Venmar 44102, 44112, 44202, 44212 Installation Manual

Page 1
RESIDENTIAL INDOOR USE ONLY
READ AND SAVE THESE INSTRUCTIONS
09318 rev. B
!
!
These products earned the ENERGY STAR®by meeting strict energy efficiency guidelines set by Natural Resources Canada and the US EPA. They meet ENERGY STAR requirements only when used in Canada.
INSTALLATION GUIDE
VENMAR AVS vänEE
Kubix™ HRV Plus
(top ports)
Model no. 44102
Kubix™ ERV
(top ports)
Model no. 44112
Vigör™ HRV Plus
(top ports)
Model no. 44202
Vigör™ ERV
(top ports)
Model no. 44212
Kubix™ HRV Plus
(side ports)
Model no. 44103
Kubix™ ERV
(side ports)
Model no. 44113
Vigör™ HRV Plus
(side ports)
Model no. 44203
Vigör™ ERV
(side ports)
Model no. 44213
VB0143 VB0145 VB0147 VB0149
VB0144 VB0146 VB0148 VB0150
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ABOUT THIS GUIDE
Because of the large amount of models covered in this publication, the illustrations are typical ones. Some details of your unit may be slightly different than the ones shown.
Please take note that this guide uses the following symbols to emphasize particular information:
NOTE: Indicates supplementary information needed to fully complete an instruction.
WARNING
Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.
!
CAUTION
Denotes an instruction which, if not followed, may severely damage the unit and/or its components.
- 2 -
!
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSON(S) OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or
telephone number listed in the warranty.
2. We recommend that your unit be inspected by a specialized technician once a year.
3. Before servicing or cleaning the unit, disconnect power cord from electrical outlet.
4. This unit is not designed to provide combustion and/or dilution air for fuel-burning appliances.
5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
6. Do not use the units with any solid-state speed control device other than the corresponding ones listed below:
7. This unit must be grounded. The power supply cord has a 3-prong grounding plug for your personal safety. It must be plugged into a
mating 3-prong grounding receptacle, grounded in accordance with the national electrical code and local codes and ordinances. Do not remove the ground prong. Do not use an extension cord.
8. Do not install in a cooking area or connect directly to any appliances.
9. Do not use to exhaust hazardous or explosive materials and vapors.
10. When performing installation, servicing or cleaning these units, it is recommended to wear safety glasses and gloves.
11. Due to the weight of the unit, two installers are recommended to perform installation.
12. When applicable local regulations comprise more restrictive installation and/or certification requirements, the aforementioned
requirements prevail on those of this document and the installer agrees to conform to these at his own expenses.
CAUTION
1. To avoid prematurate clogged filters, turn OFF the unit during construction or renovation.
2. Please read specification label on product for further information and requirements.
3. Be sure to duct air outside – Do not intake/exhaust air into spaces within walls or ceiling or into attics, crawl spaces, or garage.
4. Intended for residential installation only in accordance with the requirements of NFPA 90B (for a unit installed in USA) or Part 9 of the
National Building Code of Canada (for a unit installed in Canada).
5. Do not run any air ducts directly above or closer than 2 ft (0.61 m) to any furnace or its supply plenum, boiler, or other heat producing
appliance. If a duct has to be connected to the furnace return plenum, it must be connected not closer than 9’ 10” (3 m) from this plenum connection to the furnace.
6. The ductwork is intended to be installed in compliance with all applicable codes.
7. When leaving the house for a long period of time (more than two weeks), a responsible person should regularly check if the unit operates
adequately.
8. If the ductwork passes through an unconditioned space (e.g.: attic), the ducts must be insulated, and the unit must operate continuously
except when performing maintenance and/or repair. Also, the ambient temperature of the house should never drop below 18°C (65°F).
WARNING
ABOUT THESE UNITS LIMITATION
For residential (domestic) installation only. This unit must be installed in accordance with all national and local regulations, building codes and safety codes.
