Ventrac KP540 Operator's Manual

Operator’s Manual

& Parts Drawings

KP540

Power Rake

Europe - Serial Number KP540-AB1178 --

Original Operator’s Manual

VENTRAC.COM

Revised 02/07/19

09.10134 Rev. 05

View all manuals

Visit ventrac.com/manuals

500 Venture Drive

Orrville Oh 44667

www.ventrac.com

for the latest version of this
operator’s manual.

A downloadable parts manual
is also available.

To the Owner

Contact Information and Product Identication

If you need to contact an authorized Ventrac dealer for information on servicing your product,
always provide the product model and serial numbers.

Please ll in the following information for future reference. See the picture(s) below to nd the
location of the identication numbers. Record them in the spaces provided.

Date of Purchase: __________________________________________________________________
Dealer: ___________________________________________________________________________
Dealer Address: ____________________________________________________________________
____________________________________________________________________
Dealer Phone Number: ______________________________________________________________
Dealer Fax Number: ________________________________________________________________

Model # (A): ___________________________

Serial # (B): ____________________________

Afx Part/Serial Number label here.

A

B

Venture Products Inc. reserves the right to make changes
in design or specications without obligation to make like
changes on previously manufactured products.

2

TABLE OF CONTENTS

INTRODUCTION PAGE 5

Product Description ................................................................................................................................ 5

Why Do I Need an Operator’s Manual? ................................................................................................. 5

Using Your Manual ................................................................................................................................. 6

Manual Glossary ....................................................................................................................................6

SAFETY PAGE 7

Safety Decals ......................................................................................................................................... 7

General Safety Procedures .................................................................................................................... 9

Training Required ...................................................................................................................................9

Personal Protective Equipment Requirements ......................................................................................9

Operation Safety ....................................................................................................................................9

Preventing Accidents ............................................................................................................................10

Keep Riders O󰀨 .................................................................................................................................... 10

Operating On Slopes ............................................................................................................................ 11

Roadway Safety ................................................................................................................................... 11

Truck Or Trailer Transport .................................................................................................................... 11

Maintenance ......................................................................................................................................... 12

Fuel Safety ........................................................................................................................................... 12

Hydraulic Safety ................................................................................................................................... 13

OPERATIONAL CONTROLS PAGE 15

Height Adjustment Crank ..................................................................................................................... 15

Valve Control Rod (Drum Rotation Valve) ............................................................................................ 15

Rotor Angle ..........................................................................................................................................15

GENERAL OPERATION PAGE 16

Daily Inspection .................................................................................................................................... 16

Attaching ..............................................................................................................................................16

Detaching ............................................................................................................................................. 16

Leveling Work Area Prior to Finish Grading ......................................................................................... 17

Spreading Fill or Topsoil .......................................................................................................................17

Debris Removal .................................................................................................................................... 17

Finish Grading (Lawn Preparation) ......................................................................................................17

Gravel Driveway Restoration ...............................................................................................................17

Driveway Finish .................................................................................................................................... 18

Gravel Paths & Walkways ....................................................................................................................18

Chemical Free Weeding .......................................................................................................................18

Operating Procedure ............................................................................................................................ 18

Cleaning Debris From Rake Drum ....................................................................................................... 19

Transport of Power Rake .....................................................................................................................19

Setting Rake Drum Depth ....................................................................................................................19

Dirt Flap ................................................................................................................................................ 19

3

TABLE OF CONTENTS

SERVICE PAGE 20

Cleaning and General Maintenance.....................................................................................................20

Drive Belt Inspection ............................................................................................................................20

Drive Belt Replacement .......................................................................................................................20

Tire Pressure ........................................................................................................................................20

Carbide Tip Replacement .....................................................................................................................20

Checking Hydraulic Oil Level ...............................................................................................................20

Changing Hydraulic Oil & Filter ............................................................................................................ 21

Power Rake Frame Leveling ................................................................................................................ 21

Lubrication Locations ...........................................................................................................................22

Storage ................................................................................................................................................. 22

Maintenance Schedule .........................................................................................................................23

Maintenance Checklist ........................................................................................................................23

SPECIFICATIONS PAGE 24

Dimensions ..........................................................................................................................................24

Features .............................................................................................................................................. 24

Noise Emissions ................................................................................................................................... 25

EC Declaration of Conformity ...............................................................................................................25

PARTS PAGE 26

Hydraulic Diagram & O-Ring Chart ...................................................................................................... 26

Main Frame, Hitch Frame, & Filter ....................................................................................................... 28

Hydraulic Pump, Valve, & Shift Handle ................................................................................................ 30

Rotor Frame, Rotor, & Motor ................................................................................................................ 32

Height Adjuster ..................................................................................................................................... 34

Wheel Frame & Shields .......................................................................................................................36

Side Wings, Dirt Flap, & Hydraulic Power Angle ..................................................................................38

WARRANTY PAGE 40

4

INTRODUCTION

INTRODUCTION

enture Products Inc. is pleased to provide you with your new

V

Ventrac KP540 power rake! We hope that Ventrac equip-

ment will provide you with a ONE Tractor Solution.

Product Description

The KP540 power rake is designed for smoothing rough ground, removing surface rocks and debris,
preparing soil for new lawn installations, leveling gravel driveways, and weeding gravel parking lots, drive­ways, and walking paths. Its compact design allows the operator to work in tight quarters, including around
corners and edges.

Seventy-two replaceable carbide tips pulverize and rene the soil. Materials can be moved forward or to

either side by hydraulically angling the drum left or right. The drum can also be reversed to allow back­dragging of soils to pull material away from buildings, trees, or other obstructions. A rotating handle raises
or lowers the rotor in 1/8th inch (3.2 mm) increments with 3-1/2 inches (89 mm) of travel.

Adjustable side wings can be lowered on either side for routing material.

Why Do I Need an Operator’s Manual?

This manual has been created to help you gain the important knowledge of what is needed to safely
operate, maintain, and service your machine. It is divided into sections for convenient reference of the
appropriate section.

You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Read­ing the operator’s manual will help you become familiar with each specic piece of equipment. Under­standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the
equipment. Keep this manual with the machine at all times. The manual should remain with the machine
even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Con­tact your local Ventrac dealer for a replacement.

When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both
the power unit and the attachment being used to ensure the safest operation possible.

The information in this manual provides the operator with the safest procedures to operate the machine
while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual
may result in personal injury and/or damage to the equipment.

Introduction - 5

INTRODUCTION

INTRODUCTION

Using Your Manual

Throughout this manual, you will encounter special messages and symbols that identify potential safety
concerns to help you as well as others avoid personal injury or damage to the equipment.

SYMBOL DEFINITIONS

ATTENTION

This symbol identies potential health and

safety hazards. It marks safety precautions.
Your safety and the safety of others is involved.

There are three signal words that describe the level of safety concern: Danger, Warning, and Caution.
Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely
to occur when proper operating procedures are not followed or inexperienced operators are involved.

Note: Right-Hand and Left-Hand orientations may be referred to at di󰀨erent places throughout this manual.

Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.

SIGNAL WORD DEFINITIONS

Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury. This signal word is limited to the
most extreme cases.

Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.

Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury and/or property damage. It may
also be used to alert against unsafe practices.

Manual Glossary

Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or

with an attachment or accessory.

Attachment A piece of Ventrac equipment that requires a Power Unit for operation.
Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities.
Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.

Introduction - 6

SAFETY

SAFETY

Safety Decals

The following safety decals must be maintained on your KP540 power rake.
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional

labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.

When new components are installed, be sure that current safety decals are a󰀩xed to the replacement

components.

A

B

C

A

Safety - 7

SAFETY

A

B

C

Decal Description Part Number Quantity

A Danger, Pinching Hazard 00.0102 2
B Warning, High Pressure Fluid Hazard 00.0103 1
C Warning, Read Owner’s Manual 00.0217 1

Safety - 8

SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Training Required

• The owner of this machine is solely responsible for properly training the operators.

• The owner/operator is solely responsible for the operation of this
machine and prevention of accidents or injuries occurring to him/her­self, other people, or property.

• Do not allow operation or service by children or untrained personnel.
Local regulations may restrict the age of the operator.

• Before operating this machine, read the operator’s manual and under­stand its contents.

• If the operator of the machine cannot understand this manual, then it
is the responsibility of this machine’s owner to fully explain the material
within this manual to the operator.

• Learn and understand the use of all controls.

• Know how to stop the power unit and all attachments quickly in the event of an emergency.

Personal Protective Equipment Requirements

It is the responsibility of the owner to be sure that the operators use the proper personal protective equip­ment while operating the machine. Required personal protective equipment includes, but is not limited to,
the following list.

• Wear a certied ear protection device to prevent loss of hearing.

• Prevent eye injury by wearing safety glasses while operating the machine.

• Closed toe shoes must be worn at all times.

