Ventrac 4500K, 4500P, 4500Y, 4500Z Operator's Manual
OPERATOR’S MANUAL
VENTRAC 4500K
ENTRAC 4500P
V
ENTRAC 4500Y
V
ENTRAC 4500Z
V
Revised 02/18/13
09.10081
500 Venture Drive
C
Vanguard
C
Kubota - front or side
of valve cover
C
Kawasaki - front of
engine block
PO Box 148
Orrville Oh 44667
www.ventrac.com
To the Owner
Contact Information and Product Identifi cation
If you need to contact an authorized Ventrac dealer for information on servicing your product,
always provide the product model and serial numbers.
Please fi ll in the following information for future reference. See the picture(s) below to fi nd the
location of the identifi cation numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________
Dealer: ___________________________________________________________________________
Dealer Address: ____________________________________________________________________
____________________________________________________________________
Dealer Phone Number: ______________________________________________________________
Dealer Fax Number: ________________________________________________________________
Model # (A): ___________________________
Serial # (B): ____________________________
Affi x Part/Serial Number label here.
Engine Serial # (C) _________________________
A
Vanguard
B
Kubota - front or side
of valve cover
C
Kawasaki - front of
engine block
C
C
Venture Products Inc. reserves the right to make changes
in design or specifi cations without obligation to make like
changes on previously manufactured products.
2
TABLE OF CONTENTS
INTRODUCTION PAGE 7
Product Description ................................................................................................................................ 8
Why Do I Need an Operator’s Manual? .................................................................................................8
Using Your Manual .................................................................................................................................9
Manual Glossary ....................................................................................................................................9
Safety Decals .......................................................................................................................................10
SAFETY PAGE 13
General Safety Procedures .................................................................................................................. 14
Training Required .................................................................................................................................14
Personal Protective Equipment Requirements ....................................................................................14
Operation Safety ..................................................................................................................................14
Preventing Accidents ............................................................................................................................ 15
Keep Riders Off ....................................................................................................................................15
Operating On Slopes ............................................................................................................................16
Roadway Safety ...................................................................................................................................16
Truck Or Trailer Transport ....................................................................................................................16
Maintenance .........................................................................................................................................17
Fuel Safety ...........................................................................................................................................17
Hydraulic Safety ...................................................................................................................................18
Roll Over Protective Structure (ROPS) ................................................................................................19
Operator Access System ......................................................................................................................19
Propane Safety (if applicable) ..............................................................................................................20
Operator Safety Interlock System ........................................................................................................21
OPERATIONAL CONTROLS PAGE 22
Standard Operational Control Locations ..............................................................................................22
Optional Operational Control Locations ...............................................................................................23
Information Cluster Gauge (A) .............................................................................................................24
Warning Cluster Gauge (B) .................................................................................................................. 24
Warning Alarm (C) ................................................................................................................................24
Ignition Switch (D) ................................................................................................................................24
Throttle Lever (E) .................................................................................................................................25
Headlight Switch (F) ............................................................................................................................. 25
Power Take Off (PTO) Switch (G) ........................................................................................................25
Choke Handle (H) ................................................................................................................................ 25
Parking Brake (I) ..................................................................................................................................25
Neutral Assist Lever (J) ........................................................................................................................ 25
Front Hitch Lever Lock (K) ...................................................................................................................25
Front Hitch Latch Lever (L) .................................................................................................................. 25
Auxiliary Hydraulic Quick Couplers (M) ................................................................................................25
PTO Belt Tensioner Rod (N) ................................................................................................................26
High/Low Shift Lever (O) ...................................................................................................................... 26
Weight Transfer Traction Control Select Lever (P) ...............................................................................26
SDLA Control Lever (Q & R) ................................................................................................................26
Steering Wheel (S) ............................................................................................................................... 27
3
TABLE OF CONTENTS
Hydraulic Cooler Fan Switch (T) ..........................................................................................................27
Seat Slide Lever (U) ............................................................................................................................. 27
Fuel Shut-off Valve (V) .........................................................................................................................27
Circuit Breaker & Battery Disconnect (W) ............................................................................................27
Seat Prop Plate (X) ..............................................................................................................................27
Seat Latch Strap (Y) .............................................................................................................................27
Work Light Switch (AA) ........................................................................................................................27
Strobe Light Switch (BB) ......................................................................................................................27
Slope Indicator Gauge (CC) ................................................................................................................. 27
Slope Warning Light (DD) ....................................................................................................................27
Directional Signal Switch (EE) ............................................................................................................. 28
Hazard Flasher Switch (FF) .................................................................................................................28
Gas/Propane Selector Switch (GG) .....................................................................................................28
Horn Switch (HH) .................................................................................................................................28
Front Hitch Valve (II) ............................................................................................................................28
Foot Pedal (JJ) ..................................................................................................................................... 28
3 Point Hitch & Rear Auxiliary Control Handles (KK, LL, & MM) ..........................................................29
Rear Auxiliary Quick Couplers (NN) .....................................................................................................29
12 Volt Rear Switches & 4-Pin Socket (OO, PP, & QQ) .......................................................................29
12 Volt Front Switches & 4-Pin Socket (RR, SS, & TT) .......................................................................29
Electric PTO Remote Socket (UU) ....................................................................................................... 29
Back Up Alarm (VV) .............................................................................................................................29
GENERAL OPERATION PAGE 30
Daily Inspection .................................................................................................................................... 30
Starting The Engine .............................................................................................................................30
Forward And Reverse .......................................................................................................................... 32
Stopping The Power Unit .....................................................................................................................32
Shutting Off The Engine ....................................................................................................................... 32
Attaching ..............................................................................................................................................32
Detaching .............................................................................................................................................33
Operating Attachments ......................................................................................................................... 33
Front Hitch ............................................................................................................................................33
PTO Drive Belt & Pulley .......................................................................................................................33
