Ventrac KV552, KD602, KD482, KD722 Operator's Manual & Parts Drawings

Operator’s Manual
& Parts Drawings
KV552
V-Blade
Original Operator’s Manual
VENTRAC.COM
Revised 12/11/18
09.10060 Rev. 05
View all manuals
Visit ventrac.com/manuals
500 Venture Drive
Orrville Oh 44667
www.ventrac.com
for the latest version of this operator’s manual.
A downloadable parts manual is also available.
To the Owner
Contact Information and Product Identication
If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers.
Please ll in the following information for future reference. See the picture(s) below to nd the location of the identication numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________ Dealer: ___________________________________________________________________________ Dealer Address: ____________________________________________________________________ ____________________________________________________________________ Dealer Phone Number: ______________________________________________________________ Dealer Fax Number: ________________________________________________________________
Model # (A): __________________________
Serial # (B): __________________________
Afx Part/Serial Number label here.
A
B
Venture Products Inc. reserves the right to make changes in design or specications without obligation to make like changes on previously manufactured products.
TABLE OF CONTENTS
INTRODUCTION PAGE 5
Product Description ................................................................................................................................ 5
Why Do I Need an Operator’s Manual? ................................................................................................. 5
Using Your Manual ................................................................................................................................. 6
Manual Glossary ....................................................................................................................................6
SAFETY PAGE 7
Safety Decals ......................................................................................................................................... 7
General Safety Procedures .................................................................................................................... 9
Training Required ...................................................................................................................................9
Personal Protective Equipment Requirements ......................................................................................9
Operation Safety ....................................................................................................................................9
Preventing Accidents ............................................................................................................................10
Keep Riders O󰀨 .................................................................................................................................... 10
Operating On Slopes ............................................................................................................................ 11
Roadway Safety ................................................................................................................................... 11
Truck Or Trailer Transport .................................................................................................................... 11
Maintenance ......................................................................................................................................... 12
Fuel Safety ........................................................................................................................................... 12
Hydraulic Safety ................................................................................................................................... 13
OPERATIONAL CONTROLS PAGE 15
Operational Control Locations ..............................................................................................................15
Blade Trip Control ................................................................................................................................15
Blade Wing Angle ................................................................................................................................. 15
Blade Wing Selection ........................................................................................................................... 15
GENERAL OPERATION PAGE 16
Daily Inspection .................................................................................................................................... 16
Attaching ..............................................................................................................................................16
Detaching ............................................................................................................................................. 16
Operating Procedure ............................................................................................................................ 16
Transport of V-blade ............................................................................................................................. 17
Blade Wing Angle Adjustment .............................................................................................................. 17
Resetting the Blade Safety Trip ................................................................................................................ 17
Skid Shoe Adjustment .......................................................................................................................... 17
SERVICE PAGE 18
Cleaning and General Maintenance.....................................................................................................18
Cutting Edge Reversal/Replacement ................................................................................................... 18
Skid Shoe Replacement .......................................................................................................................18
Leveling Blade - Side to Side ............................................................................................................... 18
Leveling Blade - Front to Rear .............................................................................................................19
Lubrication Locations ...........................................................................................................................19
Maintenance Schedule .........................................................................................................................20
Maintenance Checklist ......................................................................................................................... 20
TABLE OF CONTENTS
SPECIFICATIONS PAGE 21
Dimensions ..........................................................................................................................................21
Features ............................................................................................................................................... 21
PARTS PAGE 22
Blade Wings, Cutting Edge, & Skid Shoes ...........................................................................................22
Center Frame & Hitch Frame ............................................................................................................... 24
Safety Trip Pivot & Springs ..................................................................................................................26
Hydraulic Cylinders, Hoses, & Solenoid Valve ..................................................................................... 28
70.8044 Snow Containment Flap ......................................................................................................... 30
70.8048 Polyurethane Cutting Edge ....................................................................................................31
70.8045 6” Top Flare Extension ...........................................................................................................32
70.8047 6” Straight Edge Extension ....................................................................................................33
70.8046 6” Extension with 6” Top Flare ................................................................................................34
WARRANTY PAGE 35