• Long pants must be worn at all times.

• When operating in dusty conditions, it is recommended that a dust mask be worn.

Operation Safety

• Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure
guards and shields are in proper working condition and are secured in place. Make all necessary
adjustments before operating machine.

• Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate
any instructions. Under no circumstance should the machine be operated without these devices in place.

• Alterations or modications to this machine can reduce safety and could cause damage to the machine.
Do not alter safety devices or operate with shields or covers removed.

• Before each use, verify that all controls function properly and inspect all safety devices. Do not operate
if controls or safety devices are not in proper working condition.

• Check parking brake function before operating. Repair or adjust parking brake if necessary.

• Observe and follow all safety decals.

• All controls are to be operated from the operator’s station only.

• Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.

• Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.

• Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if
someone enters your work area.

• Always be alert to what is happening around you, but do not lose focus on the task you are performing.
Always look in the direction the machine is moving.

• Look behind and down before backing up to be sure of a clear path.

• If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.

• Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment
failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.

Safety - 9

SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Operation Safety (continued)

• If equipped with a high/low range feature, never shift between high and low range while on a slope.
Always move the machine to level ground and engage the parking brake before shifting range.

• Do not leave machine unattended while it is running.

• Always park the machine on level ground.

• Always shut o󰀨 engine when connecting attachment drive belt to the power unit.

• Never leave the operator’s station without lowering the attachment to the ground, setting the parking

brake, shutting o󰀨 the engine, and removing the ignition key. Make sure all moving parts have come to

a complete stop before dismounting.

• Never leave equipment unattended without lowering the attachment to the ground, setting the parking

brake, shutting o󰀨 the engine, and removing the ignition key.

• Only operate in well-lit conditions.

• Do not operate when there is a risk of lightning.

• Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or
other objects of value.

• Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.

• Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

• Do not run the engine in a building without adequate ventilation.

• Do not touch the engine or the mu󰀪er while the engine is running or immediately after stopping the engine.
These areas may be hot enough to cause a burn.

• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed
may increase the hazard of personal injury.

• To reduce the hazard of re, keep the battery compartment, engine, and mu󰀪er areas free of grass, leaves,

excessive grease, and other ammable materials.

Preventing Accidents

• Clear working area of objects that might be hit or thrown from machine.

• Keep people and pets out of working area.

• Know the work area well before operation. Do not operate where traction or
stability is questionable.

• Reduce speed when you are operating over rough ground.

• Equipment can cause serious injury and/or death when improperly used.
Before operating, know and understand
the operation and safety of the power

unit and the attachment being used.

• Do not operate machine if you are not in good physical and
mental health, if you will be distracted by personal devices, or are
under the inuence of any substance which might impair deci­sion, dexterity, or judgment.

• Children are attracted to machine activity. Be aware of children
and do not allow them in the working area. Turn o󰀨 the machine if
a child enters the work area.

Keep Riders O󰀨

• Only allow the operator on the power unit. Keep riders o󰀨.

• Never allow riders on any attachment or accessory.

Safety - 10

SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Operating On Slopes

• Slopes can cause loss-of-control and

tip-over accidents, which can result in
severe injury or death. Be familiar with the
emergency parking brake, along with the
power unit controls and their functions.

• If power unit is equipped with a fold down

roll bar, it must be locked in the upright
position when operating on any slope.

• Use low range (if equipped) when operating

on slopes greater than 15 degrees.

• Do not stop or start suddenly when operating on slopes.

• Never shift between high and low range while on a slope. Always move the power unit to level ground

and engage the parking brake before shifting range or placing the power unit in neutral.

• Variables such as wet surface and loose ground will reduce the degree of safety. Do not drive where

machine could lose traction or tip over.

• Keep alert for hidden hazards in the terrain.

• Stay away from drop-o󰀨s, ditches, and embankments.

• Sharp turns should be avoided when operating on slopes.

• Pulling loads on hills decreases safety. It is the responsibility of the owner/operator to determine loads

that can safely be controlled on slopes.

• Transport machine with attachment lowered or close to the ground to improve stability.

• While operating on slopes, drive in an up and down direction when possible. If turning is necessary

while driving across slopes, reduce speed and turn slowly in the downhill direction.

• Assure a su󰀩cient supply of fuel for continuous operation. A minimum of one-half tank of fuel is recommended.

Roadway Safety

• Operate with safety lights when operating on or near roadways.

• Obey all state and local laws concerning operation on roadways.

• Slow down and be careful of tra󰀩c when operating near or crossing roadways. Stop before crossing

roads or sidewalks. Use care when approaching areas or objects that may obscure vision.

• If there is doubt of safety conditions, discontinue machine operation until a time when

operation can be performed safely.

• When operating near or on roadways, have a Slow Moving Vehicle Emblem clearly

displayed.

Truck Or Trailer Transport

• Use care when loading or unloading machine into a truck or trailer.

• Use full width ramps for loading machine into a truck or trailer.

• The parking brake is not su󰀩cient to lock the machine during transport. Always secure the power unit

and/or attachment to the transporting vehicle securely using straps, chains, cable, or ropes. Both front
and rear straps should be directed down and outward from the machine.

• Shut o󰀨 fuel supply to power unit during transport on truck or trailer.

• If equipped, turn the battery disconnect switch to the O󰀨 position to shut o󰀨 electrical power.

Safety - 11

SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Maintenance

• Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels.

• If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.

• When new components are installed, be sure that current safety decals are a󰀩xed to the replacement
components.

• If any component requires replacement, use only original Ventrac replacement parts.

• Always turn the battery disconnect to the O󰀨 position or disconnect the battery before performing any

repairs. Disconnect the negative terminal rst and the positive terminal last. Reconnect the positive
terminal rst and the negative terminal last.

• Keep all bolts, nuts, screws, and other fasteners properly tightened.

• Always lower the attachment to the ground, engage parking brake, shut o󰀨 engine, and remove the
ignition key. Make sure all moving parts have come to a complete stop before cleaning, inspection,
adjusting or repairing.

• If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s
manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service.

• Never perform maintenance on the power unit and/or attachment if someone is in the operator’s station.

• Always use protective glasses when handling the battery.

• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.

• To reduce the hazard of re, keep the battery compartment, engine, and mu󰀪er areas free of grass,
leaves, and excessive grease.

• Do not touch the engine, the mu󰀪er, or other exhaust components while the engine is running or imme-
diately after stopping the engine. These areas may be hot enough to cause a burn.

• Allow the engine to cool before storing and do not store near an open ame.

• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive
speed may increase the hazard of personal injury.

• Springs may contain stored energy. Use caution when disengaging or removing springs and/or spring
loaded components.

• An obstruction or blockage in a drive system or moving/rotating parts may cause a buildup of stored
energy. When the obstruction or blockage is removed, the drive system or moving/rotating parts may
move suddenly. Do not attempt to remove an obstruction or blockage with your hands. Keep hands,
feet, and clothing away from all power-driven parts.

• Dispose of all uids in accordance with local laws.

Fuel Safety

• To avoid personal injury or property damage, use extreme care in handling gasoline. Gaso-

line is extremely ammable and the vapors are explosive.

• Do not refuel machine while smoking or at a location near ames or sparks.

• Always refuel the machine outdoors.

• Do not store machine or fuel container indoors where fumes or fuel can reach an open

ame, spark, or pilot light.

• Only store fuel in an approved container. Keep out of reach of children.

• Never ll containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers

on the ground away from your vehicle before lling.

• Remove machine from the truck or trailer and refuel it on the ground. If this is not possible, refuel the
machine using a portable container, rather than from a fuel dispenser nozzle.

• Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never remove fuel cap while on a slope. Only remove when parked on a level surface.

• Replace all fuel tank and container caps securely.

Safety - 12

SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Fuel Safety (continued)

• Do not overll fuel tank. Only ll to bottom of fuel neck, do not ll fuel neck full. Overlling of fuel tank could

result in engine ooding, fuel leakage from the tank, and/or damage to the emissions control system.

• If fuel is spilled, do not attempt to start the engine. Move the power unit away from the fuel spill and

avoid creating any source of ignition until fuel vapors have dissipated.

• If the fuel tank must be drained, it should be drained outdoors into an approved container.

• Dispose of all uids in accordance with local laws.

• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.

• The fuel system is equipped with a shut-o󰀨 valve. Shut o󰀨 the fuel when transporting the machine to

and from the job, when parking the machine indoors, or when servicing the fuel system.

Hydraulic Safety

• Make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition.

Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine.

• Hydraulic leaks can occur under high pressure. Hydraulic leaks require special care and attention.

• Use a piece of cardboard and a magnifying glass to locate sus-

pected hydraulic leaks.

• Keep body and hands away from pinhole leaks

or nozzles that eject high pressure hydraulic uid.
Hydraulic uid escaping under high pressure can

penetrate the skin causing serious injury, leading to
severe complications and/or secondary infections

if left untreated. If hydraulic uid is injected into the

skin, seek immediate medical attention no matter
how minor the injury appears.

