Veeder Root Series C628 Position Indicator Technical Manual

Introduction
Your V eeder-Root brand C628 Position Indicator is one model in a family of 1/8 DIN units which offers breakthrough display technology as well as easy-to-program single-line parameters. Designed to provide instant visual feedback regarding an application’s key input value, the C628 not only has a 0.71” high LED display (27% larger than other 1/8 DIN units), but also the ability to change display color based on process status (programmable parameter in Operation Mode). Easy programming is made possible via a help function and a secondary legend display.
This manual will guide you through the installation and wiring of your C628 unit with information on proper panel mounting and rear terminal layout and wiring instructions. In addition, the instrument’s operation and programming modes are thoroughly explained. The Operation Mode provides day to day operation and allows editing of preset values. The Program Mode enables the configuration of various parameters prior to initial operation. These parameters include those for basic configuration as well as other settable features which will enhance the functionality and usability of the device.
This manual also provides information on the C628 Position Indicator’s alarms; transistor, relay and linear outputs; product specifications; and ordering and warranty procedures.
Technical Manual 702138-0002
Features
AWESOME 0.71” high digit LED display
Programmable color change display based on an event
Programmable help function and secondary legend display
High and low alarm outputs
Optional linear output relative to position
Accepts encoder inputs
Filter speed settable for 20, 200, or 10,000 Hz
Standard outputs: two NPN transistors & one relay (optional 2nd relay)
Front panel reset enable and alarm lockout
Optional RS-485 plug in card
CE approved
Index
Installation
Panel Mounting page 2 Wiring page 3
Operation
Front Panel page 4 Operation Mode page 5
Programming
Program Mode page 6-9
Appendix A
Specifications page 10
General
Notes page 11 Ordering Information page 12 Warranty page 12
Veeder-Root
brand
Series C628 Position Indicator
(C628-2XXX)
INSTALLATION
PANEL MOUNTING
100mm
82344
Mounting Grooves
VEEDER-ROOT
PGM
96mm
OP1 OP2
48mm
RST
92mm +0.5 -0.0
CUTOUT
14 15 16 17 18 19 20
10 11 12
10mm
PANEL
45mm
+0.5 -0.0
SIZE
The instrument can be mounted in a panel with a thickness of up to 6mm. The cutout(s) should be made based on the recommended panel opening illustrated in the drawing above.
Insert the unit in the panel through the cutout. Ensure that the panel gasket is not distorted and the instrument is positioned squarely against the panel. Slide the mounting clamp into place on the instrument, as shown to the left, and push it forward until it is firmly in contact with the rear face of the mounting panel and the tabs on the bracket arm are seated in the mounting grooves on the side of the unit.
22
23
24
2
345 678
The electronic components of the instrument can be removed from the housing after installation without disconnecting the wiring. To remove the components, grip the side edges of the panel and pull the instrument forward. Take note of orientation of the unit for subsequent replacement in the housing.
Bracket Arm
2
INSTALLATION
WIRING
REAR TERMINAL CONNECTIONS
+
Linear Output (opt.)
-
Power Supply + VDC -
14 15 16 17 18 19 20
10 11 12
RS-485 Comm. (opt.)
B A
COM
Relay 1
22 23
23 4 5 6 78
24
Relay 2 (opt.)
Input Power
For an AC powered unit, Terminal #13 serves as the line or Hot side connection for AC powered units and as the positive side for DC powered units. The neutral side for AC powered units and the negative side for DC powered units are connected to Terminal #14.
NPN Out 2
(LO)
Common
NPN Out 1
(HI)
Digital In 2
(sec. lockout)
Digital In 1
(rem. reset)
Aux. Power
(opt.)
Input A
Input Common
Input B
Count Inputs
Terminal #2 is the connection for Input A, which is used for channel A of an encoder input. Terminal #1 is the connection for Input B, which is used for channel B of an encoder input. The common connection for both Input A and Input B is Terminal #3.
