Vego SX600 User Manual

Page 1
TABLE OF CONTENTS
Safety Information 1 Table of Contents 2 Notice 3 Scooter Diagram 4 Setup Guide 5-9 Charging Instructions 10 Pre-Ride Checklist 11 Specifications 12 Trouble Shooting 13-14 Maintenance Schedule 15-18 Limited Warranty 19-22
Page 2
NOTICE
YOUR INSURANCE POLICIES MAY
NOT PROVIDE COVERAGE FOR
ACCIDENTS INVOLVING THE USE OF
THIS SCOOTER. TO DETERMINE IF
COVERAGE IS PROVIDED, YOU
SHOULD CONTACT YOUR
INSURANCE COMPANY.
Page 3
SCOOTER DIAGRAM
•Throttle (rotates clockwise)
•Brake cut­off sensor (signals motor to stop when brake is applied)
•Rear brake
•Front brake
•Handlebar quick release
• Handlebar release button
• Battery gauge
• On/Off switch
•Quick release lever
• Gray locking lever
• Circuit breaker on opposite side of scooter
• Charge port
Page 4
SETUP GUIDE
1
Unfold Scooter
b
a
(a) Loosen quick release lever and pull the gray locking lever upwards.
(b) Unfold scooter.
Note: The gray locking lever will not move freely if you are putting presure on the steering
t u b e .
2
Install Handlebars
CAUTION:
If you are not familiar with bicycle assembly techniques please bring your scooter to a qualified mechanic for proper assembly and tightening of all components.
See next page for further instructions on how to properly tighten the handle-
b a r s .
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SETUP GUIDE
3
Adjust Handlebar Height
P r e s s the small sil­ver button while insert­ing the han­dlebar into the steer tube. Make sure the silver button is locked into one of the four preset height
s e t t i n g s .
4
•Tensioner Nut
Tighten Handlebars
Tighten the quick release lever to lock the handlebars in place. Yo u may need to adjust the tensioner nut on the quick release lever to hold the handlebar firmly in position. Check for proper tightness by holding the front wheel stationary in between your feet while wiggling the handle­bars. If the handlebars are loose, open the quick release lever, tighten the tensioner nut, close the quick release lever and check again for
t i g h t n e s s .
Page 6
5
SETUP GUIDE
Install Seat
Fully insert the seat assem-
bly and tighten quick release lever at the base of the seat tube. Adjust seat height using the upper quick release lever. Do not adjust seat height at the base of the seat tube or extend the seat post past warning line.
Caution: The seat tube must be fully inserted into the scooter frame. Leaving the seat tube partially insert ­ed in the frame could cause the seat
6
tube to dislodge unexpectedly and
cause serious injury to the rider.
Tighten Quick Release Levers
Securely tighten the fold­ing mechanism quick release lever and the seat tube quick release lever. Remember to adjust the ten-
sioner nuts if
necessary.
Page 7
SETUP GUIDE
7
Inflate Tires
Make sure to
add air to the tires before riding. Use the pump included with your Ve g o s c o o t e r. Fasten the pump head to the air valve on the wheels. Your scooter rides best with 50 psi in the tires. Yo u should use a tire pressure gauge to check the exact pressure monthly.
8
Install Batteries
Power Panel
Unpack the two battery packs for your SX 600. Unlock and remove the battery door and place both batteries in the battery compartment. Plug both batteries into the power panel.
Note: You may ride the scooter with a single battery pack but the powerful SX 600 motor may drain the battery too quickly and significantly reduce life span of that battery pack. It is recommended
to always use both battery packs.
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SET UP GUIDE
9
Wear a Helmet
In order to have a safe ride and abide by federal law you must wear a hel­met every time you ride your Vego scooter. Please wear your helmet every time you
r i d e !
10
Turn Power On
•Power Gauge
• Key Switch
Turn the scooter power on using the key. The power gauge will illuminate, indicat­ing the scooter power is on. Be careful- the scooter will start moving once you twist the throttle. All three lights will be on when the battery is full. The green light will go out at 70% charge and the yellow light will go out at 30% charge. Warning: completely discharging the battery signif-
icantly reduces its usable life.