• Hydraulic system may contain stored energy. Before performing maintenance or repairs on the hydraulic

system, remove attachments, engage parking brake, disengage weight transfer system (if equipped),

shut o󰀨 engine, and remove ignition key. To relieve pressure on the auxiliary hydraulic system, shut o󰀨 the

power unit engine and move the hydraulic control lever left and right before disconnecting the auxiliary
hydraulic quick couplers.

• Dispose of all uids in accordance with local laws.

Safety - 13

SAFETY

KP540 Safety Procedures

• Attachment hydraulic system may contain stored energy. Before performing maintenance or repairs on
the hydraulic system, the attachment’s auxiliary hydraulic hoses must be disconnected from the power

unit. Lower the attachment to the ground, shut o󰀨 power unit engine, move the secondary S.D.L.A. lever

left and right to relieve auxiliary hydraulic pressure, and disconnect the auxiliary hydraulic quick couplers.

• Always wear eye protection when working with the carbide tips.

Safety - 14

OPERATIONAL CONTROLS

Height Adjustment Crank

The height adjustment crank (A) controls the depth
of the rotor. The crank latch (B) locks the height
adjustment crank at the selected height.

A

B

Valve Control Rod (Drum Rotation Valve)

The valve shift handle (C) controls the direction of
the rotor drum. Push the control rod forward (away
from the operator) when traveling forward. Pull the
control rod back toward the operator to reverse the
drum when traveling in reverse for back-dragging
soil or pulling material away from buildings, trees, or
other obstructions.

Normal
operation

Reverse
operation

Rotor Angle
(Secondary S.D.L.A. Lever*)

The secondary S.D.L.A. lever* on the power unit con­trols the angle of the power rake’s rotor. The power
rake rotor can be angled up to 18 degrees to the left
or the right.

C

* Refer to power unit operator’s manual for operation of

power unit controls.

Operation - 15

GENERAL OPERATION

GENERAL OPERATION

Daily Inspection

Always set the parking brake, shut o󰀨 power unit

engine, remove the ignition key, and ensure all
moving parts have come to a complete stop before
inspecting components, or attempting any repair or
adjustment.

1.

Park the power unit and power rake on a level

surface, with the engine shut o󰀨 and all uids cold.

2. Perform a visual inspection of the power unit and
power rake. Look for loose or missing hardware,
damaged components, damaged or missing
carbide tips, or signs of wear. Inspect drive belts.
Belts should be in good condition.

3. Inspect hydraulic hoses, hydraulic ttings, and
fuel lines to ensure tight, leak free connections.
Check the power rake’s hydraulic oil level.

4. Refer to the power unit operator’s manual.
Check the power unit’s engine oil, hydraulic oil,
cooling system, tire pressure, and fuel level. Add

uid or service system as required.

5. Refer to the power unit operator’s manual. Test
the power unit’s operator safety interlock system.

Attaching

1. Adjust the power rake height until the indicator (A)
is located in the attaching zone^ on the height
adjustment decal.

4. Once completely engaged, close the front hitch
locking lever.*

5. Engage the parking brake* and shut o󰀨 the engine.

6. Place the attachment belt onto the PTO drive
pulley on the power unit. Ensure the belt is prop­erly seated in each pulley.

7. Engage the PTO spring tension lever* on the
power unit.

8. Wipe hose ends clean, and connect to the power
unit’s hydraulic quick couplers. If equipped, con­nect the hoses and quick couplers so the red
indicators are paired together and the yellow
indicators are paired together.

Detaching

1. Adjust the power rake height until the indicator
is located in the attaching zone^ on the height
adjustment decal.

2. Park the power unit on a level surface and set
the parking brake.*

3. Lower the power rake to the ground.

4. Shut o󰀨 power unit engine.

5. Disengage the PTO tension spring.

6. Remove the attachment belt from the PTO drive
pulley of the power unit.

7. Disconnect the hydraulic quick couplers from the
power unit and store the hose ends in the holes
in the main frame.

2. ARaise the power unit’s front hitch to the maxi­mum height and engage the weight transfer
system* (if equipped).

3. Drive the power unit slowly forward into the hitch
arms of the power rake. Align the lift arms of the
power unit with the power rake hitch arms by
raising or lowering the front hitch and complete
the engagement.

Operation - 16

8. Disengage the front hitch locking lever*.

9. Restart the power unit and back slowly away from
the power rake.

* Refer to power unit operator’s manual for operation of power

unit controls.

^ Attaching zone is set for the standard lift arm height of Ventrac

4000 series power units. Variables such as tire size, tire ina­tion, and attempting to attach on an uneven surface will a󰀨ect

the proper location of the attaching zone.

GENERAL OPERATION

CAUTION

The power rake is not intended to replace a blade,
bulldozer, or loader. The work site should be
graded close to its desired state prior to leveling,

debris removal, and nishing with power rake.

Attention

Always operate the power rake in the “FLOAT”
position. If equipped, set the power unit’s weight
transfer to maximum.

Attention

Debris Removal

Debris is any unwanted material that is mixed in the
soil or gravel you are working. Set the rake drum
depth so the carbide teeth are approximately 1/2”
(1.25 cm) into the soil. The rake drum should not
contact the soil. Angle the rake drum so the debris

is raked o󰀨 to one side. Rake all the debris to the

outside edge of the work area and collect. The rake
drum can be reversed to pull loose soil and debris
away from structures and other obstacles. If there
are large amounts of debris in the work area, the side
wings can be lowered to help collect the debris while
moving it to the edge of the work area. Depending on
the soil condition and the amount of debris, several
passes over the same spot may be required.

Always operate the power rake with the power unit
in low range. The deeper the rake drum is set, the
slower you will have to travel.

Leveling Work Area Prior to Finish Grading

When smoothing out rough ground, begin by work­ing the soil to a depth of 2-3 inches (5-8 cm).
Depending on soil compaction, it may take several
passes while incrementally increasing the rake drum
depth to work the soil to the proper depth. It is best
if the rake drum is set low enough to carry a pile of
dirt ahead of it as you work. This can be any setting
of 1 inch (2.5 cm) or more in depth. This will help to

ll in low spots while reducing high spots and create

a more level surface. Always work the high spots
toward the low spots. Changing direction will also
help to create a smooth surface (i.e. if working North
and South, change direction by 30 or 45 degrees).

TIP: The rake drum can be reversed to pull loose soil
and debris away from structures and other obstacles.

TIP: During this initial leveling, the rake will create
ridges on one or both sides of the rake. Don’t worry
about the ridges during this stage. This initial level­ing is done to break up the soil, remove high spots,

and ll in low spots. The ridges will be smoothed out
during nish grading.

Spreading Fill or Topsoil

The rake drum depth will need to be adjusted
depending on the amount of material you are mov­ing and the desired depth of the material. Angle the
rake drum and lower the side wings as needed to
control movement of the material.

Finish Grading (Lawn Preparation)

Prior to beginning lawn preparation, the soil should
be loosened to a depth of 2-3 inches (5-8 cm) as
described in the Leveling Work Area section. Set the
rake drum depth so the carbide teeth are approxi­mately 1/2-3/4 inch (1.25-2 cm) into the soil. The rake
drum should not contact the soil. Begin by angling the
rake drum so the soil rolls in the same direction. This
will smooth the surface and help to rake debris such as
rocks, sticks, tree roots, grass clumps, etc. to the edge
of the work area. Depending on the soil condition, sev­eral passes over the same spot may be required. The
result is a smooth surface that is ready to seed.

Gravel Driveway Restoration

The power rake can also be used to repair drive­ways, easily removing potholes and loosening
compacted gravel, leaving you with a fresh gravel
surface without having to add new gravel. For best
results, the driveway should be worked when it is
damp. The gravel will work easier and create less
dust and it will level and pack better.

Begin by working the gravel to a depth of 1-2 inches
(2.5-5 cm). If potholes are present in the driveway,
the gravel must be worked to a depth of 1/2 to 1 inch
(1.25-2.5 cm) lower than the potholes to keep them

from returning. If the potholes are just lled shut,

they will return in a very short time. When working
the gravel on the initial passes, always rake towards
the middle of the driveway.

TIP: When working on driveways, lower the side
wing on the side closest to the grass to help prevent

gravel from overowing into the grass.

Operation - 17

GENERAL OPERATION

Driveway Finish

Lower the power rake to the ground and place
the power unit’s primary S.D.L.A. control lever in

the oat position by pushing it to the right until the

detent engages. The lever will stay in this position
until manually removed. Set the rake drum depth so
the carbide teeth are approximately 1/2 inch (1.25
cm) into the gravel. Make one pass down the center
of the driveway with the rake straight (perpendicular
to the power unit). Angle the rake drum to the left so
the motor is close to the left tire on the power unit
and make a pass down both sides of the driveway
with the edge of the grass on the right. This will
provide the smoothest appearance and will put a
crown back in the middle of the driveway. Repeat as
necessary, until there are no ridges in the driveway.