Front Auxiliary Couplers ....................................................................................................................... 33
Weight Transfer ....................................................................................................................................33
High/Low Range ...................................................................................................................................34
Turning Radius ..................................................................................................................................... 34
Roll-Over Protection System ................................................................................................................ 34
3 Point Hitch (Optional Accessory) .......................................................................................................35
12 Volt 4-Pin Auxiliary Outlets (Optional Accessory) ............................................................................35
Directional/Hazard Flasher Operation (Optional Accessory) ................................................................35
Suspension Seat Weight Adjustment (Optional Accessory) ................................................................. 35
Operating On Slopes ............................................................................................................................36
Towing Or Pushing The Power Unit .....................................................................................................36
4
TABLE OF CONTENTS
SERVICE PAGE 37
Service And General Maintenance .......................................................................................................37
Cleaning And Appearance Care .................................................................................................. .........37
Service Access Points ......................................................................................................... .................37
Lubrication Locations ...........................................................................................................................38
Checking Hydraulic Oil Level ...............................................................................................................39
Checking Rear Transaxle Oil ...............................................................................................................39
Changing Hydraulic Oil And Filters ......................................................................................................39
Servicing Closed Loop Hydrostatic Drive Circuit ..................................................................................39
Servicing Hydraulic Oil Cooler .............................................................................................................39
Checking Engine RPM .........................................................................................................................39
Checking Engine Oil Level ...................................................................................................................40
Changing Engine Oil And Filter ............................................................................................................41
Changing Air Filter Elements ................................................................................................................42
Filling The Fuel Tank ............................................................................................................................42
Changing The Propane Cylinder(s) ......................................................................................................43
Checking The LPG System For Leaks .................................................................................................43
Changing The In-line Fuel Filter ...........................................................................................................44
Priming The Fuel System .....................................................................................................................44
Fuel Care for 4500Z with Propane Option ...........................................................................................44
Checking The Fan (Alternator) Belt (Kubota Engines) .........................................................................44
Adjusting Fan (Alternator) Belt Tension (Kubota Engines) ...................................................................44
Cleaning Engine Compartment & Engine ............................................................................................45
Servicing The Cooling System .............................................................................................................45
Checking The Cooling System .............................................................................................................46
Cleaning The Radiator And Screen ......................................................................................................46
Draining The Cooling System ..............................................................................................................46
Flushing The Cooling System ..............................................................................................................47
Servicing The Battery ...........................................................................................................................47
Removing The Battery .........................................................................................................................48
Installing The Battery ...........................................................................................................................48
Cleaning The Battery And Terminals ....................................................................................................48
Charging The Battery ...........................................................................................................................48
Jump Starting Procedure .....................................................................................................................49
TCM (Tractor Control Module) Explanation .........................................................................................49
Replacing Fuses (Power Relay Module) ..............................................................................................49
Replacing Fuses (Front Fuse Panel) ...................................................................................................50
Replacing Fuses (Rear Fuse Panel) ....................................................................................................50
Replacing Fuses (Engine) ....................................................................................................................51
Replacing Light Bulbs (Headlights & Work Lights) ...............................................................................51
Replacing The Taillights ...................................................................................................... .................52
Replacing The Turn Signal Lights .............................................................................................. ..........52
Replacing The Strobe Light Bulb .........................................................................................................52
PTO Belt Inspection .............................................................................................................................52
PTO Belt Tension Adjustment ..............................................................................................................53
PTO Belt Replacement ........................................................................................................................53
5
TABLE OF CONTENTS
Wheel Removal & Installation ..............................................................................................................53
Outer Dual Wheel Removal & Installation ............................................................................................54
Tire Pressure ........................................................................................................................................54
ROPS And Seat Belt Inspection ...........................................................................................................55
Parking Brake Inspection & Adjustment ...............................................................................................55
Neutral Adjustment ...............................................................................................................................56
Neutral Switch Adjustment ...................................................................................................................57
Storage .................................................................................................................................................58
4500K Maintenance Schedule .............................................................................................................60
4500K Maintenance Checklist ..............................................................................................................61
4500P Maintenance Schedule .............................................................................................................62
4500P Maintenance Checklist ..............................................................................................................63
4500Z & 4500Y Maintenance Schedule ...............................................................................................64
4500Z & 4500Y Maintenance Checklist ...............................................................................................65
TROUBLESHOOTING PAGE 66
Electrical Troubleshooting Using The Tractor Control Module (TCM) ..................................................66
Electrical Troubleshooting Guide .............................................................................................. ...........68
Engine ..................................................................................................................................................69
Electrical ...............................................................................................................................................70
Hydraulic ..............................................................................................................................................71
Power Unit ............................................................................................................................................72
SPECIFICATIONS PAGE 73
Engine ..................................................................................................................................................73
Electrical ...............................................................................................................................................73
Power Train ..........................................................................................................................................73
Controls & instrument Panel ................................................................................................................73
Other features ......................................................................................................................................73
Dimensions ..........................................................................................................................................74
Fluid Capacities ....................................................................................................................................74
Belt Chart .............................................................................................................................................75
WARRANTY PAGE 76
6
INTRODUCTION
enture Products Inc. is pleased to provide you with your new
Ventrac power unit! We hope that Ventrac equipment will
V
provide you with a ONE Tractor Solution.
