Veeder-Root TLS-350 Series, 329956-001, 329950-001, 329357-001, 329399-001 Installation Manual

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Manual No: 576013-813 Revision: D
Installation Guide
TLS-350 Series Sensor Modules
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete and detailed description of the damage on the face of the freight bill. The carrier's agent must verify the inspection and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person or by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are reluctant to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim with the carrier involved.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy" and "Parts Return" pages in the "Policies and Literature" section of the Veeder-Root North American Environmental Products price list.
© Veeder-Root 2003. All rights reserved
.
Table of Contents
i
Introduction
Contractor Certification Requirements ..............................................................................1
Related Manuals ...............................................................................................................1
Safety Precautions ............................................................................................................2
Warnings and Important Notes .........................................................................................2
Installation
Module/Connector Positions .............................................................................................3
Installing Modules .............................................................................................................3
Connecting Sensor Wiring to Modules ..............................................................................5
Figures
Figure 1. CPU/ECPU Boards - Battery Backup Switch in On Position ..................4
Figure 2. Locating the intrinsically safe bay in the TLS Console ...........................5
Figure 3. Type A Interface Module Wiring Diagram ...............................................6
Figure 4. Interstitial Sensor Interface Module Wiring Diagram ..............................7
Figure 5. Type B Interface Module Wiring Diagram ...............................................7
Figure 6. Vapor Sensor Interface Module Wiring Diagram ....................................8
Figure 7. Groundwater Sensor Interface Module Wiring Diagram .........................8
Table of Contents
ii
Introduction
This manual contains procedures for the installation or replacement of the following sensor interface modules:
• Veeder-Root Type A Interface Module Part No. 329956-001 (with console)
• Veeder-Root Type B Interface Module Part No. 329950-001 (with console)
• Veeder-Root Vapor Sensor Interface Module Part No. 329357-001 (with console)
• Veeder-Root Groundwater Sensor Interface Module Part No. 329399-001 (with console)
• Veeder-Root Interstitial Sensor Interface Module Part No. 329358-001 (with console)
The above parts are for TLS 350 Series Consoles designed and manufactured by Veeder-Root. This manual assumes all preliminary site preparation is completed, and that field wiring from the sensor junction box to the console is in place.
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual:
Level 1 Contractors holding valid Level 1 Certification are approved to perform wiring and conduit routing, equipment mounting, probe and sensor installation, tank and line preparation, and line leak detector installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to perform installation checkout, startup, programming and operations training, troubleshooting and servicing for all Veeder-Root Tank Monitoring Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected distributors.
Related Manuals
If site preparation or field wiring is necessary, you must refer to the following manual for installation instructions:
576013-879 TLS-3XX Series Consoles Site Prep and Installation Manual
1
TLS-350 Series Sensor Module Installation Guide Safety Precautions
2
Safety Precautions
The following safety symbols may be used in this manual to alert you to important safety hazards and precautions
Warnings and Important Notes
Failure to install this product in accordance with its instructions and warnings will result in the voiding of all warranties connected with this product.
To help ensure proper installation and unit performance, we recommend that a Veeder-Root Authorized Service Contractor install this equipment.
EXPLOSIVE
Fuels and their vapors are extremely explosive if ignited.
FLAMMABLE
Fuels and their vapors are extremely flammable.
ELECTRICITY
High voltage exists in, and is supplied to, the device. A potential shock haz­ard exists.
TURN POWER OFF
Live power to a device creates a potential shock hazard. Turn Off power to the device and associated accessories when servicing the unit.
WARNING
Heed the adjacent instructions to avoid equipment damage or personal injury.
READ ALL RELATED MANUALS
Knowledge of all related procedures before you begin work is important. Read and understand all manuals thoroughly. If you do not understand a procedure, ask someone who does.
WARNING
You are working with a device in which potentially lethal voltages may be present.
This product is to be installed in systems operating near locations where highly combustible fuels or vapors may be present.
Fire or explosion resulting in serious injury or death could result if the equipment is improperly installed or modified. Serious contamination of the environment may also occur.
1. Read and follow all instructions in this manual, including all safety warnings.
2. Turn POWER OFF before installing these modules.
3. Comply with all applicable codes including: the National Electrical Code; federal, state, and local codes; and other applicable safety codes.