Page 9
CHARGING
You can recharge the batteries one of two ways.
• On board charging. With the batteries installed in the scooter plug the charger into the charge port on the side of the scooter. On board charging simultaneously charges both batteries.
• Off board charging. Remove the batteries from the scoot­er and charge each battery pack individually using the charge ports on the batteries.
Note: Both battery packs cannot be charged simultaneously when charged off board.
Charging Instructions
1. Plug your smart charger into a household outlet. The green power light will blink indicating the charger is ready.
2. Plug the charger into the charge port located on the side of the scooter or into the charge port on a battery pack which has been removed from the scooter. The charger fan will come on and the red light will begin blinking.
3. Once the battery charge is complete the red light will become solid and the charger fan will shut off . Your scoot­er will be fully charged in 5-6 hours. The smart charger may be left plugged in for extended periods of time and will never overcharge the battery.
• Scooter
Charge Port
• Battery
Charge Port
Page 10
PRE-RIDE CHECKLIST
d
a
c
b
Warning : If you do not perform these simple saftey checks before each ride, you risk serious injury due to improperly maintained equipment.
•Read and understand all safety instructions.
•Check all four quick release levers for tightness.
a. Handlebar quick release lever b. Folding mechanism quick release lever
c. Seat tube quick release lever d. Seat height adjustment release lever
•Check the brakes for proper function. If you can pull the brake lever all the way down to the handle grip you should have the brakes adjusted before rid­ing.
•Make sure the tires are properly inflated.
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SPECIFICATIONS
Motor: 600 watt brushed DC motor with rare earth magnets.
Patent pending
Controller: PWM controller with advanced battery manage-
ment and motor temp sensor.
Batteries: Two quick release 24V, 11.5 AH packs with hard
mount plugs.
Charger: 3 amp fan cooled. Frame: All aluminum TIG welded dual suspension frame.. Fork: Progressive dampening with large diameter legs and alu-
minum crown.
Swing arm: Reinforced tubular aluminum with ovalized stays
and bushing pivots.
Body: One-piece ABS dent resistant body. Drive belt: 20mm German made toothed belt with dual billet
tensioners.
Throttle: Micro Shift quarter length hall sensor type twist
throttle.
B r a k e s : Exclusive single spring drum with light vehicle pad com-
pound and treated drums.
Wheels: Custom polished aluminum 12” wheels with oversized
15mm axles and cartridge bearings.
Tires: Motorcycle grade street slicks with exclusive thorn resist -
ant center layer.
Page 12
TROUBLE SHOOTING
Problem
•Charge light does not
come on, scooter will
not recharge.
Symptom
•Green Power light illu­minates when charger is plugged into household outlet but red charge light does not illuminate when charger is plugged into battery.
Solution
•Battery charge jack is not properly connected to the charger. See Charging section of this manual for instructions on con­necting charger to bat­tery.
or
•Batteries have been depleted beyond the point when they can be charged. Leave the charger on for 24 hours
•Red charging light illu­minates but green charge complete light does not come on.
and check status again. If batteries will not accept charge after 24 hours see w w w.govego.com for battery pack order info.
•Sometimes the batter­ies will take up to 24 hours to charge, espe­cially during break-in period (the first four charges).
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TROUBLE SHOOTING
Problem
•Charge light does not come on. Scooter will not recharge.
•Scooter has become slow.
Symptom
•No red power light comes on when the charger is plugged into a working household power outlet.
• Scooter is slightly slower than when it was new.
• Scooter has significant speed loss after only a
Solution
•Try a different out­let. If there is still no power light the charger must be replaced. Order a new charger from govego.com
•Tires are low and
need air added.
•Batteries have
become weak and few blocks of riding and battery is fully charged.
•Scooter has significant speed loss and does not roll freely.
need replacement.
Always charge batter-
ies after each use to
avoid premature bat-
tery failure.
•Brakes are drag-
ging and need
adjustment. See gov-
ego.com/service for
instructions on brake
adjustment.