Listed below are just some of the items that can provide you
versatility as you use your 4500. Please visit our web site, or
contact your authorized Ventrac dealer for a complete list of
items available for your new power unit.
Item Description
Three Point Hitch 70.4100 Weight Transfer Kit (4500K only) 70.4115
Dual Wheels (All Terrain Tires) 70.4067 4500K Accessory Option Kit (Factory Install only) 70.4116-99
Dual Wheels (Turf Tires) 70.4068 Raised Foot Platform Kit 70.4108
Dual Wheels (Bar Tires) 70.4069 Electric PTO Remote Kit 70.4106
Wheel Extensions 70.4098 12 Volt Front Kit 70.4104
Weather Cab 70.2009 12 Volt Rear Kit 70.4105
Propane Kit (4500Z Kubota Gas Engine only) 70.4110 Horn Kit 70.4120
Foot Control Kit 70.4107 ES220 Spreader 39.55500
Suspension Seat 70.4111 SS575 Salt Spreader 70.2010
Backup Alarm Kit 70.4101 Rear Counter Weight Bar 39.56116
Front Hitch Valve Kit 70.4121 Two -N-One Front Hitch 70.2001
Accessories
Work Light Kit 70.4113
Strobe Light Kit 70.4114
Directional / Hazard Signal Kit 70.4119
Slope Indicator Kit 70.4112
Item Description
Aerator with Open Spoon Tine 39.55490 Stump Grinder 39.55300
Aerator with Slitter/Slicer Tine 39.55492 Terra Rake - 52” 39.55431
Aerator with Coring Tine 39.55494 Tiller 39.55220
AeraVator (seeder kit available) 39.55460 Tough Cut Mower - 68” 39.55104
Blade - 48” 39.55251 Trencher 39.55455
Blade - 60” 39.55252 Turbine Blower 39.55340
Blade - 72” 39.55253 V-Blade 39.55271
Blower 39.55440 Versa-Loader 39.55600
Broom 39.55400 Reel Mower - 74” 39.55130
Edger 39.55330 Rear Discharge Mower - 60” 39.55120
Excavator - 30” 39.55236 Contour Mower - 84” 39.55160
Excavator - 48” 39.55230
Finish Mower - 60” 39.55105
Attachments
Finish Mower - 72” 39.55106
Finish Mower - 72” (6-1/2” offset) 39.55107
Generator - 15,000 Watt 39.55315
Power Rake 39.55435
Slip Scoop - 30” 39.55216
Slip Scoop - 48” 39.55210
Snow Blower 39.55427
Sod Cutter 39.55520
Part Num
Part Number
ber
Item Description Part Number
Accessories
Item Description Part Number
Attachments
Introduction - 7
INTRODUCTION
Product Description
The Ventrac 4500 tractor combines All Wheel Drive and an articulating chassis with a low center of gravity
to provide superior traction, braking, stability, and security on tough terrain and slopes without disturbing
turf when turning. The attachment is placed out front in natural view, offering greater precision, as well as
maximum protection for the operator.
Ventrac’s patented SDLA control, located next to the operator, allows for easy control of Speed, Direction,
Lift, and Auxiliary functions with one hand.
Standard features include:
• a fold down roll bar.
• a computer controlled onboard diagnostic system for the electrical circuits.
• a wiring harness that is pre-wired for optional accessories.
• an electronic instrument panel that includes a tachometer, speedometer, fuel gauge, hour meter, and
temperature gauge.
• a six function warning gauge and alarm that includes engine coolant temp, hydraulic oil temp, engine oil
temp, low voltage, low engine oil pressure, and parking brake indicator.
• a complete electrical system circuit breaker and battery disconnect.
• an automotive pull style park brake.
• a hydraulic oil cooler with a thermostatically controlled, reversible fan.
Why Do I Need an Operator’s Manual?
This manual has been created to help you gain the important knowledge of what is needed to safely
operate, maintain, and service your machine. It is divided into sections for convenient reference of the
appropriate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Reading the operator’s manual will help you become familiar with each specifi c piece of equipment. Under-
standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the
equipment. Keep this manual with the machine at all times. The manual should remain with the machine
even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Contact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both
the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine
while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual
may result in personal injury and/or damage to the equipment.
Introduction - 8
INTRODUCTION
Using Your Manual
Throughout this manual, you will encounter special messages and symbols that identify potential safety
concerns to help you as well as others avoid personal injury or damage to the equipment.
SYMBOL DEFINITIONS
ATTENTION
This symbol identifi es potential health and
safety hazards. It marks safety precautions.
Your safety and the safety of others is involved.
There are three signal words that describe the level of safety concern: Danger, Warning, and Caution.
Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely
to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at different places throughout this manual.
Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.
SIGNAL WORD DEFINITIONS
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury. This signal word is limited to the
most extreme cases.
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury and/or property damage. It may
also be used to alert against unsafe practices.
Manual Glossary
Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
Attachment A piece of Ventrac equipment that requires a Power Unit for operation.
