Blade Adjustment of Reel to Bed Knife ................................................................................................ 18
Discharge Deector Shield Adjustment ................................................................................................ 18
Cutting Unit Offset ................................................................................................................................18
3
TABLE OF CONTENTS
SERVICE PAGE 19
Back Lapping ......................................................................................................................................19
Reel Grinding .......................................................................................................................................19
Bed Knife Grinding ............................................................................................................................... 19
Drive Belt Inspection/Replacement ...................................................................................................... 19
Checking the Hydraulic Oil Level .........................................................................................................20
Changing Hydraulic Oil ........................................................................................................................20
Changing the Hydraulic Filter ............................................................................................................... 20
Storage ................................................................................................................................................. 20
Lubrication Locations ...........................................................................................................................21
Maintenance Schedule .........................................................................................................................21
Maintenance Checklist ......................................................................................................................... 22
SPECIFICATIONS PAGE 23
Dimensions ..........................................................................................................................................23
Features ............................................................................................................................................... 23
PARTS PAGE 24
Oil Tank Frame & Hitch Frame .............................................................................................................24
Lift Arms & Front Reel Mount ............................................................................................................... 26
Hydraulic Drive ..................................................................................................................................... 28
Hydraulic Motors & Hoses ....................................................................................................................30
Lift Arm Hydraulic Hoses ...................................................................................................................... 32
Reel Head Carrier Frame ..................................................................................................................... 34
Reel Head ............................................................................................................................................36
Front & Rear Rollers ............................................................................................................................38
WARRANTY PAGE 40
4

INTRODUCTION

INTRODUCTION
enture Products Inc. is pleased to provide you with your new
V
Ventrac reel mower! We hope that Ventrac equipment will
provide you with a ONE Tractor Solution.

Product Description

The Ventrac MR740 reel mower is designed to be the ultimate trim and surround mower. The MR740 fea­tures a 74” (188 cm) cutting width and variable speed hydraulics. The 3 reel heads are identical and easy to change. Bypass valves enable/disable each reel motor individually.

Why Do I Need an Operator’s Manual?

This manual has been created to help you gain the important knowledge of what is needed to safely oper­ate, maintain, and service your machine. It is divided into sections for convenient reference of the appropri­ate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Read­ing the operator’s manual will help you become familiar with each specic piece of equipment. Under­standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the equipment. Keep this manual with the machine at all times. The manual should remain with the machine even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Con­tact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual may result in personal injury and/or damage to the equipment.
Introduction - 5
INTRODUCTION

Using Your Manual

Throughout this manual, you will encounter special messages and symbols that identify potential safety concerns to help you as well as others avoid personal injury or damage to the equipment.
SYMBOL DEFINITIONS
ATTENTION
This symbol identies potential health and
safety hazards. It marks safety precautions. Your safety and the safety of others is involved.
There are three signal words that describe the level of safety concern: Danger, Warning, and Caution. Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at different places throughout this manual. Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.
SIGNAL WORD DEFINITIONS
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme cases.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage. It may also be used to alert against unsafe practices.

Manual Glossary

Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
Attachment A piece of Ventrac equipment that requires a Power Unit for operation. Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities. Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.
Introduction - 6

SAFETY

SAFETY

Safety Decals

The following safety decals must be maintained on your MR740 reel mower. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are afxed to the replacement
components.
F
F
A
G
A
D
B
E
C
G
D
Safety - 7
H
SAFETY
A
D
E F
B
C
G
H
Decal Description Part Number Quantity
A Warning, High Pressure Fluid Hazard 00.0103 2 B Warning, Read Owner’s Manual 00.0217 1 C Warning, General Safety 00.0220 1 D Warning, Do Not Reach 00.0219 4 E Warning, Moving Parts 00.0216 1
F Warning, Pinch Point 00.0218 2 G Danger, Keep Hands and Feet Away 00.0123 6 H Danger, Thrown Object Hazard 00.0265 3
Safety - 8
SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Training Required

The owner of this machine is solely responsible for properly training the operators.
The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her­self, other people, or property.
Do not allow operation or service by children or untrained personnel. Local regulations may restrict the age of the operator.
Before operating this machine, read the operator’s manual and under­stand its contents.
If the operator of the machine cannot understand this manual, then it is the responsibility of this machine’s owner to fully explain the material within this manual to the operator.
Learn and understand the use of all controls.
Know how to stop the power unit and all attachments quickly in the event of an emergency.

