VDO A2C3832910001 User Manual

SingleViu

User Manual for SingleViu gauges

Please keep this manual for future reference.

Read manual before attending any work.

www.continental-singleviu.com

User Manual

SingleViu

Dear customer,

Congratulation on purchasing a gauge of the SingleViu family. This user manual applies to SingleViu, a family of single gauges of the Continental company. It addresses technicians and users and contains relevant information that may be necessary for correct usage of the gauge.

Please keep this manual carefully for future reference.

This operating manual contains important instructions for safe and correct assembly and usage of

the SingleViu gauges. Carefully read all relevant chapters before you start any work with the gauge.

Pictures and illustrations within this user manual show examples of gauges. The gauge at hand may

vary, e.g. in diameter or dial design.

For further information and additional technical documentation for this product please contact your local VDO-Partner. Also visit us on our web page.

Sincerely, Continental

Continental Automotive GmbH Sodener Strasse 9 65824 Schwalbach Germany

singleviu@continental-corporation.com

www.continental-singleviu.com

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VDO – A trademark of the Continental Corporation

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All right reserved in the event of the grant of a patent, utility model or design. We reserve the right to make changes in availability as well as technical changes without prior notice.

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Technische Änderungen vorbehalten – Technical details subject to change

User Manual

SingleViu

1. General 4

1.1 Symbols in this manual 4

1.2 Definitions and Abbreviations 4

1.3 Homologation 5

2. Safety instructions 6

2.1 ... regarding users 6

2.2 ... regarding intended use 6

2.3 ... before installation 6

2.4 ... regarding mounting position 6

2.5 ... during electrical installation 7

2.6 ... after installation 7

3. Technical data 8

3.1 Dimensions 8

3.2 Environmental and electrical durability 8

3.3 Electrical connection 8

3.4 Pin description 9

4. Composition and Functions 12

4.1 Pointer 13

4.2 Tell-tales 13

4.3 Display and push-button 14

4.4 Illumination 14

4.5 Send indication value onto CAN 14

4.6 External Buzzer 14

5. Variants overview 15

5.1 Variants 52 mm 15

5.2 Variants 80 mm 20

5.3 Variants 100 mm 20

5.4 Package content 20

6. Handling and Mounting instruction 21

6.1 Transportation and storage 21

6.2 Disconnect the power supply 21

6.3 Prepare the mounting space 21

6.4 Mounting of the connector 22

6.5 Mounting the gauge 24

6.6 Reconnect the power supply 24

7. Configuration and initial setup 25

7.1 Configuration via SingleViu ConfigTool 25

7.2 Configuration via push-button 29

8. Operating menu 31

8.1 Operating menu for gauge with diameter 52 mm 31

8.2 Operating menu for speedometers 31

8.3 Operating menu for tachometers 32

9. Replacement of gauges of predecessor series 33

9.1 Replacement of Viewline 33

9.2 Replacement of World Wide Gauges 34

9.3 Replacement of CANcockpit 36

10. Maintenance 37

11. Shutdown and Disposal 37

11.1 Disconnect the power supply 37

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11.2 Dismantling 37

11.3 Reconnect the power supply 38

11.4 Decommissioning and disposal 38

12. Accessories and spare parts 39

12.1 Spare parts 39

12.2 Adapter cables, connector and crimp contacts 39

12.3 SingleViu ConfigTool, Programming dongle and CAN Boxen 39

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Version: 2.2 • 2018.01

Technische Änderungen vorbehalten – Technical details subject to change

User Manual

SingleViu

1. General

1.1 Symbols in this manual

Read the relevant parts of the manual completely and carefully before attending the work on the gauge. Nonobservance of the safety instructions may lead to injuries or damages.

For questions or obscurities approach to your ►VDO-Partner.

Symbols in this manual are used as follows:

» Instructions are marked with this double arrow.

► An arrow marks a keyword, that is defined in a separate chapter. You can find the full list of all keywords in the glos-

sary, chapter definitions 1.2.

This symbol warns of dangers for your health and possible injuries.

This symbol indicates possible damages of the product or other property.

REMARK:

Additional information on the product or current action.

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1.2 Definitions and Abbreviations

Accessories Usable articles except gauge and mounting nut. (chapter 12) CAN bus SAE J1939 Vehicle bus system with network protocol SAE J1939. ConfigTool Receive SingleViu ConfigTool via ►VDO-Partner. (chapter 7.1) Configuration,

Configuration menu Connector Connector of cable harness to SingleViu gauge. (chapter 12.2 and chapter 6.3) Contact cable Pre-assembled cable to connect a gauge. (chapter 12.2)

Declaration of conformity

Dongle

Homologation UN-ECE R10 (chapter 1.3.2). Receive the certificate via ►VDO-Partner.

