How it Works
Veikong
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VFD500-R75GT4B
Operation Manual
110 pgs3.39 Mb0

Veikong VFD500-R75GT4B, VFD500-5R5G/7R5PT4B, VFD500-7R5G/011PT4B, VFD500-011G/015PT4B, VFD500-015G/018PT4B Operation Manual

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Operation manual
VFD500 Series AC DRIVE
High Performance vector and torque
PRECAUTIONS
To describe the product details, the illustrations in the manual sometimes are under the state of
removing the outer housing or security covering. While using the product, please be sure to mount the housing or covering as required, and operate in accordance with the contents of manual.
The illustrations in this manual is only for explanation, may be different from the products you
ordered.
committed to constantly improving the products and features will continue to upgrade, the
information provided is subject to change without notice.
Please contact with the regional agent or client service center directly of factory if there is any
questions during usage.
EDIT： V2.1 TIME： 2018-07
Use stage
Security Level
Precautions
Before
Installation
DANGER
packing water, parts missing or damaged parts, please do not install!  Packaging logo and physical name does not match, please do not
install!
WARNING
Handling should be light lift, otherwise there is the danger of damage
to equipment!
Do not use damaged drive or missing drive. Risk of injury!  Do not touch the control system components by hand, or there is the
danger of electrostatic damage!
During
Installation
DANGER
Please install the flame retardant objects such as metal, away from
combustibles, or may cause a fire!
WARNING
Do not allow lead wires or screws to fall into the drive, otherwise the
drive may be damaged!
Install the drive in a place where there is less vibration and direct
sunlight.
Drive placed in airtight cabinet or confined space, please note the
installation of space to ensure the cooling effect.
Wiring
DANGER
You must follow the guidance of this manual and be used by qualified
electrical engineers. Otherwise, unexpected danger may occur!
There must be a circuit breaker between the drive and the power
supply, otherwise a fire may occur!
Make sure the power supply is in zero-energy state before wiring,
otherwise there is danger of electric shock!
Please follow the standard to the drive properly grounded, otherwise
there is the risk of electric shock!
WARNING
Never connect input power to the drive's output terminals (U, V, W).
Note that the terminal markings, do not take the wrong line! Otherwise it will cause damage to the drive!
Never connect the braking resistor directly to the DC bus +, - terminals.
Otherwise it will cause a fire!
Refer to the manual's recommendations for the wire diameter used.
Otherwise it may happen accident!
Do not disassemble the connecting cable inside the driver. Otherwise,
the internal of the servo driver may be damaged.
Before
Power-on
DANGER
Make sure the voltage level of the input power is the same as the rated
voltage of the driver. Check if the wiring position of the power input terminals (R, S, T) and output terminals (U, V, W) is correct; Of the external circuit is short-circuited, the connection is tightened, or cause
Use stage
Security Level
Precautions
damage to the drive!
No part of the drive need to withstand voltage test, the product has
been made before the test. Otherwise it may cause accident!
WARNING
The driver must be covered before the cover can be powered,
otherwise it may cause electric shock!
All peripheral accessories must be wired according to the instructions
in this manual, and be properly wired in accordance with this manual. Otherwise it may cause accident!
After
Power-on
DANGER
Do not open the cover after power on, otherwise there is danger of
electric shock!
If the indicator light does not light after power on, the keyboard does
not display the situation, immediately disconnect the power switch, do not touch any input and output terminals of the drive, otherwise there is the risk of electric shock!
WARNING
If parameter identification is required, preclude the possibility of injury
when rotating the motor!
Do not arbitrarily change the drive manufacturer parameters, or it may
cause damage to the device!
During
Operation
DANGER
Do not touch the cooling fan, radiator and discharge resistance to test
the temperature, otherwise it may cause burns!
Non-professional technicians Do not detect the signal during
operation, otherwise it may cause personal injury or equipment damage!
WARNING
Drive operation, should avoid something falling into the device,
otherwise it will cause damage to the device!
Do not use the contactor on-off method to control the start and stop the
drive, otherwise it will cause damage to the equipment!
Maintenance
DANGER
Do not live on the equipment repair and maintenance, or there is a risk
of electric shock!
Turn off the input power for 10 minutes before performing maintenance
and repair on the drive, otherwise the residual charge on the capacitor will cause harm to people!