Accessory A device that attaches to a Power Unit or Attachment to extend its capabilities.
Machine Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.
Introduction - 9
SAFETY
E
G
H
J
K
A
B
C
D
E
F
M
M
Directional/Hazard Light Kit
L
Vanguard Air Cooled Engine only
Safety Decals
The following safety decals must be maintained on your Ventrac 4500 power unit.
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are affi xed to the replacement
components.
A
B
C
E
F
G
H
K
J
L
Vanguard Air Cooled Engine only
Directional/Hazard Light Kit
D
M
E
Safety - 10
M
SAFETY
A
1
2
B
1
2
3
C
1
2
3
D
1
2
3
4
5
9
8
7
6
SAFETY
B
A
1
2
1
2
3
1. DANGER: Explosion/Fire Hazard
2. Keep away from fi re, sparks, and pilot lights when refueling or storing
machine and fuel.
3. Smoking is prohibited.
C
1
2
3
1. WARNING: Rollover!
2. Keep the roll bar in the raised and locked position
and the seat belt securely fastened during operation.
D
2
1
1. WARNING: Read operator’s manual
2. Wear personal protective gear, such as safety glasses, closed toe
shoes or boots, and ear protection.
3. Do not operate while under the infl uence of drugs or alcohol.
4. Do not carry passengers. Stop the machine if someone enters the area.
5. WARNING: Keep a safe distance from the edge of drop-offs, ditches,
and embankments. The machine could roll over if a wheel drops over
the edge or if the edge caves in.
6. WARNING: Read slope operation instructions. Use low range when
operating on slopes. Keep the roll bar in the raised and locked position
and the seat belt securely fastened.
3
4
5
7
6
7. Only lower the roll bar if there is low overhead clearance. DO NOT
wear a seat belt when operating with the roll bar in the lowered position. As soon as there is clearance, raise the roll bar to the upright
position and lock it in place. ALWAYS wear a seat belt when operating
with the roll bar in the raised position.
8. WARNING: Hydraulic fl uid is under high pressure and can penetrate
skin, causing injury. Keep hands, face, and body away from pinholes
or nozzles that eject hydraulic fl uid under high pressure.
9. When towing or pushing the power unit, the transaxles must be disengaged by moving the high/low range shift handle to the neutral position.
8
9
Safety - 11
SAFETY
G
1
F
1
1
E
H
1
2
3
J
1
E
1
F
1
1. Cutting/crushing hazard - Stay away from moving parts.
G
1
1. Cutting/dismemberment/entanglement hazard - Stay
away from moving parts.
J
1
2
3
1. Cutting/entanglement hazard Stay away from moving parts.
H
1
1. WARNING: 20° maximum rating when equipped with
single wheels.
2. WARNING: 25° maximum slope rating when equipped
with 3” wheel extensions.
3. WARNING: 30° maximum slope rating when equipped
with dual wheels.
1. WARNING: Read operator’s manual
Safety - 12
SAFETY
K
1
2
5
4
3
L
1
M
1
SAFETY
K
1
1. Danger: Battery acid is caustic and can cause chemical burns. Keep
bystanders a safe distance from the battery.
2. Explosion hazard - batteries produce fl ammable and explosive gases.
3. Do not expose batteries to arcs, sparks, or open fl ames. Do not use
smoking materials near batteries.
4. Wear eye protection, such as goggles or a face shield, when checking or
servicing batteries.
5. Wear appropriate protective gear, such as rubber gloves and an apron,
when checking or servicing batteries.
M
1
2
3
4
5
L
1
1. Warning: Do not reach over, under, or around guards,
covers, or shields. Stay away from moving parts.
1. Cutting/crushing hazard - Stay away from moving parts.
Decal Description Part Number Quantity
A ROPS Certifi cation 00.0331 1
B Danger, Gasoline Only 00.0332 1
C Danger, Diesel Only 00.0333 1
D 4500 Safety 00.0336 1
E Warning, Pinch Point 00.0342 2
F Moving Parts 00.0339 1
G Warning, Fan (liquid cooled engines) 00.0341 1
H Right Dash 00.0305 1
J Warning, 4500 Slope 00.0347 1
K Danger, Battery 00.0345 1
L Warning, Do Not Reach (Vanguard Air Cooled only) 00.0219 1
M Warning, Pinch Point (directional/hazard light kit) 00.0218 2
Safety - 13
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Training Required
• The owner of this machine is solely responsible for properly training the operators.
• The owner/operator is solely responsible for the operation of this
machine and prevention of accidents or injuries occurring to him/herself, other people, or property.
• Do not allow operation or service by children or untrained personnel.
Local regulations may restrict the age of the operator.
• Before operating this machine, read the operator’s manual and understand its contents.
• If the operator of the machine cannot understand this manual, then it
is the responsibility of this machine’s owner to fully explain the material
within this manual to the operator.
• Learn and understand the use of all controls.
• Know how to stop the power unit and all attachments quickly in the event of an emergency.
Personal Protective Equipment Requirements
It is the responsibility of the owner to be sure that the operators use the proper personal protective equipment while operating the machine. Required personal protective equipment includes, but is not limited to,
the following list.
• Wear a certifi ed ear protection device to prevent loss of hearing.
• Prevent eye injury by wearing safety glasses while operating the machine.
• Closed toe shoes must be worn at all times.
• Long pants must be worn at all times.
