Veeder-Root TLS Console Install, Setup, & Operation Manual
Install, Setup, & Operation Manual
Pressure Management Control
For VST Processors
Manual No: 577013-801 • Revision: E
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing,
performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication may be
photocopied, modified or translated to another language without the prior written consent of Veeder-Root. Contact TLS Systems
Technical Support for additional troubleshooting information at 800-323-1799.
DAMAGE CLAIMS / LOST EQUIPMENT
Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a complete
and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the inspection and sign
the description. Refuse only the damaged product, not the entire shipment.
Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms and
Conditions.
VEEDER-ROOT’S PREFERRED CARRIER
1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing or
received damaged.
2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.
3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee.
4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the
"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not accept
any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
FCC INFORMATION
This equipment complies with the requirements in Part 15 of the FCC rules for a Class A computing device. Operation of this
equipment in a residential area may cause unacceptable interference to radio and TV reception requiring the operator to take whatever
steps are necessary to correct the interference.
INSTALLATION IN THE STATE OF CALIFORNIA
Please refer to the California Air Resources Board Vapor Recover Certification Phase II EVR Executive Order web site
(www.arb.ca.gov/vapor/eo-evrphaseII.htm) for the latest manual revisions pertaining to VR 203 (VST Phase II EVR System).
©Veeder-Root 2012. All rights reserved
.
ii
Introduction
Site Requirements ............................................................................................................1
Contractor Certification Requirements ..............................................................................1
Related Manuals ...............................................................................................................2
Safety Precautions ............................................................................................................2
Installation
Installing TLS Console Modules - General Notes .............................................................3
Circuit Directory........................................................................................................4
Vapor Pressure Sensor ....................................................................................................4
Smart Sensor Interface Module ........................................................................................4
NVMEM203 Board ............................................................................................................5
Probe Interface Module ....................................................................................................5
I/O Combination or 4-Relay Module ..................................................................................5
Multiport Card for Vapor Processor Communication ........................................................5
TLS Console with VST ECS Membrane Processor ..........................................................5
Setup
Introduction .......................................................................................................................7
Smart Sensor Setup .........................................................................................................7
Output Relay Setup - VST ECS Membrane Processor & VST Green Machine ................8
PMC Setup .......................................................................................................................9
Table of Contents
Operation
Alarms .............................................................................................................................10
Overview of TLS console Interface.........................................................................10
Warning Posting .....................................................................................................11
Alarm Posting .........................................................................................................11
PMC Alarm Summary .....................................................................................................12
PMC Status Report .........................................................................................................13
Viewing PMC Reports Via RS-232 Connection ..............................................................13
Connecting Laptop to Console ...............................................................................13
Connecting Laptop to Console ...............................................................................14
Sending Console Commands.................................................................................17
Diagnostics
Automatic Control ...........................................................................................................22
Manual control ................................................................................................................22
PMC Diagnostic Menu ....................................................................................................22
iv
Figures
Table of Contents
Figure 1. TLS console Interface Module Bays...........................................................3
Figure 2. VST ECS Membrane Processor or VST Green Machine
Connections to TLS Console......................................................................6
Figure 3. Smart Sensor Setup...................................................................................7
Figure 4. Output Relay Setup for VST ECS Membrane Processor...........................8
Figure 5. Output Relay Setup Printout Examples for TLS Console
Controlled Processor..................................................................................8
Figure 6. PMC Setup.................................................................................................9
Figure 7. TLS console alarm interface.....................................................................10
Figure 8. TLS console warning example .................................................................11
Figure 9. TLS console alarm example.....................................................................11
Figure 10. PMC Status Report ..................................................................................13
Figure 11. Connecting laptop to TLS console for serial communication ...................14
Figure 12. Connection Description window ...............................................................15
Figure 13. Connect To window..................................................................................15
Figure 14. Console comm port settings printout example .........................................16
Figure 15. HyperTerminal main window....................................................................17
Figure 16. Vapor Processor Status Report Details - Serial to PC Format.................18
Figure 17. Vapor Processor Runtime Diagnostic Report - Serial to PC Format........19
Figure 18. Percent Hydrocarbon Diagnostic Report - Serial to PC Format...............20
Figure 19. Priority Alarm History Report - Serial to PC Format.................................20
Figure 20. Non-Priority Alarm History Report - Serial to PC Format .........................21
Figure 21. PMC Diagnostic Menus............................................................................22
Tables
Table 1. Related Manuals .......................................................................................2
Table 2. TLS-350 (PMC) Alarm Troubleshooting Summary ..................................12
Table 3. Serial Commands for PMC Diagnostic Reports ......................................18
v
Introduction
This manual provides instructions to install, setup, and operate the components of Veeder-Root Pressure
Management Control (PMC) equipment. The PMC feature is an option for the TLS console platform, and as such,
many of the installation/setup/operation instructions for non-PMC specific tasks are covered in TLS-3XX supplied
literature. Do not use this manual when PMC is installed with ISD. Use the ISD Setup & Operation Manual,
577021-800.
