Vector BRICK CORE COM User Manual

BRICK CORE COM
Manual
Version 2.0n
Imprint
Vector Informatik GmbH Ingersheimer Straße 24 D-70499 Stuttgart
The information and data given in this user manual can be changed without prior notice. No part of this manual may be reproduced in any form or by any means without the written permission of the publisher, regardless of which method or which instruments, electronic or mechanical, are used. All technical information, drafts, etc. are liable to law of copyright protection.
© Copyright 2019, Vector Informatik GmbH. All rights reserved.
Contents
1 General Information ..................................................................................................................... 6
Important instructions .............................................................................................................. 6
Warranty and liability ............................................................................................................... 6
Trademarks .............................................................................................................................. 7
Used symbols and their meanings .......................................................................................... 7
2 Safety ........................................................................................................................................... 8
Proper Use and Intended Purpose .......................................................................................... 8
Hazards ................................................................................................................................... 8
Battery notice ........................................................................................................................... 8
Electrostatically Sensitive Components (ESD) ........................................................................ 9
Grounding practices............................................................................................................. 9
Warning of hot surface ............................................................................................................ 9
Disclaimer ................................................................................................................................ 9
3 System Configuration ................................................................................................................ 10
BRICK CORE COM computer core ....................................................................................... 11
Add-On BRICK CORE COM STORAGE BAY ...................................................................... 12
Add-On BRICK CORE COM PCIe ........................................................................................ 12
4 BRICK STORAGE ..................................................................................................................... 13
Lock / Unlock BRICK STORAGE cartridge ........................................................................... 13
BRICK STORAGE cartridge order Information ..................................................................... 13
5 Accessories ............................................................................................................................... 14
6 Product Identification ................................................................................................................. 15
Scope of delivery ................................................................................................................... 15
Type Plate .............................................................................................................................. 15
7 Technical Specification .............................................................................................................. 16
Technical Characteristics of BRICK CORE COM: ................................................................ 16
Environmental Characteristics and Conformity ..................................................................... 17
BRICK Temperature Management ........................................................................................ 17
BRICK System Critical Temperature warnings (absolute maximum rates) ....................... 17
BRICK STORAGE cartridge temperature warnings .......................................................... 18
Mechanical Details: ............................................................................................................... 19
BRICK CORE COM ........................................................................................................... 19
BRICK CORE COM with STORAGE BAY Add-on ............................................................ 20
BRICK CORE COM with STORAGE BAY and PCIe Add-ons .......................................... 21
8 Product Description ................................................................................................................... 22
BRICK CORE COM Computer Core ..................................................................................... 22
Front side BRICK CORE COM Computer core ................................................................. 22
Rear side BRICK CORE COM Computer core ................................................................. 23
BRICK CORE COM with STORAGE BAY ............................................................................ 24
Front side BRICK CORE COM with STORAGE BAY ....................................................... 24
9 Interfaces, Control Elements and Indicators ............................................................................. 25
1GbE/TS 1/2/3/4 .................................................................................................................... 25
10GbE 1/2 .............................................................................................................................. 26
USB Client ............................................................................................................................. 26
DP (DisplayPort) .................................................................................................................... 27
2x Serial ATA (SATA) Port .................................................................................................... 28
USB3.0 Port 1/2/3/4 ............................................................................................................... 29
1GbE MGMT Port .................................................................................................................. 29
HMI Power ............................................................................................................................. 30
HMI Power button and LEDs ................................................................................................. 30
GPS SMA/F ........................................................................................................................... 31
SMA Port OPT1/2 .................................................................................................................. 31
SMA-RP WLAN 1/2 ............................................................................................................... 31
Microphone Input ................................................................................................................... 32
Headphones Output .............................................................................................................. 33
1GbE/802.1AS ....................................................................................................................... 34
CFast Slot .............................................................................................................................. 35
SYSCTRL (internal System Control) ..................................................................................... 36
GPIO General Purpose I/Os .................................................................................................. 37
Electrical characteristics Input/Output ........................................................................... 37
10 Typical Installation ..................................................................................................................... 38
Vehicle Power Wiring Diagram BRICK CORE COM and UPS (for reference only) .............. 38
11 BIOS/UEFI BRICK CORE COM 5700EQP616G ...................................................................... 39
Determination of the BIOS version ........................................................................................ 39
Operation ............................................................................................................................... 39
Advanced HDD Configuration ................................................................................... 40
Advanced South Bridge Configuration ...................................................................... 41
Advanced Onboard UART & CPLD Configuration .................................................... 42
12 Commissioning and Maintenance ............................................................................................. 43
Initial commissioning ............................................................................................................. 44
BRICK Core COM 5700EQP6 Operating system ......................................................... 46
Handling of internal components ........................................................................................... 47
List of Figures
Figure 1: BRICK CORE COMplus ......................................................................................................... 11
Figure 2: BRICK CORE COMplus including STORAGE BAY attachment frame ................................. 12
Figure 3: BRICK CORE COMplus including STORAGE BAY and PCIe Add-on .................................. 12
Figure 4: BRICK CORE COM type plate (example) .............................................................................. 15
Figure 5: BRICK CORE COM mechanical drawing............................................................................... 19
Figure 6: BRICK CORE COM with STORAGE BAY mechanical drawing ............................................ 20
Figure 7: BRICK CORE COM with STORAGE BAY and PCIe mechanical drawing ............................ 21
Figure 8: BRICK CORE COMplus front view connectors ...................................................................... 22
Figure 9: BRICK CORE COMplus rear view connectors ...................................................................... 23
Figure 10: BRICK CORE COMplus front view STORAGE BAY connectors ......................................... 24
Figure 11: BRICK CORE COM STORAGE insert ................................................................................. 24
Figure 12: Pin assignment 1GbE/TS ..................................................................................................... 25
Figure 13: Pin assignment 10GbE/TS ................................................................................................... 26
Figure 14: Pin assignment USB Client .................................................................................................. 26
Figure 15: Pin assignment DisplayPort ................................................................................................. 27
Figure 16: Pin assignment mini SAS x4 ................................................................................................ 28
Figure 17: Pin assignment USB3.0 1/2/3/4 ........................................................................................... 29
Figure 18: Pin assignment 1GbE MGMT .............................................................................................. 29
Figure 19: Pin assignment HMI PWR .................................................................................................... 30
Figure 20: HMI Power button and LEDs ................................................................................................ 30
Figure 21: Pin assignment GPS ............................................................................................................ 31
Figure 22: Pin assignment OPT1/2 ....................................................................................................... 31
Figure 23: Pin assignment WLAN 1/2 ................................................................................................... 31
Figure 24: Pin assignment microphone ................................................................................................. 32
Figure 25: Pin assignment headphones ................................................................................................ 33
Figure 26: Pin assignment 1GbE 802.1AS ............................................................................................ 34
Figure 27: Pin assignment CFast .......................................................................................................... 35
Figure 28: Pin assignment SYSCTRL ................................................................................................... 36
Figure 29: Pin assignment GPIOs ......................................................................................................... 37
Figure 30: Power Wiring Diagram BRICK CORE COM and BRICK UPS ............................................. 38

