Vector2 V400, V500 Installation Instructions Manual

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

otech Group Pty

T: 07 3205 1123 F: 07 3205 1124

E: info@rotech.com.au

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Table of ContentsTable of Contents

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Icons Used In This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Required Tools & Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Site Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cabling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inward swing gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Outward swing gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Additional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Menu navigation map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Factory Defaults Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Description of terminal functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

LED Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Buzzer Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Charger & pillar ligh connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Determine Gate Swing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Wiring Diagram for Motor M (MTR M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Wiring Diagram for Motor S (MTR S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring Diagram for Safeties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Wiring Diagram for Other Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Allowable Wind Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Installation Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Important Safety InstructionsImportant Safety Instructions

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To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.

The installer, being either professional or DIY, is the last person on the site that can ensure that the operator is safely installed, and that the whole system can be operated safely.

MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH

KEEP CLEAR. GATE MAY MOVE AT ANY TIME. DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE .

WARNING

ATTENTION

WARNINGS FOR THE INSTALLER

1. CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS 14. Safety devices must be fitted to the installation to guard before beginning to install the product. against mechanical movement risks such as crushing,

dragging and shearing.

2. All installation, repair, and service work to this product must be done by a suitably qualified person. 15. It is recommended that at least one warning indicator

light be fitted to every system.

3. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of 16. Always fit the warning signs visibly to the inside and people, pets, or other obstructions. outside of the gate.

4. NO ONE MAY CROSS THE PATH OF A MOVING GATE. 17. The installer must explain and demonstrate the manual Always keep people and objects away from the gate operation of the gate in case of an emergency, and must and its area of travel. hand the User/Warnings guide over to the user.

5. NEVER LET CHILDREN OPERATE OR PLAY WITH THE 18. Explain t hese safety instructions to a ll persons GATE CONTROLS, and do not allow children or pets authorized to use this gate, and be sure that they near the gate area. understand the hazards associated with automated

gates.

6. Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate. 19. Do not leave packing materials (plastic, polystyrene,

etc.) within reach of children as such materials are

7. Do not in any way modify the components of the

potential sources of danger.

automated system.

20. Dispose of all waste products like packaging materials,

8. Do n o t i n stall the e q u i p ment in an e x p l o s ive

worn out batteries, etc, according to local regulations.

atmosphere: the presence of flammable gas or fumes is a serious danger to safety. 21. Always check the obstruction detection system, and

safety devices for correct operation.

9. Before attempting any work on the system, cut electrical power and disconnect the batteries. 22. Centurion Systems does not accept any liability caused

by improper use of the product, or for use other than that

10. The mains power supply of the automated system must

for which the automated system was intended.

be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker 23. This product was designed and built strictly for the use with all-pole circuit break is recommended. indicated in this documentation. Any other use, not

expressly indicated here, could compromise the service

11. Make sure that an earth leakage circuit breaker with a

life/operation of the product and/or be a source of

threshold of 30mA is fitted upstream of the system.

danger.

12. Never short circuit the battery and do not try to recharge

24. Everything not expressly specified in these instructions

the batteries with power supply units other than that

is not permitted.

supplied with the product, or by Centurion Systems.

13. Make sure that the earthing system is correctly constructed, and that all metal parts of the system are suitably earthed.

The Vector operator has been designed to safely and cost-effectively automate a wide variety of swing gates, from single light domestic swing gates to heavy industrial double swing gates.

The fail-safe and fully redundant position and collision detection system has been designed and tested to set the standard in safety of operation and to provide an unparalleled level of reliability and durability in operation.

The gate travel limits are managed by a sealed double-redundant opto-electronic system that has been designed not only to ensure ultra-reliable operation, but also to ensure precise position and trajectory control. This enables very accurate and reliable collision detection to ensure safe operation even under trying conditions.

The Vector control card has been designed to be easy and intuitive to use with helpful instructions on the status of the operation during and after the installation. It also has a built-in diagnostic procedure that can verify every aspect of the control card on site.

Some of the advanced features offered by the Vector controller are:

• Fully automated single button limit-setup for single and double swing gates.

• Full graphics LCD display provides an intuitive user interface with built-in diagnostics to speed up

• Separate safety inputs for sensitive edges or beams on both the closing and opening directions of

• Advanced closed-loop speed control to maintain safe and reliable operation on inclined gates

• Fully configurable gate run profiles

• Selectable and adjustable auto-close with pushbutton override.

• Pedestrian (Partial) opening with automatic closure.

• Free exit input.

• Positive close mode.

• Multiple mode of operation.

• Solenoid lock drive output up to 2A.

• Holiday lockout.

• A status LED output to indicate the gate status remotely.

• Pillar light control

• Leaf delay selectable for either gate leaf.

• On-board NOVA receiving with selective add and delete of remotes.

Lightning Protection

The Vector electronic controller utilizes the same proven surge protection philosophy that is used in all Centurion products. While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge, it greatly reduces the likelihood of such damage occurring. The earth return for the surge protection is provided via the mains power supply earth. In order to ensure that the surge protection is effective, it is essential that the unit is properly earthed.

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The Vector operator has been designed to safely and cost-effectively automate a wide variety of swing gates, from single light domestic swing gates to heavy industrial double swing gates.

Some of the advanced features offered by the Vector controller are:

• Fully automated single button limit-setup for single and double swing gates.

• Full graphics LCD display provides an intuitive user interface with built-in diagnostics to speed up and simplify the installation process.

• Separate safety inputs for sensitive edges or beams on both the closing and opening directions of the gate.

• Advanced closed-loop speed control to maintain safe and reliable operation on inclined gates under windy conditions.

• Fully configurable gate run profiles

• Selectable and adjustable auto-close with pushbutton override.

• Pedestrian (Partial) opening with automatic closure.

• Free exit input.

• Positive close mode.

• Multiple mode of operation.

• Solenoid lock drive output up to 2A.

• Holiday lockout.

• A status LED output to indicate the gate status remotely.

• Pillar light control

• Leaf delay selectable for either gate leaf.

• On-board NOVA receiving with selective add and delete of remotes.

Lightning Protection

General DescriptionGeneral Description

Icons Used In This BookletIcons Used In This Booklet

Indicates tips and other information that could be useful during the installation.

Notes indicate variations and other aspects that should be considered during the installation.

Cautions are critical aspects that must be adhered to, to prevent personal injury.

Power Configurations:

Extention/retraction (no load):

Max. Output Force:

Max. Operations (day):

Standby Operations:

Standby period: ½ day 1 day 2 days

Typical Gate Opening/ Closing Time:

Operating Temp. Range:

Housing Protection:

Mass of Operator:

Operator Stroke:

DC Current Draw (Max):

Nominal Input Voltage:

Standby period: ½ day 1 day 2 days

Double kit inc controller only

Double kit inc controller and 2 sets safety beams

Operator V400/V500

* Limited by the charging rate

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Overall Dimensions

1400mm Extended1400mm Extended

1000mm Retracted1000mm Retracted 400mm Stroke400mm Stroke

Model V400

100

95mm

All dimensions shown in millimetres

Model V500

1600mm Extended1600mm Extended

1100mm Retracted1100mm Retracted

100

95mm

All dimensions shown in millimetres

500mm Stroke500mm Stroke

Figure 1 Overall Dimensions

SpecificationsSpecifications

Max. Motor Current Per Channel:

Max. Input Voltage:

Standby Current Draw:

Max. Solenoid Current Draw:

Max. Aux Output Current:

Collision Detection:

Position & Trajectory:

Temperature Range:

Control Card

Power Configurations:

Extention/retraction (no load):

Max. Output Force:

Max. Operations (day):

Standby Operations:

Standby period: ½ day 1 day 2 days

Typical Gate Opening/ Closing Time:

Operating Temp. Range:

Housing Protection:

Mass of Operator:

Operator Stroke:

DC Current Draw (Max):

Nominal Input Voltage:

12V DC

15A

27mm/sec

250kgf

V400: 5.5kg V500: 5.9kg

V400: 400mm V500: 500mm

V400: <14 Sec

V500: <17.5 Sec

-20°C to +60°C

IP55

Battery 40AH <200 cycles Battery 40AH <200 cycles

Battery 7AH <115 cycles

Battery 7AH <85 cycles

Battery 7AH <7 cycles

Battery 40AH <200 cycles Battery 40AH <200 cycles Battery 40AH <200 cycles

100*

12V DC

15A

27mm/sec

250kgf

200

V400: <14 Sec

V500: <17.5 Sec

V400: 5.5kg V500: 5.9kg

V400: 400mm V500: 500mm

-20°C to +60°C

IP55

7AH, 12V, CP84E

(Domestic)

7AH, 12V, CP84SM2A

(Light Industrial)

Standby period: ½ day 1 day 2 days

Double kit inc controller only

Battery 7AH <140 cycles

Battery 40AH <200 cycles

Battery 7AH <75 cycles

Double kit inc controller and 2 sets safety beams

Operator V400/V500

* Limited by the charging rate

* Higher capacity battery can also be used must be housed separately e.g. 40AH.

