Veeder-Root TLS-HLD User Manual

TLS-HLD
Site Prep Manual
Manual No: 577013-784 Revision: C
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete and detailed description of the damage on the face of the freight bill. The carrier's agent must verify the inspection and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person or by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are reluctant to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim with the carrier involved.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy" and "Parts Return" pages in the "Policies and Literature" section of the Veeder-Root North American Environmental Products price list.
©Veeder-Root 200
6. All rights reserved
.
Introduction
Regulatory Agency Console Documentation ....................................................................1
Related Manuals ............................................................................................................... 1
Safety Symbols .................................................................................................................2
Site Considerations
Control Drawing ................................................................................................................3
National Electrical Code Compliance ................................................................................4
Probe- to-Console Wiring .........................................................................................4
Probe Junction Boxes...............................................................................................4
Probe Wiring Safety Issues .............................................................................................. 5
Selecting a Console Location ........................................................................................... 5
Console Installation
Mounting the Console .......................................................................................................7
Wiring the Console ...........................................................................................................9
Mag Probe Assembly
Attaching Probe Canister Spacer Rings .........................................................................10
Assembling Floats onto Probe Shaft ..............................................................................10
Attaching Cable Connector to Probe Canister ................................................................10

Table of Contents

Probe Installation
Probe Manhole Installation .............................................................................................13
Probe Installation ............................................................................................................13
Probe Conduit Installation ...............................................................................................14
Wiring Run Methods .......................................................................................................15
Buried Rigid Conduit...............................................................................................15
Pulling Wires for Probes .................................................................................................15
Direct Burial Cable.................................................................................................. 15
Sealing Field Connections ..............................................................................................17
Wiring Run Through Rigid Conduit.........................................................................17
Direct Burial Cable.................................................................................................. 17
Connecting Probes to the Console .................................................................................18
Probe Wiring Precautions ...............................................................................................19
Input/Output Wiring Positions and Labeling ...........................................................19
Connecting Probes to the Console - Observe Polarity...........................................19
Applying Power to System
TLS-HLD Cold Boot - Initial Power Up ............................................................................21
TLS-HLD Cold Boot - RAM Clear ...................................................................................21
TLS-HLD Warm Boot ......................................................................................................21
RS-232 Communications
RS-232 Peripheral Equipment Requirements .................................................................22
RS-232 Connections ....................................................................................................... 22
To a Device Less Than 50 Feet from the Console.................................................22
To a Device More Than 50 Feet from the Console ................................................22
Surge Protection for Communication Devices ................................................................23
Restricting System Programming Access .......................................................................24
Serial Security ........................................................................................................24
setup Security.........................................................................................................24
i
Dip Switch Settings.................................................................................................24
RS-232 Serial Communication Setup .............................................................................24
DB-9 Connector Pin-Outs ...............................................................................................25
RS-232 Commands
TLS-HLD RS-232 Serial Commands ..............................................................................26
Function Code: ........................................................................................................ 001 27
Function Code: ........................................................................................................ 003 28
Function Code: 201 ........................................................................................................29
Function Code: 205 ........................................................................................................30
Function Code: 504 ........................................................................................................31
Function Code: 50C ........................................................................................................32
Function Code: 517 ........................................................................................................33
Function Code: 601 ........................................................................................................34
Function Code: 608 ........................................................................................................35
Function Code: 881 ........................................................................................................36
Function Code: 882 ........................................................................................................37
Function Code: 883 ........................................................................................................38
Function Code: 884 ........................................................................................................39
Function Code: 902 ........................................................................................................40
Function Code: A01 ........................................................................................................41
Function Code: A02 ........................................................................................................42
Function Code: A10 ........................................................................................................43
Function Code: A11 ........................................................................................................44
Function Code: A12 ........................................................................................................45
Table of Contents
Troubleshooting
Dual-Function Front Panel Keys ..................................................................................... 46
Probe Diagnostic Menu ..................................................................................................46
Probe Diagnostic Report .................................................................................................48
Replacing the CPU Board ...............................................................................................48
PROM Chip Replacement (Software Upgrade) ..............................................................50
Replacing the Power Supply Board ................................................................................53
Display Messages ...........................................................................................................53
Tank Parameters ....................................................................................................53
Alarms .............................................................................................................................53
Alarm Cause/Action Table .............................................................................................. 54
Console Specifications
Physical Specifications...........................................................................................55
Environmental Specifications .................................................................................55
Electrical Specifications.......................................................................................... 55
Signal Input Specifications .....................................................................................55
Signal Output Specifications...................................................................................55
Front Panel User Interface .....................................................................................55
TLS-HLD Probe Circuit Codes ........................................................................................56
ii