1 General Information

Important instructions

Prior to use of the unit it is essential to comply with the following instructions. As stipulated by law, we are providing important safety information and advice how you can avoid damage to the device and other fittings.
Connection to the power supply must be carried out with correct polarity. Polarity reversal could
cause irreparable damages.
The correct supply voltage is 12V or 24V DC Operation of the device is allowed only in circuits with safety low voltage within the admissible limit
values (SELV standard EN60950). This applies to all connections to the unit.
The use of a power supply outside the limits defined above could cause damage or even destruction
of the device.
It is forbidden to directly connect the unit to the 230 V mains voltage! Please avoid mechanical stresses when the device is installed. The unit has undergone a comprehensive final check to guarantee that it has left the facility in a
perfect condition. Prior to initial operation, the unit has to be examined for damage caused by transport or inappropriate storage. If there is any damage to the unit it must not be taken into service.
The unit must not be operated with defective safety equipment or with incorrectly mounted or
inoperable safety/protection devices.
Prior to initial operation, please check the suitability of the unit for the specific application. Please
take special note of the admissible environmental and operating conditions specified in the data sheet.
Any removal of identification numbers, repair work by yourself or modification of the unit is forbidden. Prior to initial operation carefully read this user manual containing notes and warnings in order to
ensure safe operation.
Unless specified differently, all technical data apply to an environmental temperature of 25°C. The
specified values are subject to the usual fluctuations.
Stresses due to extreme environmental conditions (e.g. heat or cold) over a longer period of time
may influence reliability. Even under normal conditions of use within the admissible limits service life may be reduced by permanent operation at the limits. Tolerance of the extreme values is subject to the usual fluctuations.

Warranty and liability

We reserve the right to change the contents of the documentation and the software without notice. Vector Informatik GmbH assumes no liability for correct contents or damages which are resulted from the usage of the documentation. We are grateful for references to mistakes or for suggestions for improvement to be able to offer you even more efficient products in the future.