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15A (fused)

18V DC

48mA

2A DC

3A (PTC)

Current Sense & Redundant Optical

Redundant Optical

-20°C to +60°C

Max. Motor Current Per Channel:

Max. Input Voltage:

Standby Current Draw:

Max. Solenoid Current Draw:

Max. Aux Output Current:

Collision Detection:

Position & Trajectory:

Temperature Range:

Control Card

Limited by maximum daily usageLimited by maximum daily usage

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Allowable Gate Mass

Maximum allowable gate mass for V400 operator:

Gate swing angle Up to Up to Up to Up to Up to Up to

1.5m 2m 2.5m 3m(#1) 3.5m(#1) 4m(#1)

90° 500kg 500kg 500kg 360kg 260kg 200kg

100° 500kg 500kg 388kg 160kg 190kg 150kg

110° 500kg 306kg 198kg 130kg

120° 180kg 100kg 65kg

(#1 - an electric lock must be fitted to secure gate in closed position)

NOT RECOMMENDED

Maximum allowable gate mass for V500 operator:

Gate swing angle Up to Up to Up to Up to Up to Up to

1.5m 2m 2.5m 3m(#1) 3.5m(#1) 4m(#1)

90° 750kg 750kg 750kg 550kg 410kg 310kg

100° 750kg 750kg 600kg 420kg 310kg 230kg

110° 750kg 500kg 320kg 220kg

120° 310kg 170kg 110kg

(#1 - an electric lock must be fitted to secure gate in closed position)

NOT RECOMMENDED

Allowable Wind Loading

For wind loading tables see page 52.

7AH, 12V, CP84SM2A

(Light Industrial)

Boxed Shipping Weight (Excluding Batteries):

Protection Level:

2.7kg

7AH, 12V, CP84E

(Domestic)

7AH, 12V, CP84SM 2A

(Light Industrial)

IP55

2.6kg

IP55

Power Supply, Wall Box and Control Card Assembly

Power Supply

Nominal Input Voltage:

AC Current Draw (Max):

Temperature Range:

Max. Continuous Charging Current:

170mA60mA

220V AC ±10% @ 50Hz220V AC ±10% @ 50Hz

-20°C to +60°C

0,8A @ 13,8V 2,5A @ 13,8V

7AH, 12V, CP84E

(Domestic)

Figure 2 Standard Package Contents

For standard V400 and V500 operators (VEC40000V2 & VEC50000V2)

Item Description Qty. Part No.

1 Vector gate operator (Complete assembly) 1 VEC40000V2 2 Wall bracket (standard) 1 1050M20000 3 Wall bracket pin 1 1050M36002 4 Gate Bracket 1 1050M27000 5 Gate bracket pin 1 1050M26002 6 Origin body 1 1050M0161M 7 Gate operator keys 1 GTKEYTG01 8 Gate warning decal 2 LABELGATE1 9 Cap screw M6 x 25 SS 1 B124106025 10 14mm snap ring 1 F1400SNAPR 11 12mm snap ring 1 F1200SNAPR 12 M6 nut SS 1 N1202060SS

Keys are specific to each operator- key number must be recorded.

Figure 2 Standard Package Contents

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Package ContentsPackage Contents

For standard V400 and V500 operators (VEC40000V2 & VEC50000V2)

13 Camlock key serial No 1 VECTAG0001

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High security kit (optional) VECHSK00V1

Control box including charger & controller (Domestic) VECCAD00V2 / (Light Industrial) VECCAD01V2

Figure 3 Optional Accessories continued.

Item Description Qty. Part No.

1 Wall adaptor plate 2 1050M34000 2 M10x20 Countersunk screw 2 B123201025 3 M10 Hexnuts 2 N120110000 4 Vector wall adaptor kit packing leaflet 1 DOC1050D06

Wall adaptor kit (optional) VECWAK00V1

Mechano kit (optional) VECMAK00V1

7 .5

1 2 3 4 5 6 7

1 1 1 1 1 2 1

1 1

VECC-D00V2 CP84E V2 Misc parts DOC1050D01 1050D010009 TX4NV2433 CP4C

Vector Control Card Version 2 built in Rx CP84E Charger Wall box User Guide Installation Manual NOVA 4 button transmitters 12V 7.0AH Battery (User supplied - not part of kit)

Item

Description Qty QtyDomestic

VECC-D01V2 CP84SM2A1E Misc parts DOC1050D01 1050D010009

CP4C

Light Ind

Item Description Qty. Part No.

1 Wall bracket (high security) 1 1050M30000 2 Padlock 2 M-PLTRI263 4 Vector high security kit packing leaflet 1 DOC1050D05

High security kit (optional) VECHSK00V1

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Item Description Qty. Part No.

1 Vector securing plate (short) 1 1050M3200D 2 Vector securing plate (long) 1 1050M3300D 3 M10x35 Bolt 2 B121210035 4 M10 Nut Nylock 2 N120110000 5 Vector mechano kit packing leaflet 1 DOC1050D08

Mechano kit (optional) VECMAK00V1

6 Washer flat M10X30X4 4 W220210001

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Figure 4 Required Tools and Equipment

Spanner

17mm, 15mm

Preferably Socket Set

Screw Drivers

6mm Philips

3.5 Flat

Crimping Tool

and Pin Lugs

Pliers

Side Cutters

Hammer

2 X G-Clamps

Electric Drilling

Machine

Measuring Tape

Hacksaw

Angle

Grinder

Spirit Level

Marking pen/Chalk

5mm Allen Key

20mm Hole Saw

Connector block

Safety Equipment

Goggles, gloves, etc.

Welding Machine

(including consumables

& safety equipment)

Soldering Iron

Masonry Bits - 12mm

10mm For Wall Mount Brackets

Steel Bits 6.5mm/10.5mm

6mm Pin Punch

Extension Cord

SFW

Item Description Qty. Part No.

1 Gate bracket spreader plate 1 1050M03500 2 M6x16 Countersunk cap screw 2 B123206016 3 M6 Hexnuts 2 N1202060SS 4 Vector gate adaptor kit packing leflet 1 DOC1050D07

Gate adaptor kit (optional) VECGAK00V1

Item Description Qty. Part No.

1 Piston guard 1 1050M0321P 2 Guard retainer 1 DOMCEN0070 3 Guard sleeve 1 DOMCEN0070 4 Guard cap 1 DOMCEN0070 5 Guard pin 1 1050M35000 6 Guard gate bracket 1 1050M2400A 7 14mm snap ring 1 F1400SNAPR 8 Piston guard kit packing leaflet 1 DOC1050D04

Figure 3 Optional Accessories

Piston guard kit (optional) VEC4PG00V1

Required Tools & EquipmentRequired Tools & Equipment

Figure 4 Required Tools and Equipment

Spanner

17mm, 15mm

Preferably Socket Set

Screw Drivers

6mm Philips

3.5 Flat

Crimping Tool

and Pin Lugs

Pliers

Side Cutters

Hammer

2 X G-Clamps

Electric Drilling

Machine

Measuring Tape

Hacksaw

Angle

Grinder

Spirit Level

Marking pen/Chalk

5mm Allen Key

20mm Hole Saw

Connector block

Safety Equipment

Goggles, gloves, etc.

Welding Machine

(including consumables

& safety equipment)

Soldering Iron

Masonry Bits - 12mm

10mm For Wall Mount Brackets

Steel Bits 6.5mm/10.5mm

6mm Pin Punch

Extension Cord

SFW

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Site ConsiderationsSite Considerations

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In order to ensure a reliable and durable installation thought should be given to:

Strength of the pillar

For reliable operation it is important to ensure that the way the operator is secured to the wall takes into account the strength of the pillar, the size of the gate, and how frequently the gate would be used:

PILLAR

This mounting works well for heavy gates shorter than about 2m in single household domestic applications.

Alternatively it should be considered for use on pillars of low or unknown strength.

This mounting means is typically used on light to medium weight domestic gates that are about 1.5m long, and that is mounted on pillars of average strength.

This mounting is highly recommended for all light industrial gates, or for heavy gates of any length.

Alternatively it should be considered for use on pillars of low or unknown strength.

Strength of the gate and gate bracket

The gate adaptor kit both strengthens the connection to the gate, and also allows for more flexibility when mounting the bracket to the gate:

The Mechano kit

This kit is useful when fitting VECTORS to existing installations, and also makes adjustments easier when doing new installations.

Applications:

• Light industrial

• Heavy gates

• Frequent use

Standard bracketHigh security kit

High security kit

together with a

Wall adaptor kit

BEST WORKS WELL GOOD

As important as the bracket is how the bracket is secured to the pillar:

Applications:

• Prefabricated walling

• For heavy gates operating frequently

PILLAR

STEEL

PILLAR

Applications:

• Masonry pillars

• Frequent use

Applications:

• Lighter gates

• Domestic

Applications:

• Light gates

• Domestic

Applications:

• Very light

• Very domestic

Through wall

Chemical

anchors

Welding

Sleeve

anchors

RAWL Bolts

BEST WORKS WELL WORKS WELL OK

NOT RECOMMENDED

Tex screws and mild steel bolts are not recommended

Pa ge 15

Strength of the gate and gate bracket

The gate adaptor kit both strengthens the connection to the gate, and also allows for more flexibility when mounting the bracket to the gate:

The Mechano kit

This kit is useful when fitting VECTORS to existing installations, and also makes adjustments easier when doing new installations.

Applications:

• Light industrial

• Heavy gates

• Frequent use

Applications:

• Domestic

• Medium gates

• Frequent use

Applications:

• Domestic

• Light gates

• Infrequent use

Welding

Gate adaptor kit

Through bolts

Gate adaptor kit

Welding

Through bolts

(High tensile)

FAIRGOODVERY GOODBEST

Tex screws and mild steel bolts are not recommended

Figure 6 Cabling Requirements

Figure 5 Minimum Installation Requirements

1. 220V AC mains cable via mains isolator Or switch (3 core LNE 0,5mm²)*

Optional keypad ( 3 core 0,5mm multi-

stranded).

Low voltage 16V AC battery charger

6. Optional infrared beams or safety edge

supply (2 core 1,5mm²).

(3 core 0,5mm multi-stranded or 4 core 0.5mm² for CE compliance).

2. Intercom cable (n1 + 6 core) to house.

7. Optional intercom cable (n2+2 core

3. MOTOR M (MTR M) or MOTOR S

0,5mm² multi-stranded) to gate station.