Figures

Table of Contents
Figure 1. Control Drawing - Example TLS-HLD System Site Layout .......................3
Figure 2. Recommended Mounting of Console.........................................................7
Figure 3. Console Dimensions and Designated Conduit Knockouts ........................8
Figure 4. Wiring AC Power to the Console ...............................................................9
Figure 5. Installing Probe Canister Spacer Rings ...................................................11
Figure 6. Probe Float/Boot Installation ................................................................... 12
Figure 7. TLS-HLD Probe Installation Example - Underground Storage Tank........13
Figure 8. TLS-HLD Probe Installation Example - Above ground Storage Tank .....14
Figure 9. Example Probe Wiring Run in Buried Rigid Conduit ...............................15
Figure 10. Example Probe Wiring Run Via Direct Burial Cable ................................16
Figure 11. Probe Field Wiring Connection ................................................................ 17
Figure 12. Epoxy Sealing Connections ....................................................................18
Figure 13. Probe Installation Directory .....................................................................19
Figure 14. Connecting Probe Wiring to Console ......................................................20
Figure 15. Console Connected to a Remote Device Via Short-Haul Modem ...........23
Figure 16. Console Dip Switch Settings ................................................................... 24
Figure 17. DB9, RS-232 Pin-Outs ............................................................................ 25
Figure 18. Dual-Function Keys .................................................................................46
Figure 19. CPU Board Voltage Test Points .............................................................. 49
Figure 20. Removing PROM Chip ............................................................................51
Figure 21. Replacing PROM Chip ............................................................................52
iii

Introduction

This manual describes the site preparation and console installation procedures for the TLS-HLD Console.
This manual assumes that you installing the TLS-HLD in a new site (before pavement is put down and with no wiring runs in place). Among the topics covered are:
Site layout considerations.
Installing the console and connecting wiring from the 120 or 240 Vac power panel.
Probe assembly and installation procedures.
Installing wiring conduit between the console and its probes.
Probe-to-console field junction box wiring diagram.
Attaching probe wiring to the console.
RS-232 serial communication connection requirements and serial commands.
Troubleshooting information that contains diagnostic and maintenance information.
System specifications.
After the console is wired to its power source and probes, you should program the console following the setup instructions contained in the TLS-HLD Setup manual.

Regulatory Agency Console Documentation

The UL Console Form Numbers are listed by Underwriters Labs, in File Number: MH11766.

Related Manuals

577013-785 TLS-HLD Setup manual
576013-635 RS-232 Serial Interface manual
576013-859 Direct Burial Cable Installation manual
1
Introduction Safety Symbols