INTRODUCTION

INTRODUCTION
enture Products Inc. is pleased to provide you with your new
V
Ventrac KV552 V-blade! We hope that Ventrac equipment
will provide you with a ONE Tractor Solution.
Listed below are just some of the items that can provide you versatility as you use your KV552. Please visit our web site, or contact your authorized Ventrac dealer for a complete list of items available for your new KV552 V-blade.
KV552 Accessories
Item Description
Snow Containment Belt Kit 70.8044
6” Top Flare Extension Kit 70.8045
6” Extension with 6” Top Flare Kit 70.8046
6” Straight Edge Extension Kit 70.8047
Polyurethane Cutting Edge Kit 70.8048
Part Number

Product Description

The KV552 V-blade is designed for the sole purpose of snow removal and moving loose materials. The KV552 V-blade is an excellent tool for snow removal with all the capabilities of a conventional blade, plus the added versatility of sweeping both wings back for single pass clearing of sidewalks or sweeping both wings forward to clear large areas without the need for repeated cleanup passes.
Each blade wing can be angled forward or backward 30 degrees using the power unit’s secondary S.D.L.A. lever. The angle of each wing is controlled independently with a 12 volt electro-hydraulic valve activated by a switch on the power unit. The power unit must be equipped with a 12 volt switch & plug kit*.

Why Do I Need an Operator’s Manual?

This manual has been created to help you gain the important knowledge of what is needed to safely operate, maintain, and service your machine. It is divided into sections for convenient reference of the appropriate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Read­ing the operator’s manual will help you become familiar with each specic piece of equipment. Under­standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the equipment. Keep this manual with the machine at all times. The manual should remain with the machine even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Con­tact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual may result in personal injury and/or damage to the equipment.
*The power unit must be equipped with a 12 volt front switch & plug. Refer to your power unit operator’s manual for the proper 12 volt front kit for your power unit.
Introduction - 5
INTRODUCTION

Using Your Manual

Throughout this manual, you will encounter special messages and symbols that identify potential safety concerns to help you as well as others avoid personal injury or damage to the equipment.
SYMBOL DEFINITIONS
ATTENTION
This symbol identies potential health and
safety hazards. It marks safety precautions. Your safety and the safety of others is involved.
There are three signal words that describe the level of safety concern: Danger, Warning, and Caution. Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at di󰀨erent places throughout this manual.
Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.
SIGNAL WORD DEFINITIONS
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme cases.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage. It may also be used to alert against unsafe practices.

Manual Glossary

Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
Attachment A piece of Ventrac equipment that requires a Power Unit for operation. Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities. Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.
Introduction - 6

SAFETY

SAFETY

Safety Decals

The following safety decals must be maintained on your KV552 V-blade. Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are a󰀩xed to the replacement
components.
D
A
A
B
C
Safety - 7
E
SAFETY
A
C D
B
E
Decal Description Part Number Quantity
A Danger, Pinching Hazard 00.0102 2 B Warning, High Pressure Fluid Hazard 00.0103 1 C Warning, Read Owner’s Manual 00.0217 1 D Warning, Pinch Point 00.0218 1 E Warning, General Safety 00.0220 1
Safety - 8
SAFETY

General Safety Procedures

for Ventrac Power Units, Attachments, & Accessories

Training Required

The owner of this machine is solely responsible for properly training the operators.
The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her­self, other people, or property.
Do not allow operation or service by children or untrained personnel. Local regulations may restrict the age of the operator.
Before operating this machine, read the operator’s manual and under­stand its contents.
If the operator of the machine cannot understand this manual, then it is the responsibility of this machine’s owner to fully explain the material within this manual to the operator.
Learn and understand the use of all controls.
Know how to stop the power unit and all attachments quickly in the event of an emergency.

Personal Protective Equipment Requirements

It is the responsibility of the owner to be sure that the operators use the proper personal protective equip­ment while operating the machine. Required personal protective equipment includes, but is not limited to, the following list.
Wear a certied ear protection device to prevent loss of hearing.
Prevent eye injury by wearing safety glasses while operating the machine.
Closed toe shoes must be worn at all times.
Long pants must be worn at all times.
When operating in dusty conditions, it is recommended that a dust mask be worn.