(MTR S) cable ( minimum, 2 core 2mm + 4 core 0,5mm² multi-stranded). See

8. Optional electric lock. (2 core 0.5mm²)

note ¥

4. Optional radio receiver cable (3 core

9. Optional pillar light cable (3 core, size

0,5mm multi-stranded, optional). #

according to power reg).

5. Optional pedestrian key-switch ( 2 core

0,5mm multi-stranded).

†

n1 = number of cores required by intercom. n2 = number of cores required by intercom.

To dwelling

Mains

isolator

switch

Control

box

LEGEND

† Mains isolator must be fitted less than 1m from controller

* Increase cable thickness if pillar lights are to be installed.

Screened cable is always recommended to provide better protection against lightning - earth one end of screening.

Domestic charger only. # For optimum range an external receiver can be mounted on the wall. ¥ Centurion has available custom VECTOR cable order reference: CABLEVEC68

Install the gate operator only if:

1. It will not pose a hazard to the public.

2. There is sufficient clearance to a roadway and/or public thoroughfares.

3. The installation will meet all municipal and/or local authority requirements once completed.

4. The gate mass, length and application is within the operator specifications (see page 8).

5. The wind loading specifications are not exceeded (see page 42).

6. The gate is in good working order, vertically hung and swings freely.

7. It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment.

8. Pushbuttons or key switches, when required, must be positioned so that the gate is in line of sight of the operator.

General considerations for the installation:

1. Always recommend the fitment of additional safety equipment such as safety edges and safety beams, for additional protection against entrapment or other mechanical risks.

2. Check that no pipes or electrical cables are in the way of the intended installation.

3. Check that enough space is available for the gate operator with the gate in the required open position.

(See diagram below).

4. Check the strength of the mounting pillar and fit a wall adaptor kit where needed.

5. If the swing gate leaf is longer than 2.5m , ensure that a lock can be fitted.

6. Never fit the operator on the outside of the gate, where the public has access to it. (Follow the instructions for an outward opening swing gate, if required.)

7. For greater security consider fitting an optional high security kit.

8. Consider where the gate bracket will be mounted. It might simplify the installation to fit the optional gate adaptor kit.

Pa ge 16

There must be 2 sets of beams. One across the driveway when the gate is closed and one when the gate is open.

Gate opening 90° or less

Pillar (Max.) *

Wall (Min.) #

Wall (Min.) *

Gate opening 110°

Gate opening 90° or less

Operator

V400

150mm

150mm 250mm

V500

335mm

Wall (Min.) # Pillar (Max.)*

Gate opening 110°

Operator

V400

150mm

150mm 145mm

V500

210mm

Wall (Min.) # Pillar (Max.)*

Minimum Installation Requirements

(Tables are based on gates shorter than 2.5m.

• For gates 2.5m to 3.0m long, reduce the maximum pillar thickness by 20mm.

• For gates 3.0m to 3.5m long, reduce the maximum pillar thickness by 40mm.

• For gates 3.5m to 4.0m long, reduce the maximum pillar thickness by 60mm.) # - The typical minimum wall clearance required to fit the operator.

* - The maximum allowable pillar thickness on which to fit the operator.

Pillar (Max.) #

Cabling RequirementsCabling Requirements

Figure 6 Cabling Requirements

Pa ge 17

1. 220V AC mains cable via mains isolator Or switch (3 core LNE 0,5mm²)*

Optional keypad ( 3 core 0,5mm multi-

stranded).

Low voltage 16V AC battery charger

6. Optional infrared beams or safety edge

supply (2 core 1,5mm²).

(3 core 0,5mm multi-stranded or 4 core 0.5mm² for CE compliance).

2. Intercom cable (n1 + 6 core) to house.

7. Optional intercom cable (n2+2 core

3. MOTOR M (MTR M) or MOTOR S

0,5mm² multi-stranded) to gate station.

(MTR S) cable ( minimum, 2 core 2mm + 4 core 0,5mm² multi-stranded). See

8. Optional electric lock. (2 core 0.5mm²)

note ¥

4. Optional radio receiver cable (3 core

9. Optional pillar light cable (3 core, size

0,5mm multi-stranded, optional). #

according to power reg).

5. Optional pedestrian key-switch ( 2 core

0,5mm multi-stranded).

†

n1 = number of cores required by intercom. n2 = number of cores required by intercom.

To dwelling

Mains

isolator

switch

Control

box

LEGEND

† Mains isolator must be fitted less than 1m from controller

* Increase cable thickness if pillar lights are to be installed.

Screened cable is always recommended to provide better protection against lightning earth one end of screening.

Domestic charger only. # For optimum range an external receiver can be mounted on the wall. ¥ Centurion has available custom VECTOR cable order reference: CABLEVEC68

4. Secure the bracket to the wall with the most

5. Fit the gate bracket to the operator.

1 OR 2 TURNS

6. Fit the motor end of the operator to the wall

7. Open the gate fully and temporarily clamp the

Determine the gate bracket position

1. Determine gate opening angle and direction of operator (inward or outward).

Alternatively the swing angle can be determined more accurately with the process detailed on page 45.

120°

100°

110°

90°

80°

70°

60°

OPEN

CLOSED

2. Determine a suitable height for the wall bracket.

Wall Bracket

85mm

Gate Bracket

Minimum 125mm

3. Determine where to put the bracket according to A and B values in the tables on pages 23 and

25.

120°

110°

100°

90°

80°

70°

60°

Gate opening angle

0°

120°

110°

100°

90°

80°

70°

60°

Gate opening angle

0°

For tables see page 23 or 25

oror

USE MECHANO KIT CUT THE BRACKET

CAUTION:

Take care to shorten

the wall bracket to

prevent interference

with the operator

Operator InstallationOperator Installation

Pa ge 18

The gate bracket must fit to a sturdy point on the gate.

Consider using the optional gate adaptor kit.

Take care to make sure the operator is mounted level.

OPERATOR MUST NOT FOUL AGAINST BRACKET

4. Secure the bracket to the wall with the most appropriate means.

It is critical that the wall bracket is securely mounted.

See page 14 for site considerations.

5. Fit the gate bracket to the operator.

1 OR 2 TURNS

6. Fit the motor end of the operator to the wall bracket.

7. Open the gate fully and temporarily clamp the gate bracket to the gate.

Determine the gate bracket position

Pa ge 19

The gate bracket must fit to a sturdy point on the gate.

Consider using the optional gate adaptor kit.

See page 12.

Start with the operator fully retracted.

Turn out the actuator tube one or two turns.

13.Unlock the operator and open the gate fully.

14. Slide the origin clamp along the actuator

15. Attach warning decals to the gate as shown.

Adjust origin clamp

open

12. Fit operator, gate bracket pins and snap rings

oror

8. Unlock the operator and swing the gate closed.

9. Remove the pin and the operator from the bracket, check that there are at least one or two turns of the actuator before it is fully extended.

10. Secure the gate bracket using the most appropriate means.

It is critical that the gate bracket is securely mounted.

11. Fit operator, wall bracket pins and snap rings.

Fasten gate bracket to gate

Pa ge 20

See page 14 for site considerations.

If it becomes obvious that the operator does not have enough stroke, reduce either the A or B distances by moving the wall bracket.

Be sure not to make the A and B values less than allowed for in the installation tables on page 23.

In general:

• Large B distances give good security and good closing push force.

• Small A and small B will increase the speed.

As an alternative to the snap ring, fit a padlock.

The mechanical part of the installation is now complete.

13.Unlock the operator and open the gate fully.

14. Slide the origin clamp along the actuator tube, right up to the operator. Secure in place with an allen key tighten properly.

15. Attach warning decals to the gate as shown.

Adjust origin clamp

(NB - Not required for outward swinging gates)

Pa ge 21

open

12. Fit operator, gate bracket pins and snap rings

As an alternative to the snap ring, fit a padlock.

The mechanical part of the installation is now complete.

Alternative positions

Recommended positions

(Only for a 2.5m gate or shorter)

Alternative positions

Recommended positions

(Only for a 2.5m gate or shorter)

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

For V400 (400mm operator)

For V500 (500mm operator)

Figure 7 Position Inward Opening Gates

Pa ge 22

Inward Swing Gate Setup

For gates opening 90° or less:

For gates opening more than 90°:

Dimension A is always measured at right angles to the centre-line of the gate in its open position.

Ensure that the gate does not exceed the gate mass specifications on page 8.

For best security (but slower operation) install with large B value

For fast operation (but less security) install with small A and small B values

GATE O PEN

GATE C LO SED

Operator InstallationOperator Installation

CAUTION:

Alternative positions

A and B ‘min value’

Gate swing A+B should Up to Up to Up to Up to Up to Up to

angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m

60° - 90° or less 460mm

100° 400mm 110° 340mm 120° 285mm

Recommended positions

(Only for a 2.5m gate or shorter)

A value B value

90° or less 205 250

100° 165 215 110° 144 180 120° 115 150

Alternative positions

Gate swing A+B should Up to Up to Up to Up to Up to Up to

angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m

60° - 90° or less 380mm

100° 310mm 110° 265mm 120° 220mm

A and B ‘min value’

Recommended positions

(Only for a 2.5m gate or shorter)

A value B value

90° or less 160 200

100° 120 180 110° 120 130 120° 110 110

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

1400mm Extended1400mm Extended

1000mm Retracted1000mm Retracted

1600mm Extended1600mm Extended

1100mm Retracted1100mm Retracted

For V400 (400mm operator)

For V500 (500mm operator)

110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 110mm 110mm 110mm

NOTE: A and B must both be greater than ‘min value’ and A + B < (A+B ) max; where B = (A+B) Max - A min OR; A = (A+B) Max - B min

Pa ge 23

Gate swing

angle

Gate swing

angle

NOT RECOMMENDED

‘(A+B) max’

110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 110mm 110mm 110mm

NOT RECOMMENDED

Alternative positions

Recommended positions

(Only for a 2.5m gate or shorter)

Alternative positions

Recommended positions

(Only for a 2.5m gate or shorter)

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

For V400 (400mm operator)

For V500 (500mm operator)

Outward Swing Gate Setup

make up bracket

to suit

For gates opening 90° or less:

make up bracket

to suit

For gates opening more than 90°:

Figure 8 Position Outward Opening Gates

Pa ge 24

Ensure that the gate does not exceed the gate mass specifications on page 8.