Safety Symbols

The following safety symbols may be used throughout this manual to alert you to important safety hazards and precautions
EXPLOSIVE
Fuels and their vapors are extremely explosive if ignited.
ELECTRICITY
High voltage exists in, and is supplied to, the device. A potential shock haz­ard exists.
NO SMOKING
Sparks and embers from burning cig­arettes or pipes can ignite fuels and their vapors.
NO POWER TOOLS
Sparks from power tools (such as drills) can ignite fuels and their vapors.
WEAR EYE PROTECTION
Fuel spray from residual pressure in the lines can cause serious eye inju­ries. Always wear eye protection.
FLAMMABLE
Fuels and their vapors are extremely flammable.
TURN POWER OFF
OFF
Live power to a device creates a potential shock hazard. Turn Off power to the device and associated accessories when servicing the unit.
NO OPEN FLAMES
Open flames from matches, lighters, welding torches, etc. can ignite fuels and their vapors.
USE SAFETY BARRICADES
Unauthorized people or vehicles in the work area are dangerous. Always use safety cones or barricades, safety tape, and your vehicle to block the work area.
INJURY
Careless or improper handling of materials can result in bodily injury.
GLOVES
Wear gloves to protect hands from irritation or injury.
READ ALL RELATED MANUALS
Knowledge of all related procedures before you begin work is important. Read and understand all manuals thoroughly. If you do not understand a procedure, ask someone who does.
2

Site Considerations

g

Control Drawing

Double Wall Tank
MP
MP
I.S.
Circuit breaker panel or Fused, switched, neon indication spur
120 or 240 Vac
12 AWG barrier
ground wire
I.S.
NOTE: Intrinsically safe wiring (marked ) shall be installed in accordance with Article 504-20 of the NEC, ANSI/NFPA 70.
Note: conduit requirements are dependent on local electrical regulations. For probe-to-console wiring, shielded cable is required regardless of conduit requirements.
WARNING: Substitution of components may impair intrinsic safety.
Circuitry within the TLS-HLD Console barrier forms an intrinsically safe, energy-limited system. This system makes TLS-HLD probes safe for use in a Class I, Group D hazardous location. TLS-HLD probe wiring is intrinsically safe only when connected to Veeder-Root's TLS-HLD Console. Reference Console Form Number 8469 and Probe Form Numbers 8462, 8463, 8468, and 8473.
I.S.
Non-Hazardous
Area
VEEDER-ROOT
PA
Hazardous
Area
TLS-50
TLS
Height Level Display
Single Wall Tank
MP
le Wall Tank
Sin
DP
DISPENSERS
Hazardous Area
LEGEND
Magnetostrictive Probe
MP
Expoxy Sealed Connection in a Weatherproof Junction Box
Seal-Off
Terminal Connection
1/2'' (12.7 mm) Rigid Conduit
IS
Conduit Enters Console in an Intrinsically Safe Area Knockout
PA
Conduit Enters Console in a Power Area Knockout
Product piping
consoles\hldsysdia.eps
Figure 1. Control Drawing - Example TLS-HLD System Site Layout
3
Site Considerations

National Electrical Code Compliance

National Electrical Code Compliance
The following information is for general reference and is not intended to replace recommended National Electric Code (NEC) procedures. It is important for the installer to understand that electrical equipment and wiring located in Class I, Division 1 and 2 installations shall comply with the latest appropriate articles found in the National Electric Code (NFPA
70) and the Automotive and Marine Service Station Code (NFPA 30A), or other local code such as the CEC, Canadian Electrical Code..

PROBE- TO-CONSOLE WIRING

Shielded Cable or Veeder-Root Direct Burial Cable Required
To ensure the best operating systems available, Veeder-Root REQUIRES the use of shielded cable for all probes regardless of conduit material or application. In these installations, shielded cable must be rated less than 100 picofarad per foot and be manufactured with a material suitable for the environment, such as Carol
8760.
Note: Throughout this manual, when mentioning any cable being used for probe-to-console wiring, it will be referring to shielded cable.
Wire Length
Improper system operation could result in undetected potential environmental and health hazards if the probe-to-console wire runs exceed 1000 feet. Wire runs must be less than 1000 feet to meet intrinsic safety requirements.
C2534 or Belden™ 88760,
Splices
Veeder-Root recommends that no splices be made in the wire run between a probe junction box and the console. Each splice degrades signal strength and could result in poor system performance.
Wire Gauges - Color coded
Shielded cable must be used in all installations. Probe-to-console wires should be #14 - #18 AWG stranded copper
wire and installed as a Class 1 circuit. As an alternate method when approved by the local authority having jurisdiction, #22 AWG wires such as Belden 88761 may be suitable in installations with the following provisions:
- Wire run is less than 750 feet
- Capacitance does not exceed 100 pF/foot
- Inductance does not exceed 0.5 μH/foot
Wires carrying 120 or 240 Vac from the power panel to the console should be #14 AWG copper wire for line, neutral
and chassis ground (3); and #12 AWG copper wire for barrier ground (1).