UNIT MAIN CONTROL AUXILIARY CONTROL
KUBIX™ HRV PLUS
ALTITUDE, LITE-TOUCH CONSTRUCTO,
S
IMPLE-TOUCH CONSTRUCTO OR CONSTRUCTO
20/40/60-MINUTE PUSH-BUTTON TIMER, 20-MINUTE LIGHTED PUSH BUTTON,
60-
MINUTE CRANK TIMER AND DEHUMIDISTAT
VIGÖR™ ERV
PLATINUM, LITE-TOUCH BRONZE,
SIMPLE-TOUCH BRONZE OR BRONZE
20/40/60-MINUTE PUSH-BUTTON TIMER, 20-MINUTE LIGHTED PUSH BUTTON,
60-MINUTE CRANK TIMER AND HUMIDITY CONTROL
Page 3
1. TECHNICAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
2.1 AIR DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.2 DEFROST CYCLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.3 TOP PORTS UNITS DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.4 S
IDE PORTS UNITS DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3TYPICAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.1 FULLY DUCTED SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.2 CENTRAL DRAW POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.3 SIMPLIFIED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
4.1 INSPECT THE CONTENT OF THE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2 L
OCATING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.3 PLANNING OF THE DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.4 INSTALLING THE DUCTWORK AND REGISTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
4.5 C
ONNECTING THE DUCTS TO THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4.6 INSTALLING TWO EXTERIOR HOODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.7 CONNECTING THE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13
5.1 UNITS BOOTING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 I
NTEGRATED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3 SETTING EXTENDED DEFROST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.4 ELECTRICAL CONNECTION TO MAIN CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.5 ELECTRICAL CONNECTION TO OPTIONAL AUXILIARY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6. ELECTRICAL CONNECTION TO THE FURNACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8. BALANCING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8.1 WHAT YOU NEED TO BALANCE THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8.2 PRELIMINARY STAGES TO BALANCE THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8.3 B
ALANCING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9. SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
10. T
ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
TABLE OF CONTENTS
2. TECHNICAL DATA
2.1 AIR DISTRIBUTION
TOP PORT UNITS SIDE PORT UNITS
STALE AIR
TO OUTSIDE
STALE AIR
FROM
BUILDING
STALE AIR
FROM
BUILDING
FRESH AIR
TO BUILDING
FRESH AIR
TO BUILDING
FRESH AIR
FROM OUTSIDE
FRESH AIR
FROM OUTSIDE
STALE AIR
TO OUTSIDE
UNIT FRONT
UNIT FRONT
1. TECHNICAL SUPPORT (FOR ASSISTANCE)
FOR ASSISTANCE, CALL ON WEEKDAYS, 8:30 AM TO 5:00 PM (EASTERN STANDARD TIME). NOTE: THESE PHONE NUMBERS ARE STRICTLY RESERVED FOR INSTALLERS USE ONLY. DO NOT CALL THIS NUMBER FOR ORDERING PARTS.
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FOR VENMAR UNITS: 1-800-649-0372 (TOLL FREE)FOR VÄNEE UNITS: 1-888-908-2633 (TOLL FREE)
VF0051
Page 4
2. TECHNICAL DATA (CONT’D)
2.2 DEFROST CYCLES
In a cold region, (outside temperature -27°C [-17°F] and lower), it may be necessary to setup EXTENDED DEFROST. See Section 5.3.
- 4 -
2.4 SIDE PORTS UNITS DIMENSIONS
2.3 TOP PORTS UNITS DIMENSIONS
VK0075A
Ø 4” TYP.
15 7/16”
2 ³/
8”
16 5/16”
18 5/8”
16”
15
5
/8”
3 FT.
POWER CORD
KUBIX™ HRV PLUS AND VIGÖR™ HRV PLUS UNITS
OUTSIDE
TEMPERATURE
DEFROST CYCLES
(MINUTES)
EXTENDED DEFROST
CYCLES (MINUTES)
°C °F DEFROSTING
OPERATION
BETWEEN EACH
DEFROST CYCLE
DEFROSTING
OPERATION
BETWEEN EACH
DEFROST CYCLE
-5 23 4 20 6 15
-15 5 4 20 6 15
-27 -17 6 15 6 12
KUBIX™ ERV AND VIGÖR™ ERV UNITS
OUTSIDE
TEMPERATURE
DEFROST CYCLES
(MINUTES)
EXTENDED DEFROST
CYCLES (MINUTES)
°C °F DEFROSTING
OPERATION
BETWEEN EACH
DEFROST CYCLE
DEFROSTING
OPERATION
BETWEEN EACH
DEFROST CYCLE
-5 23 7 22 7 15
-15 5 7 22 7 15
-27 -17 7 15 7 12
VK0072A
19 13/16”
3
FT.
POWER CORD
Ø 4” TYP.
5
/16”
16
2 ³/8”15 7/16”
15 /16”
5
15
/8”
Page 5
3.3 SIMPLIFIED INSTALLATION (CONNECTION TO A FORCED AIR SYSTEM)
3. TYPICAL INSTALLATIONS
Use the following illustrations as guidelines to help you decide on how the unit will be installed. All the units should be hung from the joists. If required, bathroom fans and a range hood may be used to exhaust stale air. Also, for homes with more than one level, we recommend
one exhaust register at the highest level. There are 3 installation methods: Fully ducted, Central Draw Point and Simplified Installation.
NOTE: An electrical outlet has to be available within 3 feet of the unit.
3.1 FULLY DUCTED SYSTEM (PRIMARILY FOR HOMES WITH RADIANT HOT WATER OR ELECTRIC BASEBOARD HEATING)
3.2 CENTRAL DRAW POINT (CONNECTION TO A FORCED AIR SYSTEM)
Stale air coming from the registers located at the highest level of the house is exhausted to the outside. Fresh air from outside is filtered and supplied by the register located in the lowest liveable level. Homes with more than one level require at least one exhaust register at the highest level. See figure at right.
Stale air coming from the registers located at the highest level of the house is exhausted to the outside. Fresh air from outside is filtered and supplied to the return (plenum) or the supply duct of the forced air unit. See figure at right.
For this type of installation, it is not essential that the forced air system blower runs when the unit is in operation, but we recommend it.
NOTE: Home with multiple forced air systems should have one unit on each
system.