Do not carry out maintenance and repair on the drive without
personnel who have been professionally trained, otherwise personal injury or equipment damage will occur!
All pluggable plug-ins must be unplugged in the case of power failure!  The parameters must be set and checked after replacing the drive.
WARNING
Before performing maintenance work on the drive, make sure that the
motor is disconnected from the drive to prevent the motor from feeding back power to the drive due to accidental rotation.
MODEL: VFD500-2R2GT4 POWER: 2.2kW/4.0kW INPUT: 3PH AC380~440V 50Hz/60Hz OUTPUT: 3PH 0~440V 0~600Hz 5.6A/9.4A
S/N:
TYPE
POWER
INPUT
OUTPUT
CODE
Model
Power
capacity
(KVA)
Input
current
(A)
Output current(A)
Adapta
ble
Motor
(KW)
SIZE
Brake
Unit
Heavy
load
Light
load
Three phase: 380-480V，50/60Hz
VFD500-R75GT4B
1.5
3.4
2.5
4.2
0.75
SIZE A
Inter
nal
VFD500-1R5GT4B
3 5 4.2
5.6
1.5
VFD500-2R2GT4B
4
5.8
5.6
9.4
2.2
VFD500-3R7G/5R5PT4B
5.9
10.5
9.4
13.0
3.7
VFD500-5R5G/7R5PT4B
8.9
14.6
13.0
17.0
5.5
SIZE B
VFD500-7R5G/011PT4B
11
20.5
17.0
23.0
7.5
VFD500-011G/015PT4B
17
26.0
25.0
31.0
11
SIZE C
Inter
nal
VFD500-015G/018PT4B
21
35.0
32.0
37.0
15
VFD500-018G/022PT4B
24
38.5
37.0
45.0
18.5
SIZE D
VFD500-022G/030PT4B
30
46.5
45.0
57.0
22
VFD500 -2R2 – G T 4 B
T:three phase
Load type:G normal duty
Power，2R2 means 2.2kW Product series
B means breaking units
4:380-480v three phase 2: 200-240v
VFD500-030G/037PT4
40
62.0
60.0
75.0
30
SIZE E
optio
n
VFD500-037G/045PT4
50
76.0
75.0
87.0
37
VFD500-045G/055PT4
60
92.0
90.0
110.0
45
SIZE F
VFD500-055G/075PT4
85
113.0
112.0
135.0
55
VFD500-075G/090PT4
104
157.0
152.0
165.0
75
SIZE G
VFD500-090G/110PT4
112
170.0
176.0
210.0
90
Item
Specifiation
Input
Inuput Voltage
1phase/3phase 220V：200V～240V 3 phase 380V-480V：380V～480V
Allowed Voltage
fluctuation range
-15%～10%
Input frequency
50Hz / 60Hz，fluctuation less than 5%
Output
Output Voltage
3phase：0～input voltage
Overload capacity
General purpose application：60S for 150% of the rated current Light load application：60S for 120% of the rated current
Control
Control mode
V/f control
Sensorless flux vector control without PG card（SVC） Sensor speed flux vector control with PG card (VC)
Operating mode
Speed control、Torque control（SVC and VC）
Speed range
1:100 (V/f) 1:200( SVC) 1:1000 (VC)
Speed control
accuracy
±0.5% (V/f) ±0.2% (SVC) ±0.02% (VC)
Speed response
5Hz(V/f) 20Hz(SVC) 50Hz(VC)
frequency range
0.00～600.00Hz(V/f)
0.00～200.00Hz(SVC)
0.00～400.00Hz(VC)
Input frequency
resolution
Digital setting: 0.01 Hz
Analog setting: maximum frequency x 0.1%
Startup torque
150%/0.5Hz(V/f) 180%/0.25Hz(SVC) 200%/0Hz(VC)
Torque control
accuracy
SVC：within 5Hz10%，above 5Hz5% VC:3.0%
V/f curve
V / f curve type: straight line, multipoint, power function, V / f separation; Torque boost support: Automatic torque boost (factory setting), manual torque boost
Frequency giving
ramp
Support linear and S curve acceleration and deceleration; 4 groups of acceleration and deceleration time, setting range 0.00s ~ 60000s
DC bus voltage
control
Overvoltage stall control: limit the power generation of the motor by adjusting the output frequency to avoid skipping the voltage fault;
Undervoltage stall control: control the power consumption of the motor by adjusting the output frequency to avoid yaw failure