PROBE JUNCTION BOXES

Weatherproof electrical junction boxes with a gasketed cover are required on the end of each probe conduit run at the manhole location. Gasketing or sealing compound must be used at each entry to the junction box to ensure a waterproof junction. The interior volume of each junction box must be a minimum of 16 cubic inches.
Veeder-Root recommends the following junction box or equivalent:
Appleton Electric Co. - JBDX junction box, JBK-B cover, and JB-GK-V gasket.
Crouse-Hinds Co. - GRFX-139 junction box, GRF-10 cover, and GASK-643 gasket.
4
Site Consid era tion s Probe Wi ring Safety Issues

Probe Wiring Safety Issues

WARNING
Probes operate in area s wher e flammabl e l iquid s and ex plos ive v apors may be present.
Improper installation may result in fire or explosi on causing serious injury or death.
Practice the following:
1. Read thoroughly and f ollow the instructions shipped with each probe.
2. Probe wiring must enter the consol e only through their designated a reas.
3. Power wires and condui t must not enter the intr insically safe compartment of the console.
4. Substitution of components may impair intri nsic safety.
Wiring between the console and the probes is of limited electrical power so that there is insufficient energy to ignite fuel. In the console, the low power probe wiring is considered intrinsically safe because it is physically isolated f rom all high power wiring. To maintain the integrity of this safety feature probe wiring can not share the same conduit with power wiring. In addition, probe cables can only enter the console through the designated intrinsically safe area knockouts.
If the TLS-HLD System is being retrofitted into a paved site, you can cut grooves in the pavement, run direct burial cable to the probes, and then seal over the cable grooves, subject to approval of the local authority having jurisdiction.
Before trenching, you should diagram all conduit runs between the console’s intended location and its deployed probes. Your site diagram will help you calculate conduit and wiring lengths, and necessary quantities of junction boxes, sealing boxes, clamps, brackets, etc.
Throughout this planning process and in the actual installation, you must follow all latest National Electric Codes, and applicable federal, state, and local codes as regards conduit type, depth below grade, sealing, grounding, wire capacities, direct burial (if permitted), etc.

Selecting a Console Location

WARNING
Explosive vapors or flammable liquid s could be pre sent near locations wher e fuels are stored or being dispensed. The TLS-HLD Console is not explosion proof.
An explosion or fire resulting in serious injury or death, property loss and equipment damage could occur if the console is installed in a volatile, combustible or explosive atmosphere (Class I, Division 1 or 2).
Do not install this c onsole in a v olati le, comb ustib le, or e xpl osive atmosph ere.
Select a mounting location on the inside of any building. The console must be protected from severe vibration, extremes in temperature and humidity, rain, and other conditions that could harm computerized electronic equipment.
The equipment is designed to operate safely under the following range of conditions:
Temperature range 0 to 40°C - (storage temperature range of -40 to +74°C).
5
Site Considerations Selecting a Console Location
A maximum relative humidity of 95% RH (non-condensing) at temperatures up to 40°C.
Console may be powered by either 120 or 240 Vac. A switch-mode power supply automatically detects the input
voltage (no jumpers required).
Main supply voltage fluctuations not exceeding ±10%.
Pollution Degree Category 2.
Installation Category II.
Consoles must be installed within the interior of buildings. They are not suitable for any external location.
Ensure that the console is located where neither the console nor its associated cabling will be damaged by doors, furniture, barrows, etc. Consider the ease of routing wiring, ducting, and probe cables to the console. Check that the mounting surface material is strong enough to support the console’s weight of about 4 pounds.
If the unit requires cleaning, do not use any liquids, wipe only with a clean, dry cloth.
6

