VENOM Pro Touch Instruction Manual

TOUCH SCREEN
DC Input voltage range 11-32.0V
USB Power 5V / 1.0A
Temperature Sensor (optional). Connect the optional temperature probe to measure battery temperatures.
1. Connect charger to power source.
2. Select the correct chemistry option for the battery being charged.
3. Connect the balance adapter to the charger.
4. Connect the battery to the balance board and main charging connectors.
5. Start battery charging process.
Balancer Connector: Unique 4-in-1 Balancing Board Included (XH, TP/FP, EH, HP/PQ)
Output Jacket: Connect battery to be charged to the XT60 jacket, using supplied charge wires. CAUTION: Make sure polarity is correct.
USB Connection: This connection will be used for potential firmware updates if needed.
Thank you for purchasing the Venom Pro Touch Charger. This is a multi-chemistry capable, rapid charger / discharger and cell balancer with built in microprocessor. Please read and understand the entire manual before operating this charger. If you have read the entire manual and still are unclear regarding any of the functions, warnings, or safety precautions, please contact our customer service department PRIOR to using this product.
CAUTION: Always ensure the battery you are charging meets the specifications of this charger and that the charger settings are correct. Not doing so can result in excessive heat and other related product malfunctions, which can lead to user injury or property damage.
CAUTION: Always power on the charger before connecting a battery. Failure to do so may result in damage to the charger / battery.
Input Voltage Charge Current Discharge Current
Charge Power
Discharge Power Energy Transfer Discharge Balance Tolerance Balance Current
Charging Capability
Pb Battery Voltage Digital Power Weight Dimensions
[DC] [A] [A]
[W]
[W] [W] [V] [mA] NiMH / NiCd LiPo/LiFe/Li-Ionn [V] [V] [lbs.] [In.]
11.0 - 32.0V
0.1 - 45.0
0.1 - 45.0 Input < 24V : 500W Input > 24V : 1350W Max. 120 (Max. 5A) Max. 1350 ±0.01 Max. 1000 1 - 20 Cells 1 - 8 Cells 2 - 24 3 -32
3.35
5.82” x 6.57” x 3.07”
INSTRUCTION MANUAL
Performance Parameters
Connections
Exterior:
HD MULTI-CHEMISTRY
BATTERY CHARGER
PRO TOUCH
NiMH / NiCd Battery Program
Charge is by default set in manual mode. In this mode it will charge the battery at the current you have selected in the display. Changing the mode to auto you will need to set the upper limit of the charge current to avoid higher feeding currents that may damage the battery. Batteries with low impedance and small capacity can be incorrectly recognized by the auto charge mode leading to higher, incorrect charge current.
“Delta Peak is the trigger voltage for automatic charge termination of NiMH and NiCd batteries. The eective value ranges from 5 to 20mV per cell. If the voltage is set higher there is a danger of overcharging the battery. If it is set lower there is a possibility of premature termination. Please refer to the technical specications of the battery. (NiCd: 12mV, NiMH: 8mV)
“Discharge mode allows you to discharge your battery in a range from 0.1A to 5.0A and the nal voltage ranges from 0.1 to 24.0V. The operating method is similar to Lithium batteries. The nal voltage of a NiMH battery is
1.0V/cell and the NiCd is 0.85V/cell. Please refer your battery manufacturer for the recommended nal voltage per cell for your battery.
Cycle mode allows the charger to discharge/charge or charge/discharge the battery 1-5 complete cycles to maximize the batteries mAh potential. This is best for a new battery, or one that has sat unused for an extended period of time. Care must be taken to ensure all the settings are correct or damage to the battery may occur. To set the parameter, please follow the cycle set menu.
When a NiMH or NiCd battery is performing a cycle charge, the pack may become warm. The “Delay Timer setting will allow you to adjust the time in between charge and discharge functions allowing the pack to momentarily cool. Ten minutes is a typical setting, but recommendations for your pack may dier depending on manufacturer.
Here you can view the voltage curve for charging or discharging
Lithium Batteries Program
This charger can accept three dierent chemistry variations of Lithium batteries: LiPo/Li-Ion/LiFe. Please conrm that the charger has been set to the proper chemistry for the battery that is being charged.
Each lithium chemistry has three modes available: Charge, “Discharge and “Storage.
In Charge Mode select the correct voltage capacity for the battery you are charging. DO NOT CHANGE THE END VOLTAGE SETTING TO EXCEED 4.20V per cell. Overcharging your batteries can shorten their lifespan, cause damage to the battery or charger, and in severe cases, create conditions that could cause a re. Always follow the recommendations of your battery manufacturer. To start the charge or discharge process, press and hold the “Enter button for more than two seconds, then press “Start.
“Discharge Mode LiPo batteries theoretically do not need to be discharged like older NiMH and NiCD battery technologies. If you are storing your batteries for an extended period, please see “Storage Mode below. If you do discharge your battery using the charger, always be sure to use the balance connector to ensure that no cell within the pack goes below
3.00V/Cell.
