Vari Lite VL1100CD, VL1100CDS, VL1100CDI User Manual

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

Version as of: 15 February 2011

Part number: 02.9665.0001 0

VL1100CD ERS Luminaire User’s Manual

©2003 - 2011 Vari-Lite, a Philips group company. All Rights Reserved.

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE
product.

T o obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or
[phone] or via e-mail at [email protected] request a Return Material
Authorization (RMA) for warranty service. You will need to provide the model and serial number of
the item being returned, a description of the problem or failure and the name of the registered user or
organization. If available, you should have your sales invoice to establish the date of sale as the
beginning of the warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Fill out the RMA form included at the end of this manual and place in shipping container along with a
copy of your invoice (if available). Write the RMA number legibly on or near the shipping address
label and return the unit, freight prepaid to:

Vari-Lite
Attention: Warranty Service (RMA#: _________________)
10911 Petal Street
Dallas, Texas 75238 USA

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

02.9665.0001 0 15 February 2011 i

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:

Safety:

(by Low Voltage Directive 2006/95/EC)

EN60598-1: 1997/A1:1998
EN60598-2-17: 1989/A2:1991
EN60922

Electromagnetic Compatibility:

(by Council Directive 2004/108/EC)

EN55022:1998, Class A
EN61000-4-2: 1995, Performance Criteria: B
EN61000-4-3: 1995, Performance Criteria: A
EN61000-4-4: 1995, Performance Criteria: B
EN61000-4-5: 1995, Performance Criteria: B
EN61000-4-6: 1996, Performance Criteria: A
EN61000-4-8: 1996, Performance Criteria: A
EN61000-4-11: 1994, Performance Criteria: B and C
EN61000-3-2: 1995
EN61000-3-3: 1994

We certify that the product conforms to the protection requirements of Low Voltage Directive 2006/
95/EC and Council Directive 2004/108/EC (EMC).

ii 15 February 2011 02.9 665.0001 0

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL1100CD
ERS luminaire requires a Philips lamp - 315W ceramic discharge, long-life lamp. Installing
another type of lamp may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE luminaire s are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE equipment.

3. Servicing to be performed by qualified personnel only.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

iv 15 February 2011 02.9 665.0001 0

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp (Philips lamp - 315W ceramic discharge, long-life lamp), bevor Sie
die jeweiligen Lampen ersetzen. Die Installation eines anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird , reinigen Sie sie mit denaturi ertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

vi 15 February 2011 02.9665.00 01 0

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe (Philips lamp - 315W ceramic discharge, long-life lamp) avant
de remplacer les lampes. L’installation d’un autre type de lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition
à la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI ❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

viii 15 February 2011 02.9665.00 01 0

Aviso sobre Seguridad

Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
Tome nota del tipo de lámpara (Philips lamp - 315W ceramic discharge, long-life lamp) antes de
reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE.

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE.

3. El servicio debe ser realizado solamente por personal calificado .

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

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FOREWORD

02.9665.0001 0 15 February 2011 xi

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

xii 15 February 2011 02.9665.00 01 0

Table of Contents

Introduction

About This Manual ...................................................................................................... 1

Text Conventions ....................................................................... .... .............................. 1

Additional Documentation........................................................................................... 1

Customer Service......................................................................................................... 2

Chapter 1. Description

Features

Standard Features....................................................................... .................................. 4

Model Specific Features............................................................................................... 4

Components

Included Items.................................................................................................. ..... .... ... 5

Luminaire Overview............................................................................................. ....... 6

Accessories

VL1100CD ERS Replacement Items/Accessories....................................................... 7

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

AC Power................................................................................................................... 10

Current vs. Voltage.............................................................................................. 10

Data Cables.................................................................................... ..... .... ................... 11

Recommended Cable Types/Manufacturers........................................................ 12

DMX Termination Connector ............................................................................. 13

Loopback Connector ........................................................................................... 13

Installation Procedures

Installing Lamp....................................................................................... ..... .... .......... 14

Accessory Frame Holder............................................................................................ 16

Hanging the Luminaire .............................................................................................. 17

Connecting Data and Power....................................................................................... 19

Powering Up

Power-Up and Configuration Overview.................................................................... 20

Standard Power Up Procedure................................................................ ..... .... .......... 21

Power Up and Configuration Procedure.................................................................... 22

Align Lamp For Maximum Beam Irradiance ............................................................ 23

Addressing

Program Starting Address.......................................................................................... 24

Program Starting Address Without Calibrating......................................................... 24

Chapter 3. Operation

DMX Operation

Channel Mapping....................................................................................................... 26

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Control Channel Functions........................................................................................ 28

DMX Data Display .................................................................................................... 29

DMX Mapping

Color Mixing.............................................................................................................. 30

Rotating Gobo Wheel................................................................................................. 31

Index/Rotation............................................................................................................ 31

Shutter Mechanism .................................................................................................... 32

Luminaire Timing

Timing Channel Information...................................................................................... 33

Updating Software

USB Download and Programming Luminaires......................................................... 41

Transferring Software From Luminaire to Luminaire ............................................... 42

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ........................................................................................ 46

Menu Controls Operation........................................................................................... 46