Site Requirements
Below are the requirements for all PMC installations:
• V-R TLS-350R/EMC w/BIR, TLS-350 Plus/EMC Enhanced, TLS-350/EMC and ProMax consoles with ECPU2
- install as per TLS-3XX Site Prep manual, setup following instructions in TLS-3XX System Setup Manual.
• A flash memory board (NVMEM203) for PMC software storage - installed on the ECPU2 board in place of the
console’s 1/2 Meg RAM board - install as per TLS-350 Series Board and Software Replacement Manual, no
setup required.
• Smart Sensor Module and Vapor Pressure Sensor. Install and connect following instructions in the Vapor
Pressure Sensor installation Guide.
• Multiport card connected to a hydrocarbon sensor module installed according to processor manufacturers
specifications.
• A 4-Relay or I/O Combination Module to control the vapor processor motor and setup as instructed in this
manual.
• An RS-232 Port will be available for use by contractor or government inspectors.
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Installer (Level 1) Certification: Contractors holding valid Installer Certification are approved to perform wiring and
conduit routing; equipment mounting; probe, sensor and carbon canister vapor polisher installation; wireless equipment
installation; tank and line preparation; and line leak detector installation.
ATG Technician (Level 2/3 or 4) Certification: Contractors holding valid ATG Technician Certifications are approved
to perform installation checkout, startup, programming and operations training, system tests, troubleshooting and
servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. In addition, Contractors
with the following sub-certification designations are approved to perform installation checkout, startup, programming,
system tests, troubleshooting, service techniques and operations training on the designated system.
• Wireless 2
•Tall Tank
VR Vapor Products Certification: Contractors holding a certification with the following designations are approved to
perform installation checkout, startup, programming, system tests, troubleshooting, service techniques and operations
training on the designated system.
• ISD – In Station Diagnostics
• PMC – Pressure Management Control
• CCVP - Veeder-Root Vapor Polisher
• Wireless – ISD/PMC Wireless
• A current Veeder-Root Technician Certification is a prerequisite for the VR Vapor Products course.
Warranty Registrations may only be submitted by selected Distributors.
1
Introduction Related Manuals
OFF
OFF
Related Manuals
The manuals in Table 1 below are shipped with the equipment on the V-R Tech Docs CD-ROM and will be needed
to install specific equipment.
Table 1. Related Manuals
V-R Manual Part Number
TLS-3XX Site Prep Manual 576013-879
Vapor Pressure Sensor For Vent Stacks Installation Guide
(For Sensor P/N 861190-X0X)
Pressure Sensor Installation Guide
(For Sensor P/N 331946-001)
TLS-3XX Series Consoles System Setup Manual 576013-623
TLS-3XX Series Consoles Operator’s Manual 576013-610
Serial Comm Modules Installation Guide 577013-528
TLS-350 Series Board and Software Replacement Manual 576013-637
577014-019
577013-797
Safety Precautions
The following symbols may be used throughout this manual to alert you to important safety hazards.
ELECTRICITY
High voltage exists in, and is supplied to, the device. A potential
shock hazard exists.
READ ALL RE LATED MANUALS
Knowledge of all related procedures before you begin work is
important. Read and understand
all manuals thoroughly. If you do
not understand a procedure, ask
someone who does.
TURN POWER OFF
Live power to a device creates a
potential shock hazard. Turn Off
power to the device and associated accessories when servicing
the unit.
WAR N ING
Heed the adjacent instructions to
avoid equipment damage or personal injury.
WARNING
The console contains high voltages which can be lethal. It is also connected to
low power devices that must be kept intrinsically safe.
Turn power Off at the circuit breaker. Do not connect the console AC power
supply until all devices are installed.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
2
Installation
OFF
console\350rjmods.eps
Intrinsically
Safe Bay
Permissible
Modules
(Limit 8
per console)
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
12 34
I.S. Bay
Slot Numbers
Power Bay
Slot Numbers
Comm Bay
Slot Numbers
Comm Cage*
This section discusses the installation and wiring of the hardware required to enable the TLS console to perform
pressure management of the site’s gasoline vapor processor equipment:
• Vapor Pressure Sensor
• Smart Sensor Interface Module
• NVMEM203 board
• Multiport Card
• 4-Relay or I/O Combination Module
All field wiring, its type, its length, etc., used for TLS console sensors must conform to the requirements outlined in
the Veeder-Root TLS-3XX Site Prep manual (P/N 576013-879) and to additional field wiring requirements
specified in related connected components, such as for Pressure Sensors.
