Veichi Electric AC70E-S2-R40G, AC70E-S2-1R5G, AC70E-T3-R75G, AC70E-T3-1R5G, AC70E-S2-R75G User Manual

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1
FOREWORD
Thank you for using AC70E series inverter produced by Veichi Electric Co.Ltd
AC70E series inverter is a new generation of high-performance mini -frequency inverter independently
the simplified PLC, PID adjustor, programming I/O terminal, RS485 interface, analog I/O terminal, and
other specific control functions for particular industries in the benefit of AC70E
This manual is the supporting data sheet for AC70E
This instruction manual includes save tips, instructions (messages) of installing wiring, keyboard
operation, simple function table, troubleshooting, maintenance only. For parameters setting detail, pls
read AC70 general used series manual or consult us. For the best results and safe operations with the
AC70 series, carefully read and keep this manual. Make sure it is handy for the ultimate user of the
inverters for reference.
To receive technical support related to the inverter, please contact the Veichi sales office or the dealer
from whom you purchased. You can also contact our Customer Service Center, and we will try our
best to help you.
We are sparing no effort to upgrade our products and regret not to issue prior notification if there is any
revision to this instruction manual. Pray for your consideration for the inconveniences
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Chapter 1: Summarize
1.1 Safety requirements and cautions
To ensure safety of your health, equipment and property, please read this chapter carefully before use
the frequency inverter and act in compliance with the instructions while carrying, installing, debugging,
running and overhauling the frequency inverter.
Warn sign and meaning
Danger: it will cause danger of serious injuries and even death while operating against the rules
Caution: it will cause danger of light injuries or equipment destruction while operating against the rules
Qualified operation
Only qualified person after professional train can operate the equipment.The operator must be with professional train, familiar with installation, wiring, running and maintain of equipment, and can deal emergency case.
Safe guide
Warn sign is for safe, to prevent operator from hurt and prevent this product and relating equipment from being damaged. Before operating, be sure to carefully read the manual about safety, installation, operation and maintenance and obey to the safe rules and warn sign.
Right transport, store, installation and careful operation and maintenance is most important for inverter safe run. In
transport and store process, make sure the inverter is free from impact and vibration. It must be stored where is dry,
without corrosive air and conductive dust, temperature lower than 60 .
This product carries dangerous voltage and controls driver machine with potential danger. If not abide the
regulations or requirements in this manual, there is danger of body injury even death and machine system damage.
Do not wire while the power is conneted. Otherwise there is danger of death for electric shock. Before wiring, inspection, maintenance, please cut power supply of all related equipments and ensure mains DC voltage in safe
range. And please do operation after 5 mins.
Power wire, motor wire and control wire should be all connected firmly. Earth must be reliable and earth resistance must be lower than 10Ω.
Human body electrostatic will seriously damage inner sensitive components. Before operation, please follow ESD
measures. Otherwise there is danger of iverter damage.
Inverter output voltage is pulse wave. If components such as capacitor what improves power factor and
pressure-sensitive resistance for anti-thunder and so on are installed at the output side, please dismantle or change
to input side.
No switch components such as breaker and contactor at the output side. (If there must be one, please make sure
the output current is 0 while the switch acting).
No matter where the fault is, there is danger of serious accident, even human body injury what means dangerous
malfunction possibility. So there must be additional external prevent measures or other safety devices, such as
independent current limiting switch, machinery fense and so on.
Only used in application fields as maker stated. No use in equipments related to special fields such as emergency,
succor, ship, medical treatment, avigation, nuclear and etc.
Only service department of the maker or its authorized service center or professional person trained and authorized
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by Veich can maintain the products. They should be very familiar with the safety warning and operation gist in this
manual.
1.2 Before use
Pls check whether any package damage while receiving the product you ordered. If the package is ok, pls open it and check the inverter. If damage caused in transport, it is not duty of Veich company. But please contact Veich or the transport company immediately. After checking the product, please also check if the model is the one you ordered. The model of the product is on the nameplate “MODEL” column. If any problem, please contact us freely.