Stale air is exhausted to the outside. Fresh air from outside is filtered and supplied to the return (plenum) or the supply duct of the forced air unit. See figure at right.
To avoid cross-contamination and achieve the highest efficiencies, the forced air system blower must always be ON.
NOTE: Home with multiple forced air systems should have one unit on
each system.
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VH0082
VH0081
VH0083
Page 6
4. INSTALLATION
4
.1 INSPECT THE CONTENT OF THE BOX
Inspect the exterior of the unit for shipping damage. Ensure that there is no damage to the door, ports, power cord, etc.
4.2 LOCATING THE UNIT
Choose an appropriate location for the unit.
• Within an area of the house where the ambient temperature is between 10°C (50°F) and 50°C (122°F) (basement, furnace room, closet, etc.).
• Away from living areas (dining room, living room, bedroom), if possible.
• So as to provide easy access to the interior of the unit, for maintenance.
• Close to an exterior wall, so as to limit the length of the insulated flexible duct to and from the unit.
• Away from hot chimneys and other fire hazards.
• Allow for a power source (standard 3-prong grounding outlet).
• Close to a drain (HRV units only). If no drain is close by, use a pail to collect run-off.
Hang the unit with the four chains and springs provided. See illustration beside.
CAUTION
Make sure the unit is level.
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4.3 PLANNING OF THE DUCTWORK
• Keep it simple. Plan for a minimum of bends and joints.
• Keep the length of insulated ducts to a minimum.
• Do not ventilate crawl spaces or cold rooms. Do not attempt to recover the exhaust air from a dryer or a range hood. This would cause clogging of the filters and recovery module.
• If the house has two floors or more, be sure to plan for at least one exhaust register on the highest lived-in level.
4.4 INSTALLING THE DUCTWORK AND REGISTERS
4.4.1 FULLY DUCTED SYSTEM (AS ILLUSTRATED IN SECTION 3.1)
Stale air exhaust ductwork
• Install the stale air exhaust registers where the contaminants are produced: kitchen, living room, etc. Position the registers as far from the stairway as possible and in such a way that the air circulates in all the lived-in spaces in the house.
• If a register is installed in the kitchen, it must be located at least 4 feet (1.2 m) from the range.
• Install the registers 6 to 12 inches (152 to 305 mm) from the ceiling on an interior wall OR install them in the ceiling.
Fresh air distribution ductwork
• Install the fresh air distribution registers in bedrooms, dining rooms, living room and basement.
• Keep in mind that the fresh air registers must be located as far as possible from the stale air registers.
• Install the registers either in the ceiling or high on the walls with air flow directed towards the ceiling. (The cooler air will then cross the upper part of the room and mix with room air, before descending to occupant’s level.)
• If a register must be floor installed, direct the airflow up the wall.
Never install a stale air exhaust register in a closed room where a combustion device operates, such as a gas furnace, a gas water heater or a fireplace.
WARNING
!
VD0242
Page 7
4. INSTALLATION (CONT’D)
4.4 INSTALLING THE DUCTWORK AND REGISTERS (CONT’D)
4.4.2 C
ENTRAL DRAW POINT SYSTEM (AS ILLUSTRATED IN SECTION 3.2)
Stale air exhaust ductwork
Same as for Fully Ducted System, described on point 4.4.1
Fresh air distribution ductwork
There are 2 methods for connecting the unit to the furnace/air handler:
Method 1: Supply side connection
• Cut an opening into the furnace supply duct at least 18 inches (0.5 m) from the furnace/air handler.
• Connect this opening to the
Fresh air distribution
port of the unit (use metal duct,
see figure beside).
• Make sure the unit duct forms an elbow inside the furnace/air handler ductwork.
• If desired, interlock (synchronize) the furnace/air handler blower operation (see Section 5 ELECTRICAL CONNECTION TO FURNACE).
Method 2: Return side connection
• Cut an opening into the furnace return duct not less than 10 feet (3.1 m) from the furnace/air handler (A+B).
• Connect this opening to the
Fresh air distribution
port of the unit
(see figure beside). NOTE: For Method 2, it is not essential that the furnace/air handler runs when the unit
is operation, but we recommend it. If desired, interlock (synchronize) the furnace/air handler blower operation (see Section 6 ELECTRICAL CONNECTION TO FURNACE).
When performing duct connections, always use approved tools and materials. Respect all corresponding laws and safety regulations. Please refer to your local building code.
When performing duct connections to the furnace supply duct, this duct must be sized to support the additional airflow produced by the unit. Also, the use of metal duct is highly recommended.
MINIMUM 18”
(0.5
M)
A+B =
NOT LESS
THAN 10’ (3.1 M)
METAL DUCT
- 7 -
WARNING
!
CAUTION
VJ0075
VJ0076
A
B
Page 8
- 8 -
4. INSTALLATION (CONT’D)
4.4 INSTALLING THE DUCTWORK AND REGISTERS (CONT’D)
4.4.3 S
IMPLIFIED INSTALLATION (AS ILLUSTRATED IN SECTION 3.3)
There are 2 methods for connecting the unit to the furnace/air handler:
Method 1: Supply-return connection Method 2: Return-return
Stale air intake
• Cut an opening into the furnace/air handler return duct not less than 10 feet (3.1 m) from the furnace/air handler (A+B).