4. Substitution of components may impair intrinsic safety.
5. Do not use this component for other systems aside from the TLS Console. Install only as described in this manual.
OFF
OFF
3
Installation
Module/Connector Positions
Installing interface modules in a TLS-350 Series Console is a simple process. However, there are important points to remember:
1. For each module, a corresponding expansion slot with connector must be available.
2. ALL unused expansion slots MUST be covered with blank face plates.
MODULE POSITION
• Record in the circuit directory (inside front panel), the type of module, sensor locations, etc., beside the slot number.
• Once a particular type of module has been installed in that slot, the system will always look for that type of module in that slot.
CONNECTOR POSITION
• Identify all connectors according to their slot location using the self-adhesive numbering labels supplied with each module.
• Once a device has been wired to certain terminals on the connector and the system has been programmed, terminal positions may not be changed without reprogramming the system.
Installing Modules
The steps below apply for any of the sensor modules discussed in this manual. Additional information regarding the below steps can be found in the Veeder-Root TLS-3XX Series Consoles Site Preparation and Installation manual.
1. Open the right-hand door of the console by unscrewing the right-top and right-bottom locking bolts.
2. To retain current programming, be sure that the CPU (for TLS-350) or ECPU (for TLS-350R) battery backup
switch is in the On position (see Figure 1 on page 4). If you have to set the battery backup switch to the On position, avoid touching any circuit components with your hand or any conductive tool.
WARNING
You are working with a device in which potentially lethal voltages may be present.
If high voltage is shorted across any barrier terminal, explosion and fire could result.
Turn Off, tag and lockout power to the console before installing/wiring any module.
OFF
TLS-350 Series Sensor Module Installation Guide Installing Modules
4
.
Figure 1. CPU/ECPU Boards - Battery Backup Switch in On Position
BATT
1234
1234
S1
S1
S2
S2
OPEN
BATT
OPEN
Battery Backup Switch (S1) Shown in ON position (up)
DIP switches (S2)
OPEN
OPEN
CPU Board
SW2
SW1
SW2
SW1
consoles\ecpubbsw.eps
1234
1234
Battery Backup Switch (S1) Shown in On position (up)
OPEN
OPEN
DIP switches (S2)
ECPU Board
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules
5
3. Locate the IS bay in the right side of the console (Figure 2). Avoid shorting high voltage across any
component or module to the intrinsically safe (IS) bay of the console. This could result in an explosion near the sensor.
Figure 2. Locating the intrinsically safe bay in the TLS Console
4. Remove the blank panel from the desired module slot in the IS bay.
5. Carefully slide the new module into the slot until the connector on the rear of the module engages completely
with the connector on the expansion board at the back of the slot. Do not apply excessive force.
6. Press in the snap-in fasteners on each side of the module’s face plate to “lock” the module in place.
7. When finished installing modules, make sure all unused slots in the console are covered with snap-in blank
plates! (Veeder-Root Module Cover Part No. 329339-001.)
IMPORTANT! If you are installing these modules in a system that has already been programmed, you cannot change the position of existing modules and/or connectors without reprogramming the entire system. If any connectors were removed during installation, be sure they are reconnected to their original modules. Improper system operation will result if any sensor/module position is changed without re-programming.
Connecting Sensor Wiring to Modules
Connectors are supplied with each interface module. They provide screw terminations for sensors. See Table 1 on page 6 for interface module type and its maximum allowed number of sensors. Be sure to record on the circuit directory the type of module and the name or location of each sensor wired to each connector.
console\isbay.eps
Intrinsically
Safe Bay
Permissible
Modules
(Limit 8
per console)
1
2
3
4
5
6
7
8
12 34
I.S. Bay Slot Numbers
Comm Bay Slot Numbers
Comm Cage*
T1: PREMIUM UNLEADED
VOLUME
ULLAGE
90% ULLAGE
TC VOLUME
HEIGHT
WATER VOL
WATER
TEMP
T1: REGULAR GASOLINE
VOLUME
ULLAGE
90% ULLAGE
TC VOLUME
HEIGHT
WATER VOL
WATER
TEMP
4208 GALS
5792 GALS
4792 GALS
4194 GALS
41.02 INCHES
0 GALS
0.00 INCHES
65.0 DEG F
9038 GALS
962 GALS
0 GALS
8950 GALS
81.37 INCHES
28 GALS
1.37 INCHES
74.9 DEG F
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Power
Bay
Do not install sensor modules in this bay!