Outward opening swing gates must have physical end stops fitted in the open position.

Origin clamps must NOT be fitted.

For best security (but slower operation)

install with large B value For fast operation (but less security) install with small A and small B values

GATE C LOSED

ATE

OPEN

GATE O PEN

End stop see Caution Note

CAUTION:

Dimension A is always measured at right angles to the centre-line of the gate in its open position.

Pa ge 25

Alternative positions

A and B ‘min value’

Gate swing A+B should Up to Up to Up to Up to Up to Up to

angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m

60° - 90° or less 455mm

100° 390mm 110° 330mm 120° 275mm

Recommended positions

(Only for a 2.5m gate or shorter)

A value B value

90° or less 222 246

100° 185 205 110° 155 170 120° 128 139

Alternative positions

Gate swing A+B should Up to Up to Up to Up to Up to Up to

angle not exceed 1.5m 2m 2.5m 3m 3.5m 4m

60° - 90° or less 365mm

100° 310mm 110° 265mm 120° 220mm

A and B ‘min value’

Recommended positions

(Only for a 2.5m gate or shorter)

A value B value

90° or less 173 191

100° 145 160 110° 120 130 120° 106 114

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

120°

100°

110°

90°

80°

70°

60°

Gate opening angle

0°

1400mm Extended1400mm Extended

1000mm Retracted1000mm Retracted

1600mm Extended1600mm Extended

1100mm Retracted1100mm Retracted

For V400 (400mm operator)

For V500 (500mm operator)

Gate swing

angle

Gate swing

angle

‘(A+B) max’

110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 110mm

110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 140mm 160mm 110mm 110mm 110mm 120mm 110mm 110mm 110mm

110mm 110mm

NOT RECOMMENDED

NOTE: A and B must both be greater than ‘min value’ and A + B < (A+B ) max; where B = (A+B) Max - A min OR; A = (A+B) Max - B min

‘(A+B) max’

NOT RECOMMENDED

Electrical Set-upElectrical Set-up

WARNING

1. Always check that the isolator in the mains supply to the gate is in the OFF position, before doing any work.

2. Ensure that all low voltage systems (Less than 42.4V) are suitably protected from damage, by disconnecting all sources of power such as chargers and batteries before doing any work.

3. All electrical work must be carried out according to the requirements of all applicable local electrical codes. (It is recommended that a licensed electrical contractor perform such work.)

Pa ge 26

1. Secure the control box to wall using the most appropriate means.

Secure control box to wall

CONTROL BOX

PREFERABLY MOUNTED

AT EYE LEVEL

Be sure to position the wall box so as not to cause any hazards during and after the installation.

Preferably mount the wall box:

• Out of direct sunlight.

• At a comfortable working height.

• Away from garden sprinklers etc.

• To allow easy access even when the gate is open.

2. Connect all the cables as required to the control card. See page 46 and page 47.

3. When wiring each operator back to the controller housing, it is recommended to mount a small junction box adjacent each operator. Terminate the cable provided on the operator into this junction box and then route a new cable from the junction box to the controller housing.

Connect all wiring

For wiring diagram see page 46/47

Figure 15 Wiring Diagram

1515

S Sens1 S Sens2 M Sens1 M Sense2 Sens+ Sens- Saf CLO Saf OPE Com LCK/STP TRG PED Com FRX LIT LED Com Aux 12V Com Saf Sol Light Light Batt + Bat - MTR M+ MTR — MTR S+ MTR S-

MASTER

SLAVE

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

BLUEBLUE

MASTER

S Sens1 S Sens2 M Sens1 M Sense2 Sens+ Sens- Saf CLO Saf OPE Com LCK/STP TRG PED Com FRX LIT LED Com Aux 12V Com Saf Sol Light Light Batt + Bat - MTR M+ MTR — MTR S+ MTR S-

THIN PURPLE

THIN RED or GREY

THICK BLUE

THICK BLACK

THIN BLUE or ORANGE

THIN BLACK

SLAVE

S Sens1 S Sens2 M Sens1 M Sense2 Sens+ Sens- Saf CLO Saf OPE Com LCK/STP TRG PED Com FRX LIT LED Com Aux 12V Com Saf Sol Light Light Batt + Bat - MTR M+ MTR — MTR S+ MTR S-

THIN PURPLE

THIN RED or GREY

THICK BLUE

THICK BLACK

THIN BLUE or ORANGE

THIN BLACK

Wiring Diagram for Basic Operation

Page 36

Page 37

JUNCTION

BOX

Light Light

Batt + Batt - MTR M+ MTR M - MTR S+ MTR S -

Com FRX LIT LED Com Aux 12V Com Saf Sol

4. Check that the charger and battery are

5. Switch on the mains supply (via isolator).

6. Ensure that both the controller and charger are

Setting the limits

7. Check that the origin has been correctly set.

open

8. Check that the gate is closed and the operator is locked.

S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG

33333

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

AutoCloseAutoCloseAutoCloseAutoCloseAutoClose

9. If powering up the system ex-factory, it will

ii)

iii)

Pa ge 27

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Com FRX LIT LED Com Aux 12V Com Saf Sol

4. Check that the charger and battery are connected to the controller.

Ensure the battery polarity is correct.

5. Switch on the mains supply (via isolator).

6. Ensure that both the controller and charger are effectively earthed for improved lightning protection.

Setting the limits

7. Check that the origin has been correctly set. (See page 21)

open

8. Check that the gate is closed and the operator is locked.

S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG

33333

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

AutoCloseAutoCloseAutoCloseAutoCloseAutoClose

9. If powering up the system ex-factory, it will request for the operating PROFILE (operating standard) to be set. Select from the list the PROFILE that will suit the specific region. With this set, the system will automatically proceed to the limit setup menu. Follow the on-screen instructions to complete the set-up procedure.

If the powering up with the PROFILE set but no limits set, the system will automatically proceed to the limit setup menu. Follow the on-screen instructions to complete the set-up procedure.

If powering up at any stage after that, push and hold the SETUP button (-----) for 3 seconds.

Select the “limits” menu by pressing the ENTER button (-----).Follow the on-screen instructions to complete the set-up procedure.

♀

For more details about the PROFILE (operating standard) refer to page 37.

ii)

iii)

Figure 10 provides the full menu of features that can be set up on the system. Explanation of each feature is provided in the section “CONTROLLER FEATURES”.

When setting up the VECTOR system via the LCD display, all the steps that have to be followed are

clearly provided via the display. It is only necessary to note the following:

? To get into setup mode, press the (oblong) button for 3 seconds and follow the instructions

provided from there.

? The buttons provided on the controller for navigating the system, are not marked because at each

step during the setup, the function given to each button is provided on the display.

? When not in setup mode, ie normal mode, the (round) button is used as a TEST button for

operating the system. The up/down buttons are not used unless the diagnostic screens have been selected to appear in normal mode, in which case these buttons allow switching from one screen to the next.

For each feature a factory default setting has been programmed into the controller. Referred to as an operating standard or PROFILE, these defaults have been determined to suit the requirements of the specific region where the installation is being carried out. It is only necessary to change a feature where the default does not suit the installation. When selecting any feature in the menu, details of the current setting stored in the controller are displayed.

Refer to Table 1 on page 39 for the Schedule of Factory Defaults for each feature

Pa ge 28

Figure 10 Part A of “Menu Navigation Map”

Figure 9 View of Controller

S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX

provided from there.

step during the setup, the function given to each button is provided on the display.

33333

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

Exit Go

Up/Dn

AutoCloseAutoCloseAutoCloseAutoCloseAutoClose

Menu LevelMenu Level

How to set up additional features on the Vector Controller

Menu Navigation MapMenu Navigation Map

Pa ge 29

Figure 10 Part A of “Menu Navigation Map”

SETTING LIMITS: 1

SAFETY: 2

AUTOCLOSE: 3

MODES OF OPERATION: 4

RUN PROFILE: 5

IR BEAMS: 6

Setup Wizard

MTRM Collision Force: 2.1

MTRS Collision Force: 2.2

Collision Count: 2.3

Autoclose Status: 3.1

Autoclose Time: 3.2

Autoclose Override Time: 3.3

Autoclose Advanced Options: 3.4

Operating Mode

Positive Close: 5.1

Leaf Delay: 5.2

Pre-Open Delay: 5.3

Pre-Close Delay: 5.4

Opening Speed: 5.5

Closing Speed: 5.6

Ramp up Distance: 5.7

Ramp down Distance: 5.8

Crawl Distance: 5.9

Torque Limit: 5.10

MTRM Opening Collision Force

MTRM Closing Collision Force

MTRS Opening Collision Force

MTRS Closing Collision Force

Autoclose on Open: 3.4.1

Autoclose on Partly Open: 3.4.2

Autoclose on Partly Closed: 3.4.3

Standard Mode

Condominium Mode

Reversing Mode

Positive Close Status: 5.1.1

Positive Close Type: 5.1.2

Positive Close Short Stop Value: 5.1.3

Positive Close Push Force: 5.1.4

Leaf Delay Status: 5.2.1

Leaf Delay Value: 5.2.2

Short Stop

MTRM Only

MTRS Only

MTRM & MTRS

PIRAC Control: 6.1

SAF Output Status: 6.2

IRBO = IRBC

IR Beam Alarms: 6.3

PIRAC Status: 6.1.1

Stop On Open: 6.1.2

Ambush Alarm: 6.3.1

Break in Alarm Status: 6.3.2

Stop On Open Status: 6.1.2.1

Stop Distance: 6.1.2.2

Ambush Alarm Status: 6.3.1.1

IRB Broken time: 6.3.1.2

Pa ge 30

Figure 10 Part B of “Menu Navigation Map”