• Connect this opening to the
Exhaust air from building
port of the unit.
When performing duct connections, always use approved tools and materials. Respect all corresponding laws and/or safety regulations. Please refer to your local building code.
WARNING
When performing duct connections to the furnace supply duct (Method 1), this duct must be sized to support the additional airflow produced by the unit. Also, the use of metal duct is highly recommended. For a Return-Return installation, the furnace blower must be in operation when the unit is in operation.
!
A+B = NOT LESS
THAN 10’ (3.1 M)
M
INIMUM 18”
(0.5 M)
M
ETAL DUCT
A+B = NOT LESS
THAN 10’ (3.1 M)
M
INIMUM 3’
(0.9 M)
Fresh air distribution
• Same instructions as for Method 1 or Method 2, Section 4.4.2. For Method 2 (Return-return), make sure there is a distance of at least 3 feet (0.9 m) between the 2 connections to the furnace/air handler.
NOTE: For Method 1, it is not essential to synchronize the furnace blower operation with the unit operation, but we recommend it.
CAUTION
If using Method 2, make sure the furnace/air handler blower operation is synchronized with the unit operation! See Section 6.
CAUTION
B
VJ0078
VJ0077
A
A
B
Page 9
4. INSTALLATION (CONT’D)
- 9 -
4.5 CONNECTING THE DUCTS TO THE UNIT
Insulated flexible ducts
Use the following procedure to connect the insulated flexible ducts to the ports of the unit (
Exhaust air to outside
and
Fresh air from
outside
ports).
All units have those 2 ports equipped with integrated balancing damper. Prior to install the insulated flexible ducts, ensure these both ports have their damper entirely open (their adjusment pin (A) must be set vertical, as shown beside).
1. Pull back the insulation to expose the flexible duct.
2. Attach the flexible duct to the port using tie wrap.
3. Pull the insulation over the joint and tuck in between the inner and outer rings of the double collar.
4. Pull down the vapor barrier (shaded part in illustrations below) over the outer ring to cover it completely. Fasten in place the vapor barrier
using the port strap included in unit parts bag). To do so, insert one collar pin through vapor barrier and first strap hole, then insert the other collar pin through vapor barrier and center strap hole and close the loop by inserting the first collar pin in the last strap hole.
Make sure the vapor barrier on the insulated ducts does not tear during installation to avoid condensation within the ducts.
Non-insulated rigid ducts
Use metal screws and duct tape to connect the rigid ducts to the
unit ports.
Non-insulated flexible ducts
Use tie wraps to connect the flexible ducts to the unit ports.
CAUTION
If ducts have to go through an unconditioned space (e.g.: attic), always use insulated ducts.
CAUTION
VJ0074
1
2
3
4
COLLAR PIN
COLLAR PIN
A
VJ0033
VJ0073
Page 10
4.6 INSTALLING TWO EXTERIOR HOODS
Choose an appropriate location to install the exterior hoods:
• There must be a minimum distance of 6 feet (1.8 m) between the hoods to avoid cross-contamination
• There must be a minimum distance of 18 inches (457 mm) from the ground
Refer to figure beside for connecting insulated ducts to the exterior hoods. An “Anti-gust intake hood’’ should be installed in regions where a lot of snow is expected to fall.
4. INSTALLATION (CONT’D)
TAPE AND DUCT TIE
OPTIONAL
DUCT LOCATION
EXHAUST HOOD
INTAKE HOOD
18’’
(457 MM)
18’’
(457
MM)
4’’ Ø
(102
MM)
18’’
(457 MM)
6’
(1.8
M)
6’
(1.8 M)
4.7 CONNECTING THE DRAIN
- 10 -
Connect the plastic tube to the inner drain fitting located under the unit as shown. NOTE: For ERV units, remove drain plug
outside the unit prior to install tubing.
Make a water trap loop in the tube to prevent the unit from drawing unpleasant odors from the drain source. Run the tube to the floor drain or to an alternative drain pipe or pail.
IMPORTANT
If using a pail to collect water, locate the tube end approximately 1” from the top of the pail in order to prevent water from being drawn back up into the unit.
TIE WRAP
WARNING
Make sure the intake hood is at least 6 feet (1.8 m) away from any of the following:
• Dryer exhaust, high efficiency furnace vent, central vacuum vent
• Gas meter exhaust, gas barbecue-grill
• Any exhaust from a combustion source
• Garbage bin and any other source of contamination
!
A drain tubing (included) must be installed for all HRV units. For ERV units, it is not required, however, it is recommended for climates where the outside temperature typically remains below -25°C (-13°F), (over a 24-hour period) for several days in a row, combined with an indoor humidity of 40% or higher.
CAUTION
VD0028
VO0190
± 1”
VD0240A
Page 11
5. CONTROLS
5.2 INTEGRATED CONTROL
Refer to table below to see how to operate the unit using its integrated control.
If a problem occurs during the unit operation, its integrated control LED (2) will blink. The color of the blinking light depends on the type of error detected. Refer to Section 10
Troubleshooting
on page 18 for further details.