Trademarks

All trademarks mentioned in this documentation and if necessary third party registered are absolutely subject to the conditions of each valid label right and the rights of particular registered proprietor. All trademarks, trade names or company names are or can be trademarks or registered trademarks of their particular pro- prietors. All rights which are not expressly allowed are reserved. If an explicit label of trademarks, which are used in this documentation, fails, should not mean that a name is free of third party rights.

Used symbols and their meanings

Symbol
Meaning
Warning of general hazard. The kind of hazard is specified by the text next to the symbol.
Warning of hazardous electrical voltage and the effects thereof.
This symbol refers to a hot surface that should not be touched without appropriate precautions. There is danger of burning!
Warning of damages by electrostatic discharge ESD (Electrostatically Sensitive Device) warning symbol
This symbol refers to general information about device and user manual.
This symbol introduces diverse details as to product configurations.
This symbol indicates that, in the case of non-observance of the warning, the device or parts thereof could be damaged.
This symbol refers to instructions and recommendations for the connection of external peripherals and their wiring.

2 Safety

In order to avoid personal injuries and damage to property, you have to read and understand the following safety instructions and hazard warnings prior to installation and use of this hardware. Keep this documentation (manual) always near the hardware.
Please observe the notes in chapter 1.1 in addition to this chapter.

Proper Use and Intended Purpose

The hardware may only be operated (i) according to the instructions and descriptions of this manual; (ii) with the electric power supply designed for the hardware, e.g. USB-powered power supply; and (iii) with accessories manufactured or approved by Vector.
The hardware is exclusively designed for use by skilled personnel as its operation may result in serious personal injuries and damage to property. Therefore, only those persons may operate the hardware who (i) have understood the possible effects of the actions which may be caused by the hardware; (ii) are specifically trained in the handling with the hardware, bus systems and the system intended to be influenced; and (iii) have sufficient experience in using the hardware safely.
The knowledge necessary for the operation of the hardware can be acquired in workshops and internal or external seminars offered by Vector. Additional and hardware specific information, such as „Known
Issues“, are available in the „Vector KnowledgeBase“ on Vector´s website at www.vector.com. Please
consult the „Vector KnowledgeBase“ for updated information prior to the operation of the hardware.

Hazards

The hardware may control and/or otherwise influence the behavior of control systems and electronic control units. Serious hazards for life, body and property may arise, in particular, without limitation, by interventions in safety relevant systems (e.g. by deactivating or otherwise manipulating the engine management, steering, airbag and/or braking system) and/or if the hardware is operated in public areas (e.g. public traffic, airspace). Therefore, you must always ensure that the hardware is used in a safe manner. This includes, inter alia, the ability to put the system in which the hardware is used into a safe
state at any time (e.g. by „emergency shutdown“), in particular, without limitation, in the event of errors
or hazards.
Comply with all safety standards and public regulations which are relevant for the operation of the system. Before you operate the system in public areas, it should be tested on a site which is not accessible to the public and specifically prepared for performing test drives in order to reduce hazards.

Battery notice

CAUTION!
There is a risk of explosion if the battery is replaced incorrectly. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
Please also see the battery supplementary sheet! Valid only for devices containing a battery.

Electrostatically Sensitive Components (ESD)

A sudden electrostatic discharge could destroy sensitive components. Therefore, proper packaging and grounding prescriptions must be observed. Please always observe the following safety advices.
1. Plug-in cards always have to be transported in electrostatically safe containers or bags.
2. Please leave electrostatically sensitive components in their containers until they have reached the
electrostatically safe assembly site.
3. Take care that you are correctly grounded if you touch electrostatically sensitive components.
4. Make sure that electrostatically sensitive components are stored in protective packages or on
antistatic mats.

Grounding practices

By observing the following measures, electrostatic damage to the device can be avoided.
1. Lay out antistatic mats at the work place. Wear a grounding strap which is connected to the work place and the working tools.
2. Use antistatic foot mats, foot grounding equipment or air ionizers to provide additional safety.
3. Only touch sensitive components, plug-in cards and units on the housing or at the outer edges of
the plug-in cards.
4. Avoid contact with pins, wires and conductor tracks.
5. Make sure that all voltage and signal sources are switched off before establishing or disconnecting
electric connections or connecting testing devices.
6. Avoid non-conductive materials such as usual mounting accessories made of plastics or polystyrene at the work place.
7. Use conductive tools (e.g. ESD screwdrivers) when working on electrostatically sensitive units and components.
8. Always put plug-in cards and drives on the antistatic mat with the component side downwards.