Transistor Outputs
Your unit comes standard with 2 NPN outputs which are activated by each of the alarms. Transistor Output 1, which is tied to the High Alarm V alue, is on Terminal #7. Transistor Output 2, which is tied to the Low Alarm Value, is on Terminal #9. Terminal #8 serves as the common
Control/Digital Inputs
A contact closure or NPN signal can be used to activate preconfigured functionality. Terminal # 5 is used for a remote reset function, while Terminal #6 is a security function, that when active, will prohibit entry into Program Mode. Terminal #8 serves as the common for both of these inputs.
connection for both transistor outputs.
Relay Outputs
Your unit comes standard with a relay output which is tied to the High Alarm Value. Terminal #19 is NC, Terminal #20 is common, and Terminal #21 is NO. A second relay output tied to the Low Alarm V alue can be added as an option at the time of order or later installed in the
Auxiliary Power Output
field. Terminal #22 is NC, Terminal #23 is common, and Terminal #24 is NO.
A 9 - 15 VDC for powering external sensors and encoders up to 125 mA can be accessed by connecting the positive supply side of the sensor to Terminal #4 and the negative side to Terminal #8.
Serial Communication
An RS-485 communication board, utilizing ASCII protocol, can be installed as an option. Terminals #16 & #17 serve as the B and A
Linear Output
An option board may be installed that provides a 10 bit linear output
connections respectively, while Terminal #18 is connected as the common.
signal relative to the Position Value. Terminal #12 is the positive side of the connection, and Terminal #10 is the negative side. The default range of the output is 4-20 mA, but can be changed via the front panel to 0-20 mA, 0-10 VDC, 2-10 VDC, 0-5 VDC, or 1-5 VDC.
Terminals 11 & 15 are not used.
3
OPERATION
FRONT PANEL
VEEDER-ROOT
Primary Display
OP1 OP2
Output Indicators
82345
PGM
H
RST
Down Key Scroll Key Program Key Reset Key
Key Functions
Key
Down In Operation Mode: Used in edit operation to decrement
the digit highlighted by the Scroll key. In Program Mode: Used in Edit Operation to decrement
the digit highlighted by the Scroll key, if the setting is a numerical value, or present the next in the series of choices for that parameter.
Scroll
Program In Operation Mode: Used to move between the position
In All modes: Moves the unit into Edit Operation, which is indicated by the left most digit flashing. Successive presses of the key are used to move to the digit to be edited. Wrap around will occur from least significant digit to most significant digit.
display & the alarms and to enter an edited alarm value. Holding the key down for 3 seconds will cause the unit to enter Program Mode.
In Program Mode: Used to move from one parameter to the next and enter the edited parameter values. Holding the key down for 3 seconds will cause the unit to return to Operation Mode.
Function
Display
Primary In Operation Mode: Default display is the position.
Secondary In Operation Mode: Indicates alphabetically if one of
Output Indicators
Secondary Display
Display Functions
Function
Can be scrolled using the program key to display the alarm values. If the "Help" function is enabled, this display will first show the parameter description for 3 seconds (see page 5 for example).
In Program Mode: Displays the value or selection for the current parameter. If the "Help" function is enabled, this display will first show the parameter description for 3 seconds (see page 6 for example).
the alarms is being viewed on the primary display. This display is blank when Position is being shown.
In Program Mode: Provides a 1 digit alpha or numeric character to indicate which parameter value is being shown on the primary display.
In All Modes: OP1 illuminates when the High Alarm Value is reached. OP2 illuminates when the Low Alarm Value is reached.
Reset In Operation Mode: Resets the position display to zero
(under Reset Value in Program Mode). This button can be disabled via the "Front Panel Reset Enable" parameter in Program Mode.
In All modes: No function.
Down & Scroll together
4
In All modes: Will abort an Edit Operation and return the parameter to its previous value.
OPERATION
OPERATION MODE
CHANGING A PRESET VALUE
VEEDER-ROOT
Default display is the position value.
OP1 OP2
23456
RST
PGM
PGM
VEEDER-ROOT
PoSn
PGM
RST
Pressing the Program Key will cause the
OP1 OP2
display description to appear on the main display.* If there is no key activity for 3 seconds, the primary display will switch back to the position value.
VEEDER-ROOT
PGM
VEEDER-ROOT
33567
PGM
H34567
RST
H
RST
Use the Scroll Key to move from left to
OP1 OP2
right and highlight the digit that needs to be changed. Wrap around will occur from the least significant to the most significant digit.