Console Installation

Mounting the Console

Figure 2 illustrates recommended console mounting. Install the console fastening devices to the mounting surface using the hole pattern (6.7” x 5.7”) shown in Figure 3. Mounting screws up to 3/16” diameter may be used.
Install metal conduit (1/2” I.P.S.) between the console and the power panel. Figure 3 shows the three designated knockouts (one each on top, left side, and bottom) through which power wiring can safely enter the console.
1000 mm
(Maximum)
VEEDER-ROOT
To an external alarm (i.e., Forecourt Alarm)­One 2 ampere fused, switched, neon indication spur or a dedicated circuit breaker rated for 120 Vac or 240 Vac. NOTE, circuit breaker must be marked as the external alarm disconnect for the console.
One 5 ampere fused, switched, neon indication spur (for 240 Vac), or a dedicated circuit breaker rated for 15 amperes, 120 Vac or 240 Vac. NOTE, circuit breaker must be marked as the power disconnect for the console.
From an independent 24 hour supply at the distribution panel, run three 2.5 mm (minimum) standard color coded wires; live, neutral, and earth, to the fused spur. Run one 4 mm wire, color coded green/yellow, from the earth bus bar at the distribution panel direct to the console location. Leave at least 1 metre of free cable for connection to the console.
Communication cable
consoles\hldmnt.eps
TLS
Height Level Display
1000 mm
(Maximum)
1500 mm
(Maximum)
Conduit for probe field cables
Figure 2. Recommended Mounting of Console
7
Console Installation Mounting the Console
0.7''
(17,8)
consoles\tls50dimen.eps
6.4''
(163 mm)
0.93''
(23,6 mm)
0.93''
(23,6 mm)
0.34''
(8,6 mm) typ.
5.7''
(145 mm)
5.3''
(135 mm)
7.4"
(188 mm)
6.7"
(170 mm)
2.6'' (66)
0.22'' (5,6 mm) dia. console mounting holes (4 places)
0.93''
(24 mm)
1/2-inch IPS and .56 inch (22 & 14 mm) Power wiring only - conduit knockouts (4 places)
1.25''
(32 mm)
3.75"
(95mm)
1/2, 3/4, & 1 inch IPS (22, 28, & 35 mm) Intrinsically safe wiring only - conduit knockouts (2 places)
0.93''
0.4''
(10 mm)
(24 mm)
1.18''
(30 mm)
Figure 3. Console Dimensions and Designated Conduit Knockouts
2" (51 mm)
8
Console Installation Wiring the Console

