Ventrac KL480, EB480 Operator's Manual
Operator’s Manual
& Parts Drawings
KL480
Tiller
Original Operator’s Manual
VENTRAC.COM
Revised 12/18/18
09.10021 Rev. 04
View all manuals
Visit ventrac.com/manuals
500 Venture Drive
Orrville Oh 44667
www.ventrac.com
for the latest version of this
operator’s manual.
A downloadable parts manual
is also available.
To the Owner
Contact Information and Product Identication
If you need to contact an authorized Ventrac dealer for information on servicing your product,
always provide the product model and serial numbers.
Please ll in the following information for future reference. See the picture(s) below to nd the
location of the identication numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________
Dealer: ___________________________________________________________________________
Dealer Address: ____________________________________________________________________
____________________________________________________________________
Dealer Phone Number: ______________________________________________________________
Dealer Fax Number: ________________________________________________________________
Model # (A): ___________________________
Serial # (B): ____________________________
Afx Part/Serial Number label here.
A
B
Venture Products Inc. reserves the right to make changes
in design or specications without obligation to make like
changes on previously manufactured products.
2
TABLE OF CONTENTS
INTRODUCTION PAGE 5
Product Description ................................................................................................................................ 5
Why Do I Need an Operator’s Manual? ................................................................................................. 5
Using Your Manual ................................................................................................................................. 6
Manual Glossary ....................................................................................................................................6
SAFETY PAGE 7
Safety Decals ......................................................................................................................................... 7
General Safety Procedures .................................................................................................................... 9
Training Required ...................................................................................................................................9
Personal Protective Equipment Requirements ......................................................................................9
Operation Safety ....................................................................................................................................9
Preventing Accidents ............................................................................................................................10
Keep Riders O .................................................................................................................................... 10
Operating On Slopes ............................................................................................................................ 11
Roadway Safety ................................................................................................................................... 11
Truck Or Trailer Transport .................................................................................................................... 11
Maintenance ......................................................................................................................................... 12
Fuel Safety ........................................................................................................................................... 12
Hydraulic Safety ................................................................................................................................... 13
OPERATIONAL CONTROLS PAGE 15
Jack Stand ...........................................................................................................................................15
Depth Gauge ........................................................................................................................................ 15
GENERAL OPERATION PAGE 16
Daily Inspection .................................................................................................................................... 16
Attaching ..............................................................................................................................................16
Detaching ............................................................................................................................................. 16
Operating Procedure ............................................................................................................................ 16
Clearing Debris From The Tiller ...........................................................................................................17
Transport of Tiller .................................................................................................................................17
SERVICE PAGE 18
Cleaning and General Maintenance.....................................................................................................18
Belt Inspection ...................................................................................................................................... 18
Attachment Drive Belt Replacement ....................................................................................................18
Triple Drive Belt Replacement .............................................................................................................18
Triple Drive Belt Tension Adjustment ....................................................................................................18
Lubrication Locations ...........................................................................................................................19
Checking Gearbox Oil Level ................................................................................................................19
Changing Gearbox Oil ..........................................................................................................................19
Storage ................................................................................................................................................. 19
Maintenance Schedule .........................................................................................................................20
Maintenance Checklist ......................................................................................................................... 20
3
TABLE OF CONTENTS
SPECIFICATIONS PAGE 21
Dimensions ..........................................................................................................................................21
Features ............................................................................................................................................... 21
PARTS PAGE 22
Main Frame & Shields ......................................................................................................................... 22
Gearbox & Belt Drive ...........................................................................................................................24
Rotor & Chain Drive .............................................................................................................................26
WARRANTY PAGE 28
4
INTRODUCTION
enture Products Inc. is pleased to provide you with your new
V
Ventrac tiller! We hope that Ventrac equipment will provide
you with a ONE Tractor Solution.
Product Description
The KL480 tiller is designed for soil preparation for gardens or yards. Twenty-four sequentially spaced tines
provide smooth and ecient tillage. Adjustable skid shoes allow the operator to control the tilling depth.