Use the Down Key to decrement the
OP1 OP2
digit until the desired value appears. The display will wrap around from 0 to
9.
PGM
VEEDER-ROOT
Hi AL
PGM
VEEDER-ROOT
34567
PGM
RST
H
RST
Continued pressing of the Program Key
OP1 OP2
will scroll to the Alarms. (See Parameter Sequence below.) The full parameter description will appear on the main display.*
To change a Parameter value, press the
OP1 OP2
Scroll Key. If there was no key activity for 3 seconds, the Alarm value will appear (one digit description shown on secondary display); however, press the Scroll Key in order to edit. The unit will now be in Edit Operation as signified by the most significant digit flashing.**
PARAMETER SEQUENCE
Position
PoSn
Function: Displays position value Range: -19999 to 99999
PGM
High Alarm Value
Hi
AL
H
Function: Defines the position value at or above which Alarm 1 will activate
Adjustment Range: -19999 to 99999 Default Value: 1000
PGM
PGM
Hi AL
VEEDER-ROOT
PGM
PGM
RST
After the desired digits have been
OP1 OP2
changed, press the Program Key to enter the new value. The new value will appear on the main display without any flashing digits. Press the Progam Key again and the parameter description will appear on the main display.
* Parameter descriptions will not appear on the primary display if the "Help" function has been disabled.
** Edit Operation cannot be accessed if the Preset Lock has been enabled in Program Mode.
Low Alarm Value
Lo
AL
L
Function: Defines the position value at or below which Alarm 2 will activate
Adjustment Range: -19999 to 99999 Default V alue: 10
5
PROGRAMMING
PROGRAM MODE
ENTERING PROGRAM MODE AND BASIC OPERATION
The Program Mode can be accessed from the
VEEDER-ROOT
Operation Mode by holding the Program Key for 3 seconds.
The name of the first parameter will appear
23456
VEEDER-ROOT
on the primary display.*
CAL
Successive presses of the Program Key will scroll the display through the remaining parameters in the Program Mode. To exit Program Mode, hold the Program Key for 3
seconds.
* Parameter names will not appear on the
main display if the "Help" function has been disabled in Program Mode.
VEEDER-ROOT
dEc P
PGM
for 3 seconds
PGM
PGM
PGM
PGM
RST
RST
RST
OP1 OP2
no key activity
OP1 OP2
for 3 secs. or
PGM
Edit Operation
VEEDER-ROOT
1..0000
PGM
C
RST
OP1 OP2
Pressing the Scroll Key or no key activity for 3 seconds will display the value for that parameter. The secondary display will
OP1 OP2
indicate the one digit identifier for the parameter. The digit in the secondary display will flash to indicate the unit is in Program Mode. If the Scroll Key was pressed (instead of waiting 3 seconds), the unit is in Edit Operation, as indicated by the MSD flashing. If there had been no key activity for 3 seconds, press the scroll key to enter Edit Operation (MSD flashing). Use the scroll and edit buttons to change the value as in Operation Mode, described on page 5. Press the Program Key to enter any changes.