TIP: You do not want to push dirt while nishing the

driveway. If you are pushing dirt, raise the rake drum
depth slightly until the teeth are only touching gravel.
Travelling too fast will create a bumpy driveway. A
good speed is about 75% stroke on the S.D.L.A.
lever with the power unit in low range.

Gravel Paths & Walkways

The power rake does an excellent job of maintaining
gravel paths and walkways by loosening compacted
gravel and removing weeds.

Lower the side wings to help contain the gravel on
the walkway. With the rake straight (perpendicular
to the power unit), drive slowly along the walkway,
while working the gravel to a depth of 1-2 inches
(2.5-5 cm). This will level the gravel surface and
turn under the weeds, leaving you with a smooth,
weed free surface without the use of harsh chemi­cal sprays.

Chemical Free Weeding

The power rake can be used to remove weeds from
both gravel and dirt surfaces without the use of
weed killing chemicals.

Set the rake drum to a depth of 1-2 inches (2.5-5
cm) and work the gravel or soil to remove the
weeds. Loose weeds can then be raked to the edge
of the work area (debris removal) and collected.

SDLA control lever in the oat position by pushing it

to the right until the detent engages. The lever will
stay in this position until manually removed.

Moving the secondary SDLA lever left or right will
cause the rake drum to angle to allow for windrow­ing of debris to either side. Make sure to raise the

side containment aps if the rake is angled, to allow
the debris to ow o󰀨 the end of the rake drum.

WARNING

When the rake drum is angled to the left or right,
pinch points are created. Make sure there are no
people or objects present between the rake drum,
rake frame, and power unit.

With the power unit’s engine running between 2,000
and 2,500 RPM, engage the PTO switch to start
the drum rotation and set the drum to rotate in the
proper direction.

The valve control rod that controls the direction of
the drum rotation can be reached by the opera­tor from the power unit seat. Push the control rod
forward (away from the operator) when traveling
forward and pull the control rod back toward the
operator when traveling in reverse.

Adjust the power unit throttle and drive forward
slowly. Run the power rake at full throttle for most
applications. In extremely hard packed conditions or
if there is a lot of large debris present in the soil, it

may be benecial to reduce the engine RPM so the

rake drum turns slower.
If debris becomes wrapped around the rake drum,

it will reduce the performance of the power rake.
Clean the rake drum as needed.

While the power rake will work in either travel direc­tion, it is recommended that the majority of the work
be done in the forward direction for operator comfort.
If the power unit tire tracks are undesirable in the

nished surface, the nal pass can be done in the

reverse direction to remove them.

Operating Procedure

Before operation, perform daily inspection, set
the power unit’s weight transfer to maximum (if
equipped), and set the rake drum to the desired
depth. Place the side wings in the appropriate posi­tion for the conditions and type of work.

Move the machine into position and lower the power
rake to the ground. Place the power unit’s primary

Operation - 18

GENERAL OPERATION

Cleaning Debris From Rake Drum

If debris such as wire, rope, vines, etc. becomes
wrapped around the rake drum during use, stop the

power unit and raise the power rake o󰀨 the ground.

Reverse the rake drum rotation to allow the debris to
unwind from the drum. The drum rotation may need
to be changed back and forth several times until all
the debris is removed.

CAUTION

If debris becomes wrapped around the bearing or
motor shaft at the ends of the rake drum, cease
operation immediately and remove the debris.
Continued operation could damage the machine.

Transport of Power Rake

Transport the power rake with the power unit front
hitch and power rake raised to reduce wear of the
machine and to prevent the rake from catching on
high spots in the ground, rocks, or other obstacles.
Travel slowly when transporting over undulating or
rough surfaces to maintain control of the power unit
and reduce the shock to the machine.

Setting Rake Drum Depth

Hold the crank latch down, while turning the height
adjustment crank. Turn the height adjustment crank
clockwise to raise the rake drum and counterclock­wise to lower the rake drum. Release the crank
latch to lock the height adjustment crank at the
selected position.

Dirt Flap

The Power Rake has a containment ap that can be
adjusted to the rake drum. Adjusting the ap closer

to the rake drum will keep smaller sized debris from
passing through the drum, and give the most debris
free soil. However depending on conditions it can

also cause unwanted soil removal. Setting the ap

farther away from the rake drum will allow more
debris to pass through the power rake and not be
removed from the soil.

A ap setting of approximately 3/4-1 inch (2-2.5 cm)

from the carbide teeth works well for most applications.

Operation - 19

SERVICE

Always set the parking brake, shut o󰀨 power

unit engine, remove the ignition key, and ensure
all moving parts have come to a complete stop
before inspecting components or attempting any
repair or adjustment.

Attention

If any component requires replacement, use only
original Ventrac replacement parts.

Cleaning and General Maintenance

For best results, and to maintain the nish of the

KP540, clean or wash the power rake to remove dirt,
gravel, and debris. Remove any debris that may be
stuck in or wrapped around the rotor.

Drive Belt Inspection

Inspecting the drive belts of the snow blower can

prevent sudden belt failure by nding problems

before they cause a belt to break.
Typical wear on a drive belt may result in the condi-

tions shown
in the dia­gram. If any
of these
conditions
occur, the
drive belt will
require
replacement.

Drive Belt Replacement

1. Remove the power rake from the power unit.

2. Remove the wing nut and drive pulley shield
from the power rake.

3. Remove the old drive belt and install the new
drive belt onto the drive pulley.

4. Reinstall the drive pulley shield and wing nut.

Carbide Tip Replacement

If the carbide tips become excessively worn or
damaged, they will need to be replaced.

WARNING

Always use eye protection when working with
carbide tips.

1.

Remove the car­bide tip using a
cold chisel and a
hammer. Place the
chisel in the slot
in the protective
sleeve with the tip
against the bottom
ange of the car­bide tip and ham­mer the carbide tip
out of the sleeve.

2. Lightly grease the
retainer ring and the base of the new carbide tip.

3. Use a channel lock pliers to compress the
retainer ring on the carbide tip.

4. Insert the carbide tip into the rotor sleeve and
tap in with a hammer.

Checking Hydraulic Oil Level

Check hydraulic oil level before operating unit when
the hydraulic system is cold. If the hydraulic sys­tem is warm, allow 1 hour for the hydraulic system
to cool before checking. If the hydraulic system is
warm when the oil level is checked, it will produce
an inaccurate oil level reading.

1. Park the power rake on a level surface and allow
time for the hydraulic system to cool, if necessary.

2. Remove the dipstick (A) from the hydraulic oil
tank and wipe with a clean cloth.

Tire Pressure

Tire pressure should be maintained at 18-20 PSI.
Pressure variance between the left and right tires
can cause uneven results.

Service - 20

3. ASet the dipstick back in place without threading in.

SERVICE

4. Check the oil level. The level should be between
the two notches on the dipstick.

5. If hydraulic oil level is low, add HydroTorq XL syn­thetic hydraulic oil until the proper level is reached.

6. Reinstall the dipstick into the hydraulic oil tank.

Changing Hydraulic Oil & Filter

1. Angle the rotor assembly so the left side is angled
back toward the power unit.

1. Park the power rake on a level surface and
detach from the power unit.

2. Lower the rotor on the power rake until the rear
of the hydraulic oil tank is slightly higher than the
front of the tank.

3. Place a drain pan of su󰀩cient size under the tee

tting in the front of the tank.

4. Remove the cap (A) from the end of the tee

tting to drain the oil. Using a hoist to lift up the

right side of the power rake will also assist in
draining the oil.

Power Rake Frame Leveling

Variables such as tire size, tire ination, power unit

hitch height, or hitch arm replacement may require
one to level the main frame of the power rake.

1. Park the power unit and power rake on a level
surface and set the parking brake.

2. Adjust the rotor height until the rotor clears the
surface by approximately 1/2 inch (13 mm).

3. Place the power unit’s primary S.D.L.A. lever in

the oat position.

4. Angle the rotor assembly so the left side is
angled forward away from the power unit.

5. Measure from a location on the rotor frame down
to the level surface.

5. AAfter draining the oil, lower the power rake to the

ground and reinstall the cap onto the tee tting.

6. Remove the lter (B)
from the power rake.

7. Wipe the lter mount­ing surface with a
clean cloth.

8. Apply a thin lm of
clean oil to the gasket

on the new lter.

9. Install the new lter.
NOTE: Turn the lter clockwise until the lter

gasket makes contact with the mounting surface.
Tighten 1/2 - 3/4 turn after gasket contact.

10. Remove the dipstick from the hydraulic oil tank
and add HydroTorq XL synthetic hydraulic oil until
the proper level is reached.