VdcMax Control: Limit the amount of power generated by the motor by adjusting the output frequency to avoid over-voltage trip; VdcMin control: Control the power consumption of the motor by adjusting the output frequency, to avoid jump undervoltage fault
Carrier frequency
1kHz～12kHz(Varies depending on the type)
Startup method
Direct start (can be superimposed DC brake); speed tracking start
Stop method
Deceleration stop (can be superimposed DC braking); free to stop
Maincontrol
function
Jog control, droop control, up to 16-speed operation, dangerous speed avoidance, swing frequency operation, acceleration and deceleration time switching, VF separation, over excitation braking, process PID control, sleep and wake-up function, built-in simple PLC logic, virtual Input and output terminals, built-in delay unit, built-in comparison unit and logic unit, parameter backup and recovery, perfect fault record,fault reset, two groups of motor parameters free switching, software swap output wiring, terminals UP / DOWN
function
Keypad
LED Digital keyboard and LCD keypad(option)
communication
Standard: MODBUS communication Option:Profibus-DP and CAN OPEN
PG card
Incremental Encoder Interface Card (Differential Output and Open Collector), Rotary transformer Card
Input terminal
Standard: 5 digital input terminals, one of which supports high-speed pulse input up to 50kHz; 2 analog input terminals, support 0 ~ 10V voltage input or 0 ~ 20mA current input; Option card: 4 digital input terminals 2 analog input terminals.support-10V-+10V voltage input
Output terminal
standard: 1 digital output terminal; 1 high-speed pulse output terminal (open collector type), support 0 ~ 50kHz square wave signal output; 1 relay output terminal(second relay is an option ) 2 analog output terminals, support 0 ~ 20mA current output or 0 ~ 10V voltage output; Option card: 4 digital output terminals
Protection
Refer to Chapter 6 "Troubleshooting and Countermeasures" for the protection function
Environment
Installation
location
Indoor, no direct sunlight, dust, corrosive gas, combustible gas, oil smoke, vapor, drip or salt.
Altitude
0-3000m.inverter will be derated if altitude higher than1000m and rated output current will reduce by 1% if altitude increase by 100m
Ambient
temperature
-10°C~ +40°C,maximum 50°C (derated if the ambient temperature is between 40°C and 50°C)Rated output current decrease by 1.5% if temperature increase by 1°C
Humidity
Less than 95%RH, without condensing
Vibration
Less than 5.9 m/s2 (0.6 g)
Storage
temperature
-20°C ~ +60°C
others
Installation
Wall-mounted, floor-controlled cabinet, transmural
Protection level
IP20
cooling method
Forced air cooling
fan
Name plate
cover
Line board
Keypad
Fan cover
Back cover
Front cover
Main circuit terminal
Extension card port
Control terminal
M3 screw X2 depth 8mm (for mounting to the control cabinet)
Figure 3-3 Keypad Holder Size (Unit: mm)
SIZE
Appearance and installation dimension（mm）
A B H
H1 W D
Φd
Mounting
screws
SIZE A
87
206.5
215 / 100
170
ø5.0
M4X16
SIZE B
114
239.5
250 / 130
180
ø5.0
M4X16
SIZE C
159
298
310 / 180
193
Ø6.0
M5X20
SIZE D
165
350
365 210
205
Ø6.0
M5X20
SIZE E
170
437
452.5 260
230
Ø7.0
M6X16
SIZE F
250
535
555 310
275
Ø10.0
M8X20
SIZE G
280
620
640 350
290
Ø10.0
M8X20
Removal steps
Step 1: Open the top cover
① Unscrew the screw on the cover ② Lift up the cover ③ Remove the cover from the front