• When operating in dusty conditions, it is recommended that a dust mask be worn.
Operation Safety
• Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure
guards and shields are in proper working condition and are secured in place. Make all necessary
adjustments before operating machine.
• Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate
any instructions. Under no circumstance should the machine be operated without these devices in place.
• Alterations or modifi cations to this machine can reduce safety and could cause damage to the machine.
Do not alter safety devices or operate with shields or covers removed.
• Before each use, verify that all controls function properly and inspect all safety devices. Do not operate
if controls or safety devices are not in proper working condition.
• Check parking brake function before operating. Repair or adjust parking brake if necessary.
• Observe and follow all safety decals.
• All controls are to be operated from the operator’s seat only.
• Always wear a seat belt if the machine has a roll cage/bar installed and in the upright position.
• Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
• Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if
someone enters your work area.
• Always be alert to what is happening around you, but do not lose focus on the task you are performing.
Always look in the direction the machine is moving.
• Look behind and down before backing up to be sure of a clear path.
• If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
• Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment
failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.
Safety - 14
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Operation Safety (continued)
• If equipped with a high/low range feature, never shift between high and low range while on a slope.
Always move the machine to level ground and engage the parking brake before shifting range.
• Do not leave machine unattended while it is running.
• Always park the machine on level ground.
• Always shut off engine when connecting attachment drive belt to the power unit.
• Never leave the operator’s seat without lowering the attachment to the ground, setting the parking
brake, shutting off the engine, and removing the ignition key. Make sure all moving parts have come to
a complete stop before dismounting.
• Never leave equipment unattended without lowering the attachment to the ground, setting the parking
brake, shutting off the engine, and removing the ignition key.
• Only operate in well-lit conditions.
• Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or
other objects of value.
• Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.
• Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
• Do not run the engine in a building without adequate ventilation.
• Do not touch the engine or the muffl er while the engine is running or immediately after stopping the engine.
These areas may be hot enough to cause a burn.
• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed
may increase the hazard of personal injury.
• To reduce the hazard of fi re, keep the battery compartment, engine, and muffl er areas free of grass, leaves,
and excessive grease.
Preventing Accidents
• Clear working area of objects that might be hit or thrown from machine.
• Keep people and pets out of mowing area.
• Know the work area well before operation. Do not operate where traction or
stability is questionable.
• Reduce speed when you are operating over rough ground.
• Equipment can cause serious injury and/or death when improperly used.
Before operating, know and understand the operation and safety of the power
unit and the attachment being used.
• Do not operate machine if you are not in good physical and
mental health, if you will be distracted by personal devices, or
are under the infl uence of any substance which might impair
decision, dexterity, or judgment.
• Children are attracted to machine activity. Be aware of children
and do not allow them in the working area. Turn off the machine
if a child enters the work area.
Keep Riders Off
• Only allow the operator on the power unit. Keep riders off.
• Never allow riders on any attachment or accessory.
Safety - 15
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Operating On Slopes
• Slopes can cause loss-of-control and
tip-over accidents, which can result in
severe injury or death. Be familiar with the
emergency parking brake, along with the
power unit controls and their functions.
• If power unit is equipped with a fold down
roll bar, it must be locked in the upright
position when operating on any slope.
• Use low range when operating on slopes
greater than 15 degrees.
• Do not stop or start suddenly when operating on slopes.
• Never shift between high and low range while on a slope. Always move the power unit to level ground
and place the selector lever in park before shifting range.
• Variables such as wet surface and loose ground will reduce the degree of safety. Do not drive where
machine could lose traction or tip over.
• Keep alert for hidden hazards in the terrain.
• Stay away from drop-offs, ditches, and embankments.
• Sharp turns should be avoided when operating on slopes.
• Pulling loads on hills decreases safety. It is the responsibility of the owner/operator to determine loads
that can safely be controlled on slopes.
• Transport machine with attachment lowered or close to the ground to improve stability.
• While operating on slopes, drive in an up and down direction when possible. If turning is necessary
while driving across slopes, reduce speed and turn slowly in the downhill direction.
• Assure a suffi cient supply of fuel for continuous operation. A minimum of one-half tank of fuel is recommended.
Roadway Safety
• Operate with safety lights when operating on or near roadways.
• Obey all state and local laws concerning operation on roadways.
• Slow down and be careful of traffi c when operating near or crossing roadways. Stop before crossing
roads or sidewalks. Use care when approaching areas or objects that may obscure vision.
• If there is doubt of safety conditions, discontinue machine operation until a time when
operation can be performed safely.
• When operating near or on roadways, have a Slow Moving Vehicle Emblem clearly
displayed.
Truck Or Trailer Transport
• Use care when loading or unloading machine into a truck or trailer.
• The parking brake is not suffi cient to lock the machine during transport. Always secure the power unit
and/or attachment to the transporting vehicle.
• Shut off fuel supply to power unit during transport on truck or trailer.
• If equipped, turn the battery disconnect switch to the Off position to shut off electrical power.
Safety - 16
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Maintenance
• Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels.
• If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
• When new components are installed, be sure that current safety decals are affi xed to the replacement
components.
• If any component requires replacement, use only original Ventrac replacement parts.
• Always disconnect the negative battery cable from the battery when working with electrical components.
• Keep all bolts, nuts, screws, and other fasteners properly tightened.