NOTE: WHEN USING MAIN CONTROL, THE INTEGRATED CONTROL MUST BE TURNED OFF.
All units are equipped with an integrated control located on upper left side of the unit. Plug the unit.
5.1 BOOTING SEQUENCE
The unit booting sequence is similar to a personnal computer boot sequence. Each time the unit is plugged after being unplugged, or after a power failure, the unit will perform a 30-second booting sequence before starting to operate.
During the booting sequence, the integrated control LED will light GREEN for 5 seconds, and then will turn RED. During this RED light phase, the unit is checking and resetting the motorized damper position. Once the motorized damper position completely set, the RED light turns off and the booting sequence is done.
NOTE: No command will be taken until the unit is fully booted.
- 11 -
PRESS ON PUSH BUTTON LED COLOR RESULTS
ONCE AMBER UNIT IS ON LOW SPEED
TWICE GREEN UNIT IS ON HIGH SPEED
THREE TIMES NO LIGHT UNIT IS OFF
VE0220
Use the push button (1) to control the unit. The LED (2) will then show on which mode the unit is in.
1
2
5.3 SETTING EXTENDED DEFROST
These units are factory set to normal defrost. In cold region (outside temperature -27°C [-17°F] and lower), it may be necessary to setup extended defrost. During the first 2 seconds of booting sequence, while the integrated control LED is GREEN, press on push button for 3 seconds to set the unit in extended defrost; the LED will blink AMBER to show the unit is in extended defrost mode. After that, the LED will shut off, then light RED (the unit returns in its booting sequence).
Page 12
5. CONTROLS (CONT’D)
For more convenience, these units can also be controlled using an optional main wall control. NOTES: 1. The integrated control must be turned OFF to use an optional main control.
2. If an optional auxiliary control is used, if activated, this auxiliary control will override the optional main control.
5.4 ELECTRICAL CONNECTION TO MAIN CONTROLS
Use the terminal connector included in the installation kit to perform the electrical connection for main and optional wall controls. Check if all wires are correctly inserted in their corresponding holes in the terminal block. (A wire is correctly inserted when its orange receptacle is lower than another one without wire. On picture beside, wire A is correctly inserted, but wire B is not.)
CAUTION
Never install more than one optional main wall control per unit. Make sure that the wires do not short-circuit between themselves or by touching any other components on the wall control. Avoid poor wiring connections. To reduce electrical interference (noise) potential, do not run wall control wiring next to control contactors or near light dimming circuits, electrical motors, dwelling/building power or lighting wiring, or power distribution panel.
Always disconnect the unit before making any connections. Failure in disconnecting power could result in electrical shock or damage of the wall control or electronic module inside the unit.
A
B
VE0106
5.4.2 ELECTRICAL CONNECTION TO LITE-TOUCH CONSTRUCTO
OR SIMPLE-TOUCH CONSTRUCTO MAIN WALL CONTROLS
(KUBIX™ HRV PLUS AND ERV UNITS ONLY)
5.4.1 ELECTRICAL CONNECTION TO ALTITUDE (KUBIX™ HRV PLUS
AND ERV UNITS ONLY) OR PLATINUM (VIGÖR™ HRV PLUS AND ERV UNITS ONLY) MAIN WALL CONTROL
5.4.3 ELECTRICAL CONNECTION TO LITE-TOUCH BRONZE
OR SIMPLE-TOUCH BRONZE MAIN WALL CONTROLS
(VIGÖR™ HRV PLUS AND ERV UNITS ONLY)
- 12 -
WARNING
!
NO C NC I OC OL Y R G B
VE0181
MODE PREF
SET
SMART
MAIN WALL CONTROL
LITE-TOUCH CONSTRUCTO
and
NO C NC I OC OL Y R G B
SIMPLE-TOUCH CONSTRUCTO
REAR VIEW
MAIN WALL CONTROL LITE-TOUCH BRONZE
and
NO C NC I OC OL Y R G B
SIMPLE TOUCH BRONZE
REAR VIEW
B G
OC
VE0100A
B G
G
Y
B
OC
VE0101A
G
Y
B
Page 13
5. CONTROLS (CONT’D)
- 13 -
5.4 ELECTRICAL CONNECTION TO MAIN CONTROLS (CONT’D)
5.4.4 ELECTRICAL CONNECTION TO CONSTRUCTO MAIN WALL CONTROL (KUBIX™ HRV PLUS AND ERV UNITS ONLY)
5.4.5 ELECTRICAL CONNECTION TO BRONZE MAIN WALL CONTROL (VIGÖR™ HRV PLUS AND ERV UNITS ONLY)
Once the control(s) connections have been made, insert the terminal connector in the electrical compartment interface.
NOTE: If the Dehumidistat or Humidity Control is
activated and then an optional auxiliary control is being activated, this one will override the Dehumidistat or Humidity Control commands.
NOTE: For information about the operation of the wall controls, refer to the user guide.