Step 2: Take out the inlet board
① Hold down the sides of the inlet plate with your
thumb and middle finger
② Press to disengage the buckle and pull it out of the
board
installation steps
① Step 1: Install the inlet board ② Put the inlet board from the top down into the
mounting position to ensure that the card buckles
Step 2: Install the upper cover
① Slant the front cover diagonally from the front to
the docking station
② Lower the cover plate toward the inlet board ③ Tighten the screws on the cover
Removal steps
installation steps
① Unscrew the two screws at the bottom of the
bottom cover
② Remove the cover vertically
① Close the cover vertically ② Tighten the two screws on the bottom of the cover
○2
○1
○1
○2
○2
○1
Break resistance
M
U
V W
R/L1 S/L2 T/L3
3 phase AC input
DI1 DI2
DI3 DI4
COM
AI1
AI2
GND
485+
485-
RS485 port
AO2
GND
AO1、AO2 output: 0～10V/0～20mA
DO
1
CO
M
T1A
T1C
T1B
Relay
output 2
Digital input 1 Digital input 2
Digital input 3
Digital input 4
+10V
Open collector
output1
PLC
+24V
FWD
REV
-
+
PB
HDI
High speed
pluse
terminal
HD
O
COM
Open collector
output2
High speed pluse
output
IO
communi
cation
extension
card
PG card
AO1
380V~ 50/60Hz
Analog input
0～10V/0～20m
A
1～5k
T2A T2B
T2C
Relay
output 1
485
OFF
ON
AI1VAI2
V
I I I I
AO
1 V
AO
2
V
ON ON
OFF OFF
Ground
Connector slip
GND
Twisted
cable
shield
Note
:
breaker
contactor
Main circuit
Control circuit
PE1
PE2
PC
+ PB -
DC-LINK
R S T
POWER
MOTOR
U V W
Terminal
Function instruction
R、S、T
AC power input terminal, connect three-phase AC power
U、V、W
Inverter AC output terminal, connect three-phase AC motor
+、-
The positive and negative terminals of the internal DC bus are connected to the external brake unit or For common DC bus
+、PB
Braking resistor connection terminal when built-in brake unit
Ground terminal, ground
EMC、VDR
Safety capacitor and varistor grounding selection screw (SIZE A~SIZE C EMC screw on the left side of the fuselage)
Model number
Power terminal
Ground terminal
Screw
Tightening
torque（Nm）
Cable
diameter
（mm2）
screw
Tightening
torque（Nm）
Cable
diameter
（mm2）
VFD500-R75GT4B
M3
1.5
2.5
M3
1.5
2.5
VFD500-1R5GT4B
M3
1.5
2.5
M3
1.5
2.5
VFD500-2R2GT4B
M3
1.5
2.5
M3
1.5
2.5
VFD500-3R7G/5R5PT4B
M3
1.5
4
M3
1.5
4
VFD500-5R5G/7R5PT4B
M4 2 6
M4 2 6
VFD500-7R5G/011PT4B
M4 2 6
M4 2 6
VFD500-011G/015PT4B
M5 4 10
M5 4 10
VFD500-015G/018PT4B
M5 4 10
M5 4 10
VFD500-018G/022PT4B
M6 4 10
M6 4 10
VFD500-022G/030PT4B
M6 4 16
M6 4 16
VFD500-030G/037PT4
M8
10
16
M6 5 10
VFD500-037G/045PT4
M8
10
16
M6 5 10
VFD500-045G/055PT4
M8
10
35
M8 8 16
VFD500-055G/075PT4
M8
10
50
M8 8 25
VFD500-075G/090PT4
M10
20
70
M10
20
35
+10V
AI1
AO1
485+ GND
DI1 DI2
DI3
DI4
HDI
GND
AI2 AO2
485- COM
DO1 HDO
COM PLC +24V
T1/A
T1/B
T1/C
T2/A T2/B T2/C
485
V
I
ON OFF
AI1 AI2 AO1 AO2
ON OFF
PE1 PE2
K2
K1
Jumper switch
Type
Terminal Symbol
Terminal Name
Terminal function description
Analog
input
voltage
+10V
Input voltage
10.10V±1%
Maximum output current:10mA，it provides power supply to external potentiometer with resistance range of：1KΩ~51KΩ
GND
Ananog
ground
Internal isolation from COM
AI1
Analog
input1 Input voltage:0~10V：Impedance 22KΩ，Maximum input voltage
Input current:0~20mA：Impedance 500Ω，Maximum input current
Through the jumper switch AI1 0 ~ 10V and 0 ~ 20mA analog input switch, the factory default voltage input.