IMDS

Operationmenu Menu that contains different information in driving mode. (chapter 8) Push-button Internal or external push-button. (chapter 4.3) RGB Color space with the three primary colors red, green and blue. Sensor curve Preset and adjustable sensor curve for analog sensor data. (chapter 5.1) Tell-tales Integrated tell-tales in the gauge. (chapter 4.2) U

Bat

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Variants overview List of all SingleViu variants. (chapter 5)

VDO-Partner

Warning thresholds Thresholds to activate tell-tale 1 (chapter 4.2)

The gauges can be configurated via ConfigTool (chapter 7.1) or via Push-button in the configuration menu. (chapter 7.2)

CE mark for conformity with EU regulations (chapter 1.3.1).

Receive the certificate via ►VDO-Partner.

USB-stick containing license to change locked parameters. (chapter 7.1 and chapter 12.3)

International material database of automotive industry that contains all parts of

SingleViu gauges. Excerpt available via ►VDO-Partner.

Battery voltage and actual supply voltage UDC. Direct current voltage.

Partner company of Continental and regional distributor of SingleViu. A list of VDO-Partners is available in the partner finder: www.vdo-partner.com

Version: 2.2 • 2018.01

Technische Änderungen vorbehalten – Technical details subject to change

User Manual

SingleViu

1.3 Homologation

1.3.1 CE mark

All gauges of the SingleViu family have been developed and produced in compliance to EU regulation 765/2008 and therefore show the “CE” mark on their label.

The official ►declaration of conformity is available.

1.3.2 Homologation according to UN-ECE

The gauge of the SingleViu family have been tested according to regulation UN-ECE 10R („electromagnetic compatibility“) and the type has been homologated. The gauges therefore show the “E” mark on their label.

The official ►Homologation is available.

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2. Safety instructions

2.1 ... regarding users

• This manual addresses technicians and users.

• Technicians are appropriately trained or experienced persons with basic knowledge of the vehicle / shipbuilding electrical system and mechanics. Installation, configuration and commissioning of the product must be carried out by a technician to prevent personal injury, property damage or environmental damage.

• Users are in particular drivers and other personnel of the target vehicle who operate and clean the gauges. Users must be instructed in the function of the gauge before use.

2.2 ... regarding intended use

• The gauge is designed for use in ground vehicles and machines as well as in pleasure boats, either for commercial or private use.

• The gauge is designed for nominal voltages of 12 or 24 V damaged.

• The gauge may only be used to display specific vehicle or machine parameters.

• Changes or manipulations may have an impact on safety. Changed, manipulated or damaged gauges must not be used.

2.3 ... before installation

• Wear appropriate work clothing. Do not wear loose clothing, as it may get caught in moving parts. Protect long hair with a hair net.

• Ensure appropriate surrounding conditions. Before working underneath the vehicle, secure it thoroughly.

• Make sure that the engine cannot start unintentionally during installation.

• When removing/installing seats, covers, etc., ensure that lines are not damaged and plug-in connections are not loosened.

• Note all data from other installed gauges with volatile electronic memories.

. If the nominal voltage is exceeded, the gauge may be

2.4 ... regarding mounting position

• Consider the needed clearance behind the gauge and its mounting hole diameter.

• The gauge must not impair the driver’s field of vision.

• Do not install the gauge in the mechanical and electrical airbag area.

• Do not drill holes or ports in load-bearing or stabilizing stays or tie bars.

• If installing the gauge near a magnetic compass, note the magnetic safe distance to the compass. Recommendation: Minimum 30 cm.

• Pay attention to how lines and cable harnesses are laid so that you do not damage them.

• Drill small ports; enlarge and complete them, if necessary, using taper milling tools, saber saws, keyhole saws or files. Deburr edges.

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2.5 ... during electrical installation

• Before beginning, remove voltage supplies. Disconnect the negative terminal on the battery and auxiliary batteries.

• Faulty connections can cause short circuits. Only connect cable according to specified pin assignment.

• Only use fused voltage supply. Recommendation: 5 Amp fuse.

• Use cables with sufficient cross-sectional area and insulation. Reducing the cable cross-sectional area leads to higher current density which can cause the cable cross-sectional area in question to heat up.

• When installing electrical cables, use the existant cable ducts and harnesses; however, do not run cables parallel to ignition cables or to cables that lead to large electricity consumers.

• Fasten cables with cable ties or adhesive tape. Do not run cables over moving parts. Do not attach cables to the steering column. Ensure that cables are not subject to tensile forces.