Wiring the Console

WARNING
OFF
The console contains voltages which can be lethal. It is connected to devices that must be intrinsically safe.
Connecting power wires to a live circuit can cause electrical shock that may result in serious injury or death.
1. Turn power off at the circuit breaker connecting the power supply wires.
2. Attach conduit from the power panel to the console's Power Area knockouts only (1 on top and bottom, ref. Figure 3).
1. Pull four wires between the power panel and the console; three #14 AWG (2.5 mm2) color-coded wires for AC line (L), AC neutral (N) and chassis ground; and one #12 AWG (4 mm
2
) green and yellow wire for barrier ground.
For international applications using 240 Vac, pull four wires between the power panel and a 5 A fused, switched, neon indication spur; three #14 AWG color-coded wires for AC line (L), AC neutral (N) and chassis ground; and one #12 AWG green and yellow wire for barrier ground. Pull four identical wires between the spur and the console.
2. Open the right door of the console and connect the four power/ground wires as shown in [Figure 4]. Do not connect the power wires to breaker panel at this time.
L2 L4
WARNING!
Attach neutral wire to top terminal ("N") of J4
Attach hot wire to bottom terminal ("L") of J4
Attach chassis ground wire to ground lug
Protective Earthing Conductor (Green and Yellow) Attach #12AWG
2
(4 mm
) barrier ground
wire to ground lug
CONSOLE
POWER
RELAY RATING
120/240 VAC
2 A MAX
N
J4
C24 C27
L
J5
1234
OPEN
SW1
SEC
SETUP
J3
POWER WIRING NOTES:
1. Barrier ground must be #12 AWG (4 mm or larger diameter.
2. Check to be sure that the electrical resistance between the console ground lug and a known good earth ground is less than 1 ohm.
3. Connect the power supply wires in the power panel to a separate dedicated circuit.
4. Electrical rating power input -- 120 Vac or 240 Vac, 50/60 Hz, 2 A maximum.
5. See the "Console Dimensions and Designated Conduit Knockouts" figure for actual locations of power conduit knockouts into the console. Power wiring must enter only in Power Area conduit knockouts.
Shock hazard. Do not touch metal ends of capacitors C24/C27 or the metal bands on chokes L2/L4.
2
)
WARNING
SUBSTITUTION OF COMPONENTS
MAY IMPAIR INTRINSIC SAFETY.
NO REPAIRS SHOULD BE ATTEMPTED.
REFER SERVICING TO QUALIFIED
PERSONNEL ONLY.
PROBE 6
PROBE 5
PROBE 4
PROBE 3
PROBE 2
PROBE 1
AVERTISSEMENT
LA SUBSTITUTION DE COMPOSANTS
PEUT COMPROMETTRE LA SECURITE
INTRINSEQUE.
+
+
+
+
+
+
consoles\tls50\50powr.eps
Power Side
Intrinsically Safe Side
Figure 4. Wiring AC Power to the Console
9

Mag Probe Assembly

The following assembly instructions are for Global Mag Plus an Mag Plus probes. For other probe types follow assembly instructions included with probe.

Attaching Probe Canister Spacer Rings

1. Open the probe shipping carton so that you have access to the probe. Also open the installation kit.
2. After setting the spacer vanes for a 3- or 4-inch riser (see Figure 5), install the two spacer rings as shown. Note: you must slide the bottom spacer over the probe and onto the lower end of the canister. NOTE: spacers are not required for a 2-inch riser.

Assembling Floats onto Probe Shaft

The Product floats, Water Floats (if ordered), and Boots from Probe Installation Kits are assembled on the probe shafts in the exact
IMPORTANT! Failure to push the boot as far as possible onto the probe shaft could cause the boot and float(s) to fall into the tank. The boot must be pushed on until it “locks” on the probe shaft. Also, water floats must be installed, if ordered, for the probe to operate correctly.
Handle the probe carefully. Striking or dropping the probe will result in loss of calibration and could cause permanent damage.
sequence and orientation shown in Figure 6.

Attaching Cable Connector to Probe Canister

Attach the connector end of the probe cable to the threaded connector on top of the probe canister and tighten down the integral nut.
This completes the probe assembly. Save the remaining kit components. They will be needed to install the probe into the tank.
10
Mag Probe Assembly Attaching Cable Connector to Probe Canister
1
5
6
2
7
3
tls2/figure12.eps
Legend for numbered boxes
1 After setting vanes (see insert) install top spacer ring. Orient locking tabs as shown, and then slide ring over top of canister
until tabs snap into groove in canister. 2 Probe canister 3 After setting vanes (see insert) install bottom spacer ring. Orient locking tabs as shown, and then slide ring over probe and
onto canister, until tabs snap in groove. 4Probe shaft 5 Spacer Ring Riser Adjustment 6 For 3"riser - set 4 spacer ring vanes as shown. 7 For 4"riser - set 4 spacer ring vanes as shown.
Figure 5. Installing Probe Canister Spacer Rings
4
11
Mag Probe Assembly Attaching Cable Connector to Probe Canister
3 8 9
7 7
4 4 4
1
2
Legend for numbered boxes
1Up 2 Bottom of probe shaft 3 4-Inch Floats 4 Product float - slide on probe shaft first 5 Water float - (Optional) slide on probe shaft second. 6 Boot - slide on probe shaft last 7 Or (different float size) 8 3-Inch Floats 9 2-Inch Floats
5 5 5
6 6 6
tls2/figure13.eps
Figure 6. Probe Float/Boot Installation
12