Personal Protective Equipment Requirements

It is the responsibility of the owner to be sure that the operators use the proper personal protective equip­ment while operating the machine. Required personal protective equipment includes, but is not limited to, the following list.
Wear a certied ear protection device to prevent loss of hearing.
Prevent eye injury by wearing safety glasses while operating the machine.
Closed toe shoes must be worn at all times.
Long pants must be worn at all times.
When operating in dusty conditions, it is recommended that a dust mask be worn.

Operation Safety

Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure guards and shields are in proper working condition and are secured in place. Make all necessary adjustments before operating machine.
Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions. Under no circumstance should the machine be operated without these devices in place.
Alterations or modications to this machine can reduce safety and could cause damage to the machine. Do not alter safety devices or operate with shields or covers removed.
Before each use, verify that all controls function properly and inspect all safety devices. Do not operate if controls or safety devices are not in proper working condition.
Check parking brake function before operating. Repair or adjust parking brake if necessary.
Observe and follow all safety decals.
All controls are to be operated from the operator’s seat only.
Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.
Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if someone enters your work area.
Always be alert to what is happening around you, but do not lose focus on the task you are performing. Always look in the direction the machine is moving.
Look behind and down before backing up to be sure of a clear path.
If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.
Safety - 9
SAFETY
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Operation Safety (continued)
If equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range.
Do not leave machine unattended while it is running.
Always park the machine on level ground.
Always shut off engine when connecting attachment drive belt to the power unit.
Never leave the operator’s seat without lowering the attachment to the ground, setting the parking brake, shutting off the engine, and removing the ignition key. Make sure all moving parts have come to a complete stop before dismounting.
Never leave equipment unattended without lowering the attachment to the ground, setting the parking brake, shutting off the engine, and removing the ignition key.
Only operate in well-lit conditions.
Do not operate when there is a risk of lightning.
Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or other objects of value.
Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.
Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Do not run the engine in a building without adequate ventilation.
Do not touch the engine or the mufer while the engine is running or immediately after stopping the engine. These areas may be hot enough to cause a burn.
Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed may increase the hazard of personal injury.
To reduce the hazard of re, keep the battery compartment, engine, and mufer areas free of grass, leaves, and excessive grease.

Preventing Accidents

Clear working area of objects that might be hit or thrown from machine.
Keep people and pets out of mowing area.
Know the work area well before operation. Do not operate where traction or stability is questionable.
Reduce speed when you are operating over rough ground.
Equipment can cause serious injury and/or death when improperly used. Before operating, know and understand the operation and safety of the power
unit and the attachment being used.
Do not operate machine if you are not in good physical and mental health, if you will be distracted by personal devices, or are under the inuence of any substance which might impair deci­sion, dexterity, or judgment.
Children are attracted to machine activity. Be aware of children and do not allow them in the working area. Turn off the machine if a child enters the work area.

Keep Riders Off

Only allow the operator on the power unit. Keep riders off.
Never allow riders on any attachment or accessory.
Safety - 10
SAFETY
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories

Operating On Slopes

Slopes can cause loss-of-control and
tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.
If power unit is equipped with a fold down
roll bar, it must be locked in the upright position when operating on any slope.
Use low range (if equipped) when operating
on slopes greater than 15 degrees.
Do not stop or start suddenly when operating on slopes.
Never shift between high and low range while on a slope. Always move the power unit to level ground
and engage the parking brake before shifting range or placing the power unit in neutral.
Variables such as wet surface and loose ground will reduce the degree of safety. Do not drive where
machine could lose traction or tip over.
Keep alert for hidden hazards in the terrain.
Stay away from drop-offs, ditches, and embankments.
Sharp turns should be avoided when operating on slopes.
Pulling loads on hills decreases safety. It is the responsibility of the owner/operator to determine loads
that can safely be controlled on slopes.
Transport machine with attachment lowered or close to the ground to improve stability.
While operating on slopes, drive in an up and down direction when possible. If turning is necessary
while driving across slopes, reduce speed and turn slowly in the downhill direction.
Assure a sufcient supply of fuel for continuous operation. A minimum of one-half tank of fuel is recommended.

Roadway Safety

Operate with safety lights when operating on or near roadways.
Obey all state and local laws concerning operation on roadways.
Slow down and be careful of trafc when operating near or crossing roadways. Stop before crossing
roads or sidewalks. Use care when approaching areas or objects that may obscure vision.
If there is doubt of safety conditions, discontinue machine operation until a time when
operation can be performed safely.
When operating near or on roadways, have a Slow Moving Vehicle Emblem clearly
displayed.