Nameplate position and content
Model explaination
Single phase 220V Three phase 380V
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Model Max motor
Ratted
current
Model Max motor
Ratted
current
AC70E-S2-R40G 0.4kW 2.5A AC70E-T3-R75G 0.75kW 2.3A AC70E-S2-R75G 0.75kW 4A AC70E-T3-1R5G 1.5kW 3.7A AC70E-S2-1R5G 1.5kW 7A AC70E-T3-2R2G 2.2kW 5A AC70E-S2-2R2G 2.2kW 10A AC70E-T3-3R7G 3.7kW 8.5A
1.3
Product technique specifications
Items Specifications
Power
Voltage/frequency
Single phase 220V 50/60Hz
Three phase380V 50/60Hz
Allowable fluctuations voltage:±15%, frequency:±5%
Control
Frequency range 0-400Hz Frequency ACCuracy ±0.5% of max frequency
Frequency setting resolution
0.01Hz:Operating“up”and”down”keys on keyboard
0.2Hz:Potentiometers analog input
V
oltage/frequency
characteristics
Voltage 50%
-
100% the rated voltage adjustable,
Motor rated frequency 25-400Hz(2000Hz) adjustable
Carrier frequency 1.0-15.0KHz/Random carrier modulation
Torque upgrade
0--25.0% adjustable
/
auto torque upgrade
/
random V/
F curve
optional Maximum Capacity 150% for one minute, 180% for 2s, 200% instant jump. ACC and DECtime 0.1-6500s
Rated output voltage
Take advantage of the power supply voltage compensation
function, if motor rated voltage is 100%,the voltage can be set in
the 50 -100% scope(the voltage output should not exceed the
input voltage )
AVR adjust
When the grid voltage fluctuates, changes in the output voltage is
very small, remained constant V / F
Automatic
energy-saving operation
ACCording to the load conditions, automatic optimize the V / F
curves to implement energy saving operation
Standard functions
PID control,
ACC
and
DEC
time adjustable,
ACC
and
DEC
mode
variable, Carrier frequency adjustment, Torque upgrade, Current
limiting, Speed tracking and restart, Frequency hopping,
Frequency fluctuation limite control, Program running, Multi-steps
speed, Pendulum frequency operation, RS485, Analog output,
Pulse output frequency Brake Energy-consuming braking, DC braking
Frequency setting input
Key
board number settings, keyboard potentiometers
/ external
terminal VS: 0 ~ 10V, the external terminal AS : 4-20mA, RS485 and signal composition and terminal options
Signal Feedback input
External terminal VS: 0 ~ 10V external terminal AS: 4
-
20mA,
RS485
Input order signals
Start, stop, positive and negative rotating , jog, multi
-
steps speed,
free parking, reset, ACC and DECtime choice, frequency settings
channels choice, external malfunctions alarm
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External output signal
Relay output, the collector outp
ut, 0-10V output, 4
-
20mA output,
the frequency pulse output
Protection function
Overvoltage, undervoltage, current limiting, over
-
current,
overload, electric thermal relays, overheat, pressure stall, data
protection
Display
Setting Function number/data
Running
Output frequency, give frequency, output current, input voltage,
output voltage, motor speed, PID feedback, quantitative PID,
module temperature, input and output terminal
Fault
Overvoltage, undervoltage, overcurrent, short circuit, phase
missing, overload, heat, pressure stall, current limiting, data
protection is damaged, current fault operating conditions,
historical fault
Condition
Installation sites
Indoor, elevation of not more than 1000 m, no corrosive gases
Temperature, humidity -10—+40, 20%—90%RH(No condensation) Vibration Below 20Hz less than 0.5g Storage Temperature -25—+65 Installation mode Wall-mounted mode Protection degree IP20 Cooling Mode Forced air-cooling
1.4 Cautions in utilization
Frequency inverter is designed to be permit to run under industrial surrounding with electromagnetic interference. Usually, if install quality is good, it ensures frequency inverter safe run without fault. Pls install according to below rules to ensure reliable run and avoid the impact of electromagnetic interference.
● Ensure all equipments connected to frequency inverter are connected to star earth or common earth bus by short and thick cable as well as frequency inverter. Motor earthing should be as close as possible. Do not connect motor cruster to earth terminal of frequency inverter or protection earth of control system.
● Conductor should be flat/ multi cores what has lower impedance at high frequency.
● Cut cable neatly to ensure unshield cable as short as possible.
● Control wire should be away from the supply cable and motor cable as far as possible and use
independent wire slot. While it must across to the supply cable and motor cable, should be 90º vertical acorss.
●Ensure that the contactor in the cabinet has wave surge suppresser.Or‘R-C’damping circuit is connected to the winding of AC contactor. Voltage dependent resistor corresponding to the winding voltage is used. And freewheel diode or components such as voltage dependent resistor corresponding to the winding voltage are connected to DC contactor. It is very important while contactor, controlled by output relay of inverter, acts frequently.
● Cable connected to motor should be shielded cable or armoured cable. The two barriers are
earthed reliably by cable grounding card.
● Build noise filter at the input side to reduce electromagnetic interference from other equipments
at the power grid side. The noise filter should be as close to the inverter power input terminal as
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possible. Meantime, the filter must earth reliably as the inverter.
● Build noise filter at the output side to reduce radio interference and inductive disturbance. The
noise filter must be as close to the inverter output terminal as possible. Meantime, the filter must
earth reliably as the inverter.
● Anytime, control circuit wire should be shielded cable.
● Add zero phase reactor in power supply wire near inverter input terminal and add zero phase
reactor in the motor wire near inverter output terminal to reduce electromagnetic interference to
the inverter efficiently.
● Earthing
Right and reliable earthing is the basic condition of safe and reliable running of the product. For
right earthing, please read the following notice carefully.
● In order to avoid electric shock, earthing cable should be the
size as electric equipment technic standard required and cable length should be as short as possible. Otherwise inverter leakage current will causes unstable potential of the earthing terminal which is far from the earthing point. Electric shock accident will happen frequently.
● Earth terminal must earth. Earth resistance must be below 10Ω. Otherwise there is danger of death.