Operation Safety

Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure guards and shields are in proper working condition and are secured in place. Make all necessary adjustments before operating machine.
Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions. Under no circumstance should the machine be operated without these devices in place.
Alterations or modications to this machine can reduce safety and could cause damage to the machine. Do not alter safety devices or operate with shields or covers removed.
Before each use, verify that all controls function properly and inspect all safety devices. Do not operate if controls or safety devices are not in proper working condition.
Check parking brake function before operating. Repair or adjust parking brake if necessary.
Observe and follow all safety decals.
All controls are to be operated from the operator’s station only.
Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.
Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if someone enters your work area.
Always be alert to what is happening around you, but do not lose focus on the task you are performing. Always look in the direction the machine is moving.
Look behind and down before backing up to be sure of a clear path.
If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.
Safety - 9
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Operation Safety (continued)
If equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range.
Do not leave machine unattended while it is running.
Always park the machine on level ground.
Always shut o󰀨 engine when connecting attachment drive belt to the power unit.
Never leave the operator’s station without lowering the attachment to the ground, setting the parking
brake, shutting o󰀨 the engine, and removing the ignition key. Make sure all moving parts have come to
a complete stop before dismounting.
Never leave equipment unattended without lowering the attachment to the ground, setting the parking
brake, shutting o󰀨 the engine, and removing the ignition key.
Only operate in well-lit conditions.
Do not operate when there is a risk of lightning.
Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or other objects of value.
Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.
Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Do not run the engine in a building without adequate ventilation.
Do not touch the engine or the mu󰀪er while the engine is running or immediately after stopping the engine. These areas may be hot enough to cause a burn.
Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed may increase the hazard of personal injury.
To reduce the hazard of re, keep the battery compartment, engine, and mu󰀪er areas free of grass, leaves,
excessive grease, and other ammable materials.

Preventing Accidents

Clear working area of objects that might be hit or thrown from machine.
Keep people and pets out of working area.
Know the work area well before operation. Do not operate where traction or stability is questionable.
Reduce speed when you are operating over rough ground.
Equipment can cause serious injury and/or death when improperly used. Before operating, know and understand the operation and safety of the power
unit and the attachment being used.
Do not operate machine if you are not in good physical and mental health, if you will be distracted by personal devices, or are under the inuence of any substance which might impair deci­sion, dexterity, or judgment.
Children are attracted to machine activity. Be aware of children and do not allow them in the working area. Turn o󰀨 the machine if a child enters the work area.
Keep Riders O󰀨
Only allow the operator on the power unit. Keep riders o󰀨.
Never allow riders on any attachment or accessory.
Safety - 10
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories

Operating On Slopes

Slopes can cause loss-of-control and
tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.
If power unit is equipped with a fold down
roll bar, it must be locked in the upright position when operating on any slope.
Use low range (if equipped) when operating
on slopes greater than 15 degrees.
Do not stop or start suddenly when operating on slopes.
Never shift between high and low range while on a slope. Always move the power unit to level ground
and engage the parking brake before shifting range or placing the power unit in neutral.
Variables such as wet surface and loose ground will reduce the degree of safety. Do not drive where
machine could lose traction or tip over.
Keep alert for hidden hazards in the terrain.
Stay away from drop-o󰀨s, ditches, and embankments.
Sharp turns should be avoided when operating on slopes.
Pulling loads on hills decreases safety. It is the responsibility of the owner/operator to determine loads
that can safely be controlled on slopes.
Transport machine with attachment lowered or close to the ground to improve stability.
While operating on slopes, drive in an up and down direction when possible. If turning is necessary
while driving across slopes, reduce speed and turn slowly in the downhill direction.
Assure a su󰀩cient supply of fuel for continuous operation. A minimum of one-half tank of fuel is recommended.

Roadway Safety

Operate with safety lights when operating on or near roadways.
Obey all state and local laws concerning operation on roadways.
Slow down and be careful of tra󰀩c when operating near or crossing roadways. Stop before crossing
roads or sidewalks. Use care when approaching areas or objects that may obscure vision.
If there is doubt of safety conditions, discontinue machine operation until a time when
operation can be performed safely.
When operating near or on roadways, have a Slow Moving Vehicle Emblem clearly
displayed.

Truck Or Trailer Transport

Use care when loading or unloading machine into a truck or trailer.
Use full width ramps for loading machine into a truck or trailer.
The parking brake is not su󰀩cient to lock the machine during transport. Always secure the power unit
and/or attachment to the transporting vehicle securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine.
Shut o󰀨 fuel supply to power unit during transport on truck or trailer.
If equipped, turn the battery disconnect switch to the O󰀨 position to shut o󰀨 electrical power.
Safety - 11
Loading...
+ 25 hidden pages