VASTEX D-100, D-1000 Assembly And Operating Instructions Manual

Year of Manufacture: 20____

D-100 and D-1000 Series Dryer

Assembly and Operating Instructions

Doc. # 01-23-001E

Contents Page#

 Safety Information 2
 General Information 3
 Package Contents 4-5
 Component Identification 6
 Assembly 7-10
 Electrical Requirements/Controls 11
 Operation 12
 Chain Drive Adjustment 13
 10” Extension 14
 Warranty 15

Electrical Drawing #:

Serial Number:

(Please log your machine's serial number and date of purchase for future reference.)

VTX

Rev:______

Date:____/____/______

Vastex International, Inc.
7 Emery Street
Bethlehem, PA 18015-1982 USA
Phone# [phone] Fax# [phone]
Web Site www.vastex.com

Authorized Representative in Europe:
Certification Experts BV
Nieuwstad 100 1381 CE Weesp,
The Netherlands
Tel : + 31 (0) 294 – 48 33 55
Fax : + 31 (0) 294 – 41 46 87

Vastex E-mail assistance

Purchasing, product and printing Info:

[e-mail]

Electrical Support:

[e-mail]

Tech Support, Mechanical Setup, and Operation:

[e-mail]

Introduction

Pg. 2

Congratulations, you have chosen a VASTEX conveyor cur ing system. VASTEX has been designing and building dryers
since 1960 and has the knowledge and expertise to supply a quality dryer an d help you keep it running for years to come. VASTEX
has innovated many of the features found in conveyor ovens today from control methods, modular features, air movements and belt
tracking.
Vastex Infrared Dryer have been Factory tested and burned in for a period of 2-8 hours. All components are tested to be
sure they work correctly when the Dryer leaves our factory.

Inspect all packages and notify the shipping company if
any damages are detected.

Safety

The Instruction Manual and Safety Instructions must be read and understood by anyone operating

the Vastex Conveyor Drying System.

 The operator should read and understand the instru ction manual before operating this equipment. Store instruction manual

and safety instructions near equipment for easy access to operators.

 VASTEX Conveyor Drying System is intended for the curing of non-fla mmable inks on screen printed materials. Do not use

for any other purpose unless authorized by Vastex International, Inc. Use of this equipment for any other purpose can be dan­gerous and may cause damage to this equipment, voiding the warranty.

 It is recommended that the area around this equipment be designated as a work area and only authorized employees be al-

lowed in the area.

 Children and pets must be kept clear of the work area.
 Do not place any objects on top of the drying chamber. Surfaces are hot!
 Never leave equipment unattended.
 Do not operate conveyor or dryer with any cover or guard removed.
 Operator must be familiar with controls of the dryer and conveyor.
 Never put excessive load on the conveyor belt.
 Before starting production, the operator must check that all covers and guards are in place, no material has been left on the

conveyor, and the work area is clear of obstructions.

 Switch on and verify conveyor belt is moving before turning on the heat.
 Allow dryer to cool to 300°F (149°C) or turn off heat for 10 to 15 minutes before switching off conveyor.
 Always turn off power at the main disconnect at the end of production.
 In case an abnormal symptom occurs, for example excessive vibration, noise, and strong smell or smoke development, turn

off the VASTEX Conveyor Curing System and contact a qualified technician.

 Immediately turn off the VASTEX Conveyor Curing System if products become jammed in the drying chamber or conveyor

belt.

 Do not remove any cover or guard until power at the main disconnect is switched off and locked out. No unauthorized per-

sons are to be allowed inside the control boxes.

 Turn off and lock out power at the main disconnect before any cleaning or maintenance.
 Only qualified technicians should be allowed to make repairs on the VASTEX Conveyor Drying System.