Warning of hot surface

The BRICK CORE COM System can become very hot during operation and should not be touched without appropriate precautions. There is danger of burning!

Disclaimer

Claims based on defects and liability claims against Vector are excluded to the extent damages or errors are caused by improper use of the hardware or use not according to its intended purpose. The same applies to damages or errors arising from insufficient training or lack of experience of personnel using the hardware.

3 System Configuration

The BRICK CORE COM is available in various variants. This means that, for each area of application, an optimum ratio of system scope, performance and price can be obtained. Please observe the following chapters to obtain detailed information on the different options of configuration of the BRICK CORE COM and additional accessories.
A BRICK CORE COM system can comprise 3 HW feature sets:
BRICK CORE COM computer core
Add-on BRICK CORE COM STORAGE BAY
Add-on BRICK CORE COM PCIe
The add-on feature sets are optional. They can be assembled on the computer core exclusively by the manufacturer or authorized partners. A subsequent extension by the customer is not provided.

BRICK CORE COM computer core

is an actively vented high-performance Computer Core based on x86 architecture with a special substructure for hardware time synchronized operation of 1GbE and 10GbE Logging ports based on integrated GPS time signal or an external IEEE 802.1as time master.
1GbE/TS
1 2 3 4
10GbE
1 2
USB Client
DP
2x SATA
USB3.0
1 2 3 4
1GbE MGMT HMI
PWR
A B
1 2 3 4
BRICK CORE COM
plus
Figure 1: BRICK CORE COMplus
For the BRICK CORE COM computer core, the following HW equipment features are available for the respective device configuration:
CPU/Graphic Temp. Perfor. Class
RAM
RAM
Mass Storage OS
OS 1Gb Eth. IF
10Gb Eth. IF
USB
eSATA SFF8088
DP USB Client
GPS
AUDIO
CFast
SYS CTRL
GPIO
Add-ons (not part of
the computer core)
Material Number
Intel® Core i7® 5700EQ/GT2 P6 Active
-25 ~ 70°C @ 2,8 GHz
32 GByte 16 GByte 128GByte Industrial SSD Win® 7 Pro
6xRJ45 1Gb Ethernet 2x RJ45 10Gb Ethernet 4x USB 3.0 2x eSATA 6G SFF8088 1x Display Port USB 3.0 Client GPS
Headphone out Microphone in CFast Slot (no card) K15/Ignition Function BRICK System Com. Inte
rface
4xGPI
4xGPO
STORAGE BAY Add
-on
PCIe Add-on
BRICK CORE COM 5700EQ-16-128-ST
22510
opt.
✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
-
BRICK CORE COM 5700EQ-16-128-ST-P
22511
opt.
✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
BRICK CORE COM 5700EQ-16-128-0-P
22512
opt.
✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ - ✓
- = not available
= available
opt. = optional

Add-On BRICK CORE COM STORAGE BAY

If large amounts of data with a high continuous band width are to be written or read the computer core can be extended by a reception fixture for a BRICK STORAGE cartridge.
1GbE/TS
1 2 3 4
10GbE
1 2
USB Client
DP
2x SATA
USB3.0
1 2 3 4
1GbE MGMT HMI
PWR
A B
1 2 3 4
BRICK CORE COM
plus
Figure 2: BRICK CORE COMplus including STORAGE BAY attachment frame
Systems with a STORAGE BAY are always actively vented.

Add-On BRICK CORE COM PCIe

1GbE/TS
1 2 3 4
10GbE
1 2
USB Client
DP
2x SATA
USB3.0
1 2 3 4
1GbE MGMT HMI
PWR
A B
1
2 3
4
BRICK CORE COM
plus
XX XX PCIe Slot | Mech x8 ; Elec x8PCIe Slot | Mech x16 ; Elec x8
Figure 3: BRICK CORE COMplus including STORAGE BAY and PCIe Add-on
Insertion of non-validated PCIe cards may void certification and warranty.
SPC PCIe Add On
Value
Description
Operating Temperature
-25… +70°C
Add-On PCIe cards may have different specification
PCIe Slot Power
Limited power 1x 60W or 2x 30W maximum
Power supply only via bus interface, no separate power connector, max current all slots 5A @12V, 2A @3,3V
PCIe Slot left
Mechanical x16, electrical x8
8 Lanes PCIe 3.0 extension slot
PCIe Slot right
Mechanical x8, electrical x8
8 Lanes PCIe 3.0 extension slot
PCIe Card size
max. half size cards, 106.68 mm (height) X 175.26 mm (long), 1 Slot mounting