11. Reinstall the dipstick into the hydraulic oil tank.

B

6. Angle the rotor assembly so the left side of the
rotor is angled back toward the power unit.

7. Measure from the same side and location on the
rotor frame down to the level surface. If this mea­surement is more than 1/8” (3 mm) to 1/4” (6 mm)

di󰀨erent than the rst measurement, the main

frame should be leveled.*

8. Adjust the rotor height until the rotor is setting on
the level surface.

9. Loosen the 6) bolts (C) (3 on each side) that
secure the hitch frame to the main frame.

C

C

C

Service - 21

SERVICE

10. Start the power unit engine and raise or lower
the power unit’s front hitch to change the angle
between the hitch frame and the main frame.

11. Tighten the 6) bolts that secure the hitch frame
to the main frame. Torque to 75 ft-lbs (102 Nm).

12. Repeat steps 2-11 until the rotor frame measure­ments are within 1/8” (3 mm) to 1/4” (6 mm).*

*1/8” (3 mm) to 1/4” (6 mm) is generally preferred for
most applications. Some applications may require a

ner adjustment.

NOTE: The above procedure may also be used to
adjust the power rake to an intentional rotor angle.

Lubrication Locations

Lubrication is required at the following locations, using
a lithium complex NGLI #2 grease. Refer to the main­tenance schedule for service intervals.

When applying grease to the threads on the height
adjust crank, lower the rotor and frame completely
to expose as much of the threads as possible. Apply
grease until threads are coated.

Storage
Preparing the Power Rake for Storage

1. Clean the power rake.

2. Inspect for loose or missing hardware, damaged
components, or signs of wear.

3. Inspect safety decals. Replace any safety decals
that are faded, illegible, or missing.

4. Inspect hydraulic hoses and ttings to ensure
tight, leak free connections. Repair or replace
any damaged or worn components.

5. Inspect drive belt for signs of damage or wear
and replace as required.

6. Service all lubrication points and inspect hydrau­lic oil level.

7. Wipe o󰀨 all excess grease or oil.

Removing the Power Rake from Storage

1. Clean the power rake to remove any accumu­lated dust or debris.

2. Inspect the power rake as instructed in the daily
inspection section of this manual.

3. Test the power rake to ensure all components
are working properly.

Service - 22

Maintenance Schedule

.

Maintenance

Schedule

Cylinder End Pivots

Caster Wheel Pivot

Wheel Axle Bearing

Rotor Bearing

Height Adjust Crank

Check Hydraulic Oil Level

Change Hydraulic Filter

Change Hydraulic Oil

Inspect for Loose, Missing, or Worn
Components.

Inspect Drive Belt, Hydraulic Hoses, &
Fittings

Inspect Carbide Tips

Check Tire Pressure

Inspect Safety Decals

** Operation in severe conditions may require more frequent service intervals.

^ Grease until fresh grease is visible.

&

Apply grease until threads are coated.

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Grease & Lubrication: See Lubrication Section

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SERVICE

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Maintenance Checklist

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Grease & Lubrication: See Lubrication Section

Maintenance

Checklist

Cylinder End Pivots

Caster Wheel Pivot

Wheel Axle Bearing

Rotor Bearing

Height Adjust Crank

Check Hydraulic Oil Level

Change Hydraulic Filter

Change Hydraulic Oil

Inspect for Loose, Missing, or Worn
Components.

Inspect Drive Belt, Hydraulic Hoses, &
Fittings

Inspect Carbide Tips

Check Tire Pressure

Inspect Safety Decals

** Operation in severe conditions may require more frequent service intervals.

^ Grease until fresh grease is visible.

&

Apply grease until threads are coated.

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Service - 23

SPECIFICATIONS

SPECIFICATIONS

Dimensions

Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 inches (91.5 cm)

Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 inches (150 cm)

Overall Length w/Valve Shift Handle . . . . . . . .70.5 inches (179 cm) to 75 inches (190.5 cm)

Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 inches (160 cm)

Rotor Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 inches (137 cm)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536 pounds (243 kg)

Hydraulic Fluid Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 gallons (17 L)

Height Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 inches (9 cm)

Power Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 degrees

Features

72 carbide tips can be replaced without removing the rotor.

Single rotating height adjustment handle for fast and accurate adjustments.

Hydraulic driven rotor with reversible rotation controlled from operator seat.

Hydraulic power angle control.

Adjustable end plates for material control.

Specications - 24

SPECIFICATIONS

KP540 Noise Emissions

1

Measured Sound Power Level, dB(A) 96.6

Note 1: Specifications subject to change without notice.

EC Declaration of Conformity

Ventrac KP540 Power Rake

Venture Products, Inc.

Noise Emissions

Sound Power Uncertainty, dB(A) 2.0
Sound Pressure Level at Operator’s Ear, dB(A) 86.0
Sound Pressure Uncertainty, dB(A) 2.0

1

EC Declaration of Conformity
Ventrac KP540

Manufacturer

Authorized Representative
(also authorized to compile the technical file)

Technical File Keeper

Description Power rake attachment
Model Name Ventrac KP540 Power Rake
Model Number 39.55435
Serial Number KP540-Axxxxx
This Product Conforms to Directives 2006/42/EC
Ryan Steiner
Director of Engineering

500 Venture Drive
Orrville, OH 44667
USA

Lars Persson
LAPAB MASKIN AB
Box 46, S-734 22 Hallstahammar
Flädervägen 5, 734 38 Hallstahammar
SWEDEN
Ryan Steiner
Venture Products, Inc.
500 Venture Drive
Orrville, OH 44667
USA

23-July-2015
Orrville, Ohio
USA

Specications - 25

PARTS

ILLUSTRATED DRAWING

Hydraulic Diagram & O-Ring Chart

Illustrated Parts - 26

Use only original Ventrac
replacement parts.

PARTS

Hydraulic Diagram & O-Ring Chart

REF. PART NO. DESCRIPTION QTY.

1 .........25.2605-12-12-12 ............FITTING, M TEE 3/4 X 3/4 X 3/4 ............................................. 1

2 .........25.2501-08-08 ...............FITTING, 90 ME 1/2 X 1/2 ................................................... 2

3 .........20.0182 ....................HOSE, 1/2X27.50 SAE 100R17 AR ........................................... 2

4 .........22.0032 ....................HOSE, 1X30.00 SAE 100R3 ................................................. 1

5 .........25.6400-08-10 ...............FITTING, M CONN 1/2 X 5/8 ................................................ 2

6 .........25.2501-10-12 ...............FITTING, 90 ME 5/8 X 3/4 ................................................... 2

7 .........22.0031 ....................HOSE, 5/8X16.00 PLK 250PSI CPE .......................................... 1

8 .........25.2501-08-12 ...............FITTING, 90 ME 1/2 3/4 .................................................... 1

9 .........20.0186 ....................HOSE, 1/2X19.00 SAE 100R17 AR ........................................... 1

10 ........25.6801-12-12 ...............FITTING, 90 ME 3/4 X 3/4 ................................................... 1

11 ......... 25.6801-08-10 ...............FITTING, 90 ME 1/2 X 5/8 ................................................... 1

12 ........25.2404-10-12 ...............FITTING, M CONN 5/8 X 3/4 ................................................ 2

13 ........22.0030 ....................HOSE, 5/8X6.00 PLK 250PSI CPE ........................................... 1

14 ........20.0169 ....................HOSE, 1/4X38.00 SAE 100R17 AR ........................................... 1

15 ........20.0185 ....................HOSE, 1/4X48.00 SAE 100R17 AR ........................................... 1

16 ........25.6801-06-06 ...............FITTING, 90 ME 3/8 X 3/8 ................................................... 2

17 ........25.304-C-12 ................FITTING, CAP 3/4 #12 JIC ..................................................1

Straight Thread O-Ring Boss - O-Ring Replacement Part Numbers

SAE Fitting Size Thread Size VPI Part # ID OD Width AS568A Dash #

-04 7/16-20 26.0035 0.351" 0.495" 0.072" 904

-06 9/16-18 26.0036 0.468" 0.624" 0.078" 906

-08 3/4-16 26.0037 0.644" 0.818" 0.087" 908

-10 7/8-14 26.0038 0.755" 0.949" 0.097" 910

-12 1-1/16-12 26.0039 0.924" 1.156" 0.116" 912

-16 1-5/16-12 26.0043 1.171" 1.403" 0.116" 916

O-Ring Face Seal Hose - O-Ring Replacement Part Numbers

SAE Fitting Size Thread Size VPI Part # ID OD Width AS568A Dash #

-04 9/16-18 26.0044 0.301" 0.441" 0.070" 011

-06 11/16-16 26.0025 0.364" 0.504" 0.070" 012

-08 13/16-16 26.0009 0.489" 0.629" 0.070" 014

-10 1-14 26.0023 0.614" 0.754" 0.070" 016

-12 1-3/16-12 26.0045 0.739" 0.879" 0.070" 018

-16 1-7/16-12 26.0046 0.926" 1.066" 0.070" 021

Illustrated Parts - 27

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Main Frame, Hitch Frame, & Filter

Illustrated Parts - 28

Use only original Ventrac
replacement parts.

