VEAB ACR35 Installation And Maintenance Instruction

ACR35
Installation and maintenance instruction
GB
for air curtains
IMPORTANT: Read these instructions before the product is installed and used.
Save the instructions for future use.....................................................................................................2
Art.nr: 172787-01
ACR35
Safety
• For all installations of electrically heated products should a residual current circuit breaker 300 mA for re protection be used.
• Keep the areas around the air intake and exhaust gril­les free from possible obstructions!
• CAUTION! During operation the surfaces of the unit can be hot!
• e unit must not be fully or partially covered with clothing, or similar materials, as overheating can result in a re risk! (E)
• e appliance can be used by children, aged from 8 years and above, and by persons (children included) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. Children, of less than 3 years of age, should be kept away unless continuously supervised. Children, aged from 3 years and less than 8 years, shall only switch on/o the appliance, provided that it has been placed or installed in its intended normal opera­ting position and they have been giving supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children, aged from 3 years and less than 8 years, shall not plug in, regulate and clean the appliance or perform user maintenance.
Technical data is on p.19.
General instructions
Read these instructions carefully before installation and use. Keep this manual for future reference. e guarantee is only valid if the units are used in the manner intended by the manufacturer and in accordance with the VEAB mounting and operating instructions.
ACR35 is recessed in false ceilings above entrances. Protection class above false ceiling: IP44, below false ceiling: IP20
Operation
Air is drawn in from underneath and blown out down­wards towards the entrance so that it shields the door opening and minimises heat loss. To get the best curtain eect the unit must extend the full width of the door opening. e grille for directing exhaust air is adjustable and is normally angled outwards to achieve the best protection against incoming cold air. e air speed is adjusted to the desired airow. e eciency of the air curtain(s) depends on the air temperature, pressure dierences across the doorway and any wind pressure.
NOTE! Negative pressure in the building considerably reduces the eciency of the air curtain. e ventilation should therefore be balanced!
Installation
e air curtain unit is installed horizontally with the supply air grille facing downwards as close to the door as possible, concealed in the false ceiling. e only visible part of the unit is the underside that is level with the ceiling. For the protection of wider doorways, several units can be mounted next to each other. Ensure that the service hatch is accessible and can be fully opened.
Mounting on threaded bars inside unit.
1. e mounting brackets (4x) are xed to the unit during transport. Loosen them and screw them into place inside the unit in the intended holes.
2. Hang up on threaded bars (M8) according to gure 2b (not included). Note that the brackets are at dierent heights and threaded rods shall be of dierent lengths.
3. Adjust the height using the lower nut so that the frame is on the level of the ceiling. Lock using the upper nut.
Application area
e ermo zone ACR35 air curtain unit is supplied with electrical heating or hot water coil and is intended for installation above entrances and smaller doors up to
3.5 metres in height.
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ACR35
Electrical installation
e installation, which should be preceded by an om­nipolar switch with a contact separation of at least 3 mm, should only be wired by a competent electrician and in accordance with the latest edition of IEE wiring regulations. e control system is pre-installed in the air curtain with an integrated control card, (see g 5). PLS is supplied pre-programmed with quick-release connections. Modular cables are connected to the control board Base, by opening the service hatch, as shown in g. 3 and 5. See manual for PLS.
1. e service hatch is opened by loosening the snap xings located on the down side (turn 90°). See g.3.
2. ACR35-W: e unit is tted with cable and plug. ACR35-E: e unit is supplied through cable glands on the side of the unit. For units with electrical heating, power and control should be supplied separately. Control (230V~) and power supply for heat (400V3N~) should be connected to a terminal block in the terminal box. e largest cable diameter for the terminal block is 16 mm². e cable glands used must meet the protection class requirements. In the distribution board it is to be indicated that ”the air curtains can be supplied from more than one connection”.
3. Close the service hatch and make sure that the snap xings lock properly.
See wiring diagrams.
Type Output
[kW] ACR35-10 -E 9 400V3N~ 2,5 ACR35-15-E 13,5 400V3N~ 4 ACR35-20-E 18 400V3N~ 10
Voltage
[V]
Minimum area
[mm2]
Start-up
Connecting the water coil (ACR35-W)
e installation must be carried out by an authorised installer. e water coil has copper tubes with aluminium ns and is suitable for connection to a closed water heating sys­tem. e heating coil must not be connected to a mains pressure water system or an open water system.Note that the unit shall be preceded by a regulating valve, see VEAB valve kit. To access the connections (DN20, 3/4”, outside thread) the service hatch and intake grille must be opened. e water coil is connected inside the unit through holes which are made (during installation) on the upper side or through the side of the unit, possible places are marked with punch marks. e connections to the heating coil must be equipped with shut o valves to allow problem free removal.