4 BRICK STORAGE

If large amounts of data with a high bandwidth are to be recorded reliably the BRICK CORE COM system can be extended by a 1/2U (22mm) BRICK CORE COM STORAGE BAY. In this case, the STORAGE BAY accommodates the mass storage device in the form of a BRICK STORAGE cartridge.
LOCK/UNLOCK DRIVE STATUS
BRICK STOR AGE
4 8 3 7 2 6
1 5
PCIe
LOCK
POWER
STATUS
Figure 5: BRICK STORAGE

Lock / Unlock BRICK STORAGE cartridge

1GbE/TS
1 2 3 4
10GbE
1 2
USB Client
DP
2x SATA
USB3.0
1 2 3 4
1GbE MGMT HMI
PWR
A B
1 2 3 4
BRICK CORE COM
plus
LOCK/UNLOCK
BRICK STORAGE
plus
PCIe
LOCK
POWER
STATUS
The BRICK STORAGE cartridge is not hot plug capable. Make sure your system is shut down before you insert or remove the cartridge. Insertion or withdrawal of the BRICK STORAGE cartridge during operation can cause data loss.

BRICK STORAGE cartridge order Information

Item number
Designation
Description
1
Fastener / Lock lever
Fastener to lock and unlock to remove cartridge
2
LED PCIe
Indicates PCI Express connection established and active
LED LOCK
Indicates cartridge locked correctly
LED POWER
Indicates Cartridge Power OK
LED STATUS
Green Indicates Status (Temp) OK. red indicates NOK (temp. low or high)
3
LED 1-8 Drive Status
Red indicates drive failure, green Drive activity
Material Number
Designation
Description
180120
BRICK STORAGE Cartridge 4TB
- 4 TB Storage prosumer SSD (0-60°C), up to 1GB/s
- RAID Controller preconfigured as RAID 0/NTFS
180121
BRICK STORAGE Cartridge 8TB
- 8 TB Storage prosumer SSD (0-60°C), up to 1GB/s
- RAID Controller preconfigured as RAID 0/NTFS
180122
BRICK STORAGE Cartridge 12TB
- 12 TB Storage prosumer SSD (0-60°C), up to 1GB/s
- RAID Controller preconfigured as RAID 0/NTFS
180123
BRICK STORAGE Cartridge 16TB
- 16 TB Storage prosumer SSD (0-60°C), up to 1GB/s
- RAID Controller preconfigured as RAID 0/NTFS

5 Accessories

For using BRICK CORE COM in the lab or in vehicle the following accessories are available.
Material Number
Designation
Description
22514
BRICK UPS 200
200Watt managed Li-ion UPS with 160Wh
22513
BRICK THUNDER DOCK
Highspeed Thunderbolt® Adapter to download data from a BRICK STORAGE cartridge over a Thunderbolt® interface to a PC-System
22442
BRICK Cable Guard
Cable Guard to secure connected cables to avoid loss cable and connector damages.

6 Product Identification

Scope of delivery

The scope of delivery depends on the ordered system or set configuration. Please check the scope of delivery according to the survey printed below.

Type Plate

The type plate as shown is located on the bottom of the device. The example data used here refer to the revision D01.
Figure 4: BRICK CORE COM type plate (example)
Symbol
Meaning
Legal notice regarding the disposal of used appliances (WEEE)
CE label
BRICK CORE COM 5700EQ
-16-128-ST
BRICK CORE COM 5700EQ
-16-128-ST-P
BRICK CORE COM 5700EQ
-16-128-0-P
Power Supply
Power supply line red-black, open end, 4qmm /1.5m
Desktop type power supply AC 110-240V 50/60Hz, 220W, 24V, 9.5A
incl. Power cord EURO CEE7/7
opt.
opt.
opt.
Power cord UK (UK Plug)
opt.
opt.
opt.
Power cord USA/JP (NEMA 5-15, 3-pol)
opt.
opt.
opt.
Power cord CN (China Type 1)
opt.
opt.
opt.
Accessories
GPS-Antenna
SYSCTRL Cable, KL15 yellow, FLRY 0.5qmm
GPIO Cable
OS Recovery Stick for Windows® / Linux
Documentation
Manual BRICK CORE COM (on Recovery Stick)
Safety supplement
- = not available
= available
opt. = optional
Loading...
+ 32 hidden pages