TERMINAL
CONNECTOR
VE0221
5.5 ELECTRICAL CONNECTION TO OPTIONAL AUXILIARY CONTROLS
C
°
5
F
°
41
E
OFF
0
1
/
9
8
N
O
Z
T
R
--5°C
O
F
M
O
C
-20°C
-4°F
MIN MAX
23°F
X
X
X
X
X
#
NO C NC I OC OL Y R G B
CONSTRUCTO
VE0102
NO C NC I OC OL Y R G B
NO C NC I OC OL Y R G B
VE0103
DEHUMIDISTAT OR
HUMIDITY CONTROL
60-MINUTE
CRANK TIMER
20/40/60-MINUTE or 20-MINUTE
PUSH-BUTTON SWITCHES
H
E
U
M
R
I
D
O
M
20%
5 °C
E
41 °F
HUMIDITY
N
O
CONTROL
25%
Z
T
R
O
F
-5 °C
M
30%
23 °F
O
C
-20 °C
L
E
D
I
S
M
S
U
H
-4 °F
-30 °C
-22 °F
(5 MAXIMUM)
H
E
V
U
I
T
M
A
I
D
L
E
I T
R
Y
%
O
F
F
70%
60%
C
E
O
N
O
M
Z
F
O
T
R
50%
40%
MAX.
OFF
MIN.
VE0089A
Page 14
- 14 -
6. ELECTRICAL CONNECTION TO THE FURNACE
For a furnace connected to a cooling system:
On some older thermostats, energizing the “R” and “G” terminals at the furnace has the effect of energizing “Y” at the thermostat and thereby turning on the cooling system. If you identify this type of thermostat, you must use the ALTERNATE FURNACE INTERLOCK WIRING.
STANDARD FURNACE INTERLOCK WIRING ALTERNATE FURNACE INTERLOCK WIRING
Never connect a 120-volt AC circuit to the terminals of the furnace interlock (standard wiring). Only use the low voltage class 2 circuit of the furnace blower control.
WARNING
!
NO C NC I OC OL Y R G B
NO C NC I OC OL Y R G B
FOUR WIRES
TWO WIRES
heating only
W
R
G
C
Y
FURNACE
24-VOLT
TERMINAL BLOCK
VE0108A
W R G
THERMOSTAT
Y
TERMINALS
TWO WIRES
COOLING SYSTEM
UNIT TERMINAL CONNECTOR
4 WIRES
2 WIRES
heating only
W
R
G C Y
FURNACE
24-VOLT
TERMINAL BLOCK
W R G Y
R
Y
THERMOSTAT
TERMINAL
wiring nuts
NO
NC
C
2 WIRES
UNIT TERMINAL CONNECTOR
COOLING SYSTEM
Page 15
7. WIRING DIAGRAM
WARNING
!
- 15 -
• Risk of electrical shocks. Before performing any maintenance or servicing, always disconnect the unit from its power source.
• This product is equipped with an overload protection (fuse). A blown fuse indicates an overload or a short-circuit situation. If the fuse blows, unplug the product from the outlet. Replace the fuse as per the servicing instructions (follow the marking of product for the proper fuse rating) and verify the product. If the replaced fuse blows, it may be a short-circuit and the product must be discarded or returned to an authorized service center for examination and/or repair.
WIRING DIAGRAM
C2
C1
M1
13 µF
5 µF
BK
BR
120 VAC
60 Hz
24V Class 2
T1
2
J6
1
1
BL
2
J4
3
F1
G
3A
3AG T
YPE
BK
9.5V Class 2
21345
4321
2
W
LINE VOLTAGE CLASS 2 LOW VOLTAGE FACTORY WIRING
CLASS 2 LOW VOLTAGE FIELD WIRING
J14
S1
ICP
J13
10
9 8 7 6 5 4 3 2 1
A1
J2
4321
5
12
J3
DAMPER ELECTRONIC
ASSEMBLY
J8
J12
J9
1
J10
M2
D
AMPER MOTOR
12345
ELECTRONIC ASSEMBLY
M2S-48900
OR M2S-C1033A
Y
R
T
21
A2
COLOR CODE
BK BL BR G R W Y
BK
G
HERMISTOR
t˚
J1
BLACK BLUE BROWN GREEN RED WHITE YELLOW
B
G
R Y
OL OC
I
IELD WIRING
F
REMOTE
CONTROL
OVERRIDE SWITCH
(OPTIONAL)
FURNACE BLOWER
INTERLOCK
(OPTIONAL)
LOGIC DIAGRAM
VE0219A
N
EUTRAL
J10-1
K4
120 VAC
K3
J12-1
J12-2
J4-1
J2-1
A2
B
LOWER MOTOR
C1
J6-1
J3-1
J3-2J2-2
M
M
OTOR CAPACITOR
J6-2
D
AMPER MOTOR
M
J4-2
J4-3
L
INE
J10-2
C2
K2
M
OTOR SPEED
3A
J9-3
J9-1
J8-5
J8-4
T1
9.5 VAC
24 VAC
J8-2
J8-1
~
+-
~
CPU
K2 K3 K4
Page 16
- 16 -
8.1 WHAT YOU NEED TO BALANCE THE UNIT
• A magnehelic gauge capable of measuring 0 to 1 inch of water (0 to 249 Pa) and 2 plastic tubes.