Probe Installation

Probe Manhole Installation

At each underground probe location, install a 14-inch (355 mm) minimum diameter approved manhole according to the manufacturer’s instructions (Note: probes should be located at least 24 inches (610 mm) from the submersible pump to avoid erroneous probe readings when the pump is running).
Position the manhole so that there is necessary clearance for junction box installation and wiring.

Probe Installation

Each probe supplied by Veeder-Root is accompanied by an assembly manual which details the assembly of the probe. Figure 7 and Figure 8 illustrate how to install the assembled probe either in an underground tank, and in an above ground tank.
14'' min. dia. manhole
Riser cap with cord grip bushing and nut
Concrete slab or packed earth per NFPA 80
A = 18" minimum for standard mag probes or 14" minimum for global mag plus/mag plus probes. When installing a probe longer than the the tank diameter, increase this minimum dimension to compensate. (Example: a 7'-6'' diameter tank will use an 8' probe, in which case you must add 6" to minimum riser length 'A', i.e., 24" or 18" depending on probe type).
Probe cable
.
.
.
.
.
.
.
.
.
.
.
..
.
Tank
Mag Probe (rests on bottom)
Weatherproof junction box with 1/2" NPT threads (16 cubic inch minimum)
Cord grip seals
.
.
.
.
.
.
.
.
.
.
.
..
.
Seal-off, epoxy seal per NFPA spec
A
1/2" Rigid conduit (to Console)
Riser pipe - 2, 3, or 4'' API schedule 40 depending on probe type (To prevent erroneous probe readings, install probe riser a minimum of 24'' from the submersible pump.)
Split-Ring Collar (P/N 576008-617) required if probe enters the riser.
Top view
3/4" ID
Side view
probes\pbinstcen.eps
Figure 7. TLS-HLD Probe Installation Example - Underground Storage Tank
13
Probe Installation

Probe Conduit Installation

Use bushing and body of grip fitting supplied with probe and Adaptor nut supplied with AST kit.
Riser pipe - 2, 3, or 4'' API schedule 40 - depending on probe type
A = 18" minimum for standard mag probes or 14" minimum for global mag plus/mag plus probes. When installing a probe longer than the the tank diameter, increase this minimum dimension to compensate. (Example: a 7'-6'' diameter tank will use an 8' probe, in which case you must add 6" to minimum riser length 'A', i.e., 24" or 18" depending on probe type).
probes\astpbins.eps
Flexible metal conduit supplied with AST kit
Liquidtight fittings from AST kit
A
Mag Probe (rests on bottom)
Figure 8. TLS-HLD Probe Installation Example - Above ground Storage Tank
Weatherproof junction box with 1/2" NPT threads (16 cubic inch minimum)
Epoxy seal per NFPA specs
Rigid conduit
Split-Ring Collar (P/N 576008-617) required if probe enters the riser.
Top view
3/4" ID
Side view
Probe Conduit Installation
Probes operate in areas where flammable liquids and explosive vapors may be present.
Improper installation may result in fire or explosion causing serious injury or death.
Practice the following:
1. Read thoroughly and follow the instructions shipped with each probe.
2. Probe wiring conduit must not contain any other wires.
3. Probe wiring and conduits must enter the console only through their
4. Power and communication wires and conduit must not enter the
WARNING
designated areas (see Figure 3).
intrinsically safe compartment of the console. (see Figure 3).
14
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