• If cables are run through drill holes, protect them using rubber sleeves or the like.

• Use only a cable stripper to strip the cable and adjust it so that stranded wires are not damaged or separated.

• Use only a soft soldering process or commercially available crimp connector to create new cable connections.

• Make crimp connections with cable crimping pliers only.

• Insulate exposed stranded wires to prevent short circuits.

2.6 ... after installation

• Do not operate vehicle/machine with faulty connections or damaged cables.

• Reconnect the ground cable tightly to the negative terminal of the battery and auxiliary batteries.

• Reenter/reprogram the volatile electronic memory values.

• Check all functions of vehicle/machine.

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3. Technical data

3.1 Dimensions

Mounting hole diameter 52 - 53 mm 80 - 81 or 85 - 86 mm 100 - 101 mm Device diameter 52 mm 80 mm 100 mm Device depth 76 mm 80 mm 80 mm Mounting depth incl. connector 110 mm 110 mm 110 mm Weight 78 g 100 g 120 g

3.2 Environmental and electrical durability

Operating temperature range

Storage temperature range -40 °C to +85 °C (-40 °F to +185 °F) Level of protection IP 67 (without connector IP 40)

Chemical durability

Mechanical shocks

Vibration

Temperature shock

Climatic storage

Salt spray test 5% NaCl, 672 h

EMC

Inverse-polarity protection yes

-40 °C to +80 °C (-40 °F to +176 °F) Display: -20 °C to +80 °C (-4 °F to +176 °F)

- ammonia based cleaner

- methylated spirits

- interior cleaner

- drinks containing caffeine and tannin (coffee, tea and cola) Continuous

Single Free fall

Periodic Stochastic

Range Transformation time Retention time

Range Rel. humidity

Radiated Emission Immunity Bulk current injection

25 g; 6 ms 100 g; 11 ms 1 m

2 g; 8 - 500 Hz

4.2 g; 10 - 1000 Hz

-40 °C to +85 °C 10 seconds 2 h

+25 °C to +55 °C 80% to 100%

CISPR25 class 3 IEC 61000-6-2 class A ISO11452-4 class A

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3.3 Electrical connection

Nominal voltage 12 VDC or 24 V Operation voltage range 8 VDC to 32.5 V Current consumption < 200 mA at nominal voltage Quiescent current < 3 mA

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3.4 Pin description

3.4.1 8-pin connector

Every SingleViu gauge contains a contact for a ►connector MOLEX 334724801 with 8 pins.

Pin Description Remark Cable color ►contact cable

1 Terminal 30 Battery Plus (12/24 V 2 Terminal 31 Battery Minus (Ground) black 3 Sensor ground Ground reference for sensor signal blue 4 Terminal 15 Ignition brown 5 Sensor input Contact for analog sensor signal green 6 Terminal 58 Illumination blue/red 7 CAN High Input for CAN bus SAE J1939 white 8 CAN Low Input for CAN bus SAE J1939 pink

) red

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brown

black

red

Sensor ground

Fig. 3.1: Molex 8-pin connector

Pin 1: Power Supply (Terminal 30)

= +8 VDC to +32.5 V

Bat

The gauge is supplied with permanent power through this terminal. Current consumption is less than 200 mA in operation mode at 12 V

0.5 V.

Pin 2: Ground (Terminal 31)

Ground connection for the gauge’s power supply.

and less than 3 mA quiescent current. After an over- or undervoltage event, restart will be debounced by

Sensor

input

CAN High

CAN Low

Fig. 3.2: Wiring diagram 8-pin connector

blue

blue/red

white

green

pink

Pin 3: Sensor ground

Ground reference for the analog sensor input, see pin 5.

Pin 4: Ignition (Terminal 15)

Range: 0 V to U

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Wake over CAN is also possible.

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Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

Technische Änderungen vorbehalten – Technical details subject to change

User Manual

SingleViu

Pin 5: Sensor input

Sensor input depends on gauge variant with its analog input. a) Resistive input Range: 0 to 500 Ohm b) Voltage input Range: 0 to 6 V or -100 to +100 mV c) Frequency input U

The predefined ►sensor curve depends on gauge variant.

Pin 6: Illumination (Terminal 58)

Range: 0 V to U

Pin 7: CAN High

Contact pin for CAN High according to ISO 11898 without termination resistance. SingleViu is capable for use with

►CAN bus SAE J1939.

Pin 8: CAN Low

Contact pin for CAN Low according to ISO 11898 without termination resistance. SingleViu is capable for use with

►CAN bus SAE J1939.