• The balancing chart of the unit, located on the unit door.
8.2 PRELIMINARY STAGES TO BALANCE THE UNIT
• Seal all the unit ductwork with tape. Close all windows and doors.
• Turn off all exhaust devices such as range hood, dryer and bathroom fans.
• Make sure the balancing dampers are fully open (their adjusment pin (A) must be set vertical, see illustration beside).
• Make sure all filters are clean (if it is not the first time the unit is balanced).
8.3 BALANCING PROCEDURE
1. Set the unit to high speed. NOTE: Make sure that the furnace/air handler blower is ON if the installation is in any way connected to the ductwork of the cold air
return. If not, leave furnace/air handler blower OFF. If the outside temperature is below 0°C/32°F, make sure the unit is not running in defrost while balancing. (By waiting 10 minutes after plugging the unit in, you are assured that the unit is not in a defrost cycle.)
2. Place the magnehelic gauge on a level surface and adjust it to zero.
3. Connect tubing from gauge to EXHAUST air flow pressure taps (see diagram on unit
door). Be sure to connect the tubes to their appropriate
high/low
fittings. If the gauge drops
below zero, reverse the tubing connections.
4. Note the CFM value from balancing chart on unit.
5. Repeat steps 3 and 4, but to FRESH air flow pressure taps.
6. Match highest CFM value to lowest by adjusting the balancing damper corresponding
to the highest value. To do so, rotate the adjusment pin.
See example below:
In that case, there is 78 CFM in FRESH air and 61 CFM in EXHAUST air. Then, using the adjusment pin, adjust (close) the FRESH air balancing damper until the FRESH air flow matchs the EXHAUST air flow: 60 CFM (0.2 in. w.g.
) with magnehelic gauge
connected to FRESH air flow pressure taps).
7. Secure both dampers in place with a fastening screw (included in the hardware kit).
8. Write the required air flow information on a label and stick it near the unit for future reference
(date, maximum speed air flows, your name, phone number and business address).
NOTES: 1. Use conversion chart provided with the unit to convert magnehelic gauge
readings to equivalent cfm values.
2. The unit is considered balanced even if there is a difference of ±10 cfm (or ± 5 l/s or 17 m³/h) between the two air flows.
8. BALANCING THE UNIT
PRESSURE/PRESSION FRESH/FRAIS EXHAUST/VICIÉ
IN. W.G./PO D’EAU CFM/PCM CFM/PCM
0.16 47 42
0.18 54 48
0.2 60 55
0.22 66 61
0.24 72 68
0.26 78 74
0.28 84 81
0.3 90 88
EXHAUST
READING VALUES
FRESH
READING VALUES
A
S
CREW
Exhaust Air Flow
Fresh Air Flow
VP0009
VP0019
VJ0033
VJ0031
VJ0079
Page 17
9. SERVICE PARTS
- 17 -
ITEM PART NO. DESCRIPTION
KUBIX
HRV PLUS
(44102)
KUBIX
HRV PLUS
(44103)
KUBIX
ERV
(44112)
KUBIX
ERV
(44113)
VIGÖR
HRV PLUS
(44202)
VIGÖR
HRV PLUS
(44203)
VIGÖR
ERV
(44212)
VIGÖR
ERV
(44213)
1 18854 4” ROUND METAL PORT 2 2 2 2 2 2 2 2
2
19206 ELECTRONIC BOARD (HRV) 1 1 1 1 19207 ELECTRONIC BOARD (ERV) 1 1 1 1
3 16042
CAPACITOR 5 μF
1 1 1 1 1 1 1 1 4 17244 TRANSFORMER 1 1 1 1 1 1 1 1 5 19211 CAPACITOR 13 µF 1 1 1 1 1 1 1 1 6 19208 FILTER RETAINING WIRE (PAIR) 1 1 1 1 1 1 1 1 7 18883 CORE FILTERS (PAIR) 1 1 1 1 1 1 1 1
8
19201 DOOR ASSEMBLY 1 1 1 1 19203 DOOR ASSEMBLY 1 1 1 1
9
19199 HEAT RECOVERY CORE 1 1 1 1 19200 ENERGY RECOVERY CORE 1 1 1 1
10 18867 BLOWER ASSEMBLY 1 1 1 1 1 1 1 1
11
18868 VERTICAL PORTS DAMPER SYSTEM 1 1 1 1
18881 HORIZONTAL PORTS DAMPER SYSTEM 1 1 1 1 12 19212 4” PORT STRAP 2 2 2 2 2 2 2 2 13 18855 4” DOUBLE COLLAR PORT WITH DAMPER 2 2 2 2 2 2 2 2 14 19213 HARDWARE KIT (NOT SHOWN) 1 1 1 1 1 1 1 1 15 16416 PCB CONNECTOR (NOT SHOWN) 1 1 1 1 1 1 1 1
REPLACEMENT PARTS AND REPAIR
In order to ensure your ventilation unit remains in good working condition, you must use the manufacturer genuine replacement parts only. The manufacturer genuine replacement parts are specially designed for each unit and are manufactured to comply with all the applicable certification standards and maintain a high standard of safety. Any third party replacement part used may cause serious damage and drastically reduce the performance level of your unit, which will result in premature failing. The manufacturer recommends to contact a certified service depot for all replacement parts and repair.