Stability during use, transportation, assembly, testing, and foreseeable breakdowns:

Pg. 3

The D-100 and D-1000 dryers are designed and expected to be inherently stable under all foreseea­ble conditions of use, assembly, testing, etc., so long as the procedures listed in this manual are fol­lowed. Be certain that your workbench, table, or stand can safely support the weight of your ma-

Safe handling, transport, and storage:

Unplug your dryer and allow it to cool before storing. When handling or transporting your machin­ery, be aware of the following weights and dimensions:

D-100: Assembled — 89 lbs (40.4 kg); 46” x 24” x 24” (119 x 61 x 61 cm)
Boxes: #1 – 57 lbs (25.9 kg); #2 – 14 lbs (6.4 kg); #3 – 18 lbs (8.2 kg); Boxes on skid: 115 lbs
(52.2 kg)

D-1000: Assembled — 116 lbs (52.6 kg), 46” x 32” x 24” (119 x 81 x 61 cm)
Boxes: #1 – 38 lbs (17.2 kg); #2 – 43 lbs (19.5 kg); #3 – 35 lbs (15.9 kg); Boxes on skid: 137 lbs
(62.1 kg)

Safety during adjustment and maintenance

Before beginning any maintenance or adjustment procedures on your dryer:

 If the machine’s heater has been ON, shut the heat control OFF, but allow the belt to continue

running for 10 -15 minutes, or until the heater has cooled to 300°F (149°C) or lower . If the belt
is stopped while the heater is hot, belt damage will occur.

 Switch machine OFF and disconnect from power before beginning any adjustment or mainte-

nance.

 Do not attempt any maintenance while machine is powered.
 Do not run machine with panels or guards removed.

Adjustment and Maintenance:

 Periodically check ink temperature on garments exiting machine. See page 11, “Operation

Tips.” Readjust temperature control as necessary to maintain correct temperature for your appli­cation.
Occasionally, check belt tracking and adjust if necessary. See page 9, step 12.



Chains in chain drives can loosen over time; occasionally check the tension on the chain in your



machine.

In the event of a malfunction or breakdown:

Allow heater to cool, then shut off machine and disconnect from power as described above in



“Safety during adjustment and maintenance.”

 Follow the troubleshooting chart below
 If the chart does not resolve the trouble, contact Vastex for additional assistance.

Symptom Possible Cause Solution

No functions operate Machine unplugged

Building wiring fault

Belt does not move Belt circuit fuse(s) blown

Speed control faulty
Belt motor faulty

Make sure machine is plugged in.
Have wiring checked.

Check or replace fuse(s).
Replace. Contact Vastex.
Replace. Contact Vastex.

No heat Faulty heater control

Faulty heater assembly

Replace. Contact Vastex.
Replace. Contact Vastex.

Package Contents D-100 only

Pg. 4

3 Separate Cartons

Carton #1 Conveyor Components

Conveyor Assembly

Conveyor Belt

16 x 16 Infrared Heater

Hardware Package Contains

(36) Black #8 Sheet Metal Screws
(4) Heater Mounting Pins
(4) 3/8” Flat Metal Washers
(2) 3/8” Flat Plastic Washer

1) Chain Guard

1) Hardware package with:
6 screws and 2 belt guards.

Carton #3 Chamber Components Carton #2

Side Panel

Back Panel

Front Panel

Side Panel

Knobs

Wire Cover

Top Cover

Package Contents D-1000 only

Pg. 5

3 Separate Cartons

Carton #1 Front Conveyor Components

Front conveyor with belt

aligner and front pulley.

Carton #3 Chamber and heater Components

Carton #2 Rear Conveyor Components

Rear conveyor with Drive

motor, controls and

rear pulley

Additional items above:

1) Belt, 1) Chain guard, and 1) Hardware
package with: 18 screws and 2 belt guards.

#8 sht
metal screw

16 x 20 Infrared Heater

Hanger

Install hanger with provided #8
sht metal screws as shown above

Back Panel

Front Panel

Side Panel

Side Panel

Wire Cover Knobs

Top Cover

Hardware Package Contains

(36) Black #8 Sht Metal Screws
(4) Heater Mounting Pins
(4) 3/8” Flat Metal Washers
(2) 3/8” Flat Plastic Washer