If you were not able to solve your problem see
www.govego.com or call us at 1-888-8GOVEGO
Page 14
MAINTENANCE SCHEDULE
Below are tips to help keep your scooter running well. This schedule is calculated based on a 1 mile daily commute ride.
Item Inspection Instructions
•Tires
•Belt
• Every 30 days check the side­walls and tread for damage. Tires will need replacement about once a year. If your tires are gouged or threadbare replace them immedi­ately.
•Before each ride, squeeze the tires to make sure they are firm. If you are not sure if there is enough air pressure check with a pressure gauge. The tires should be inflated to 50 psi. Tires lose about 10 psi per month.
•Every 30 days check the belt for tears. Clean gravel and small peb-
bles out of the grooves in the rear sprocket. Replace the belt if you find any tears more than 1/3 the width of the belt. It is not neces­sary to retension or lubricate the belt because it will not stretch and will break if over-tensioned or oiled. If you ride every day expect to change the belt once a year.
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MAINTENANCE SCHEDULE
Item
•Bearings
•Brakes
Inspection Instructions
• Vego scooters use all sealed bearings. The only bearings that require adjustment are the head­set. Adjust the headset only if it feels loose.
•Once a year check the brake shoes for wear. The brake system is similar to that of a car and should be serviced when the shoes are 90% worn out but before the drum is damaged. The shoe life depends on rider weight and other
•Brake cable
factors and varies widely from a few months to a year or longer. If your brakes start to make a grind­ing sound and you have ridden your scooter very regularly replace the shoes immediately.
•Before every ride, check the brake cable for stretch by pulling the brake lever back with moder­ate force. If the lever pulls back to the handle grip easily adjust the brake barrel on the brake lever. If you can still easily pull the lever back please see govego.com for assistance in adjusting your
brakes.
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MAINTENANCE SCHEDULE
Item Inspection Instructions
•Batteries
•Wheels
• Immediately after every ride charge your batteries. The batter­ies are rated at 750 charge cycles. That means if you ride everyday you will need a new battery pack after about two years. The best method to ensure good battery life is to charge the batteries to full after every ride.
•Check the wheels for cracks if you jump curbs or ride aggressive­ly. This type of hard riding causes excessive wear and tear on your scooter and voids your warranty. If you regularly jump down curbs
•Folding mechanism
check your wheels for cracks every ride.
•Every 30 days check the folding mechanism for looseness. If there is over one inch of play at the han­dlebars, tighten the headset, steer tube clamp and folding mecha­nism quick release. If the handle­bars remain loose after tightening (over one inch of play) you may need to replace a worn part. Contact us at www.govego.com or 1-888-8GOVEGO
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MAINTENANCE SCHEDULE
Item Inspection Instructions
•Front Fender
• Every 6 months check the front fender for tightness and align­ment. Often a loose fender will make a buzz or rattle sound. If the fender is misaligned, straighten it using your hands while peering straight down on the front tire from above. If the fender is mis­aligned it may cause interference with the tire and wear through. If the front fender attatchment bolt is loose tighten it immediately.
Page 18
LIMITED WARRANTY
eMOBILE LLC (“Vego”) warrants, to the original
purchaser only, this scooter (the “Product”)
against defects in materials and workmanship
as follows:
1. BATTERY:Vego warrants the Product’s battery to be free from defects in material and workmanship for a period of ninety (90) days from the date of purchase. If the battery is determined by Vego to have been defective during the 90-day warranty period, as your sole remedy, Vego will, at its option, either repair or replace it.
2. SCOOTER PAINT AND COMPONENTS: (EXCLUDING BATTERY AND SCOOTER FRAME) Vego warrants the Product’s paint and electronic components (except battery) , plastic body, and mechanical components such as front forks, wheels (except tires and tubes), drive train (except belt), brakes (except brake pads), seatpost, han­dlebars and folding mechanism to be free from defects in materials and workmanship for a period of one (1) year from the date of original pur­chase. If any of the foregoing is determined by Vego to have been defective during the one (1) year period, as your sole remedy, Vego will, at its option, either repaint the product (if applicable) or repair or replace a component using a new or remanufactured component.