“Storage Mode Use this mode when you are going to store your batteries for an extended period of time. Depending on your cell type, set the nominal voltage to the desired setting (Li-Ion: 3.75v, LiPo: 3.85v, LiFe: 3.3v). The “Storage Mode will automatically detect if the cells need to be charged or discharged and will bring the battery to the desired voltage level. To use this mode the balance lead of the battery must be connected to the charger.
This screen shows the number of cells you selected (set) and the number of cells the charger detects (read). Both numbers should match. If the numbers do not match, press “ESC, check your connections and conrm your battery information before attempting to charge again.
Elapsed charge/discharge time.
Displays the internal resistance of the battery pack.
Indicates peak temperature measured by the temp sensor. If a sensor is not connected no sens will be displayed.
Here you can view the voltage curve for charging or discharging
Notice: The charger will set the charge current to a 1C rate automatically, based on the capacity setting you choose. To manually override this setting, allowing charging at a higher C rate, adjust the current value. (Only suitable for batteries that allow a higher charger rate. Consult your battery manual for details.)
Main Screen
Press the “Setup” button to begin the initial parameter setup. There are 4 total screens in this section. Press the arrow in the upper right corner of the screen to change screens. Use the up and down arrows to navigate the different setup options. Please note that the pre-charge setting has been disabled for your safety.
You can set the user name that appears when the charger first powers on.
Caution! Resetting the charger to factory defaults will erase any previously stored information.
Initial Parameter Set-up
When the charger is powered up, the main menu will be displayed. Using the stylus (included) press the left or right arrows to select the desired cell chemistry or program function.
Right selection arrow
Left selection arrow
Enter into the charging setup menu
Enter into the discharging setup menu
Enter into the storage setup menu
K1:
K2:
K3:
K4:
K5:
Enter into the cycle mode
Enter into the advanced setup mode
Enter into the data view mode
Enter into the balancer mode
Enter into memory mode
K6:
K7:
K8:
K9:
K10:
LiHv Battery Program
CAUTION! This program is for use with High Voltage LiPo batteries ONLY. Using LiHV mode with a standard LiPo will result in and overcharge condition creating excessive
heat that can cause re and serious injury.
LiHV operations are similar to standard LiPo charging sequences, only the “End Voltage value is changed.
CAUTION! Check you LiHV battery manual for the recommended end voltage. Not setting the voltage to the correct parameter can result in and overcharge condition creating excessive heat that can cause re and serious injury.
Charging Warnings
WARNING: Failure to exercise caution while using this product and comply with the following warnings could result in product malfunction, electrical issues, excessive heat, FIRE, and ultimately injury and property damage.
WARNING: Never leave charger unattended, exceed maximum charge rate, charge with non-approved batteries or charge batteries in the wrong mode. Failure to comply may result in excessive heat, re, and serious injury. CAUTION: Always ensure the battery you are charging meets the specications of this charger and that the charger settings are correct. Not doing so can result in excessive heat and other product malfunctions, which can lead to injury and property damage.
Never leave the power supply, charger, and battery unattended during use.
Never attempt to charge dead, damaged, or wet battery packs.
Never attempt to charge a battery pack containing dierent types of batteries.
Never allow children under 14 years of age to charge battery packs.
Never charge a battery in extremely hot or cold places or place in direct sunlight.
Never charge a battery if the cable has been pinched or shorted.
Never connect the charger if the power cable has been pinched or shorted.
Never connect the charger to an automobile 12V battery while the vehicle is running.
Never attempt to dismantle the charger or use a damaged charger.
Never connect the input jack (DC input) to AC power.
Always use only rechargeable batteries designed for use with this type of charger.
Always inspect the battery before charging.
Always keep the battery away from any material that could be aected by heat.
Always monitor the charging area and a have a re extinguisher available at all times.
Always end the charging process if the battery becomes hot to the touch or starts to change form (SWELL) during the charge process.
Always connect the charge cable to the charger rst. Then connect the battery to avoid short circuit between the charger leads. Reverse the sequence when disconnecting.
Always connect the positive red leads (+) and negative black leads (-) correctly.
Always disconnect the battery after charging, and let the charger cool between charges.
Always charge in a well-ventilated area.
Always terminate all processes and contact your local dealer if the product malfunctions.
Never charge a battery on a ammable surface or near ammable objects or materials.
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Engineered for use
with the 0692 Venom Pro
Power, Power Supply.
Pb Battery Program Digital Power Program
Data View
Memory Battery Program Warning and Error Messages Warranty and Service
VENOM GROUP INTERNATIONAL
14028 N. Ohio Street
Rathdrum, Idaho 83858 USA
CUSTOMER SERVICE
North America: 800.705.0620
Outside North America: 208.762.0620
For Customer Service issues
and the quickest warranty service
please visit www.venompower.com
and click the support tab
/venomgroup /Venom_RC
/venomgroupintl
/venomgroup
Part#: 0691
Limited Lifetime Warranty Policy
We are so certain of the quality of our chargers that we oer a Venom® Limited Lifetime Charger Replacement Plan. Venom® will, at its discretion, repair or replace a defective charger free of charge within a period of 1 year from the original date of purchase. Year 2 onward, any Venom® charger can be exchanged for a brand new charger of the same model for 30% o original retail pricing. This is a non-transferable charger replacement plan and does not cover commercial use, normal wear and tear, crash or water damage, modications, or any damages arising as a result of improper use. We reserve the right to deny replacement to any serial abusers of our customer friendly policy. All warranty claims are to be directed to venompower.com/pages/warranty-policy.