• Always lower the attachment to the ground, engage parking brake, shut off engine, and remove the
ignition key. Make sure all moving parts have come to a complete stop before cleaning, inspection,
adjusting or repairing.
• If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the opera-
tor’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer
for service.
• Never perform maintenance on the power unit and/or attachment if someone is sitting in the operator’s seat.
• Always use protective glasses when handling the battery.
• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
• To reduce the hazard of fi re, keep the battery compartment, engine, and muffl er areas free of grass,
leaves, and excessive grease.
• Do not touch the engine, the muffl er, or other exhaust components while the engine is running or imme-
diately after stopping the engine. These areas may be hot enough to cause a burn.
• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive
speed may increase the hazard of personal injury.
• Springs may contain stored energy. Use caution when disengaging or removing springs and/or spring
loaded components.
• An obstruction or blockage in a drive system or moving/rotating parts may cause a buildup of stored
energy. When the obstruction or blockage is removed, the drive system or moving/rotating parts may
move suddenly. Do not attempt to remove an obstruction or blockage with your hands. Keep hands,
feet, and clothing away from all power-driven parts.
• Dispose of all fl uids in accordance with local laws.
Fuel Safety
• Do not refuel machine while smoking or at a location near fl ames or sparks.
• Always refuel the machine outdoors.
• Do not store machine or fuel container indoors where fumes or fuel can reach an open
fl ame, spark, or pilot light.
• Only store fuel in an approved container. Keep out of reach of children.
• Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling.
• Replace all fuel tank and container caps securely.
• Do not overfi ll fuel tank.
• If fuel is spilled, do not attempt to start the engine. Move the power unit away from the fuel spill and
avoid creating any source of ignition until fuel vapors have dissipated.
• If the fuel tank must be drained, it should be drained outdoors into an approved container.
• Dispose of all fl uids in accordance with local laws.
• Check all fuel lines for tightness and wear on a regular basis. Tighten or repair them as needed.
• The fuel system is equipped with a shut-off valve. Shut off the fuel when transporting the machine to
and from the job, when parking the machine indoors, or when servicing the fuel system.
Safety - 17
SAFETY
General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
Hydraulic Safety
• Make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition.
Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine.
• Hydraulic leaks can occur under high pressure. Hydraulic leaks require special care and attention.
• Use a piece of cardboard and a magnifying glass to locate suspected hydraulic leaks.
• Keep body and hands away from pinhole leaks
or nozzles that eject high pressure hydraulic fl uid.
Hydraulic fl uid escaping under high pressure can
penetrate the skin causing serious injury. If hydraulic fl uid is injected into skin, seek immediate medi-
cal attention.
• Hydraulic system may contain stored energy. Before performing
maintenance or repairs on the hydraulic system, remove attachments, engage parking brake, disengage
weight transfer system (if equipped), shut off engine, and remove ignition key. To relieve pressure on the
auxiliary hydraulic system, shut off the power unit engine and move the secondary S.D.L.A. lever left and
right before disconnecting the auxiliary hydraulic quick couplers.
• Dispose of all fl uids in accordance with local laws.
WARNING
Hydraulic fl uid is under high pressure and can
penetrate skin, causing injury. Keep hands, face,
and body away from pinholes or nozzles that eject
hydraulic fl uid under high pressure.
Safety - 18
SAFETY
KN4500 Safety Procedures
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after handling!
Battery Warning
CALIFORNIA PROPOSITION 65
Diesel Exhaust Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, or other reproductive harm.
• Power unit hydraulic system may contain stored energy. Before performing maintenance or repairs on
the auxiliary hydraulic circuit, remove attachments, engage the park brake, disengage weight transfer
system (if equipped), shut off engine, and remove the ignition key.
• Weight transfer spring may contain stored energy. Always disengage the weight transfer system (if
equipped) before performing maintenance or repairs on the weight transfer system, the front hitch, or
the lift hydraulics.
Roll Over Protective Structure (ROPS)
CALIFORNIA PROPOSITION 65
WARNING
Keep the ROPS locked in the upright position and
the seat belt securely fastened during operation.
Failure to do so could result in serious injury or
loss of life.
Alterations or modifi cations to this machine and/or
the ROPS structure can reduce safety and could
cause damage to the machine. Do not alter the
ROPS. Do not alter any other safety devices.
WARNING
Your power unit is equipped with a Roll-Over Protective Structure (ROPS). This ROPS was tested in accordance with OSHA 1928.51 (ROPS) and ISO 6683 (Seat Belt Anchorage). This ROPS is certifi ed for use on
a Ventrac 4500 with a maximum GVW of 4,000 pounds (1818 Kg).
• ROPS certifi cation applies only when the roll bar is locked in the upright position.
• Alterations to the ROPS structure are not permitted.
• Lower the roll bar only when absolutely necessary and raise the roll bar to the upright position as soon
as clearance allows.
• Always wear the seat belt when the roll bar is locked in the upright position.
• Do not wear a seat belt when the roll bar has been lowered to the down position.
• If any part of this ROPS experiences structural damage, the entire ROPS must be replaced.
• Inspect the seat belt for wear or damage before use. Failure to inspect or maintain the seat belt can
cause injury or loss of life.
Operator Access System
• The operator access system is on the left side of the power unit. Mount and dismount the 4500 only on
the left side of the power unit.
Safety - 19
Propane Safety (if applicable)
SAFETY
KN4500 Safety Procedures
DANGER
Propane is fl ammable and explosive.