3.4.2 12-pin connector

SingleViu gauges with diameter of 80 and 100 mm contain an additional contact for a ►connector MOLEX 334721201 with 12 pins.

low

< 0.2 V, U

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

> = 1 V. Frequencies up to 400 kHz are possible.

high

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Pin Description Remark Cable color ►contact cable

1 CAN High Opt. input for CAN bus SAE J1939 white 2 CAN Low Opt. Input for CAN bus SAE J1939 pink 3 Termination resistance CAN termination resistance 120 Ohm 4 Termination resistance CAN termination resistance 120 Ohm 5 Digital input 1 Control of tell-tale 1 yellow/white 6 Digital input 2 Control of tell-tale 2 yellow/blue 7 Digital input 3 Control of tell-tale 3 yellow/red 8 Digital input 4 Control of tell-tale 4 yellow/green

9 Digital input 5 Control of tell-tale 5 yellow/black 10 Digital input 6 Connection for external push-button grey/pink 11 Digital output 1 Connection for external buzzer grey 12 Digital input 7 Configuration pin orange

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30, 15

DI X:

switch for

digital input X

cut to disable CAN termination

yellow/blue

yellow/white

DI 1

DI 2

red

6 12

red

only for

configuration

orange

grey

pushbutton

grey/pink

yellow/black

DI 3DI 4DI 5

yellow/green

yellow/red

white

Fig. 3.3: Molex 12-pin connector Fig. 3.4: Wiring diagram 12-pin connector

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CAN High

CAN Low

Technische Änderungen vorbehalten – Technical details subject to change

pink

User Manual

SingleViu

Pin 1: CAN High

Optional contact pin for CAN High according to ISO 11898 without termination resistance. It can also be used for loopthrough of the CAN bus.

Pin 2: CAN Low

Optional contact pin for CAN Low according to ISO 11898 without termination resistance. It can also be used for loopthrough of the CAN bus.

Pin 3: Termination resistance

Optional termination resistance pin according to ISO 11898. Connect pins 3 and 4 to activate the termination resistance. Connection to the CAN termination resistance of 120 Ohm according to ISO 11898. This resistance is assembled within the gauge and will be activated by directly connecting pins 3 and 4 with each other outside of the gauge.

Pin 4: Termination resistance

Pin 5: Digital input 1

Range: 0 V to U

Control option for ►tell-tale 1 which is the hazard lamp. Input is set to high-active by default.

Pin 6: Digital input 2

Range: 0 V to U

Control option for ►tell-tale 2 which is the malfunction indicator lamp. Input is set to high-active by default.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

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Pin 7: Digital input 3

Range: 0 V to U

Control option for ►tell-tale 3 which is the red stop lamp. Input is set to high-active by default.

Pin 8: Digital input 4

Range: 0 V to U

Control option for ►tell-tale 4 which is unused by default. Input is set to high-active by default.

Pin 9: Digital input 5

Range: 0 V to U

Control option for ►tell-tale 5 which is unused by default. Input is set to high-active by default.

Pin 10: Digital input 6

Connection pin for an optional external switch, e.g. push-button. The pin is low-active which requires the switch to be connected between ground and this pin.

Pin 11: Digital output 1

Connection pin for an optional external device, e.g. buzzer or additional warning lamp. The output is an open drain and acts like a low switch to ground. Maximum voltage: 5 V Maximum current: 500 mA

Pin 12: Digital input 7

Range: 0 V to U

This configuration pin can be used to enter the extended ►configuration menu.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

Switch on at >4 VDC, switch off at <2.5 VDC, debouncing time of 200 ms.

Bat.

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4. Composition and Functions

Figure 4.1 shows the composition of an 80mm gauge. Gauges with diameter 52mm have the same structure without having a push-button and display.

Bezel

Reflector PCBDialDouble lens

Push-button Display Housing Damper Spinlock nutPointer Step motor

Fig. 4.1: Composition of a SingleViu gauge.

Scale

Scale unit

ISO symbol

Tell-tales 80

/ 100 mm

Pointer

Display

Manufacturer‘s sign

Internal push-button

Tell-tale 52 mm

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Fig. 4.2: Dial elements 80 and 100 mm Fig 4.3: Dial elements 52 mm

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+ 28 hidden pages

VDO A2C3832910001 User Manual

Table of contents

1. General

1.1 Symbols in this manual

1.2 Definitions and Abbreviations

1.3 Homologation

2. Safety instructions

2.1 ... regarding users

2.2 ... regarding intended use

2.3 ... before installation

2.4 ... regarding mounting position

2.5 ... during electrical installation

2.6 ... after installation

3. Technical data

3.1 Dimensions

3.2 Environmental and electrical durability

3.3 Electrical connection

3.4 Pin description

4. Composition and Functions