PARAMETER SEQUENCE
P
C
d
CAL
PGM
dEc
PGM
6
Calibration Factor
Function: Used to scale the input into engineering units by multiplying this value by the number of pulses received
Adjustment Range: 0.0001 to 9.9999 Default V alue: 1.0000
Decimal Position
Function: Set the decimal point position for the position and alarm displays Adjustment Range: 0 to 0.0000 Default Value: 0
PROGRAMMING
PROGRAM MODE Continued
Reset Value
rESEt
PGM
SPEEd
S
F
Function: Defines a "home position by selecting a value other than zero or another value within the displayed range of the device to which the counter can reset
Adjustment Range: -19999 to 99999 Default Value: 0
Filter Speed
Function: Enables the debounce filter of the counter to properly match the application Adjustment Range:
rS
PGM
PGM
En
20 200
20: The unit will accept up to 20 pulses per second. Generally used with contact inputs to eliminate false counts caused by contact bounce
Default Value: 10000
Front Panel Reset Enable
r
Function: Determines whether the Front Panel Reset key can be used to reset the position value Adjustment Range:
En
Enable: The position value can be reset while being viewed in Operation Mode by pressing the Front Panel Reset Key
Default V alue: Enable
200: The unit will accept up to 200 pulses per second. Generally used for higher speed contact inputs or to filter noise on electronic signals in low speed applications
diS
Disabled: The Front Panel Reset Key is disabled and the position value can only be reset through the Remote Reset Input
10000
10,000: The unit will accept up to 10,000 pulses per second. Generally used with high speed electronic inputs and encoders
rt
PGM
En
Retransmission Enable/Select
t
Function: Determines whether a voltage/current is an output, and if so, which range Adjustment Range:
nonE
None 0-5 V olts 0-10 Volts 0-20 mA
Default V alue: None
0-5u
0-10u
0-20A
4-20A
4-20 mA
7
PROGRAMMING
PROGRAM MODE Continued
rt
rt
Lo
PGM
Hi
PGM
Co<>S
PGM
Retransmission Scale Minimum
L
H
c
Function: Defines the lower end of the linear scale for the retransmission output by defining the value equated to the minimum output signal - i.e. for a 4-20 mA output, this would be the value corresponding to 4 mA
Adjustment Range: -19999 to 99999 Default Value: 0
Retransmission Scale Maximum
Function: Defines the upper end of the linear scale for the retransmission output by defining the value equated to the maximum output signal - i.e. for a 4-20 mA output, this would be the value corresponding to 20 mA
Adjustment Range: -19999 to 99999 Default V alue: 100
Serial Communication Enabled
Function: Activates the RS-485 communication option board Adjustment Range:
nonE
None: No communication board installed
Default V alue: If ordered from the factory with the RS-485 board, the default will be "fitted". If the board is installed in the field, this parameter will need to be changed from its default of "none"
Fitted: A communication board is installed in the unit
(Appears only if a current/voltage is selected)
(Appears only if a current/voltage is selected)
Fit
Addr
PGM
bAud
PGM
8
Communication Address
A
b
Function: Defines the unique communication address of the unit Adjustment Range: 1 to 99 Default Value: 1
Baud Rate
Function: Selects the serial communication speed Adjustment Range:
Default V alue: 4800
(Appears only if communication board is installed and activated)
1200
1200 BPS 2400 BPS 4800 BPS 9600 BPS
(Appears only if communication board is installed and activated)
2400
4800
9600
PROGRAMMING
PROGRAM MODE Continued
Display Color Change
Color
o
Function: Defines the color of the display Adjustment Range:
PGM
Loc/
PGM
HELP
rEd
Red: The display will always be red
Default V alue: Green to Red
Preset Lock
/
h
Function: Determines whether the Alarm Values can be changed via the front panel Adjustment Range:
En
Enable: Alarm values are read only Default Value: Disable
Help Prompt
Function: Determines whether the multi-character parameter name will appear on the main display for 3 seconds prior to the parameter value appearing
Adjustment Range:
GrEEn
Green: The display will always be green
Gn_rd rd_Gn
Green to Red: The display will be green prior to the Alarm value being reached. It will turn red after the Alarm has been reached
diS
Disabled: Alarm values can be viewed and changed
Red to Green: The display will be red prior to the Alarm value being reached. It will turn green after the Alarm has been reached
HLP
Help - Yes: Multi-character parameter descriptions will appear on the primary display. The value associated with that parameter will appear by pressing the scroll key or waiting for 3 seconds
Default V alue: Help - Yes
Y
Help - No: Only the parameter values will appear on the primary display. The parameter can be identified by a single digit in the secondary display
HLP
N
9
APPENDIX A
SPECIFICATIONS
Count Inputs
Type: Quadrature Frequency: 5 kHz max. Logic: Low < 2.0 VDC, High > 3.0, 30V max. Impedance: 10 K to common - Sourcing
4.7 K to +Voltage - Sinking
Control Inputs
Type: Sinking, Edge Sensitive Logic: Low < 2.0 VDC, High > 3.0 Impedance: 4.7 K to +Voltage Response Time: 25 ms Function: Input 1: Remote Reset
Input 2: Security Lockout
Outputs
Solid State: NPN open collector, 30 VDC max, 100 mA max. Relay: SPDT, 5A resistive @ 110VAC Latency: 75 µ seconds, plus 8 ms for relay pull-in
Linear Outputs
Ranges: 0-20mA, 4-20mA, 0-10V, 2-10V, 0-5V, 1-5V Accuracy: ±0.25% (mA at 250, V at 2k);
degrades linearly to ±0.5% Resolution: 8 bits in 250ms (10 bits in 1s typ.) Update: Approximately 4/s Load Impedence: mA Ranges: 500 max.; V Ranges: 500 min.