Pedestrian Open Position: 7.1

Pedestrian Autoclose Time: 7.2

Pedestrian Pre-Open Delay: 7.3

Pedestrian Pre-Close Delay: 7.4

Lock Enabled Status: 8.1

Lock Type: 8.2

Release Time: 8.3

Pre-Release Time: 8.4

Lock Location: 8.5

Lock Drive (AC/DC): 8.6

Courtesy Light Time: 9.1

Light Profile: 9.2

Operating Standard: 10.1

Reset Options: 10.2

Diagnostic Screen Status: 10.3

Test Button Disabled Status: 10.4

Press Master Button

If menu locked

ADD Remotes: 11.1

DELETE Remotes: 11.2

EDIT Remotes: 11.3

Remotes Menu Locked Status: 11.4

Courtesy Light

Pre Flash A

Pre Flash B

Pre Flash C

Factory Default: 10.2.1

Delete All Remotes: 10.2.2

Reset All: 10.2.3

Delete Remote By ID: 11.2.1

Delete Remote Button: 11.2.2

Delete Remote By Button: 11.2.3

Delete All Remotes: 11.2.4

PEDESTRIAN: 7

GATE LOCK: 8

COURTESY LIGHT: 9

GENERAL: 10

REMOTES: 11

§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature.

§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature described below.

SAFETY (COLLISION FORCE) - MENU 2

AUTO-CLOSE – MENU 3

Pa ge 31

§ Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature described below.

SAFETY (COLLISION FORCE) - MENU 2

MTRM/S COLLISION FORCE

If the gate is obstructed, the internal collision circuitry will activate. The response of the system to a collision will vary, depending on the Operating Standard (eg CE, UL325) selected. Responses can vary from one or both gates stopping, to one or both gates reversing. The collision force can be set from Min to Max in 5 discrete steps.

A sixth step will disable collision sensing entirely, allowing MAXIMUM force to be achieved. Under this condition, the motors will continue running until they stall, at which point a collision will be detected. NB:This level should only be used if additional safety measures are taken. (e.g.: Infrared beams, sensitive edge etc.)

Collision force can be set independently per motor, as well as per direction of travel.

COLLISION COUNT

A counter monitors the number of collisions that the gate experiences before both gates reach the fully closed position. If the value exceeds the value set in the MULTIPLE COLLISION COUNTER the controller shuts down until the next valid trigger is received. As indication, the STATUS LED will flash 4 times every second. The multiple collision fault indication will continue to flash indefinitely or until a valid trigger has been received.

AUTO-CLOSE – MENU 3

AUTO-CLOSE STATUS

The Auto-close feature when turned on, has the function of automatically closing the gate after a preset auto-close time. The AUTO-CLOSE feature is automatically turned on when the controller is set for CONDOMINIUM mode of operation.

AUTO-CLOSE TIME The auto-close time can be set anywhere from 1 to 255 seconds.

AUTO-CLOSE OVERRIDE

It is possible for the user to temporarily turn off auto-close when the mode of operation is STANDARD or REVERSING. To activate AUTO-CLOSE OVERRIDE, the TRG input must be activated and maintained for a period longer than the time set for the AUTO-CLOSE OVERRIDE TIME, after which the input can be cleared ie press and hold the button of the remote that operates the gate.

The gate response will be to start opening on the first TRG trigger, and then to stop as soon as the AUTO-CLOSE OVERRIDE feature is activated. On clearing of the TRG input, the gate will continue opening until fully open. The AUTO-CLOSE feature is now off and the gate will remain open indefinitely.

The next signal received on TRG will clear the AUTO-CLOSE OVERRIDE feature, close the gate, and set the AUTO-CLOSE feature back to normal.

AUTO-CLOSE ADVANCED OPTIONS

The conditions under which the gate will auto close can be set within the Advanced Autoclose options menu.

Controller FeaturesController Features

If “Short Stop” is correctly set, PCM will cut off

when gates reach closed position, in line

Line of gates when closed

M gate closes

slightly behind

S Gate (Leaf delay)

S Gate closes first

Mechanical lip

M Gate continues to close

“Short Stop”

S Gate stops slightly before closed position

Mechanical lip on

M Gate engages with S Gate

With PCM, M Gate continues closing,

pushing the S Gate with it

Pa ge 32 Pa ge 33

open. AUTO-CLOSE ON PARTLY OPEN - will automatically close the gate if it is stopped while opening, but before the reaching the fully opened position. AUTO-CLOSE ON PARTLY CLOSED - will automatically close the gate if it is stopped while closing, but before reaching the fully closed position.

More than one advanced option can be selected.

MODES OF OPERATION - MENU 4

It is possible to select the following modes of operation: STANDARD, CONDOMINIUM and REVERSING. All modes are triggered by closing a normally open contact between the TRG input terminal and the COM terminal.

STANDARD MODE - When stationary, a trigger impulse on TRG will cause the gate to either open or close. On a moving gate, a trigger impulse on TRG will stop the gate. A third impulse on TRG will cause the gate to reverse its direction of travel, i.e. the action is START - STOP - REVERSE. CONDOMINIUM MODE - A trigger impulse on TRG will under all conditions open the gate. If it were closing, it will stop and reverse to open. In this mode of operation, the only way to close the gate is with the AUTO-CLOSE feature which is automatically activated when CONDOMINIUM mode is selected. REVERSING MODE - A trigger impulse on TRG will reverse the direction of a moving gate. If it were closing, it will stop and immediately begin opening. If it were opening, it will stop and immediately begin closing.

RUN PROFILE – MENU 5

POSITIVE CLOSE MODE (PCM)

Setting positive close mode to ON will allow the gate to drive up hard to an end stop without causing the collision circuitry to operate. This feature operates only during the last few millimetres of piston travel in the closing mode.

POSITIVE CLOSE TYPE

PCM can be applied to one of the following: ? Short Stop (further explanation follows) ? M motor (MTRM) ? S motor (MTRS) ? Both M and S motors

SHORT STOP

PCM applied to one gate is ideal for securely locking two gates to each other without having to fit end-stops. Typically, a 'mechanical' lip is fitted to one gate which will push up against the other gate and via PCM keep pushing until the gates are mechanically locked. To ensure that the gates do not close past their desired end point, the gate (S) against which the gate (M) with the mechanical lip pushes, can be preset to stop slightly short of its closed position. This is referred to as the 'Short Stop' distance. If the 'Short Stop' distance is correctly set, the gate (M) will engage with the S gate sufficiently before the

AUTO-CLOSE ON OPEN - will automatically close the gate if it has reached the fully

closed position and via the PCM, push the two gates into the fully closed position, but not past.

SHORT STOP VALUE

The short stop distance can be set between 1mm and 40mm of piston stroke.

PCM PUSH FORCE

The amount of force applied by the actuator when in PCM can be set as a value from 1 to 15.

LEAF DELAY

Leaf delay is used in cases where one gate leaf must move before the other. The most common need for this arises when a mechanical 'lip' is fitted to one of the gates. In a double leaf installation, a leaf delay can be set whereby the M motor will open before the S motor, and the S motor will close before the M motor.

LEAF DELAY VALUE

The leaf delay is based on piston position, and can be adjusted from 3-250mm of piston travel.

PRE-OPEN DELAY

Allows a delay between a valid trigger signal being

received and the gate commencing movement in the opening direction. A warning light can be set to activate during this delay. (Refer to Pre-flash modes of the feature PILLAR LIGHT, for more details) This setting applies to both motors.

PRE-CLOSE DELAY

Allows a delay between a valid trigger signal being received and the gate commencing movement in the closing direction. The delay will also occur if the gate is set to close automatically. A warning light can be set to activate during this delay. (Refer to Pre-flash modes of the feature PILLAR LIGHT, for more details). This setting applies to both motors.

OPENING SPEED

Sets the maximum piston opening speed in millimeters per second . This setting applies to both motors.

CLOSING SPEED Sets the maximum piston closing speed in millimeters per second. This setting applies to both motors.

RAMP UP DISTANCE

Sets the ramp-up distance in millimeters of travel of the piston when starting. This setting applies to both motors.

If “Short Stop” is correctly set, PCM will cut off

when gates reach closed position, in line

Line of gates when closed

M gate closes

slightly behind

S Gate (Leaf delay)

S Gate closes first

Mechanical lip

M Gate continues to close

“Short Stop”

S Gate stops slightly before closed position

Mechanical lip on

M Gate engages with S Gate

With PCM, M Gate continues closing,

pushing the S Gate with it

Pa ge 34 Pa ge 35

RAMP DOWN DISTANCE

Sets the ramp-down distance in millimeters of travel of the piston when stopping. This setting applies to both motors.

CRAWL DISTANCE Sets the final crawl distance in millimeters of travel of the piston when reaching an endpoint. This setting applies to both motors.

PUSH FORCE LIMIT

Sets the maximum push force delivered by the motors. The maximum setting is a value of 15 and the minimum is 4. This is useful in cases where limited push force is required. This setting applies to both motors.