PARTS

Main Frame, Hitch Frame, & Filter

REF. PART NO. DESCRIPTION QTY.

1 .........62.0939 ....................FRAME, HITCH ........................................................... 1

2 .........92.08 ......................NUT, 1/2-13 USS .......................................................... 6

3 .........96.08 ......................WASHER, LOCK 1/2 ....................................................... 6

4 .........95.08 ......................WASHER, FLAT 1/2 SAE ................................................... 6

5 .........25.2501-10-12 ...............FITTING, 90 ME 5/8 X 3/4 ................................................... 1

6 .........22.0030 ....................HOSE, 5/8X6.00 PLK 250PSI CPE ........................................... 1

7 .........25.2404-10-12 ...............FITTING, M CONN 5/8 X 3/4 ................................................ 2

8 .........21.0078 ....................FILTER, HYDRAULIC 10 MICRON ..........................................1

9 .........21.0057 ....................FILTER, HEAD 3/4” NPT PORTS ............................................. 1

10 ........22.0031 ....................HOSE, 5/8X16.00 PLK 250PSI CPE .......................................... 1

11 ......... 99.SF0404-1 ................BOLT, SMF 1/4-20 X 1/2 .................................................... 2

12 ........64.1009 ....................BRACKET, OIL FILTER MOUNT .............................................1

13 ........99.SF05 ...................NUT, SRF 5/16-18 USS ..................................................... 3

14 ........90.0810 ....................BOLT, 1/2-13 USS X 1 1/4 ................................................... 4

15 ........90.0814 ....................BOLT, 1/2-13 USS X 1 3/4 ................................................... 2

16 ........00.0217 ....................DECAL, WARNING READ OWNERS MAN .................................... 1

17 ........62.0937 ....................FRAME, MAIN BODY ...................................................... 1

18 ........95.05 ......................WASHER, FLAT 5/16 SAE .................................................. 3

19 ........90.0506 ....................BOLT, 5/16-18 USS X 3/4 ................................................... 3

20 ........22.0032 ....................HOSE, 1X30.00 SAE 100R3 ................................................. 1

21 ........25.2605-12-12-12 ............FITTING, M TEE 3/4 X 3/4 X 3/4 ............................................. 1

22 ........00.0100 ....................DECAL, MADE IN USA ..................................................... 1

23 ........23.0134 ....................DIP STICK, OIL TANK .....................................................1

24 ........29.BF06MP0245 .............FITTING, 3/8 BARB X 1/8 MP 45 ............................................ 2

25 ........11.0032 ....................CLAMP, HOSE S/S 7/16-25/32 ............................................... 4

26 ........27.P06* ....................HOSE, PUSHLOCK X 3/8 /FT X 6” ........................................... 2

27 ........29.BF06MP04 ...............FITTING, 3/8 BARB X 1/4 MP ST ............................................ 2

28 ........25.3700-4-4-4 ...............FITTING, F TEE 1/4 X 1/4 X 1/4 .............................................. 1

29 ........64.1076 ....................BRACKET, BREATHER TUBE MOUNT ....................................... 1

30 ........29.0093 ....................PIPE, BREATHER PLUG 1/4 ................................................ 1

31 ........ 25.304-C-12 ................FITTING, CAP 3/4 #12 JIC .................................................. 1

*27.P06 is sold by the foot. Specify length when ordering.

Illustrated Parts - 29

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Hydraulic Pump, Valve, & Shift Handle

Illustrated Parts - 30

Use only original Ventrac
replacement parts.

PARTS

Hydraulic Pump, Valve, & Shift Handle

REF. PART NO. DESCRIPTION QTY.

1 .........83.H12 ....................BUSHING, 3/4” H (Serial # 1178-1439) ......................................... 1

1 .........83.H10 ....................BUSHING, 5/8” H (Serial # 1178-1439) ......................................... 1

1 .........83.H12 ....................BUSHING, 3/4” H (Serial # 1488-) ............................................. 1

2 .........83.BK60H ..................PULLEY, 6” H-BUSH ....................................................... 1

3 .........81.B048 ....................BELT, B48 ............................................................... 1

4 .........90.0608 ....................BOLT, 3/8-16 USS X 1 ...................................................... 2

5 .........99.E0004 ...................NUT, WING 1/4-20 USS .................................................... 1

6 .........60.0721 ....................SHIELD, DRIVE PULLEY ................................................... 1

7 .........90.0506 ....................BOLT, 5/16-18 USS X 3/4 ................................................... 2

8 .........99.SF05 ...................NUT, SRF 5/16-18 USS ..................................................... 2

9 .........64.1012 ....................MOUNT, SHIFT ROD SUPPORT ............................................. 1

10 ........05.0045 ....................GROMMET, 3/4ID,1 3/8OD,1/2THK ........................................... 1

11 ......... 47.0001 ....................KNOB, SM. #80 3/8-16 THREAD ............................................. 1

12 ........42.0452 ....................ROD, VALVE CONTROL ................................................... 1

13 ........02.HP0313 .................HAIRPIN, 3/32 X 1-5/8 ..................................................... 1

14 ........22.0032 ....................HOSE, 1X30.00 SAE 100R3 ................................................. 1

15 ........25.6801-12-12 ...............FITTING, 90 ME 3/4 X 3/4 ................................................... 1

16 ........99.SF06 ...................NUT, SRF 3/8-16 USS ...................................................... 2

17 ........85.K0310 ...................KEY, 3/16 X 1 1/4 (Serial # 1178-1439) ......................................... 1

17 ........85.K0307 ...................KEY, 3/16 X 5/8 (Serial # 1440-) .............................................. 1

18 ........25.6801-08-10 ...............FITTING, 90 ME 1/2 X 5/8 ................................................... 1

19 ........21.0103 ....................PUMP, BARNES CW 16 CCR (Serial # 1178-1439) ............................... 1

19 ........21.0127 ....................PUMP, HYD PARKER CW 16CC (Serial # 1178-1439) ............................ 1

19 ........21.0133 ....................PUMP, HYD PARKER CW 16CC (Serial # 1488-) ................................ 1

20 ........20.0186 ....................HOSE, 1/2X19.00 SAE 100R17 AR ........................................... 1

21 ........22.0031 ....................HOSE, 5/8X16.00 PLK 250PSI CPE .......................................... 1

22 ........25.2501-10-12 ...............FITTING, 90 ME 5/8 X 3/4 ................................................... 1

23 ........20.0182 ....................HOSE, 1/2X27.50 SAE 100R17 AR ........................................... 2

24 ........25.2501-08-08 ...............FITTING, 90 ME 1/2 X 1/2 ................................................... 2

25 ........03.0408 ....................CLEVIS PIN, 1/4 X 1” ...................................................... 1

26 ........02.CP0304 .................COTTER PIN, 3/32 X 1/2 ................................................... 1

27 ........23.0121-4 ..................HANDLE, VALVE DRILLED ................................................. 1

28 ........81.0024 ....................LINK, CONNECTOR #60 ................................................... 1

29 ........25.2501-08-12 ...............FITTING, 90 ME 1/2 3/4 .................................................... 1

30 ........23.0121-1 ..................VALVE, 23.0121 W/OUT HANDLE ............................................ 1

..........23.0121-2 ..................BRACKET, CONTROL LEVER ENERGY ...................................... 1

..........89.0091 ....................KIT, SEAL FOR 23.0121-1 .................................................. 1

31 ........95.06 ......................WASHER, FLAT 3/8 SAE ................................................... 4

32 ........96.06 ......................WASHER, LOCK 3/8 ....................................................... 4

33 ........90.0606 ....................BOLT, 3/8-16 USS X 3/4 .................................................... 4

34 ........85.SS22 ...................SET SCREW, 1/2-20 X 1/4” .................................................. 1

35 ........90.0408 ....................BOLT, 1/4-20 USS X 1 ...................................................... 2

Illustrated Parts - 31

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Rotor Frame, Rotor, & Motor

Illustrated Parts - 32

Use only original Ventrac
replacement parts.

PARTS

Rotor Frame, Rotor, & Motor

REF. PART NO. DESCRIPTION QTY.