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules
6
TYPE A AND INTERSTITIAL SENSOR MODULES
For Type A and Interstitial Sensor Interface Modules, connect the two marked or color-coded wires from each sensor to the appropriate terminals (see Figure 3 and Figure 4). Be sure to maintain the proper polarity between the sensor wires and their respective module connector terminals.
Figure 3. Type A Interface Module Wiring Diagram
Table 1.- Maximum Sensors Per Interface Module
Interface Module Number of Sensors
Type A 8
Type B 6
Vapor Sensor 5
Groundwater Sensor 5
Interstitial Sensor 8
SENSOR
MAXIMUM SENSOR OUTPUT RATINGS:
13 VDC
.20 AMP
+ + + + + + + +
1 2 3 4 5 6 7 8
TYPE A INTERFACE MODULE
consoles\taimw.eps
Console
Up to 8
Sensors
Sensor#1Sensor
#2
Sensor
#8
Attach Cable Shields to Ground Lug Closest to Conduit Entry
++ +
Rigid Conduit (enters Console through an I.S. Bay knockout)
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules
7
Figure 4. Interstitial Sensor Interface Module Wiring Diagram
TYPE B, VAPOR SENSOR, & GROUNDWATER SENSOR MODULES
For Type B, Vapor Sensor, and Groundwater Sensor Interface Modules, connect the three marked or color-coded wires from each sensor to the appropriate terminals (see Figure 5, Figure 6, and Figure 7 on page 8):
Figure 5. Type B Interface Module Wiring Diagram
SENSOR
MAXIMUM SENSOR OUTPUT RATINGS:
15 VDC
.15 AMP
+ + + + + + + +
1 2 3 4 5 6 7 8
INTERSTITIAL SENSOR INTERFACE MODULE
consoles\isimw.eps
Sensor
#2
Sensor
#1
Up to 8 sensors
Console
Sensor
#8
Attach Cable Shields to Ground Lug Closest to Conduit Entry
Rigid Conduit (enters Console through an I.S. Bay knockout)
SENSOR
MAXIMUM
SENSOR OUTPUT
RATINGS:
13 VDC
.20 AMP
AGB AG BAG B AGBAGB
TYPE B INTERFACE MODULE
1 2 3 4
5
AGB
6
consoles\tbimw.eps
Console
Up to 6
Sensors
Sensor#1Sensor
#2
Sensor
#6
ABGABGABG
Attach Cable Shields to Ground Lug Closest to Conduit Entry
Rigid Conduit (enters Console through an I.S. Bay knockout)
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules
8
Figure 6. Vapor Sensor Interface Module Wiring Diagram
Figure 7. Groundwater Sensor Interface Module Wiring Diagram
VAPOR
SENSOR
MAXIMUM SENSOR OUTPUT RATINGS:
15 VDC
.15 AMP
VGWVGWVGWVGWVGW
VAPOR SENSOR INTERFACE MODULE
consoles\vsimw.eps
Console
V
W
G
Up to 5
Sensors
Sensor
#1
Sensor
#5
11 22 33 44 55
Not Used
Attach Cable Shields to Ground Lug Closest to Conduit Entry
V
W
G
Rigid Conduit (enters Console through an I.S. Bay knockout)
GROUND WATER SENSOR
MAXIMUM SENSOR OUTPUT RATINGS:
15 VDC
.15 AMP
FGWFGWFGWFGWFGW
11 22 33 44 55
GROUNDWATER SENSOR INTERFACE MODULE
consoles\gsimw.eps
Console
Not Used
FWG
Up to 5
Sensors
Sensor
#1
Sensor
#5
Attach Cable Shields to Ground Lug Closest to Conduit Entry
FWG
Rigid Conduit (enters Console through an I.S. Bay knockout)
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Fax: (860) 651-2719 Email: marketing@veeder.com
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