IR BEAMS – MENU 6

In a swing gate installation, in order to provide protection for a person or vehicle moving through the entrance, it is necessary to have two sets of beams, one across the driveway where the gates are closed and another where the gates are open. Both these beams must be set as closing safety beams, preventing the gate from closing and stop the gates if they have started to close.

However across the line of the driveway up to where the gates open, it is also recommended to have another set of safety beams to prevent the gate from opening if they are closed and stop if they are opening. Two independent normally closed inputs are provided for opening and closing safety beams. An interrupted closing beam will prevent the gates from closing and stop and reverse the gates back to the open position if already opening. Vice-versa for a closing beam. Additional beam functionality is provided:

PIRAC Passive-Infra-Red Auto-Close causes the gates to automatically close as soon as a vehicle has passed through the closing beams. This security feature ensures that the gate stays open for the minimum time possible.

If the AUTO-CLOSE feature has been enabled when the gate is triggered to open, but nothing moves through / breaks the closing beam, the gates will open fully and stay open for the

period of time determined by the AUTO-CLOSE timer. However, if at any stage, while the gate is opening or standing open waiting to close, the beams are broken, the gates will close immediately.

SAFE OUTPUT STATUS

Automatically tests the safety beams before each gate cycle. (eg as required by CE and Ul325). NB: In order for this feature to work, the power supply negative of the beam receiver and beam transmitter must be wired to the SAF COM terminal of the controller.

Inside

closing beam

Outside

closing beam

TYPICAL CLOSING BEAM INSTALLATION

Gates will not close

Outside closing beam

Inside closing beam

Opening beam

IRBO = IRBC

(Combine inside closing beam with opening beam = save on one beam)

Intruder breaks beam while loitering at gate

Alarm

Adjustable

beam broken time

Alarm

Intruder blocks

beam

IRBO=IRBC

Configures the opening beam to act as a closing beam while the gates are closing. This allows one set of beams to be used across the line of the driveway up to where the gates open.

IR BEAM ALARMS While the gates are fully closed, this feature allows the following alarms:

AMBUSH ALARM

Activates an alarm if either the opening or closing beams have been continuously interrupted for a predefined time. The alarm will remain activated while the beams are interrupted.

For example; if a would-be intruder covers the beams so that when the gates are opened the gates will stay open, the system will detect this beam override taking place and set off an alarm.

IRB BROKEN TIME

The time that the beams must be interrupted before the alarm is activated.

BREAK IN ALARM

Activates an alarm if the closing beam on the outside of the property is interrupted. The alarm remains activated while the beams are broken and for a period of 30 seconds thereafter. This time is fixed.

For example; if a would-be intruder is loitering at the entrance, as soon as the beams are broken an alarm will be set off.

NB: If this alarm is used, it is

recommended that TWO parallel closing beams are used to reduce the chance of false triggering.

ALARM OUTPUT

The system can be configured to operate one of the following outputs provided on the controller: ? Onboard buzzer – emits a continuous tone ? Pillar / Courtesy light contact (potential free normally open contact, fused protected – 5A) ? Safety beam common (this is an open collector drive, max current draw 3A, not

fuse protected)

? Solenoid lock output (this is an open collector drive, max current draw 3A, not

fuse protected)

? Status LED output (operate up to 3 LEDs in parallel or interface with multi LED

driver card, CP78)

Outside closing beam

Inside closing beam

Opening beam

IRBO = IRBC

(Combine inside closing beam with opening beam = save on one beam)

Intruder breaks beam while loitering at gate

Alarm

Adjustable

beam broken time

Alarm

Intruder blocks

beam

Pa ge 36 Pa ge 37

PEDESTRIAN OPENING – MENU 7

This feature is associated with the PED input on the controller. When activating this input, the system will open one of the gates (selectable in a double swing gate installation) to the pedestrian open position, and then automatically close after the pedestrian auto-close time lapses. The gate will open only after the adjustable pre-opening delay time. If the connection to COM is maintained then the gate will remain open, and when the connection is broken, it will close after the PEDESTRIAN auto-close time.

PEDESTRIAN OPEN POSITION

Sets the maximum opening of the pedestrian gate as a percentage of full opening. PEDESTRIAN AUTOCLOSE TIME Sets the autoclose time in seconds after a pedestrian opening.

PEDESTRIAN PRE-OPEN DELAY

Sets the time delay between the pedestrian input being activated, and the gate actually opening. This enhances safety in cases where the pedestrian has to reach through the in order to activate the pedestrian input. A warning light would typically be active during this delay.

PEDESTRIAN PRE-CLOSE DELAY

Sets the time delay between the pedestrian autoclose timer expiring, and the gate actually closing. A warning light would typically be active during this delay.

GATE LOCK – MENU 8

An electric strike lock or magnetic lock can be connected to the control card., allowing the gate to be locked when closed, open or both.

LOCK ENABLE STAUS

Turns the lock functionality on or off.

LOCK TYPE

Allows selection of either a solenoid strike lock, or a magnetic lock. A solenoid strike unlocks when power is applied, while a magnetic lock unlocks when power is removed.

RELEASE TIME

Sets the time period (in seconds) for which the lock remains released after the gate has started moving.

PRE-RELEASE TIME

Sets the time period (in 0.1s increments) for which the lock releases BEFORE the gate has started moving. This is useful in cases where premature gate movement prevents the lock from releasing.

LOCK LOCATION

Specifies whether the gate is locked while closed, open of both.

LOCK DRIVE

Specifies if the lock is to be powered by an AC or DC voltage. Selecting AC will power the lock with a 50Hz square wave.

COURTESY (PILLAR) LIGHT – MENU 9

This feature is associated with the LIGHT connections on the controller. Refer to page 44 of the manual for details on how to connect a pillar or security light to the controller. The pillar light circuit has multiple functions:

? It operates as a courtesy light and switches on for a timed period

every time the gate is activated.

? It can also be turned on for the same timed period by momentarily

connecting the LIT input to COM.(eg activating a pushbutton connected to these terminals)

? Via the same pushbutton connected across LIT and COM, it can also

be turned ON permanently by application of an impulse longer than 3 seconds. The fact that the pillar light is ON permanently is indicated by the STATUS LED flashing once every second. A short impulse thereafter will switch the lights off.

NB - The gate will not trigger open when using the LIT trigger.

? When the PED input is triggered the courtesy light flashes for an

adjustable (1 to 255 seconds) pre-flash time before the pedestrian gate opens.

COURTESY LIGHT TIME

The time that the courtesy light will remain activated can be set from 4 seconds to 10 minutes

LIGHT PROFILE

The courtesy light can be selected to operate according to one of the following:

? Courtesy light as explained earlier. If pre-flashing Mode A,

B or C is selected, the courtesy light circuit will activate for the selected pre-opening and pre-closing delay. The manner of activation is dependent on the pre-flashing mode selected.

? Mode A will turn on the courtesy light only while the

motors are running.

? Mode B will flash the courtesy light during the pre-opening

delay, as well as while the gates are running.

? Mode C will turn on the courtesy light during the pre-

opening delay, as well as while the gates are running. In these pre-flashing modes, the timed courtesy light functionality is not available.

GENERAL – MENU 10

OPERATING STANDARD

Regional operating standards can be set. Applying this setting will automatically configure the controller settings to conform to the specific regions standard - e.g. UL325 or CE.

RESETTING CONTROLLER SETTINGS

The controller settings can be reset through the Reset Options menu. Various reset options are available.

FACTORY DEFAULTS – Depending on the operating standard / profile chosen all these settings will be restored. No other settings such as remote controls, limit switch settings will be affected. DELETE ALL REMOTES - Delete all the remotes stored in the system, no settings affected. RESET ALL – Clears the system completely as per an off the production line unit.

Pa ge 38

DIAGNOSTIC SCREEN STATUS

Allow a diagnostic screen to be displayed. Can be useful when troubleshooting, but requires some technical knowledge.

TEST BUTTON DISABLED

Allows the round test button on the controller to be disabled, in cases where higher security is required.

REMOTE CONTROLS – MENU 11

The controller is capable of learning up to 64 Centurion Nova remote controls / transmitters. Each transmitter can have up to 4 buttons. Each transmitter learned into the system is assigned a unique transmitter ID.

PRESS VALID BUTTON

If the remotes MENU has been locked as discussed later, only by pressing a button of a transmitter learned into the system, can this MENU be accessed.

ADD REMOTES

Any button can be set to control the trigger, pedestrian, free exit, holiday lockout or courtesy light inputs. When adding transmitters it is recommended that a record be kept of the ID number allocated by the system to each respective transmitter and the person to whom the transmitter is given. This is necessary should selective deletion be required at a later stage.

DELETE REMOTES

Transmitters can be edited at any stage according to one of the following: ? DELETE REMOTE BY ID - Each transmitter can be deleted individually

according to its unique ID. To facilitate this, a record of the ID and the person to whom the ID has been assigned must have been made at the time of learning the transmitter into the system.

? DELETE REMOTE BUTTON - The operation of a button on a particular

transmitter can be cleared. Ie It allows for instance Holiday Lockout set on one remote to be cleared without affecting the other operations that the transmitter performs.

? DELETE REMOTE BY BUTTON – use this procedure to delete the transmitter

if is present.

? DELETE ALL REMOTES – clear the entire remote memory.

EDIT REMOTES

Change the function of one button to another.

REMOTE MENU LOCK STATUS

The remote control menu can be locked, requiring the use of a valid transmitter in the system to add new transmitters.