VL0043
1
13
12
2
5
4
3
6
10
11
7
9
8
Page 18
10. TROUBLESHOOTING
If the integrated control LED of the unit is flashing, this means the unit sensors detected a problem. See the table below to know where the problem occurs on the unit.
Error type Action Unit status
LED flashes GREEN Thermistor error Replace thermistor Unit works but will defrost frequently
LED flashes AMBER Damper error Go to point 6 Unit does not work
- 18 -
Problems Possible causes You should try this
1 The error code E1 is
displayed on Altitude or Platinum wall control screen.
• The wires may be in reverse position.
• The wires may be broken.
• The wires may have a bad connection.
• Ensure that the color coded wires have been connected to their appropriate places.
• Inspect every wire and replace any that are damaged.
• Ensure the wires are correctly connected.
2 There is no outside
temperature displayed on Altitude or Platinum wall control screen .
• The unit thermistor may be defective.
• Replace the unit thermistor. NOTE: At its very start-up or after a power failure, it takes
some minutes before the outside temperature appears on screen. The delay duration depends on which operation mode the wall control is set. The shortest delay is obtained when the wall control is set on MIN or MAX in VENT Mode.
3 Altitude or Platinum wall
control screen alternates between normal display and E3.
• The Altitude or Platinum wall control may be defective.
• Disconnect unit for 1 minute and reconnect it. If problem still occurs, replace the Altitude or Platinum wall control.
4 Altitude or Platinum wall
control screen alternates between normal display and E4.
• The Altitude or Platinum wall control may be defective.
• Disconnect unit for 1 minute and reconnect it. If problem still occurs, replace the Altitude or Platinum wall control.
5 Unit does not work. • The circuit board may be defective.
• The fuse may be defective.
• Unplug the unit. Disconnect the main control and the optional(s) control(s) (if need be). Jump G and B terminals. Plug the unit back and wait about 10 seconds. If the motors run on high speed and the damper opens, the circuit board is not defective.
• Check if fuse F1 (located on PCB) is blown. In that case, replace fuse F1 as per product nameplate.
6 The damper actuator does
not work.
• The damper actuator or the damper mechanism may be defective.
• The circuit board or the transformer may be defective.
• Unplug the unit. Disconnect the main control and the optional controls(s) (if need be). Wait 10 seconds and plug the unit back. Check if the damper opens. If not, use a multimeter and check for 24 V AC on J12-1 and J12-2 (in electrical compartment). If there is 24 V AC, replace the entire damper assembly.
NOTE: It is normal to experience a small delay
(7-8 seconds) before detecting the 24 V AC signal at starting-up. This signal will stay during 17-18 seconds before disappearing.
• If there is no 24 V AC, check for 24V AC between J8-1 and J8-2. If there is 24 V AC, replace the circuit board, and if there is no 24 V AC, change the transformer.
7 The wall control does not
work.
• The wires may be in reverse position.
• The wires may be broken.
• The wire in the wall OR the wall control may be defective.
• Ensure that the color coded wires have been connected to their appropriate places.
• Inspect every wire and replace any that are damaged.
• Remove the wall control and test it right beside the unit using another shorter wire. If the wall control works there, change the wire. If it does not, change the wall control.
NO C NC I OC OL Y R G B
VE0097
Page 19
Problems Possible causes You should try this
8 The Dehumidistat (or
Humidity control) does not work OR other optional auxiliary control does not work OR its indicator light does not stay on.
• The wires may be in reverse postion.
• The Dehumidistat (or Humidity control) or push button may be defective.
• Ensure that the color coded wires have been connected to their appropriate places.
• Jump the OL and OC terminals. If the unit switch to high speed, remove the Dehumidistat or push button and test it right beside the unit using another shorter wire. If it works here, change the wire. If it doesn’t, change the Dehumidistat or the push button.
9 The blower motor does not
work.
• The fuse may be defective.
• The motor or capacitor may be defective.
NOTE: The unit must be unplugged
to perform this test.
• Check if fuse F1 (located on PCB) is blown. In that case, replace fuse F1 as per product nameplate.
• Using a multimeter, check the ohms value on motor connector. For BLUE and BLACK motor wires, the right value is ± 68 ohms. For BLUE and BROWN motor wires, the right value is ± 58 ohms. For BROWN and BLACK motor wires, the right value is ± 126 ohms. If the ohms values are the same, the motor is not defective. Replace the motor capacitor.
10 The defrost cycle does not
work (the fresh air duct is frozen) OR the fresh air distributed is very cold.
• Ice deposits may be hindering the damper operation.
• The damper rod or the port damper it­self may be broken.
• The damper actuator or circuit board may be defective.
• Remove the ice.
• Inspect these parts and replace if necessary.
• See point 6.
11 The integrated control push
button does not work.
• The 30-second boot sequence is not completed.
• See Section 5.1
Booting Sequence.
9. TROUBLESHOOTING (CONT’D)
- 19 -
NO C NC I OC OL Y R G B
VE0098
Page 20
NOTES
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