Vector 2003, 2002, 2000 Series, 2004, 2005 Installation And Operation Manual

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W0454
W0453
Installation and Operation Manual
VEC-991-2400A
Peris ta lt ic Pum ps
Vector 2000 Series
Models: 2002, 2003, 2004, 2005, 2006, 2007
Models: 2002, 2003, 2004
WANNER ENGINEERING, INC.
1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332 - 56 81 FAX: (612) 332- 69 37 TOLL-FREE FAX [US only]: (800) 332-6812
www.vectorpump.com email: sales@wannereng.com
Models: 2005, 2006, 2007
Vector Series Installation
! CAUTION
Important Precautions
To avoid personal injury or pump damage, follow all instructions and safety precautions c arefully.
Don’t exceed the manufact urer’s recommended RPM or pressure limits.
Follow all codes and hydraulic recommendations on installation and operation of the pumping system.
To prevent vibration, mount the pump and motor securely to a rigid, level base.
For safety and easier servicing, provide adequate work space around the pump. Allow space to remove the front cover, hose clamps, hose, and drive unit.
W0387
Contents
Important Precautions ............................................ 2
Principles of Operation ........................................... 2
Installation Planning ...............................................2
Pump Test and Installation ..................................... 3
Before Initial Start-Up .............................................3
Maintenance ..........................................................4
Troubleshooting ......................................................4
Service
Models 2002, 2003, 2004, 2005 ....................... 4
Models 2006, 2007 ............................................ 6
Parts List Identification
Models 2002, 2003, 2004 .................................7
Models 2005, 2006, 2007 .................................8
Limited Warranty
Wanner Engineering, Inc. extends to the original purchaser of equipment manufactured by it and bearing its name, a limited one-year warranty from the date of purchase against defects in material or workmanship, provided that the equipment is installed and operated in accordance with the recommendations and instructions of Wanner Engineering, Inc. Wanner Engineering, Inc. will repair or replace, at its option, defective parts without charge if such parts are returned with transportation charges prepaid to Wanner Engineering, Inc., 1204 Chestnut Avenue, Minneapolis, Minnesota 55403.
This warranty does not cover:
1. The electric motors (if any), which are covered by the separate warranties of the manufacturers of these components.
2. Normal wear and/or damage caused by or related to abrasion, corrosion, abuse, negligence, accident, faulty installation or tampering in a manner which impairs normal operation.
3. Transportation costs.
This limited warranty is exclusive, and is in lieu of any other warranties (express or implied) including warranty of merchantability or warranty of fitness for a particular purpose and of any nonc ontractual liabilities including product liabilities based on negligence or strict liability. Every form of liability for direct, special, incidental or consequential damages or loss is expressly excluded and denied.
2
Wanner Engineering, Inc.
Principle of Operation
Two rollers, mounted on a rotor, alternately compress a thick­walled hose in a patented concentric guide. As they rotate, they push the liquid in the hose from the suction to the discharge side. The subsequent opening of the hose, after a roller passes, creates a vacuum on the suction side — resulting in continuous pumping.
Installation Planning
Inlet Piping
• Size the inlet line one or two sizes larger than pump suction opening.
• Suction lines should be as short and direct as possible.
• Size the suction line so that the velocity will not exceed 1 – 3 ft/sec.
Velocity = Pipe I.D.
• Install a 3 ft. to 4 ft. flexible hose between pump and hard piping to absorb vibrations, expansions, or contractions.
• Install an inlet pressure/vacuum gauge on the inlet side of the pump.
• To reduce turbulence and resistance, do not use 90° elbows. If turns are necessary in the suction line use 45° elbows or long sweeping elbows when required.
• Install piping supports where necessary to relieve strain on the inlet line and to minimize vibration.
• In extreme cases, a pulsation dampener may be required to decrease acceleration head.
Discharge Piping
• Size the discharge line to at least the size of the pump inlet connection.
• Between the pump and hard piping, install flexible a hose long enough to reduce pulsations (typically 3 ft. to 4 ft.).
• Install a pressure gauge in the discharge piping.
• In extreme cases, a pulsation dampener may be required to absorb excessive pulsation (caused by high pump speed and long discharge lines).
United States Instant Information: www.vectorpump.com (612) 332-5681 Fax (612) 332-6937 VEC-991-2400A
0.408 x GPM
Vector Series Installation
W0455
Pressure Rollers
W0456
DISCHARGE
INLET
Pump Test and Installation
Before you install the pump in the system, set the direction of pump rotation and the position of the pressure rollers:
1. Remove front cover from pump (four screws).
2. See Figure 1. For easier adjustment, check that pressure rollers are in position shown (one roller compressing middle of hose, and one roller free).
Note: Model 2006 and 2007 pumps use a dif ferent rotor
assembly than the one shown.
Figure 1
3. Connect incoming power supply to motor (refer to motor manufacturer’s instructions).
4. See Figure 2. Run pump and check direction of rotation, “A” or “B” as shown. All pumps must rotate in direction “A“ (counterclockwise). To reverse rotation, exchange two of three wires that connect incoming power to motor.
Before Initial Start-Up
Before you pump fluid through the system, be sure that:
1. All shutoff valves are open.
2. All connections are tightly secured.
3. See Hose Identification Table. Hose material is compatible with fluid being pumped, and hose design matches duty cycle and discharge pressures.
Hose Identification
Extruded Code Description
Hypalon HE Black color, shinny smooth surface
Neoprene PE Flat black c olor, rough surface, rubber
Varprene VE Cream color, smooth surface
Silicone SE Rus t color, smooth surface
®
Pharmed
Fiber Braided
Hypalon HF Black color, yellow stripe, double
EPDM EF Black color, white stripe, double braided
Natural Rubber NF Black color, green stripe, double
Natural Rubber MF Black color, no stripes, thick double
Nitrile Rubber BF Black color, white inner hose
Nitrile Rubber - Oil Rated OF Black color, HBRF-HY-K stamped on
4. See Material Operating Temperatures Table. Temperature of fluid pumped is within operating temperature range of hose material installed in pump. Hose material can be identified by 5th and 6th digit of pump model number. E.g. 2007-NF-BB-D2, where ‘NF’ designates natural rubber.
CAUTION: Contact factory when pumping a fluid that is
within 15˚ F of the maximum hose temperature. Take safety
precautions to insure hot pumpage does not harm operators if a hose leaks.
smell
FE Cream color, Pharmed® name on hose
braided
braided (standard duty)
braids (heav y duty)
hose
Figure 2
5. S et pressure rolle rs (see “Ser vice: Set t ing the Roller Pressure”). Roller pressure is not set at factory, because it must be adjusted to compensate for size of inlet and discharge lines and specific gravity of fluid being pumped.
6. Verify all fasteners are properly tightened.
7. Reattach front cover.
8. Install pump in system.
Wanner Engineering, Inc.
Material Operating Temperatures
Material Operating Temperatures
EPDM 0 to 180˚ F
Hypalon 0 to 180˚ F
Neoprene 50 to 130˚ F
Silicone 0 to 180˚ F
Varprene 0 to 160˚ F
Natural Rubber 0 to 185˚ F
Nitrile Rubber 0 to 160˚ F
®
Pharmed
United States Instant Information: www.vectorpump.com (612) 332-5681 Fax (612) 332-6937 VEC-991-2400A
0 to 180˚ F
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