Adjustment of the air curtain and air ow
e direction and speed of the air ow should be ad­justed considering the load on the opening. Pressure forces aect the air stream and make it bend inwards into the premises (when the premises are heated and the outdoor air is cold). e air stream should therefore be directed outwards to withstand the load. Generally speaking, the higher the load, the greater the angle that is needed.
Basic setting fan speed
e fan speed when the door is open is set using the speed control. Note that the air ow direction and speed may need ne adjustment depending on the loading of the door.
Filter (ACR35-W)
e heat coil n distance, in combination with the whole diameter of the intake grille, protects against dirt and blockage and makes a separate lter unnecessary.
Note! When using for the rst time or when star­ting up after a long period of disuse, a small amount of smoke and a slight odour may occur temporarily, which is completely normal.
Service, repairs and maintenance
For all service, repair and maintenance rst carry out the following:
1. Disconnect the power supply.
2. e service hatch is opened by loosening the snap xings located on the down side (turn 90°). See g. 3.
3. After service, repairs and maintenance close the service hatch and make sure that the snap xings
lock properly.
3
ACR35
Maintenance
Since fan motors and other components are maintenance free, no maintenance other than cleaning is necessary. e level of cleaning can vary depending on local condi­tions. Undertake cleaning at least twice a year. Inlet and exhaust grilles, impeller and elements can be vacuum cleaned or wiped using a damp cloth. Use a brush when vacuuming to prevent damaging sensitive parts. Avoid the use of strong alkaline or acidic cleaning agents.
Overheating
e air curtain unit with electric heater is equipped with an overheat protector. If it is deployed due to overhea­ting, reset as follows:
1. Disconnect the electricity with the fully isolated switch.
2. Allow the electrical coil to cool.
3. Determine the cause of overheating and rectify the fault.
Reset is performed as follows:
1. Locate the red button inside the air curtain unit. It is visible and accessible by opening of the service hatch and inlet grille. e button is on the left side seen from inside the room looking out. On the 2 metre variant, two red buttons are installed in the middle of the unit.
2. Press the red button until a click is heard.
3. Connect the air curtain again.
Replacing the electric heater/coil (ACR35-E)
1. Mark and disconnect the cables to the electric heater/coil.
2. Remove the mounting screws securing the electric heater/coil in the unit and lift the electric heater/coil out.
3. Install the new electric heater/coil in reverse order to the above.
Replacing the water coil (ACR35-W)
1. Shut o the water supply to the unit.
2. Disconnect the connections to the water coil.
3. Remove the mounting screws securing the coil in the unit and lift the coil out.
4. Install the new coil in reverse order to the above.
Draining the water coil (ACR35-W)
e drain valve is on the underside of the coil on the connector side. It can be accessed via the service hatch.
All motors are equipped with an integral thermal safety cut-out. is will operate, stopping the air curtain should the motor temperature rise too high. e cut-out will automatically reset when the motor temperature has returned to within the motor's operating limits.
Temperature control
Temperature control of PLS maintains the exhaust temperature at +40 °C. If the temperature should exceed anyway there is an overheating alarm. For more infor­mation see the manual for PLS.
Fan replacement
1. Determine which of the fans is not functioning.
2. Disconnect the cables to the relevant fan.
3. Remove the screws securing the fan and lift the fan out.
4. Install the new fan as above in reverse order.
4
ACR35
Trouble shooting
If the fans are not working or do not blow properly, check the following:
• Operating power supply to the unit; check fuses, circuit-breaker, time switch/thermostat (if any) that starts and stops the unit.
• at the air ow selector is correctly set.
• at the position limit switch is working.
• at the overheat protection for the motors has not been deployed.
• at the intake grille is not dirty.
If there is no heat, check the following:
• at the heat demand exists; check thermostat settings and actual temperature.
For units with electrical heating, check the following:
• Power supply to electric heater coil; check fuses and circuit-breaker (if any).
• at the overheat protection for the motors has not been deployed.
For units with water coil, check the following:
• at the water coil is air free.
• at there is enough water ow.
• at incoming water is heated enough.
If the fault cannot be rectied, please contact a qualied service technician.
Residual current circuit breaker
(applies to units with electric heater) When the installation is protected by means of a residual current circuit breaker, which trips when the appliance is connected, this may be due to moisture in the heating element. When an appliance containing a heater element has not been used for a long period or stored in a damp environment, moisture can enter the element. is should not be seen as a fault, but is simply rectied by connecting the appliance to the mains supply via a socket without a safety cut-out, so that the moisture can be eliminated from the element. e drying time can vary from a few hours to a few days. As a preventive measure, the unit should occasionally be run for a short time when it is not being used for extended periods of time.
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ACR35
638
C
B
595
523
A
Type
ACR35-10 1057 1016 1067 ACR35-15 1567 1526 1577 ACR35-20 2073 2031 2083
A
(mm)
B
(mm)
(mm)
Mounting
302
C
Fig. 1: e mounting brackets on delivery.
6
ACR35
Mounting
Fig. 2a: Mounting on threaded bars.