Truck Or Trailer Transport

Use care when loading or unloading machine into a truck or trailer.
Use full width ramps for loading machine into a truck or trailer.
The parking brake is not sufcient to lock the machine during transport. Always secure the power unit
and/or attachment to the transporting vehicle securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine.
Shut off fuel supply to power unit during transport on truck or trailer.
If equipped, turn the battery disconnect switch to the Off position to shut off electrical power.
Safety - 11
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories

Maintenance

Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels.
If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are afxed to the replacement components.
If any component requires replacement, use only original Ventrac replacement parts.
Always turn the battery disconnect to the Off position or disconnect the battery before performing any
repairs. Disconnect the negative terminal rst and the positive terminal last. Reconnect the positive terminal rst and the negative terminal last.
Keep all bolts, nuts, screws, and other fasteners properly tightened.
Always lower the attachment to the ground, engage parking brake, shut off engine, and remove the ignition key. Make sure all moving parts have come to a complete stop before cleaning, inspection, adjusting or repairing.
If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service.
Never perform maintenance on the power unit and/or attachment if someone is sitting in the operator’s seat.
Always use protective glasses when handling the battery.
Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
To reduce the hazard of re, keep the battery compartment, engine, and mufer areas free of grass, leaves, and excessive grease.
Do not touch the engine, the mufer, or other exhaust components while the engine is running or imme- diately after stopping the engine. These areas may be hot enough to cause a burn.
Allow the engine to cool before storing and do not store near an open ame.
Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed may increase the hazard of personal injury.
Springs may contain stored energy. Use caution when disengaging or removing springs and/or spring loaded components.
An obstruction or blockage in a drive system or moving/rotating parts may cause a buildup of stored energy. When the obstruction or blockage is removed, the drive system or moving/rotating parts may move suddenly. Do not attempt to remove an obstruction or blockage with your hands. Keep hands, feet, and clothing away from all power-driven parts.
Dispose of all uids in accordance with local laws.

Fuel Safety

To avoid personal injury or property damage, use extreme care in handling gasoline. Gaso-
line is extremely ammable and the vapors are explosive.
Do not refuel machine while smoking or at a location near ames or sparks.
Always refuel the machine outdoors.
Do not store machine or fuel container indoors where fumes or fuel can reach an open
ame, spark, or pilot light.
Only store fuel in an approved container. Keep out of reach of children.
Never ll containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before lling.
Remove machine from the truck or trailer and refuel it on the ground. If this is not possible, refuel the machine using a portable container, rather than from a fuel dispenser nozzle.
Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling.
Never remove fuel cap while on a slope. Only remove when parked on a level surface.
Replace all fuel tank and container caps securely.
Safety - 12
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Fuel Safety (continued)
Do not overll fuel tank. Only ll to bottom of fuel neck, do not ll fuel neck full. Overlling of fuel tank
could result in engine ooding, fuel leakage from the tank, and damage to the emissions control system.
If fuel is spilled, do not attempt to start the engine. Move the power unit away from the fuel spill and
avoid creating any source of ignition until fuel vapors have dissipated.
If the fuel tank must be drained, it should be drained outdoors into an approved container.
Dispose of all uids in accordance with local laws.
Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
The fuel system is equipped with a shut-off valve. Shut off the fuel when transporting the machine to
and from the job, when parking the machine indoors, or when servicing the fuel system.

Hydraulic Safety

Make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition.
Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine.
Hydraulic leaks can occur under high pressure. Hydraulic leaks require special care and attention.
Use a piece of cardboard and a magnifying glass to locate sus-
pected hydraulic leaks.
Keep body and hands away from pinhole leaks
or nozzles that eject high pressure hydraulic uid. Hydraulic uid escaping under high pressure can
penetrate the skin causing serious injury, leading to severe complications and/or secondary infections
if left untreated. If hydraulic uid is injected into the
skin, seek immediate medical attention no matter how minor the injury appears.
Hydraulic system may contain stored energy. Before performing maintenance or repairs on the hydraulic
system, remove attachments, engage parking brake, disengage weight transfer system (if equipped), shut off engine, and remove ignition key. To relieve pressure on the auxiliary hydraulic system, shut off the power unit engine and move the secondary S.D.L.A. lever left and right before disconnecting the auxiliary hydraulic quick couplers.
Dispose of all uids in accordance with local laws.
Safety - 13
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