Installing TLS Console Modules - General Notes
TLS consoles have three bays in which interface modules can be installed; Comm bay, Power bay and IntrinsicallySafe bay (ref. Figure 1). Probe Interface modules and Smart Sensor modules are installed in the Intrinsically-Safe
bay and the Mod Bus module is installed in the Comm bay.
In all cases, the position of the modules, their respective connectors and the devices wired to the
connectors must be recorded to prevent improper replacement during installation or service. A circuit
directory for Power and I.S. bay Interface Modules is adhered to the back of the right-hand door for
this purpose.
Switch off power to the TLS console before you install modules and connect sensor wiring.
Figure 1. TLS console Interface Module Bays
3
Installation Vapor Pressure Sensor
OFF
CAUTION! During programming, module positions and the devices wired to each module are identified and stored
in memory. If a connector is removed and reinstalled on a different module after programming, or if an entire module
with its connector is removed and reinstalled in a different module slot, the TLS console will not identify correctly
the data being received.
Module Position
1. Record on the circuit directory the type of module in each slot location.
2. If a system contains multiple modules of a single type (i.e., two Smart Sensor Modules), they may be swapped
between their respective slot locations, however, the connectors must remain with their original locations,
not with the original modules.
Connector Position
1. Identify all connectors according to their slot location using the self-adhesive numbering labels furnished with
each module. Accurately record on the circuit directory the location of each device wired to the connector as
you attach wires to the module.
2. Once a device has been wired to certain terminals on a connector and the system has been programmed, the
wires from that device may not be relocated to other terminals without reprogramming the system.
Grounding Probe and Sensor Shields
Connect probe and sensor cable shields to ground at the console only. Do not ground both ends of the shield.
CIRCUIT DIRECTORY
A circuit directory is adhered to the inside of the right-hand door. It should be filled out by the installer as the
module’s connectors are being wired.
The following information should be recorded for each slot:
• Module Type: record what type of module has been installed in the slot, e.g., Smart Sensor Module.
• Position Record: record the physical location and/or type of device wired to each terminal of the module
connector in the slot, e.g., VPS: FP1&2.
Vapor Pressure Sensor
Install one vapor pressure sensor as detailed in the applicable Pressure Sensor Installation Guide shown in Table 1.
Smart Sensor Interface Module
The Smart Sensor Interface Module 8 input or 7 input w/embedded pressure versions monitor the Vapor Pressure
Sensor (VPS) inputs.
Switch off power to the TLS console while you install modules and connect sensor wiring.
Open the right door of the console and slide the necessary Smart Sensor modules into empty I.S. Bay slots.
Connect the field wiring from the sensor following instructions in the Vapor Pressure Sensor manual. Setup the
Smart Sensor module(s) following instructions in this manual.
4
Installation NVME M203 Board
NVMEM203 Board
Verify that a NVMEM203 board is installed in the TLS console (ref. Figure 2-7 in the V-R TLS-3XX Series
Consoles Troubleshooting Manual P/N 576013-818, Rev Q or later). This board contains flash EEPROM and
RAM needed to run PMC software. No setup is required.
Probe Interface Module
Verify that a Probe Interface Module(s) is installed (Intrinsically-Safe bay) and that a Mag probe is in each gasoline
tank and is connected to the module(s). Program the Mag probes following instructions in the TLS-3XX System
Setup manual.
I/O Combination or 4-Relay Module
Connect the vapor processor motor control relay to two relays on either the 4-Relay or I/O Combination module as
shown in Figure 2.
Multiport Card for Vapor Processor Communication
A Multiport card is needed for RS-485 communication with the TLS console and is required with VST ECS
membrane processor installations. Verify that a Multiport card is installed in slot 4 of the card cage in the
communications bay of the TLS console (ref. Figure 2). When installing this card, refer to the V-R Serial Comm
Modules Installation Guide (577013-528) for instructions. Connect this card to the vapor processor as shown in
Figure 2. Program the card as instructed in this manual.
TLS Console with VST ECS Membrane Processor
Figure 2 shows the interconnection wiring between a TLS console and a VST ECS Membrane Processor.
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