Table 1 Factory Defaults Schedule

PARAMETER DESCRIPTION

Auto-Close Enabled

Auto-Close Time

Mode of Operation

Motor M Opening Force

PCM Enabled

Leaf Delay Enabled

Motor M Closing Force

PCM Type

Leaf Delay

Motor S Opening Force

PCM Stop Short Distance

Motor S Closing Force

PCM Force

Max. No. Collisions Collision Alarm Output

Auto-Close Override Time

* -Settings are fixed across standards ** -Settings are not configurable via the GUI

Opening Speed Closing Speed

Ramp Up Distance Ramp Down Distance

Crawl Distance Torque Limit

Pre-Close Delay Time

Pre-Open Delay Time

Pa ge 39

Table 1 Factory Defaults Schedule

PARAMETER DESCRIPTION

UNIT

MIN

DEFAULT

MAX

South African Standard Profile

Auto-Close Enabled

Auto-Close Time

Mode of Operation

Motor M Opening Force

PCM Enabled

Leaf Delay Enabled

Motor M Closing Force

PCM Type

Leaf Delay

Motor S Opening Force

PCM Stop Short Distance

Motor S Closing Force

PCM Force

Max. No. Collisions Collision Alarm Output

Auto-Close Override Time

Auto-Close from Fully Open

Auto-Close from Partly Open Auto-Close from Partly Closed

YES/NO

mm:ss

S,R,C

Level

YES/NO

Level

M,S,M & S,SS

Level

% (A)

Collisions

B,C,P,S,L

00:00*

Max (6)

YES

Max (6)

255

0:15

Standard

Master Only

10*

250*

Buzzer

04:00*

15*

YES

YES/NO

* -Settings are fixed across standards ** -Settings are not configurable via the GUI

Table continue on next page.

Opening Speed Closing Speed

Ramp Up Distance Ramp Down Distance

Crawl Distance Torque Limit

mm/s

(A)

Max

400

mm/s

Pre-Close Delay Time

Pre-Open Delay Time

0 0

196

Factory Defaults ScheduleFactory Defaults Schedule

S Sens1 Motor S (MTR S) operator . Connects to the thin PURPLE wire of the Motor S operator.

S Sens2 Motor S (MTR S)operator. Connects to the thin BLUE or ORANGE wire of the Motor S

M Sens1 Motor M (MTR M)operator. Connects to the thin PURPLE wire of the Motor M operator.

M Sens2 Motor M (MTR M)operator. Connects to the thin BLUE or ORANGE wire of the Motor M

Sens + Operator sensor power connection. A 5V output for connecting to the thin RED sensor

Sens - Operator sensor power connection. A 0V output for connecting to the thin BLACK or GREY

Safe CLS CLOSING edge safety input. (A normally-closed potential-free input). For as long as a

Safe OPN OPENING edge safety input. (A normally-closed potential-free input). For as long as a

LCK/STP Holiday Lockout or gate STOP input. (A normally-closed potential-free input). For as long as

PED Pedestrian opening input. (A normally-open potential-free input). Momentarily connecting

FRX Free exit input. (A normally-open potential-free input). Momentarily connecting this input to

LIT LIT Activates the pillar light output. (A normally-open potential-free input). Momentarily

PARAMETER DESCRIPTION

UNIT

MIN

DEFAULT

MAX

PED Open Distance

Gate Lock Enabled

PIRAC Enabled

IRB Ambush Alarm Enabled

IRBO Starts Wire-Less**

Courtesy Light Time

Diagnostic Screen Enabled

Remote Menu Locked

Gate Lock Type

SAF Common Enabled

IRB Ambush Alarm Hold-Off Time

IRBC Starts Wire-Less**

Courtesy Light Profile

Test Push-Button Enabled

Helix Mode Disabled**

Gate Lock Pre-Release Time

SAF Common Tests which Beams

IRB Break-In Alarm Enabled

LCK Starts Wire-Less**

Gate Lock Release Time

IRBO acts as IRBC

IRB Alarms Output

Gate Lock Location Gate Lock Drive Type

PED Auto-Close Time PED Pre-Open Delay Time PED Pre-Close Delay Time

% (Full Open)

YES/NO

Minutes

YES/NO

B,C,P,S,L

h:mm:ss

YES/NO

M,S

Crt,A,B,C

YES/NO

C,O,C & O

YES/NO

AC,DC

0:00:04*

24.0*

YES

255

YES

9:59:59*

24.0*

YES

0:02:00

Striker

YES

Courtesy

YES

0.0

IRBC Only

YES

1.0

0.1*

BUZZER

Close Only

100

240

* -Settings are fixed across standards ** -Settings are not configurable via the GUI

South African Standard Profile Continue

Table 1 Factory Defaults Schedule

Pa ge 41Pa ge 40

Description of Terminal FunctionsDescription of Terminal Functions

S Sens1 Motor S (MTR S) operator . Connects to the thin PURPLE wire of the Motor S operator.

S Sens2 Motor S (MTR S)operator. Connects to the thin BLUE or ORANGE wire of the Motor S

operator.

M Sens1 Motor M (MTR M)operator. Connects to the thin PURPLE wire of the Motor M operator.

M Sens2 Motor M (MTR M)operator. Connects to the thin BLUE or ORANGE wire of the Motor M

operator.

Sens + Operator sensor power connection. A 5V output for connecting to the thin RED sensor

wireon both the MTR M and MTR S operators.

Sens - Operator sensor power connection. A 0V output for connecting to the thin BLACK or GREY

sensor wire on both the MTR M and MTR S operators.

Safe CLS CLOSING edge safety input. (A normally-closed potential-free input). For as long as a

connection between this input and COM is maintained the controller will behave normally. When this connection is broken it will prevent the gate from closing if it is stationary, and will stop and reverse the gate if it is closing. This input has no effect if the gate is opening.

(NOTE: If the Saf CLO function is not required a link must be fitted between Safe CLO and COM for the controller to operate normally.*)

Safe OPN OPENING edge safety input. (A normally-closed potential-free input). For as long as a

connection between this input and COM is maintained the controller will behave normally. When this connection is broken it will prevent the gate from opening if it is stationary, and will stop and reverse the gate if it is opening. This input has no effect if the gate is closing.

(NOTE: If the Safe OPE and reverse functions are not required a link must be fitted between safe OPE and COM for the controller to operate normally.*)

* - When setting up the controller for the first time or after a full reset back to factory default

has been performed, the system will electronically override the Safety Inputs and allow the system to function without the links. However if safeties are connected to either or both inputs, thereafter there must be a normally closed circuit maintained for the system to operate correctly. I.e. if beams are fitted and then removed, the circuit which is affected must be replaced with a wire link to create the normally closed circuit.

LCK/STP Holiday Lockout or gate STOP input. (A normally-closed potential-free input). For as long as

a connection between this input and COM is maintained the controller will behave normally. But, when this connection to COM is broken all inputs are inhibited, and if the gate is moving it will stop.

(NOTE: If the LCK function is not required a link must be fitted between LCK and COM.)

TRG Trigger input. ( A normally-open potential-free input) Momentarily connecting this

input to COM will cause the gate to open or close depending on the operating mode selected. For more information see the auto-close feature and modes of operation.

PED Pedestrian opening input. (A normally-open potential-free input). Momentarily connecting

this input to COM will cause one gate to open to the Pedestrian open position. For more information refer to the Pedestrian feature.

FRX Free exit input. (A normally-open potential-free input). Momentarily connecting this input to

COM will cause a gate which is closed, or closing, to open or re-open. If the gate is open, or opening, the signal has no effect other than to reset the auto-close timer (if selected). Free exit (FRX) never initiates a closing cycle. The only way to close a gate, if only the FRX input is used, is to activate the auto-close feature on the controller.

LIT LIT Activates the pillar light output. (A normally-open potential-free input). Momentarily

connecting this input to COM will cause the LIGHT relay to energize for a period of time as set in the courtesy light timer menu. If the connection is made for a period exceeding 3 seconds the pillar light relay will latch and remain latched indefinitely until a new momentary connection to COM is given.

Pa ge 42

LED External gate status indicator. (A low current output signal.) An output terminal which

provides a low current, drive (approx. 4,5V DC, 20mA) to a LED which can be used to indicate the gate status remotely. If more than 3 LED's are required it is necessary to fit the CP78 MULTI LED driver card. For more details on the feedback about the status of the gate provided by the STATUS LED refer to pg 43.

Com The COMMON termination point. All trigger signals etc. have their return path to one of the

COM terminals.

Aux 12V Auxiliary power connection. Provides a +12V DC supply for auxiliary equipment such as a

radio receiver, photo cells etc, It is linked directly to the battery positive via a 3A resettable fuse.

Safe Com Used for switching the power supply to the safety beams. If automatic beam testing is

required, the negative power supply connection of the beam transmitters and receivers must be wired to this point.

Sol Solenoid strike or Magnetic lock. A solenoid strike lock or Magnetic lock can be connected

between 12V and SOL. Note that the maximum current draw allowed for the lock is 2A. Should the solenoid lock or magnetic lock exceed this current rating it is necessary to use an interposing relay.

(NB - Particularly with magnetic locks, ensure that the steady state current draw

calculated over a 24hour period and added to this, the quiescent current draw of the controller, other peripherals and the usage of the motors, does not exceed the current delivered by the charger. If necessary fit a separate supply to power the lock using an interposing relay connected to the Sol input.)

Light Pillar light connection. These two terminals provide a normally open potential free contact

which is generally used to switch on a pillar light (courtesy light). This contact is fuse protected – refer to pg44 for fuse specifications.

Batt + Positive battery connection. (Battery terminal normally indicated as + or RED)

Batt - Negative battery connection. (Battery terminal normally indicated as - or BLACK)

MTR M+ Motor M operator power connection. (Thick BLUE wire).

MTR - Motor M operator power connection. (Thick BLACK wire).

MTR S+ Motor S operator power connection. (Thick BLUE wire).

MTR S- Motor S operator power connection. (Thick BLACK wire).