Important Notice
Venom® assumes sole responsibility for our products; therefore, dealers should not be involved in any warranty issues. All warranty claims are to be directed to Venom® Customer Service. Before returning any defective product, please contact Venom® Customer Service to receive a Return Merchandise Authorization Number. A dated & itemized sales receipt must accompany any product returned for warranty work.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Charging and discharging batteries has the potential for serious injury to persons and damage to property. In purchasing this product, the user agrees to accept responsibility for all such risks, and will not hold Venom®, its aliates, manufacturers, distributors, or retail partners responsible for any accident, injury to persons, or damage to property resulting from the use of this product.
This product contains chemicals known to the State of California to cause Cancer, Birth Defects and other Reproductive Harm. Be responsible, dispose of properly.
GUARANTEE
All products are inspected and adjusted individually before leaving the manufacturer and are guaranteed to be free of material defects and manufacturing faults.
This program is for charging Pb (lead acid) batteries with a nominal voltage of 2 to 20V. PB batteries CANNOT be charged rapidly. They only deliver relatively lower currents compared to their capacity. The optimal charge current will be 1/10 of the capacity. Please always follow the instructions supplied by the battery manufacturer.
In this mode, the charger can provide DC output power (3.0V-24V) for other electronic equipment.
The Venom Pro Touch charger is protected against faults and operator errors by a multi-protec- tion system. Faults/Errors are displayed on the LCD screen and they interrupt the active process to protect the charger and battery from damage.
The output is connected to a battery with incorrect plarity
This program provides important statistical information of your battery including total voltage, cell voltage, internal resistance of the pack as well as internal and external temperature of the charger.
CHARGE MODE: This mode is for charging Pb (Lead Acid) batteries. You can set the charge current on the “Pb Charge Set screen. You can adjust voltage/capacity/current of the battery you are charging. Charge current can range from 0.1-8.0A and the voltage should be matched to the battery being charged. Start the charge process by pressing and holding the “Enter button for more than two seconds.
In the Digital Power Program menu, the charger will show the last parameters the user selected. If you do not need to modify the settings, press the “Start button for more than two seconds to start supplying power.
Press the left and right arrows on the LCD touch screen to select the battery program you wish to save.
Press the desired action button at the bottom of the screen (DEL, LOAD, SAVE).
Press the parameter to highlight that selection.
Press the “Up and “Down arrows to edit that parameter.
Press “Enter to save the parameter.
If there is more than one screen of parameters, press the top right corner of the LCD touch screen (small down arrow) to see the remaining information.
Once the parameters are at the desired settings, press “ESC to return to the main menu.
Press the left and right arrows on the LCD screen to scroll through the main menu screens until you reach “Program Select=Memory.
Press Memory.
Choose an empty Memory Prole and press it to select it.
Press “SAVE” and the charging parameters you have selected will be saved to that memory prole.
To use a memory prole you have saved, rst press the prole you want to load, then press “LOAD.
To delete a memory prole, rst press the prole you want to delete, then press “DEL.
Press the small arrow in the top right of the screen to view all 20 memory proles.
Tip: When View is pressed, the charger will enter the resistance measurement process one time only. Please make sure youve connected the battery to the output port of the charger.
Pressing “Balance will initiate a balance screen. Select the chemistry of battery to balance, then press and hold “Start for more than two seconds. This will not charge the battery, but simply attempt to balance the cells.
ALWAYS DOUBLE CHECK YOUR BATTERY CHEMISTRY TYPE. SELECTING THE INCORRECT BATTERY TYPE MAY CAUSE DAMAGE TO THE BATTERY.
DISCHARGE MODE: Set the cell count, discharge current and battery capacity on the “Pb Discharge Set screen. The discharge current ranges from 0.1-5.0A and the voltage should be matched to the battery that is being discharged. Start the discharge process by pressing and holding the “Enter button for more than two seconds, then press “Start.
This screen shows the progress of the charge/discharge process. To stop the charge, press the “STOP key once.
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Forming Battery Program
A “forming charge is a special function to reactivate NiMH/NiCd batteries which have not been used for extended periods of time.
The charger will automatically adjust the current based on the capacity you select. As a general rule, a forming charge will be 1/10 of your mAh rating. For example, a 5000mAh battery will have a 500mAh charge current. A 2000mAh battery would have a 200mAh charge current. Typical time frame for a forming charge is 16-20 hours. Consult your battery manufacturer for recommendations for your battery model.
Using the Trickle function will switch the charge to trickle rate once the forming charge is done. This can be set at Auto which will use the mAh rating you set as the basis of charge current, or you can manually set the trickle rate from 50mAh-200mAh.
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