AI2
Analog input
2 Input voltage:0~10V：Impedance 22KΩ，Maximum input voltage
Input current:0~20mA：Impedance 500Ω，Maximum input current
Through the jumper switch AI1 0 ~ 10V and 0 ~ 20mA analog input switch, the factory default voltage input.
Analog input
AO1
Analog
output 1
Output voltage:0~10V：Impedance ≥10KΩ
Output current:0~20mA：Impedance 200Ω~500Ω
Through the jumper switch AO1 0 ~ 10V and 0 ~ 20mA analog output switching, the factory default voltage output.
AO2
Analog
output 2
Output voltage:0~10V：Impedance ≥10KΩ
Output current:0~20mA：Impedance 200Ω~500Ω
Through the jumper switch AO1 0 ~ 10V and 0 ~ 20mA analog output switching, the factory default voltage output.
GND
Ananog
ground
Internal isolation from COM
Switch input
+24V
+24V current
24V±10%，Internal isolation from GND
Maximum output current：200mA
To provide 24V power supply, generally used as a digital input and output terminal power supply and external sensor power
PLC
Digital input
terminal
common
The factory default setting is connected PLC with +24V
Terminal for on-off input high and low level switch
When using the external signal to drive DI1~DI5, it will disconnect the connector slip of PLC with the +24V
COM
+24V ground
Internal isolation from GND
DI1~DI4
Digital input
terminal 1~4
Optocoupler isolation, compatible with bipolar input
Frequency range：0~200Hz
Voltage range：10V~30V
HDI
Digital input
Digital input terminal：same as DI1~DI4
Type
Terminal Symbol
Terminal Name
Terminal function description
terminal
/High-speed
pulse input
Pulse input frequency input：0~50KHz
Voltage range：10V~30V
Switch
output
DO1
Open
collector
output
Optocoupler isolation
Voltage range：0V~24V
Current range：0mA ~50mA
HDO
Open
collector
output /High-speed pulse output
Open collector output：same as DO1
High-speed pulse output：0~50KHz
Relay
output 1
TA/TB/TC
Relay output
T1A-T1B：nomal open
T1A-T1C：nomal close
Contact rating：AC 250V，3A；DC 30V，1A
Relay
output2
(optional)
T2A/T2BT2C
Relay output
T2A-T2B：nomal open
T2A-T2C：nomal close
Contact rating：AC 250V，3A；DC 30V，1A
485 port
485+
485 Positive
differential
signal
Baud rate： 1200/2400/4800/9600/19200/38400/57600/115200bps
485-
485 Negative
differential
signal
Name
Function
Defaults
485
485 Termination resistor selection: ON has 100 ohm terminating resistor, OFF is no terminating resistor
OFF
AI1
AI1 analog type selection: V is the voltage input (0 ~ 10V), I is the current input (0 ~ 20mA)
V
AI2
AI2 analog type selection: V is the voltage input (0 ~ 10V), I is the current input (0 ~ 20mA)
V
AO1
AO1 analog type selection: V is the voltage output (0 ~ 10V), I is the current output (0 ~ 20mA)
V
AO2
AO2 analog type selection: V is the voltage output (0 ~ 10V), I is the current output (0 ~ 20mA)
V
PE1
GND ground selection: ON is grounded through the safety capacitor, OFF is not connected
OFF
PE2
COM ground selection: ON is grounded through the safety capacitor, OFF is not connected
OFF
Inverter1 inverter2 inverter3
Invert1 Inverter2 inverter3
Cable length between drive
and motor
20m below
50m below
100m below
100m above
Carrier frequency（P22.00）
15kHz below
8kHz below
4kHz below
2kHzbelow
No.
Part
Name
Function
1 Exit
•
exit menu level
2 Confirmation
•
Enter the menu interfaces level by level,
•
confirm the parameter setting and save to EEPROM
3 Increment
• The number indicated by the cursor increases by one.
• Next function code.
• Used to switch the left and right screens while in monitor mode
4 Decrement
·The number indicated by the cursor minus one.
• The previous function code.
5
Multi-function
·
Perform function switchover according to the setting of
21.02
6 Shift
• Cursor shift.
• Monitor Status Displays the next monitor volume.
• Switch left and right screens.
7 Run
Start the frequency inverter in the operation panel control mode
8 Stop/Reset
• During operation, press to stop the operation (restricted by
parameter 21.03).