Fig. 2b: Mounting on threaded bars inside unit.
7
ACR35
AR
90°
Service hatch
Fig. 3: Function of the snap xing.
Water connections
Fig. 4:
e water coil is connected inside the unit through holes which are made (during installation) on the upper side or through the side of the unit, possible places are marked with punch marks.
PLS
Fig. 5: PLS inside unit.
8
ACR35
Regulations alternatives
is aircurtain is supplied with an intelligent and well designed low voltage control system PLS which can be customized for each unique application and environment. e control system is pre-installed in the aircurtain with an integrated control card. PLS is supplied pre-program­med with quick-release connections and is very easy to use and install. ere are two dierent levels with dierent functionality to choose from, Basic or Competent.
PLSB Control unit Basic
PLSAC Control unit Competent
PLSRTX
SIRECJ4 RJ11 coupler (4/4)
SIRECJ6 RJ12 coupler (6/6)
SIRECC403
SIRECC405 Length 5 m
SI RECC410 Length 10 m
SI RECC415 Length 15 m
SIRECC603
SIRECC605 Length 5 m
SIRECC610 Length 10 m
External room temperature sensor
RJ11 modular cable (4/4)
RJ12 modular cable (6/6)
Incl. control unit PLSUB1 and 5 meter modular cable with RJ12 quick connect. IP30
Incl. PLSUA1 control unit, box cover, PLSC1X hub unit, PLSDC door switch, and 2 modular cables with RJ12 quick connects (1 pc 3 m, 1 pc 5 m). IP30
70x33x23 mm
Used to join together two RJ11 or RJ12 connectors.
Length 3 m
Length 3 m
SIRECC615 Length 15 m
Control valves for water systems (optional)
Type Description Voltage Connection
VOS15LF VOS15NF VOS20 VOS25 VOT15 VOT20 VOT25 VAT
Valve kit on/o 230V Valve kit on/o 230V Valve kit on/o 230V Valve kit on/o 230V Three way valve and actuator on/o 230V Three way valve and actuator on/o 230V Three way valve and actuator on/o 230V Adjustment tool for valve kit VOS 230V
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DN15 DN15 DN20 DN25 DN15 DN20 DN25
VOT
VAT
VOS
ACR35
Wiring diagrams ACR35
Internal wiring diagram
ACR35-W
AR3520A/W
AR3515A/W
Blue
AR3510A/W
SIReB1
Black
N
200V
120V
100V
145V
170V
230V
Transformer
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ACR35
Wiring diagrams ACR35
Internal wiring diagram
ACR35-E
AR3520E18
AR3515E14
AR3510E09
230V~
400V3~
SIReB1
Black
Black
Blue
L1 L2LN L3
Grey
Blue
N
200V
120V
100V
145V
170V
230V
Transformer
AR3510E09/3515E14
AR3520E18
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ACR35
PLSB1
Wiring diagrams - Electric
Basic
X3
X4
X5
ROOM
C1
C2
Basic - parallell
PLSB1
X4
X5
C1
C2
ACTUATOR 230V
X3 ROOM
PE N L SUPPLY 230V
ACTUATOR 230V
PE N L SUPPLY 230V
230V~
230V~
PLSB1
X5 C2
PLSRTX (optional)
X3
X4
ROOM
C1
ACTUATOR 230V
PE N L SUPPLY 230V
PLSUB1
230V~
PLSRTX (optional)
PLSUB1
Wiring diagrams for
PLSAC
Competent, see manuals for PLS
12
ACR35
PLSB2
Wiring diagrams - Water
Basic
Pot.
Unit ID
C2X5C1
ROOM
X3
X4
ACTUATOR
N L
Basic - parallell
PLSB1
X5 C2
SD230
PLSRTX
PLSUB1
(optional)
SUPPLY
PE
PE
N
L
C
SD230
PE N L
ACTUATOR 230V
SUPPLY 230V
X3
X4
ROOM
C1
PLSB1
PLSB1
SD230
PE N L
ACTUATOR 230V
SUPPLY 230V
SD230
PLSRTX
PLSUB1
X3
X4
X5
ROOM
C1
C2
(optional)
PE N L
ACTUATOR 230V
SUPPLY 230V
X3
X4
X5
ROOM
C1
C2
Wiring diagrams for
PLSAC
Competent, see manuals for PLS
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ACR35
NB: We reserve us from typographical errors and the right to make changes and improvements to the contents of this manual without prior notice.
VEAB H eat Tech AB Box 265 S-281 23 H ässleholm SWEDEN
Visitors adress
Stattenavägen 50
Delivery adress
Ängdalavägen 4
Org.no/F-skatt
556138 -3166
VAT.n o
SE5 5613 8316601
Postal Cheque S ervice
48 51 08- 5
Bank Transfer
926-0365
Fax
Int +46 451 410 80
E-mail
veab@veab.com
Phone
Int +46 451 485 00
Website
www.veab.com
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