The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate. Table 2 below provides a description and purpose of the indicator lights with figure 11 alongside, indicating the location on the control

During Normal Operation

S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

Figure 11 LED positions

Buzzer Feedback

The VECTOR 2 controller is equipped with an onboard buzzer which is used for various features and functions on the controller. One of the functions it provides is audible diagnostic feedback as detailed in the table below:

Multiple collision condition

Battery low condition

Holiday lock-out enabled

Pa ge 43

LED Indicator LightsLED Indicator Lights

During Normal Operation

ON OFF SLOW REGULAR FLASH = Gate is opening FAST REGULAR FLASH = Gate is closing 1 FLASH EVERY 2 SECONDS = Courtesy light latched on 2 FLASHES EVERY 2 SECONDS = Mains failure 3 FLASHES EVERY 2 SECONDS = Battery low 4 FLASHES EVERY 2 SECONDS = Collision shutdown

ON OFF

NAME STATUS

S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

Table 2 Description of LED indicators

Figure 11 LED positions

= Gate open = Gate closed

= Signal present = No signal

= Opening Safeties clear = Opening Safeties obstructed

= Closing Safeties clear = Closing Safeties obstructed

= Signal present = No signal

= System ready to operate = System locked

= Signal present = No signal

STATUS

LED

TRG

Saf OPE

Saf CLO

FRX

PED

LCK/STP

LIT

Buzzer Feedback

Multiple collision condition

Battery low condition

Holiday lock-out enabled

Buzzer emits a pulsed tone for a 5 second duration, after the controller is activated in a battery low condition.

Buzzer emits a continuous pulsed tone as soon as a multiple collision shutdown is activated. The tone will cease as soon as a valid trigger input is activated.

Buzzer emits a pulsed tone for a 5 second duration when the controller is activated with this feature enabled.

PARAMETER DESCRIPTION

Charger and Pillar Light ConnectionsCharger and Pillar Light Connections

Pa ge 44

Use this procedure to accurately determine the gate opening angle:

The following protection fuses are provided on the system:

Step 3

Step 2

Step 1

Fuse Protection

Item

MAIN CONTROLLER

Motor Circuit - fuse per channel Light circuit Auxiliary supply

CHARGER

Mains input

Type

Automotive Fuse (25X7) 5X20mm Electronic fuse - not replaceable

5X20mm

Rating

15A 3A Fast Blow 3A

250mA Fast Blow

S Sens1 S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

220V AC

Mains in

E N

Protection fuse on mains input to charger (rating: 250mA slow blow)

Auxiliary supply

Pillar light

NEUTRAL

LIVE

Figure 12 Charger and pillar light connections

Table 3 Fuse schedule

To reset : Power off controller for at least 1 minute and re-apply power.

Use this procedure to accurately determine the gate opening angle:

Determine Gate Swing AngleDetermine Gate Swing Angle

USE GATE SWING ANGLE OF

90 Degrees

100 Degrees

110 Degrees

120 Degrees

60 Degrees 70 Degrees

80 Degrees 1 351mm 1 474mm 1 587mm 1 687mm

1 000mm

VALUE Z FROM...

1 075mm 1 218mm

1 587mm 1 687mm 1 732mm

1 075mm

...TO

1 218mm 1 351mm 1 475mm

Step 3

Open the gate and measure a distance along the gate a distance of 1m from the centreline of the gate hinge. Make a mark on the ground. Measure the distance on the ground between the two marks (Z). Using this Z value, read off the gate opening angle from the table below.

Step 2

Close the gate and measure a distance of 1m from the centreline of the gate hinge. Make a mark on the ground.

Step 1

Pa ge 45

Figure 13 Wiring Diagram for Motor M Figure 14 Wiring Diagram for Motor S

MASTER

SLAVE

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

S Sens1 S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

THIN PURPLE

THIN RED / GREY

THICK BLUE

THICK BLACK

THIN BLUE / ORANGE

THIN BLACK

MOTOR M (MTR M)MOTOR M (MTR M)

Pa ge 46 Page 47

Wiring Diagram for MOTOR M (MTR M) Operator

1515

S Sens1 S Sens2 M Sens1 M Sense2 Sens+ Sens- Saf CLO Saf OPE Com LCK/STP TRG PED Com FRX LIT LED Com Aux 12V Com Saf Sol Light Light Batt + Bat - MTR M+ MTR — MTR S+ MTR S-

BLACKBLACK

REDRED

BLUEBLUE

PURPLEPURPLE

BLUEBLUE

S Sens1 S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

THIN PURPLE

THIN RED / GREY

THICK BLUE

THICK BLACK

THIN BLUE / ORANGE

THIN BLACK

MOTOR S (MTR S)MOTOR S (MTR S)

Wiring Diagram for MOTOR S

(MTR S) Operator

Wiring Diagram for MOTOR S

(MTR S) Operator

COM

OPENING

BEAM

+12V/24V

COM

IRB RECEIVER

- 12V/24V

12V or 24V

IRB Tx

CLOSING

BEAM

+12V/24V

IRB RECEIVER

- 12V/24V

12V or 24V

IRB Tx

(for CE compliance)(for CE compliance)

Pa ge 48

Figure 15. Wiring diagram for safeties

Wiring Diagram for Safety BeamsWiring Diagram for Safety Beams

Pa ge 49

S Sens1 S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

Wiring diagram for other inputsWiring diagram for other inputs

NEG

+12V/24V

COM

RADIO RECEIVER

REMOTE CONTROL CIRCUITRY

NEG

+12V

COM

LOOP

LOOP DETECTOR

FREE EXIT CIRCUITRY

HOLIDAY LOCKOUT KEYSWITCH (normally CLOSED)

PILLAR LIGHT PUSHBUTTON (normally OPEN)

PEDESTRIAN KEYSWITCH (normally OPEN)

SOLENOID LED

STATUS LED

SOLENOID OR STRIKE LOCK

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Only applicable if external radio receiver is being used

Figure 16. Wiring diagram for other inputs

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SOLENOID OR STRIKE LOCK

S Sens1 S Sens2 M Sens1 M Sens2

Light Light

Batt + Batt MTR M+ MTR M MTR S+ MTR S -

Sens+ Sens-

Safe CLS Safe OPN Com LCK/STP

TRG PED Com FRX LIT LED Com Aux 12V Safe Com Sol

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Wind speeds for which operator will still operate the gate (for V400 or V500 operators)

For a 25% covered gate: (Palisades, etc.) x 1.8m high

Value of Gate lengths: A or B dimension Up to Up to Up to Up to Up to Up to once installed. #1 1.5m 2m 2.5m 3m(#2) 3.5m(#2) 4m(#2)

100mm 94km/h 66km/h 48km/h 44km/h 41km/h 37km/h 140mm 119km/h 85km/h 65km/h 57km/h 51km/h 46km/h 180mm 138km/h 101km/h 78km/h 67km/h 60km/h 53km/h 220mm 156km/h 114km/h 89km/h 76km/h 67km/h 60km/h 260mm 171km/h 126km/h 99km/h 84km/h 74km/h 65km/h 300mm 186km/h 137km/h 108km/h 91km/h 80km/h 71km/h 340mm 199km/h 147km/h 116km/h 98km/h 86km/h 76km/h

(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)

Wind speeds for which operator will still operate the gate (for V400 or V500 operators)

For a 100% covered gate: (Fully clad gates, etc.) x 1.8m high

Value of Gate lengths: A or B dimension Up to Up to Up to Up to Up to Up to once installed. #1 1.5m 2m 2.5m 3m(#2) 3.5m(#2) 4m(#2)

100mm 47km/h 33km/h 24km/h 22km/h 20km/h 19km/h

140mm 59km/h 43km/h 32km/h 28km/h 26km/h 23km/h 180mm 69km/h 50km/h 39km/h 34km/h 30km/h 27km/h 220mm 78km/h 57km/h 44km/h 38km/h 34km/h 30km/h 260mm 86km/h 63km/h 49km/h 42km/h 37km/h 33km/h 300mm 93km/h 68km/h 54km/h 46km/h 40km/h 35km/h 340mm 100km/h 74km/h 58km/h 49km/h 43km/h 38km/h

(#1 See page 18 or 20 for installation details) (#2 - an electric lock must be fitted)

Allowable Wind LoadingAllowable Wind Loading

Installation HandoverInstallation Handover

Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system.

NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE. Even if the

user has used one before, it does not mean he knows how to SAFELY operate it. Make sure that the user fully understands the following safety requirements before finally handing over the site.

Ensure that the user fully understands:

Table 4. Alowable wind loading.

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Installation HandoverInstallation Handover

Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system.

NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE. Even if the

user has used one before, it does not mean he knows how to SAFELY operate it. Make sure that the user fully understands the following safety requirements before finally handing over the site.

Ensure that the user fully understands:

How to operate the manual release mechanism. (By demonstration)

How the obstruction detection and all other safety features work. (By demonstration)

All the safety considerations associated with operating an automated gate, and that he understands that he is responsible for explaining these safety instructions to all other users of the automated system:

1. Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people pets, or other obstructions.

2. NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects away from the gate and its area of travel.

3. NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS, and do not allow children or pets near the gate area.

4. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.

5. Secure all easily accessed gate operator controls in order to prevent unauthorized use of the gate.

6. Keep the automated gate system properly maintained, and ensure that all working areas are free of debris and other objects that could affect the gate operation and safety.

7. On a monthly basis, check the obstruction detection system and safety devices for correct operation.

8. All repair and service work to this product must be done by a suitably qualified person.

9. This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.

10.Centurion Systems (Pty) Ltd does not accept any liability caused by improper use, of the product, or for use other than that for which the automated system was designed.

11.Ensure that the customer is in possession of the User Guide and also complete the installation details in the back of the User Guide.

Vector2 V400, V500 Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual