PERSONAL PRECAUTIONS AND SAFETY
1. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acidbattery.
2. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
3. Wear complete eye protection and clothing protection. Avoid touching eyes while working with a battery. Acid, acid
particles or corrosion may get into eyes. Immediately flood eye with running cold water for at least 10 minutes and get
medical attention immediately.
4. If battery acid contacts skin or clothing, wash immediately with soap and water.
5. NEVER smoke or allow a spark or flame in vicinity of battery or engine.
6. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other
electrical part that may cause explosion.
7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery.
A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe
burn.
PREPARING TO CHARGE
1. Determine voltage of battery by referring to car owner's manual and make sure that output voltage selector switch is set
at correct voltage.
2. If it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove grounded terminal from
battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.
3. Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.
4. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. This helps purge
excessive gas from cells. Do not overfill. For a battery without cell caps, carefully follow manufacturer's recharging
instructions.
5. Study all battery manufacturers' specific precautions such as removing or not removing cell caps while charging and
recommended rates of charge.
6. Be sure area around battery is well ventilated while battery is being charged. Gas can be forcefully blown away by
using a piece of cardboard or other nonmetallic material as a fan.
7. Charge battery initially at the 2 Amp (lowest) rate.
CHARGER LOCATION
1. Locate charger as far away from battery as cables permit.
2. Never place charger directly above battery being charged; gases from battery will corrode and damage charger.
3. Never allow battery acid to drip on charger when reading gravity or filling battery.
4. Do not operate charger in a closed-in area or restrict ventilation in any way. Marine batteries must be removed and
charged on shore.
5. Do not set a battery on top of charger.
DC CONNECTION PRECAUTIONS
1. Connect and disconnect DC output clips only after removing AC cord from electric outlet.
2. Never allow clips to touch each other.
3. Attach clips to battery posts and twist or rock back and forth several times to make a good connection. This tends to
keep clips from slipping off terminals and helps to reduce risk of sparking.
FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE. A SPARK NEAR BATTERY
MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR BATTERY:
a. Position AC and DC cords to reduce risk of damage by hood, door, or moving engine part.
b. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
c. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than NEGATIVE
(NEG, N,-) post.
d. Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis (as
in most vehicles), see (e). If positive post is grounded to the chassis, see (f).
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