1 .........99.A08 .....................LOCKNUT, STOVER 1/2-13 USS ............................................ 4

2 .........60.0841 ....................GUARD, ROTOR MOTOR .................................................. 1

3 .........20.0182 ....................HOSE, 1/2X27.50 SAE 100R17 AR ........................................... 2

4 .........25.6400-08-10 ...............FITTING, M CONN 1/2 X 5/8 ................................................ 2

5 .........21.0120 ....................MOTOR, WHEEL PEERLESS 250CC (Serial # 1178-1247) ........................ 1

5 .........21.0125 ....................MOTOR, HYD. PARKER 238CC (Serial # 1248-) ................................ 1

6 .........85.K0510 ...................KEY, 5/16 X 1 1/4 (Serial # 1178-1247) ......................................... 1

6 .........85.W0508 ..................KEY, WOODRUFF 5/16 X 1 (Serial # 1248-) .................................... 1

7 .........62.0942 ....................MOUNT, HYD ROTOR MOTOR .............................................. 1

8 .........90.0808 ....................BOLT, 1/2-13 USS X 1 ...................................................... 6

9 .........95.08 ......................WASHER, FLAT 1/2 SAE ................................................... 8

10 ........90.0822 ....................BOLT, 1/2-13 USS X 2 3/4 ................................................... 4

11 ......... 50.0176 ....................HUB, DRIVE KP540 1”SHAFT .............................................. 1

12 ........91.0808 ....................BOLT, 1/2-20 SAE X 1 ...................................................... 6

13 ........96.08 ......................WASHER, LOCK 1/2 ....................................................... 6

14 ........80.0324 ....................ROTOR, DRUM ........................................................... 1

15 ........79.0052 ....................TOOTH, CARBIDE 8620 CASE HARD ....................................... 72

16 ........79.0052-1 ..................SLEEVE, PROTECTIVE 7/8X1X3/4 (Serial # 1178-1475) ......................... 72

16 ........64.1999 ....................SLEEVE, PROTECTIVE (Serial # 1476-) ...................................... 72

17 ........95.20 ......................WASHER, FLAT 1 1/4 SAE .................................................. 3

18 ........64.1014 ....................SHIELD, BEARING DIRT COVER ............................................ 1

19 ........55.PB25020-1 ...............BEARING, PB 1-1/4 DRILL/TAPPED .......................................... 1

20 ........93.20 ......................NUT, 1 1/4-12 SAE ........................................................ 1

21 ........29.GF0001 .................GREASE FTG, 1/4 SAE ST ................................................. 1

22 ........64.1005 ....................MOUNT, ROTOR BEARING .................................................1

23 ........90.0814 ....................BOLT, 1/2-13 USS X 1 3/4 ................................................... 2

24 ........99.SF08 ...................NUT, SRF 1/2-13 USS ...................................................... 6

25 ........62.0938 ....................FRAME, ROTOR MOUNT .................................................. 1

26 ........95.16 ......................WASHER, FLAT 1 SAE ..................................................... 1

27 ........99.E0069 ...................NUT, CASTLE 1”-20 UNEF .................................................. 1

28 ........02.CP0516 .................COTTER PIN, 5/32 X 2 ..................................................... 1

29 ........99.B0078 ...................WASHER, MACH 1 1/4 14 GA ............................................... 3

30 ........64.1243 ....................PLATE, SPACER HYD ROTOR MOTOR ...................................... 1

31 ........89.0087 ....................KIT, SEAL FOR 21.0120 MOTOR (Serial # 1178-1247) ............................ 1

31 ........89.0090 ....................KIT, SEAL FOR 21.0125 MOTOR (Serial # 1248-) ................................ 1

Illustrated Parts - 33

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Height Adjuster

Illustrated Parts - 34

Use only original Ventrac
replacement parts.

PARTS

Height Adjuster

REF. PART NO. DESCRIPTION QTY.

1 .........90.0628 ....................BOLT, 3/8-16 USS X 3 1/2 ................................................... 1

2 .........47.0465 ....................KNOB, HEIGHT ADJUSTER HANDLE ........................................ 1

3 .........99.SF06 ...................NUT, SRF 3/8-16 USS ...................................................... 6

4 .........42.0451 ....................CRANK, HEIGHT ADJUST .................................................. 1

5 .........95.16 ......................WASHER, FLAT 1 SAE ..................................................... 2

6 .........05.0096 ....................WASHER, UHMW 2-1/16X1-1/32X1/8 ......................................... 2

7 .........90.0612 ....................BOLT, 3/8-16 USS X 1 1/2 ................................................... 2

8 .........64.1008 ....................LATCH, HEIGHT CRANK ................................................... 1

9 .........41.0039 ....................SPRING, COMP. 9/16 OD X 5/8 .............................................. 2

10 ........99.A06 .....................LOCKNUT, STOVER 3/8-16 USS ............................................ 2

11 ......... 00.0230 ....................DECAL, KP HEIGHT ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12 ........64.1242 ....................PLATE, DEPTH POINTER/RETAINER ........................................ 1

13 ........99.E0066 ...................NUT, JAM 1 USS .......................................................... 2

14 ........92.16 ......................NUT, 1 USS .............................................................. 1

15 ........64.1011 ....................CLAMP, HEIGHT NUT LOCK ................................................ 1

16 ........64.1007 ....................BRACKET, HEIGHT NUT RETAINER ......................................... 1

Illustrated Parts - 35

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Wheel Frame & Shields

Illustrated Parts - 36

Use only original Ventrac
replacement parts.

PARTS

Wheel Frame & Shields

REF. PART NO. DESCRIPTION QTY.

1 .........53.0080 ....................DUST CAP, BEARING MOWER CASTER ..................................... 2

2 .........99.A12NF ..................LOCKNUT, STOVER 3/4-16 SAE ............................................. 2

3 .........99.B0057-2 .................WASHER, MACH3/4 X1-1/4 10GA ZP ......................................... 4

4 .........55.0023 ....................BEARING, BALL .75 ID X 1.78 OD ........................................... 4

5 .........04.0013 ....................SNAP RING, INT .062 X 1.75 ................................................ 2

6 .........99.B0052 ...................SHIM, STEEL 3/4 X 1 X .062 ................................................ 2

7 .........50.0183 ....................YOKE, CASTER 13”, HIGH/LOW ............................................ 2

8 .........90.0660 ....................BOLT, 3/8-16 USS X 7-1/2 ................................................... 2

9 .........50.0050 ....................TUBE, SWIVEL AXLE ...................................................... 2

10 ........53.0133 ....................WHEEL, ASM 13 X 5 X 6 CASTER (Serial # 1178-1291) .......................... 2

10 ........53.0155 ....................WHEEL, ASM 13 X 5 X 6 CASTER (Serial # 1292-) .............................. 2

10 ........53.0148 ....................WHEEL, ASM 13x5x6 RIB FLATFREE (Optional) ................................ 2

11 ......... 99.A06C ...................LOCKNUT, CENTER 3/8-16 ................................................. 2

12 ........62.0940 ....................FRAME, FRONT WHEELS MT .............................................. 1

13 ........95.06 ......................WASHER, FLAT 3/8 SAE .................................................. 12

14 ........90.0608 ....................BOLT, 3/8-16 USS X 1 ...................................................... 8

15 ........99.SF06 ...................NUT, SRF 3/8-16 USS ...................................................... 8

16 ........29.GF0001 .................GREASE FTG, 1/4 SAE ST ................................................. 2

17 ........95.05 ......................WASHER, FLAT 5/16 SAE ................................................. 15

18 ........95.12 ......................WASHER, FLAT 3/4 SAE ................................................... 2

19 ........00.0103 ....................DECAL, HAZARD-HIGH PRESS.FLUID ....................................... 1

20 ........60.0838 ....................SHIELD, AIR FLOW ....................................................... 1

21 ........99.SF05 ...................NUT, SRF 5/16-18 USS .....................................................11

22 ........90.0508 ....................BOLT, 5/16-18 USS X 1 ..................................................... 4

23 ........90.0506 ....................BOLT, 5/16-18 USS X 3/4 ................................................... 3

24 ........00.0192 ....................DECAL, V-DECAL DIE CUT BLUE ........................................... 2

25 ........60.0840 ....................SHIELD, MAIN TOP COVER ................................................ 1

26 ........00.0102 ....................DECAL, DANGER-PINCHING HAZARD ...................................... 2

27 ........00.0189 ....................DECAL, VENTRAC ORBITAL ............................................... 1

55 ........55.0066 ....................BEARING, RETAINER 3/4” ................................................. 2

56 ........55.0065 ....................BEARING, 3/4 ROLLER 2-1/4” LG ............................................ 2

57 ........29.GF0001 .................GREASE FTG, 1/4 SAE ST ................................................. 1

60 ........55.0072 ....................BEARING, RETAINER 3/4” ................................................. 2

61 ........55.0088 ....................BEARING, ROLLER REPLACEMENT ........................................ 2

62 ........29.GF0001 .................GREASE FTG, 1/4 SAE ST ................................................. 1

Illustrated Parts - 37

Use only original Ventrac
replacement parts.

PARTS

ILLUSTRATED DRAWING

Side Wings, Dirt Flap, & Hydraulic Power Angle

Illustrated Parts - 38

Use only original Ventrac
replacement parts.

PARTS

Side Wings, Dirt Flap, & Hydraulic Power Angle

REF. PART NO. DESCRIPTION QTY.

1 .........90.0816 ....................BOLT, 1/2-13 USS X 2 ...................................................... 2

2 .........95.08 ......................WASHER, FLAT 1/2 SAE .................................................. 16

3 .........62.0943 ....................WING, LEFT ARM ......................................................... 1

4 .........99.SF08 ...................NUT, SRF 1/2-13 USS ...................................................... 8

5 .........99.A06 .....................LOCKNUT, STOVER 3/8-16 USS ............................................ 5

6 .........23.0129 ....................CYLINDER, 1-1/2” X 8” STEERING ........................................... 1

7 .........90.0606 ....................BOLT, 3/8-16 USS X 3/4 .................................................... 5

8 .........95.06 ......................WASHER, FLAT 3/8 SAE ................................................... 2

9 .........62.0941 ....................FRAME, RUBBER FLAP MT ................................................ 1

10 ........44.0200 ....................FLAP, RUBBER DIRT RETAINER ............................................ 1

11 ......... 60.0839 ....................CLAMP, RUBBER FLAP 52” ................................................. 1

12 ........90.0510 ....................BOLT, 5/16-18 USS X 1 1/4 ..................................................11

13 ........95.05 ......................WASHER, FLAT 5/16 SAE ..................................................11

14 ........99.A05 .....................LOCKNUT, STOVER 5/16-18 USS ...........................................11

15 ........64.0680 ....................BUSHING, 33/64 X 1 X 1 1/4 ................................................ 2

16 ........64.1527 ....................BUSHING, .516” X 1” X 1-1/16”L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

17 ........64.1006 ....................PLATE, WING GUIDE ...................................................... 2

18 ........90.0820 ....................BOLT, 1/2-13 USS X 2 1/2 ................................................... 4

19 ........03.0010 ....................PIN, BALL 3/8 X 1-1/2 ...................................................... 2

20 ........62.0944 ....................WING, RIGHT ARM ....................................................... 1

21 ........25.6801-06-06 ...............FITTING, 90 ME 3/8 X 3/8 ................................................... 2

22 ........20.0185 ....................HOSE, 1/4X48.00 SAE 100R17 AR ........................................... 1

23 ........23.0104 ....................COUPLER, QUICK MALE 1/4 ............................................... 2

24 ........20.0169 ....................HOSE, 1/4X38.00 SAE 100R17 AR ........................................... 1

25 ........99.A10NF ..................LOCKNUT, STOVER 5/8-18 SAE ............................................. 2

26 ........91.1018 ....................BOLT, 5/8-18 SAE X 2 1/4 ................................................... 1

27 ........05.0117 ....................WASHER, .544ID X .817 X.14 YEL ........................................... 1

28 ........05.0116 ....................WASHER, .544ID X .817 X.14 RED ........................................... 1

29 ........29.GF0001 .................GREASE FTG, 1/4 SAE ST ................................................. 2

Illustrated Parts - 39

Use only original Ventrac
replacement parts.

WARRANTY

LIMITED WARRANTY - VENTRAC COMMERCIAL EQUIPMENT

Venture Products, Inc., (henceforth referred to as V.P.I.) warrants on the terms and conditions herein, that it will
repair, replace, or adjust any part manufactured by Venture Products Inc., and found by Venture Products, Inc., to be
defective in material and/or workmanship during the applicable warranty term.

All Ventrac commercial equipment purchased and registered on or after January 1, 2019 will carry a 2-year
commercial warranty. The warranty period begins on the date of original customer purchase:

Ventrac Commercial Equipment Warranty Term

2100 SSV & Attachments 2-year
3000 Series Tractors & Attachments 2-year
4000 Series Tractors & Attachments 2-year

All Ventrac add-on kits and accessories such as: 3-point hitch, 12V front & rear power outlets, foot pedal, dual wheel
kit, etc., will be covered under the above warranty periods provided they are installed by an Authorized Ventrac
Dealer. This warranty may be transferred and will carry the remainder of the warranty starting from the original
purchase/registration date with the dealership and/or V.P.I.

The engine warranty is covered by its respective engine manufacturer. Please refer to the engine manufacturer’s
warranty statement that is included in the owner’s manual.

For warranty consideration on Ventrac commercial equipment, including any defective part, must be returned to an
Authorized Ventrac Dealer within the warranty period. The warranty shall extend to the cost to repair or replace (as
determined by V.P.I.) the defective part. The expense of pickup and delivery of equipment, service call drive time
or any transportation expense incurred for warranty repair is the sole responsibility of the owner and is not covered
under warranty by Ventrac and/or V.P.I. Ventrac and V.P.I.’s responsibility in respect to claims is limited to making the
required repairs or replacements, and no claim of breach of warranty shall be cause for cancellation or rescission of
the contract of sale of any Ventrac equipment. Proof of purchase may be required by the dealer to substantiate any
warranty claim. Only warranty work performed and submitted by an Authorized Ventrac Dealer may be eligible for
warranty credit.

This warranty extends only to Ventrac commercial equipment operated under normal conditions and properly serviced
and maintained. The warranty expressly does NOT cover: (a) any defects, damage or deterioration due to normal
use, wear and tear, or exposure; (b) normal maintenance services, such as cleaning, lubrication, oil change; (c)
replacement of service items, such as oil, lubricants, spark plugs, belts, rubber hoses, bearings or other items subject
to normal service replacement; (d) damage or defects arising out of, or relating to abuse, misuse, neglect, alteration,
negligence or accident; (e) repair or replacement arising from operation of, or use of the equipment which is not in

accordance with operating instructions as specied in the operator’s manual or other operational instructions provided

by V.P.I.; (f) repair or replacement arising as a result of any operation from Ventrac equipment that has been altered

or modied so as to, in the determination of V.P.I., adversely a󰀨ect the operation, performance or durability of the
equipment or that has altered, modied or a󰀨ected the equipment so as to change the intended use of the product; (g)

repair or replacement necessitated by the use of parts, accessories or supplies, including gasoline, oil or lubricants,
incompatible with the equipment or other than as recommended in the operator’s manual or other operational
instructions provided by V.P.I.; (h) repairs or replacements resulting from parts or accessories which have adversely

a󰀨ected the operation, performance or durability of the equipment; or (i) damage or defects due to or arising out of

repair of Ventrac equipment by person or persons other than an authorized Ventrac service dealer or the installation of
parts other than genuine Ventrac parts or Ventrac recommended parts.

Warranty - 40

WARRANTY

LIMITED WARRANTY - VENTRAC COMMERCIAL EQUIPMENT

The sole liability of V.P.I. with respect to this warranty shall be the repair and replacement as set forth herein. V.P.I.
shall have no liability for any other cost, loss, or damage. In particular V.P.I shall have no liability or responsibility for:
(i) expenses relating to gasoline, oil, lubricants; (ii) loss, cost or expense relating to transportation or delivery of turf
equipment from the location of owner or location where used by owner to or from any Authorized Ventrac Dealer;
(iii) travel time, overtime, after hours’ time or other extraordinary repair charges or charge relating to repairs or
replacements outside of normal business hours at the place of business of an Authorized Ventrac Dealer; (iv) rental of
like or similar replacement equipment during the period of any warranty repair or replacement work; (v) any telephone
or telegram charges; (vi) loss or damage to person or property other than that covered by the terms of this warranty;

(vii) any claims for lost revenue, lost prot or additional cost or expense incurred as a result of a claim of breach of

warranty; or (viii) attorney’s fees.

The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of V.P.I.,
whether in contract, tort, under any warranty, or otherwise, shall not extend beyond its obligation as set forth herein.
V.P.I. shall not be liable for cost of removal or installation nor shall V.P.I. be responsible for any direct, indirect, special
or consequential damages of any nature. In no event shall V.P.I. be liable for any sum in excess of the price received
for the goods for which liability is claimed.

There are no representations or warranties which have been authorized to the buyer of the Ventrac commercial
equipment other than set forth in this warranty. Any and all statements or representations made by any seller of this
equipment, including those set forth in any sales literature or made orally by any sales representative, are superseded

by the terms of this warranty. Any a󰀩rmation of fact or promise made by V.P.I. or any of its representatives to the

buyer which relates to the goods that are the subject to this warranty shall not be regarded as part of the basis of the

bargain and shall not be deemed to create any express warranty that such goods shall conform to the a󰀩rmation or

promise.

No employee, distributor, or representative is authorized to change the foregoing warranties in any way or grant any
other warranty on behalf of V.P.I.

Some states do not allow limitations on how long an implied warranty lasts or allow the exclusion on limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

This warranty applies to all Ventrac commercial equipment sold by Venture Products Inc.

Warranty - 41