• In fault status, press this key to reset the fault.
9 Indicator light:Hz
·Indicate the digital display unit, all three lights off menas other units
10 Indicator light:A
11 Indicator light:V
12 Running lights
• Off: indicates a stop condition.
• On: indicates inverter is running.·
Blinking: Deceleration stopped.
13 Direction indicator
• Used to indicate the sign of the variable when the LED is displaying one of the variables listed in 27.02;
• In other cases the sign of the output frequency is indicated.
14
Command source indicator
• Off: The command source is the keyboard.
• On: The command source is terminal.
• Blinking: The command source is communication.
15 Fault indicator
• When it is on, the drive is faulty.
Wizard modeCheck mode
Standard mode
User-difined mode
ENTERESC
ENTERESC
UP
DOWN
UP
DOWN
UP
DOWN
“-bSC-
”
UP
DOWN
SHIF
T
SHIF
T
SHIF
T
SHIF
T
Monitoring volume1 Monitoring volume2
Monitoring volume3
Monitoring volume4
Monitoring
volume1
ESC
MONITO
R
STATUS
MENU
CHOOSE
STATE
COMMAND
CODE
PARAMETER
EDIT/VIEW
STATUS
ESC
ENTERESC ENTERESC
ENTERESC
ENTERESC ENTERESC ENTERESC
【UP、DOWN、SHIFT】 【UP、DOWN】 【UP、DOWN】 【UP、DOWN】
【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】 【UP、DOWN、SHIFT】
Dot5
Dot1
Means right
screen,low 5bit
Means left screen,high 8bit
bit1=1
bit0=0bit15=0
P means can edit
R means read only
Symbol
Meaning
tUnE
Motor parameter self-learning
bUSY
Processing parameter read and write requests
End
• Indicates that the parameters have been changed
and saved to the EEPROM
• The mission has been completed
Er.xxx
• Fault code, "XXX" is the fault type, see Chapter 6 for details
start
Follow the instructions in Chapter 3 to install the inverter and wire it
Make sure the power cable, motor cable and brake unit are connected
correctly
Observe the safety precautions and switch on the power supply
Enter guide mode”-GdE-“
Set each parameter in turn according to the guidance of the wizard, set the motor self­learning mode P11.10, press the run button, waiting for the complete of self-learning
· Press “RUN”to Run inverter
· Press “STOP” to stop inverter
While monitoring the output frequency or command frequency,press “ENTER”to modify the target frequency
End
close loop vector control(VC),Before normal operation, ensure that the encoder P10.03 is in the correct directionIf rotary self-learning is performed, the encoder orientation can be automatically recognized and storedIf it is not executed, it needs to open the loop control to run the motor and observe whether the encoder feedback(r10.12) is in the same direction with the given direction, if no,change as P10.03
Open control
Y
N
classification
Parameter group
Page
Common parameters
00:Basic function
Page29
01:frequency source selection
Page31
02:start and stop
Page 37
03:Ramp and S curve
Page 39
04: Analog and pulse input
Page 41
05:Analog and pulse output
Page 45
06:Digital input (DI)
Page 46
07:Digital output(DO)
Page 49
08:Digital Output setting
Page 51
Motor control
10:encoder type
Page 53
11:Motor1 parmeter
Page 54
12:Motor1 VFcontrol parameter
Page 56
13:Motor1 Vector controlparameter
Page 58
14:Torque control
Page 59
16:Energy saving control
Page 60
Display and protection
20:User-defined parameters
Page 61
21:key pad and display
Page 62
22:AC Drive configuration
Page 64
23:Drive protection
Page 66
24:Motor protection
Page 69
25:Fault tracking parameter
Page 71
26:Fault recording parameter
Page 71
27:Monitoring parameter
Page 72
Communication
30:Modbus communication
Page 73
Application
40:Process PID
Page 74
41:Sleep function
Page 78
42:Simply PLC
Page 79
43:Programmable delay unit
Page 81
44:Comparator and logic unit
Page 83
45:Multifunction counter
Page 87
Motor 2
60:motor2 basic parameter
Page 88
61:motor2 parameter
Page 89
62:motor2 VF control parameter
Page 89
63:motor2 vector control parameter
Page 89
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