Communication
Type: Serial asynchronous, UAR T to UART Data For mat: Open ASCII: One start bit, even parity seven
Physical Layer: RS-485 Maximum Zones: 99 Baud Rate: Selectable from 9600, 4800, 2400, or 1200
Electrical
Supply Voltage: 90-264 VAC, 50/60 Hz, or 20-50 VAC/VDC Power Consumption: 4 Watts Access. Power Supply:9-15 (unregulated VDC), 125 mA max.
Display
Type: Red/Green, 7 segment LED, 5 digits primary Height: 0.71" (18mm) primary display, Annunciators: Output 1 & 2 status
Physical
Dimensions: 48mm x 96mm, 110mm deep Mounting: Panel mount (mounting bracket supplied),
Ter minals: Screw type - combination head Front Panel Rating: NEMA 4X/IEC IP65 Case Material: GE Lexan 940 Weight: 0.56 lbs.
data bits, one stop bit
display, single digit secondary display
0.3" (7mm) secondary display
45mm x 92mm cutout
Approvals
General: CE EMC Susceptibility: Complies with EN50082-1: 1992,
EN50082-2: 1995 EMC Emissions: Complies with EN50081-1: 1992,
EN50081-2: 1994 Safety: Complies with EN61010-1: 1993
10
Environmental
Operating Temp.: 0° to 55° Celsius, 32° to 131° Fahrenheit Storage Temp.: -20° to 80° Celsius, -4° to 176° Fahrenheit Relative Humidity: 20% to 95% non-condensing
GENERAL
NOTES
11
GENERAL
Danaher Controls
ORDERING INFORMATION
C628 - 2
2nd Relay Option 0 None 1 2nd Relay
Linear Output Option 0 None 3 Linear Output
Serial Communication Option 0 None 5 RS-485
WARRANTY
Standard products manufactured by the Company are warranted to be free from defects in workmanship and material for a period of one year from the date of shipment, and products which are defective in workmanship or material will be repaired or replaced, at the option of the Company, at no charge to the Buyer . Final determination as to whether a product is actually defective rests with the Company. The obligation of the Company hereunder shall be limited solely to repair and replacement of products that fall within the foregoing limitations, and shall be conditioned upon receipt by the Company of written notice of any alleged defects or deficiency promptly after discovery within the warranty period, and in the case of components or units purchased by the Company, the obligation of the Company shall not exceed the settlement that the Company is able to obtain from the supplier thereof. No products shall be returned to the Company without its prior consent. Products which
the Company consents to have returned shall be shipped F.O.B. the Company's factory. The Company cannot assume responsibility or accept invoices for unauthorized repairs to its components, even though defective. The life of the products of the Company depends, to a large extent, upon the type of usage thereof, and THE COMPANY MAKES NO WARRANTY AS TO FITNESS OF ITS PRODUCTS FOR SPECIFIC APPLICATIONS BY THE BUYER NOR AS TO PERIOD OF SERVICE UNLESS THE COMPANY SPECIFICALLY AGREES OTHERWISE IN WRITING AFTER THE PROPOSED USAGE HAS BEEN MADE KNOWN TO IT.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
Power Supply 0 90-264 VAC 2 20-50 VAC/VDC
Additional outputs and options can be field installed through plug-in boards which can be ordered separately.
Description Part # Relay Board T50-001 DC Linear Board T50-003 RS-485 Comm. Board T50-005
Printed in U.S.A. 702138-0002 March 1998 Revision none
12
1675 Delany Road
Gurnee, IL 60031–1282
Phone: 847.662.2666
Fax: 847.662.6633
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