Velopex Sprint Installation, Operation And Maintenance Manual

Automatic X-ray Film Processor
Installation, Operation And Maintenance Manual
INTRODUCTION
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Thank you for purchasing a Velopex SPRINT. This model is the simplest and most compact automatic x-ray processor we produce, and you will have no problem in finding a convenient site for installation. Please read this manual carefully before plugging in and using your machine for the first time. Contained in this manual is information on the right place to position the Sprint, how to set up the machine correctly for use, and how it should be maintained so that you receive consistently high quality results over a long working lifetime.
INTRODUCTION TO THE PROCESSOR
The diagrams at the front of this manual are designed to introduce you visually to the layout of the Velopex SPRINT.
CONTENTS
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Page
TABLE OF SYMBOLS 4 TECHNICAL DESCRIPTION 5 SITING THE SPRINT 6 EXTERNAL FEATURES OF THE MACHINE 8 INTERNAL FEATURES OF THE MACHINE 9 WALL MOUNTING DIAGRAM 10 WALL MOUNTING INSTRUCTIONS 11 PREPARING TO USE THE SPRINT 12
Filling the Machine with Chemicals 12 OPERATING THE SPRINT 14 To Start 14 Processing Film 15 Film Collection 15 Each Day 15
FILM STORE 16 ROUTINE MAINTENANCE 16
Cleaning the Processor 16 Caution 17 TROUBLESHOOTING 18 Symptoms and Action 18 FILM QUALITY PROBLEMS 19 Films too dark 19 Films too light 20 Films dirty or marked 20
CONTAMINATION 21 USER SERVICEABLE ITEMS 21 MODULE DIAGRAM 22 SPARE PARTS 23
CONSUMABLE ITEMS 23 NON USER SERVICEABLE ITEMS 23
TABLE OF SYMBOLS
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This processor is fitted with indicator lights illuminated RED. When lit, these indicate that the processor is switched ON and operating correctly. In darkroom conditions, red illumination is used to prevent film fogging and, on this processor, it is NOT indicating a dangerous condition.
DISCONNECT MACHINE FROM THE MAINS ELECTRICAL SUPPLY WHEN IT IS NOT IN USE, OVERNIGHT AND WEEKENDS.
POSITION THE MACHINE TO ALLOW EASY DISCONNECTION FROM ELECTRICAL SUPPLY.
Input rating:
110-120V, 200-240V ~ 50/60 Hz – Power Input 200w
This equipment must be plugged into an earthed/grounded socket outlet.
Use only the connection lead supplied.
_______________________________________________________________________ 20/08/2007 4 SPRINT MkV
TECHNICAL DESCRIPTION
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The Velopex "Sprint" X-Ray Processor is a machine for developing and fixing dental x-ray films without user contact between insertion of the exposed film and receipt of the developed film into the wash-tank for collection at the end of the process.
The machine receives undeveloped film in a light-tight enclosed area, visible through its protective red perspex flap, where a motor-driven “module" carries it between two continuous belts through a tank containing Developer. The film is passed out into an identical "module" working in a second tank, containing Fixer.
Chemical temperature is maintained at 27°C, (81°F), by two rod heaters protruding from the rear wall of the machine, heating each chemical tank through a metal sleeve.
The film finally passes into a water Wash Tank after processing. It is retrieved by removing the film from the collector tank.
The overall dimensions of the processor are:- width 380mm (15 inches), with water tank fitted; height 450mm (17¾ inches); depth 230mm (9 inches).
The weight of the processor is: empty, 6.85 kg (15 Ib); full, 10.25 kg (22½ Ib). This machine is a CLASS I device.
ENVIRONMENTAL CONDITIONS FOR TRANSPORT AND STORAGE
This machine should be kept within the temperature range -10°C and +40°C, (14°F and 104°F) and below 80% humidity.
INTERFERENCE BETWEEN EQUIPMENT
This X-Ray processor complies with the following E.M.C. Standards E.E.C- EN6060I-1-2 U.L- FCCPart 15 Class A
In the event that electromagnetic or other interference is suspected between this processor and other equipment close to it, move the two units further apart until the problem is eliminated.
_______________________________________________________________________ 20/08/2007 5 SPRINT MkV
SITING THE SPRINT
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PRE-INSTALLATION INSTRUCTIONS
Although the Velopex Sprint is designed for use in daylight, care should be taken to avoid sources of intense light. For example do not site directly under a window, fluorescent tube or floodlight. A well ventilated position is mandatory.
The SPRINT has been designed for use on a normal counter-top or for wall-mounting. It is important that when the machine is filled with solution the stand does not rock or shake, as this could cause spillage. Never move the machine with chemicals in the tanks. Avoid siting the machine above or near other electrical, mechanical or sensitive apparatus - e.g. autoclave, compressor, evacuation equipment. Place the machine against a wall to prevent it from being accidentally knocked over.
The machine should not be placed in areas exposed to flammable gases.
When the machine is to be sited in a darkroom, it is essential to ensure that the room is well ventilated and light-tight. There should be sufficient space for easy chemical changes and for the machine to be serviced safely. When choosing a site for your Velopex it may be convenient to site the machine near a sink for ease of chemical changing.
When choosing the site, it is important to allow for the presence of liquids. Surfaces susceptible to water (or chemical) damage should therefore be avoided. Avoid carpeted areas. The ambient temperature must be maintained below 27°C (81°F).
WARNING: X-ray radiation can be harmful to patient, technician and dentist. Inadequate lead shielding of the darkroom or film storage area will also cause fogging of films from exposure to stray x-ray radiation. Consult your Radiation Protection Adviser, your local bye-laws, your Department of Health and Safety or Dental Equipment Dealer for proper construction of darkroom or placement of film processing equipment in the vicinity of x-ray radiation sources.
CLEANING THE PROCESSOR CASING
Keep the outside of the machine clean with a mild solution of household detergent and warm water (not boiling). Use a damp cloth only (wring all excess water out of the cloth) and wipe the external surfaces, exercising extreme care around the electrical components.
WARNING: Ensure that the machine is disconnected from the mains power supply during cleaning and never allow water to seep into the casing.
_______________________________________________________________________ 20/08/2007 6 SPRINT MkV
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