● Please do not share earth cable with welder or other big
current/pulse power equipment. Otherwise inverter will act abnormally.
● While multi inverters are using at the same time, please do not wind the earth wire to loop-type. Otherwise inverter will act abnormally.
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Chapter 2: Installation
2.1 Inverter stable running environment
Install environment is very important to the best use of this product for long time. Pls install this product
in the enviorment as the folling chart requirement.
Environment
Requirement
Install place
Indoor without direct sunshine
Install temperature
-10 +40
hanging type
-10 +45
cabinet type
Store temperature -20 +60
Humidity
<95%RH, no condensation
Surrounding
Please install the inverter in place as below
● Place without oil mistcorrosive gasesflammable gases fust or etc.
● Place without metal dustoilwater or etc into inverter (please do not install inverter on flammable material such as food and etc).
● Place without radioactive material or flammablematerial.
● Place without poisonous gases or liquid.
● Place with very little salification erosion.
● Place whihout direct sunshine.
Altitude
<1000m
Vibration
<1020Hz9.8m/s2 <2055Hz5.9m/s2
Installation and
cooling
● Inverter can not be installed horizontally, must be installed vertically.
● Please independently install high heating equipments such as braking resistor and etc which can not be installed in the same cabinet with inverter, stalled at the air-in port of the inverter is strictly prohibited.
2.2 Installation notice and related requirement
● AC70E inverter components
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● Installation direction and space
Single machine installation: to ensure enough ventilation and wiring space for inverter cooling, please
follow installation conditions as below.It should adopts hanging style or closet style with upright
installation and keeps enough space with surroundings or the wall.
Multi inverters paratactic installation: while install multi inverters in cabinet, please ensure installation
space as below.
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2.3 Dimension of inverter and keyboard
W1
H
1
W
H
D
D1
MODEL WW W1 H H1 D D1
INSTALLATION
APERTURE
AC
70E-S2-R40G
88 75 142.5 129.5 142 132 ф5
AC
70E-S2-R75G
AC
70E-S2-1R5G
AC
70E-T3-R75G
AC
70E-T3-1R5G
AC
70E-S2-2R2G
106 90 172 158 142 132 ф6
10
AC
70E-T3-2R2G
AC
70E-T3-3R7G
2.4 Keyboard dimension (unit: mm)
58
7
0
16.5
20.9
4
5
37
1
8
.
5
6
7
.
8
58
2.5 Electric installation
This chapter explains the regulations that users have to obey aimed to ensuring safe use, best
performance and reliable running.
Note:Analog monitor output is special output of meters such as frequcy meter, current meter, voltage
meter and etc. It can not be used for control operations such as feedback control.
●Switch terminals connection function specification
Switch terminal
Selectable
Picture example Function specification
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J1
0.2--10kHz frequency output
J2
0--20mA current output 4--20mA current output
J3
0--10V voltage output
● Suggested braking resistance
Single-phase 220V Single-phase 220V
Motor
power
Resistance
value
Resistance
power
Braking
moment
Motor
power
Re
sistance
value
Resistance
power
Braking
moment
0.4 kW 400Ω 100W 100%
0.75
kW
750Ω 150W 100%
0.75 kW
200Ω 120W 100%
1.5
kW
400Ω 300W 100%
1.5 kW 100Ω 300W 100%
2.2
kW
250Ω 400W 100%
2.2 kW 75Ω 300W 100%
3.7
kW
150Ω 500W 100%
● Main circuit terminals
Terminal Name Function definition
(+)
Braking resistance terminal
Used for external braking resistance to realize quick stop.
PB
R/L
AC input terminal
Used to connect AC power supply (R/L,S,T/N for T3 AC
input:R/L,T/N for S2AC input).
S
T/N
U
AC output terminal Used to connect the motor or other sensitive/resistive load.
V
W
Earth Earth terminal, earth resistance<10 OHM
● Control loop terminals
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Terminal Name Function definition
TA
Normally-open contact
Can set the action and object by programme. Max contact capacity: 3A/240VAC
TC
Y
Collector open output
Can set the action and object by programme. Max contact capacity:DC30V/50mA
+24V
Auxiliary power output +
Max output: 24VDC/100mA
COM
Auxiliary
power output
-
FWD Forward Short connect with (COM) valid.
REV Reverse Short connect with (COM) valid.
X1
Multi function conta
ct
input X1
Short connect with (COM) valid. Multi function input terminals can be programme set definition. Pls refer F-01--F-04
X2
Multi function contact
input
X2
X3
Multi function contact
input X3
X4
Multi function contact
input
X4
AO Analog output
Physical type of output signal
:0--
10V 0--20mA 4
--20mA
frequency pulse output, selectable by function F-61/F-62 or switch J1 J2 J3.
AS Current analog input
As inverter control signal or feedback signal, can set the act range and response speed by programme. VS resistance89KΩ, AS resistance250Ω.
VS Voltage analog input
+10V
Signal auxiliary power terminal
Max output 10VDC/50mA
GND
Signal auxiliary power terminal
Common auxiliary power of analog output, analog input signal.
A+
Communication
terminal A+
RS485 communication port
B-
Communication terminal B-
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