3 . SCOOTER FRAME:Vego warrants the Product’s frame to be free from defects in material and workmanship for a period of (3) years from the date of original purchase. If the Products frame is determined by Vego to have been defective during the three (3) year warranty period, as your sole remedy, Vego will, at its option either repair or replace it using a new or remanufactured frame.
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LIMITED WARRANTY
4. WARRANTY CONDITIONS AND EXCLUSIONS: This limit- ed warranty is conditioned upon the Product being operated under nor­mal conditions and being properly used and maintained. WARRANTY
CLAIMS MUST BE MADE DURING THE APPLICABLE WARRAN­TY PERIOD. This limited warranty does not cover:
• Tires, tubes, belts, brake linings or rubber grips
• Replacement of items as a result of normal wear and tear, use or expo­sure including but not limited to wheels, bearings, shock absorbers, fuses, seat or deck plate.
• Product Damage due to failure to properly maintain the Product (including but not limited to its battery) as prescribed in the owners manual or failure to follow Product use requirement set forth in the owners’ manual or on instruction labels.
• Damage due to acts of God, environmental conditions (including but not limited to acid rain), accident, abuse, misuse, neglect, alteration, or commercial use.
• Damage due to improper operation or use of the Product in a manner other than for which it was designed or intended, including without limitation use in racing, use of the Product in competitive events, trick riding, ramp riding, jumping, agressive riding, off road riding, riding with heavy loads (if used as part of a commercial or rental fleet).
• Damage caused by use of un authorized, aftermarket or used acces­sories, attachments, parts or products.
• Damage to paint or surface treatments due to chemical treatments, or aftermarket products.
• Damage caused by lack of care or improper or unauthorized repair or maintenance.
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LIMITED WARRANTY
• Damage resulting from using the product after a warning light, gauge reading or other indicator of a mechanical or operational problem.
• Damage caused by use of a charger not supplied by Vego.
• Damage occuring during transportation of the product (such claims are the sole resposibility of the shipper).
5. WARRANTY SERVICE: To obtain warranty service, you must
deliver the defective Product or component, or send the Product or com­ponent freight prepaid, in either its original packaging or packaging affording an equal degree of protection, to any authorized Vego service
facility. Proof of purchase in the form of the original bill of sale or
receipted invoice, which confirms that the Product is within the warran­ty period, also must be presented to obtain warranty service. You are responsible for paying costs to ship the defective product to and from the authorized Vego service facility.
6. SOLE AND EXCLUSIVE REMEDY, YOUR SOLE AND
EXCLUSIVE REMEDY FOR A BREACH OF THIS LIMITED WAR­RANTY AND VEGO’S SOLE AND ENTIRE LIABILITY IS, AT
VEGO’S OPTION, THE REPAIR, REPLACEMENT, OR REFUND
OF THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT.
Repair (including parts and labor) shall be made at Vego’s expense. All warranty service claims will be handled at authorized service centers designated by Vego.
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LIMITED WARRANTY
7. DISCLAIMER OF WARRANTIES. EXCEPT FOR THE
FOREGOING LIMITED WARRANTY, VEGO MAKES NO OTHER
EXPRESS OR IMPLIED WARRANTIES TO THE EXTENT PER-
MITTED BY LAW SPECIFICALLY DISCLAIMS AND EXCLUDES
ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA­TION TO THE IMPLIED WARRANTIES OF NONINFRINGEMENT OF THIRD PARTY RIGHTS, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF SUCH DISCLAIMER OF ANY IMPLIED WARRANTY IS NOT PERMITTED BY LAW, THE DURA-
TION OF ANY SUCH IMPLIED WARRANTIES IS LIMITED TO
THE DURATION SET FORTH IN THIS WARRANTY. SOME JURISTICTIONS DO NOT ALLOW THE EXCLUSION OF IMPLIED WARRANTIES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY MAY LAST, SO SUCH LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO
HAVE OTHER RIGHTS WHICH VARY FROM JURISTICTION TO
JURISTICTION.
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