Intermediate gear reduction provides quiet operation, while a #80 chain in a sealed lubrication nal drive
provides heavy-duty performance.
The tiller is equipped with a stand to allow the tiller to be stored in position for easy reattachment.
Why Do I Need an Operator’s Manual?
This manual has been created to help you gain the important knowledge of what is needed to safely
operate, maintain, and service your machine. It is divided into sections for convenient reference of the
appropriate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Reading the operator’s manual will help you become familiar with each specic piece of equipment. Understanding the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the
equipment. Keep this manual with the machine at all times. The manual should remain with the machine
even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Contact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both
the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine
while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual
may result in personal injury and/or damage to the equipment.
Introduction - 5
INTRODUCTION
Using Your Manual
Throughout this manual, you will encounter special messages and symbols that identify potential safety
concerns to help you as well as others avoid personal injury or damage to the equipment.
SYMBOL DEFINITIONS
ATTENTION
This symbol identies potential health and
safety hazards. It marks safety precautions.
Your safety and the safety of others is involved.
There are three signal words that describe the level of safety concern: Danger, Warning, and Caution.
Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely
to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at dierent places throughout this manual.
Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.
SIGNAL WORD DEFINITIONS
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury. This signal word is limited to the
most extreme cases.
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury and/or property damage. It may
also be used to alert against unsafe practices.
Manual Glossary
Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
Attachment A piece of Ventrac equipment that requires a Power Unit for operation.
Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities.
Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.
Introduction - 6
SAFETY
Safety Decals
The following safety decals must be maintained on your KL480 tiller.
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are axed to the replacement
components.
A
D
D
E
B
C
Safety - 7
SAFETY
Decal Description Part Number Quantity
A Danger, Shield Missing 00.0062 1
B Warning, Moving Part Hazard 00.0101 1
C Danger, Pinching Hazard 00.0102 1
D Danger, Keep Hands & Feet Clear 00.0123 2
E Warning, Read Owner’s Manual 00.0217 1
Safety - 8
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Training Required
• The owner of this machine is solely responsible for properly training the operators.
• The owner/operator is solely responsible for the operation of this
machine and prevention of accidents or injuries occurring to him/herself, other people, or property.
• Do not allow operation or service by children or untrained personnel.
Local regulations may restrict the age of the operator.
• Before operating this machine, read the operator’s manual and understand its contents.
• If the operator of the machine cannot understand this manual, then it
is the responsibility of this machine’s owner to fully explain the material
within this manual to the operator.
• Learn and understand the use of all controls.
• Know how to stop the power unit and all attachments quickly in the event of an emergency.
Personal Protective Equipment Requirements
It is the responsibility of the owner to be sure that the operators use the proper personal protective equipment while operating the machine. Required personal protective equipment includes, but is not limited to,
the following list.
• Wear a certied ear protection device to prevent loss of hearing.
• Prevent eye injury by wearing safety glasses while operating the machine.
• Closed toe shoes must be worn at all times.
• Long pants must be worn at all times.
• When operating in dusty conditions, it is recommended that a dust mask be worn.
Operation Safety
• Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure
guards and shields are in proper working condition and are secured in place. Make all necessary
adjustments before operating machine.
• Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate
any instructions. Under no circumstance should the machine be operated without these devices in place.
• Alterations or modications to this machine can reduce safety and could cause damage to the machine.
Do not alter safety devices or operate with shields or covers removed.
• Before each use, verify that all controls function properly and inspect all safety devices. Do not operate
if controls or safety devices are not in proper working condition.
• Check parking brake function before operating. Repair or adjust parking brake if necessary.
• Observe and follow all safety decals.
• All controls are to be operated from the operator’s station only.
• Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.
• Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
• Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if
someone enters your work area.
• Always be alert to what is happening around you, but do not lose focus on the task you are performing.
Always look in the direction the machine is moving.
• Look behind and down before backing up to be sure of a clear path.
• If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
• Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment
failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.
Safety - 9
Loading...