Contact with escaping vapors or liquid may cause
freezing of tissue or frostbite.
Notice
Use of propane must be in compliance with any applicable governmental regulations, including National
Fire Protection Association (NFPA) Code # 58.
•
Check all fi ttings before use to ensure tight, leak free connections.
• Propane cylinders contain pressurized, fl ammable liquid and gas. Make sure that anyone who changes
or uses the propane cylinders is aware of its dangerous potential.
• Propane cylinders must be used only in compliance with all applicable governmental regulations.
• All persons who operate this machine or services the propane cylinders must be trained in proper procedures and regulations.
• Secure propane cylinders when transporting.
• Always refi ll propane cylinders outdoors.
• Use commercial propane only.
• Fill propane cylinders at a reputable dealer.
• Do not overfi ll. Follow approved procedures for fi lling propane cylinders.
• Do not store either empty or fi lled propane cylinders in a building or enclosed trailer.
• Turn off the liquid withdrawal valve on the propane cylinder when storing or transporting the power unit.
• Do not expose propane cylinders to fi re or heat above 120° F (49° C).
• Do not attempt repairs on a propane cylinder or its components. Contact an authorized LPG dealer or
service center.
• If cylinders are dented, gouged, bulging, or corroded, they must be removed from service and replaced.
• When removing a propane cylinder from service, contact an authorized LPG dealer or service center for
assistance in proper disposal.
• Propane cylinders must be tested at specifi c intervals. Contact an authorized LPG dealer or service
center for regulations regarding propane cylinder testing.
Use only commercial liquid propane or HD-5
propane.
Use only liquid withdrawal 33 lb. capacity
aluminum propane tanks. Do not use steel or
fi berglass tanks.
WARNING
Safety - 20
SAFETY
KN4500 Safety Procedures
Operator Safety Interlock System
The 4500 power unit is equipped with a safety interlock system. This system:
• Prevents the engine from starting unless the parking brake is engaged and SDLA control is in neutral.
• Prevents the PTO from starting if the operator is not in the seat.
• Prevents the power unit from driving if the parking brake is engaged.*
• Shuts off the PTO if the operator leaves the seat^.
• Shuts off the engine (and fuel pump) if the operator leaves the seat without engaging the parking brake.
• Shuts off the engine if the forward / reverse controls (SDLA lever or foot pedal) are moved from neutral
while the parking brake is engaged.
*The parking brake must be completely disengaged before moving the SDLA lever forward or backward or the power unit engine will shut off.
^If power unit is equipped with PTO remote kit # 70.4106 and is using an attachment with a remote PTO shut-off switch, the safety interlock system performs additional functions.
Testing the Safety Interlock System
WARNING
Never operate the power unit if the safety interlock
system is malfunctioning. Do not disengage or bypass
any switch. Failure to heed warning could result in
injury to yourself and others, or damage to property.
The daily inspection should be performed only
when the engine is shut off and all fl uids are cold.
Lower attachments to the ground, engage the
parking brake, and shut off the engine.
CAUTION
Perform the following safety interlock tests daily. Before testing, park the power unit on a level surface,
place wheel chocks in front and back of wheels, and place the high/low range shift lever in the neutral
position. After testing is complete, place the high/low shift lever in either high or low range, set the parking
brake, and remove the wheel chocks.
Turn the ignition key to the run position. Tests 1 - 4 test the engine start function, tests 5 - 9 test the engine
run function, and tests 10 - 13 test the PTO function.
Engine
Start
Engine
Run
PTO
Test
Number
1 No Yes Yes No
2 Yes No Yes No
3 Yes Yes No Yes
4 Yes Yes Yes Yes
Test
Number
5 Yes Yes Yes Yes
6 Yes Yes No Yes
7 Yes No No No
8 Yes No Yes No
9 No Yes No No
Test
Number
10 Off Yes Off
11 Pull to ‘On’ Position No No
12 Pull to ‘On’ Position Yes Yes
13 On
Parking Brake
Engaged
Parking Brake
Engaged
Forward/Reverse Control
(SDLA) in Neutral
Forward/Reverse Control
(SDLA) in Neutral
PTO Switch Operator Present in Seat PTO Clutch
Operator Present in Seat Engine Starts
Operator Present in Seat Engine Runs
Raise Operator Body Weight
from Seat
PTO Disengages
(1/2 second delay)
If the power unit fails any one of the safety interlock tests, refer to the troubleshooting section for using the
TCM (tractor control module) to diagnose electrical problems.
Safety - 21
OPERATIONAL CONTROLSOPERATIONAL CONTROLS
A
B
C
D
E
F
G
H
I
L
N
J
K
M
O
P
U
V
W
X
Y
Q
R
T
S
Standard Operational Control Locations
Use the following images to help identify the locations
of operational controls. The letter next to each control
can be referenced to the list that follows these images.
A
G
F
D
E
I
B
C
H
U
V
W
X
Y
N
L
J
K
O
P
R
Q
M
T
S
A. Information Cluster Gauge
B. Warning Cluster Gauge
C. Warning Alarm (Continuous)
D. Ignition Switch
E. Throttle Lever
F. Headlight Switch
G. PTO Switch
H. Choke Handle (if equipped)
I. Parking Brake
J. Neutral Assist Lever
K. Front Hitch Lever Lock
L. Front Hitch Latch Lever
M. Auxiliary Hydraulic Quick Couplers
N. PTO Belt Tensioner Rod
O. High/Low Shift Lever
P. Weight Transfer Select Lever (if equipped)
Q. Primary SDLA Control Lever
R. Secondary SDLA Control Lever
S. Steering Wheel
T. Hydraulic Cooler Fan Switch
U. Seat Slide Lever
V. Fuel Shut-off Valve
W. Circuit Breaker & Battery Disconnect
X. Seat Prop Plate
Y. Seat Latch Strap
Operation - 22
OPERATIONAL CONTROLS
3 Point Hitch Arms
Optional Operational Control Locations
Use the following images to help identify the locations
of operational controls for optional kits. The letter next
to each control can be referenced to the list that follows these images.
RR
SS
DD
AA
HH
KK
LL
CC
MM
BB
JJ
OO
GG
FF
EE
II
3 Point Hitch Arms
NN
QQ
TT
UU
AA. Work Light Switch
BB. Strobe Light Switch
CC. Slope Indicator Gauge
DD. Slope Warning Light
EE. Directional Signal Switch
FF. Hazard Flasher Switch
GG. Gas/Propane Selector Switch (4500Z only)
HH. Horn Switch
II. Front Hitch Valve
JJ. Foot Pedal
KK. 3 Point Hitch Control Handle
LL. Left Rear Auxiliary Hydraulics Handle
MM. Right Rear Auxiliary Hydraulics Handle
NN. Rear Auxiliary Hydraulic Quick Couplers
OO. Rear 12V Switch (On/Off)
PP. Rear 12V Switch (Momentary On/Off/On)
QQ. Rear 12V 4-Pin Socket
RR. Front 12V Switch (On/Off)
SS. Front 12V Switch (Momentary On/Off/On)
TT. Front 12V 4-Pin Socket
UU. Electric PTO Remote Socket
VV. Back Up Alarm
VV
PP
Operation - 23
OPERATIONAL CONTROLS
1
2
6
5
4
3
1
2
6
5
4
3
1
3
2
Information Cluster Gauge (A)
2
5
1
1. Tachometer
2. Speedometer
3. Hour Meter
4
3
6
4. Water Temperature Gauge
5. Fuel Gauge
6. Glow Plug Indicator Light
The information cluster gauge contains a tachometer, speedometer, hour meter, water temperature
gauge (liquid cooled engines only), fuel gauge, and
glow plug indicator light (diesel engine only).
The tachometer displays the engine speed in RPM.
The speedometer displays the speed of the power
unit. The speedometer can be set to display either
miles per hour (mph) or kilometers per hour (kph).
The hour meter records the accumulated time the
ignition key has been switched to the on position.
The water temperature gauge displays the tem-
perature of the engine cooling system (liquid cooled
engines only).
The fuel gauge displays the level of fuel in the tank.
The glow plug indicator light indicates activation
of the glow plugs for preheating the engine (diesel
engine only). The glow plugs activate when the key
is turned to the on position. When the glow plug light
turns off, the engine is ready to start.
Warning Cluster Gauge (B)
3
5
4
2
6
1
The warning cluster gauge contains a volt meter, a
park brake indicator light, low engine oil pressure
warning light, high water temperature warning light,
high hydraulic fl uid temperature warning light, and
low voltage warning light.
The volt meter displays the voltage level of the
charging system.
The park brake indicator light activates when the
park brake is set.
1. Volt Meter
2. Park Brake Indicator Light
3. Low Engine Oil Pressure Warning Light
4. High Water Temperature Warning Light
5. High Hydraulic Fluid Temperature Warning Light
6. Low Voltage Warning Light
The low engine oil pressure warning light acti-
vates when the engine oil pressure is below safe
levels. The light comes on when the ignition key is
switched to the on position and stays illuminated until
the engine is started and safe oil pressure develops.
If this light comes on during operation, immediately
shut off the engine. Do not restart the engine until the
problem has been located and corrected.
The water high temperature warning light acti-
vates when the temperature of the engine cooling
systems reaches unsafe levels. If this light comes
on during operation, park the power unit, shut off
the engine, and allow the engine to cool. Check the
radiator screen and engine compartment and clean,
if necessary. If the engine continually overheats, refer
to the troubleshooting section for possible problems.
The hydraulic fl uid high temperature warning
light activates when the hydraulic fl uid reaches
unsafe levels. If this light comes on during operation, park the power unit and move the throttle lever
to the idle position. Check the hydraulic cooling fan
to ensure it is operating properly and refer to the
troubleshooting section for possible problems.
The low voltage warning light activates when the
voltage drops to unacceptable levels. If this light
comes on, shut off any unnecessary lights and
accessories to reduce current draw. If voltage continues to drop, park the power unit, shut off the engine,
and turn the ignition key to the off position. Refer to
the troubleshooting section for possible problems.
Warning Alarm (C)
The warning alarm works with the warning cluster
gauge to alert the operator to problems. The warning alarm sounds a continuous signal whenever a
warning is displayed on the warning cluster gauge.
If the warning alarm sounds, immediately check the
warning cluster gauge to determine the cause of the
warning and then take appropriate action.
Ignition Switch (D)
1. Off or Stop Position all 12 volt power going
through the key switch
is off.
2. On or Run Position engine run position, 12
volt power is sent to
accessories.
3. Start Position - when the
key is turned to the start
position, the starter will engage.
1
2
3
Operation - 24
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