Menu Default State.............................................................................................. 46

Menu Shortcuts.................................................................................................... 47

Menu Functions

Menu System Overview............................................................................................. 48

Menu System Function Chart .................................................................................... 49

Menu Function Definitions........................................................................................ 52

Self Tests

Running Parameter Tests ........................................................................................... 55

Appendix A. Troubleshooting and Maintenance

Troubleshooting

Error Messages........................................................................................................... 58

Troubleshooting Guide............................................................................................... 59

Routine Maintenance

Cleaning Optical Lenses and Gobos.......................................................................... 60

Rotating Gobo Replacement...................................................................................... 60

Lamp Replacement .................................................................................................... 62

Appendix B. Technical Specifications

Mechanical................................................................................................................. 63

Optical........................................................................................................................ 63

Operational................................................................................................................. 64

xiv 15 February 2011 02.9665.0001 0

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for the VARI❋LITE VL1100CD Ellipsoidal Reflector Spotlight (ERS) luminaire.
Familiarizing yourself with this information will help you to get the most out of your product.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Source Integral Dimmer Shutter Iris

VL1100CDS 20.9665.0001.02 315W CDM Lamp On-board glass

dimmer wheel

VL1100CDS 20.9665.0001.02.02 315W CDM Lamp On-board glass

dimmer wheel

VL1100CDI 20.9665.0001.03 315W CDM Lamp On-board glass

dimmer wheel

VL1100CDI 20.9665.0001.03.02 315W CDM Lamp On-board glass

dimmer wheel

Yes No Black

Yes No White

No Yes Black

No Yes White

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu

Display .

MENU LCD Menu Display read-out. Example: Press [Up] / [Down]

arrows until LAMP appears.

Fixture

Color

Additional Documentation

A service manual for Authorized VARI❋LITE Service Centers and technicians of the VL1100CD
ERS luminaire is available in electronic (PDF) format:

• VL1100CD ERS Luminaire Service Manual (02.9665.0010)

- Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):

• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers.

USITT
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: [phone] Fax: [phone] / www.usitt.org

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased.

or

Contact an Authorized Service Center.

or

Contact the Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday, at the
following:

Phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

E-mail: [email protected]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

2 15 February 2011 02.9665.00 01 0

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

• Accessories

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Features

Standard Features

VL1100CD Ellipsoidal Reflector Spotlight (ERS) luminaires have the
following standard features:

• 315W ceramic discharge, long-life lamp.

• Automated zoom optics system.

• Crossfading CYM color system. All motors utilize a noise reducing,
50kHz. drive system that quiets operation during movement and also
while static.

• Intensity control through a glass dimmer wheel that provides full-field
dimming designed for smooth timed fades.

• Diffusion system.

• Six-position rotating gobo wheel (five rotatable, indexable gobo
positions and one open gobo position).

• Repositional pan/tilt system via 3-phase stepper motors.

• High-frequency drivers to reduce stationary noise when luminaire is in parked position.

• Control by DMX512 protocol.

Note: Additional specifications and information is found in “Technical Specifications” on page 63.

Model Specific Features

Each individual configuration has the following specific features:

VL1100CD ERS Luminaire (20.9665.0001.02 - Black / 20.9665.0001.02.02 - White)

• Four-blade shutter framing system.

VL1100CD ERS Luminaire (20.9665.0001.03 - Black / 20.9665.0001.03.02 - White)

• Beam-size iris mechanism.

4 15 February 2011 02.9665.00 01 0

Components

Included Items

The following illustration shows the included components for all models.

Included Items

DESCRIPTION : COMPONENTS

1

Warranty Card

VL1100 CD ROM

(User’s Manual)

Product Support

Sheet

VL1100CD Luminaire

Unpack & Quick

Product

Registration

Start Guide

315W CDM Lamp

Neutrik PowerCon

AC Input Connector

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Luminaire Overview

The following illustration shows the external luminaire components and controls.

Base

Input Panel

Provides DMX In and
Thru, and AC Power
connections.

Yoke Leg (Control)

Contains main control
PCB and display PCB.

Menu Display (not shown)

Used to input manual
commands, program, test,
set defaults and access
internal status information.

Provides hook mounting
holes and safety cable
connection.

Power Input
Connector

Yoke Leg (Power)

Contains power supply,
and lamp ignitor board.

Latch

Accepts frames
or top hats

Accessory Frame Holder

Accessory Frame

Beam Adjustment Controls

Gel, Silk
or Frost

Accessory Frame Holder

Provides frame for
optional silks, frosts, color.
correction or top hats.

See detail...

Menu Display Controls

Address

Press to
show menu,
or if at first
level, the
current
address.

Head Assembly

Houses color, gobo, dimmer, strobe,
and optional shutter or iris mechanisms.

LCD Display

ENTERMENU

Down / Decrease

Up / Increase

Press to select current menu
option or current data value.

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for
beam adjustment.

Input Panel Connections

Data In Data Thru

Beam
Adjust
Screws *

* Do not remove or use to access lamp.

3-Pole Neutrik

Locking Connector

for AC Input

6 15 February 2011 02.9665.00 01 0

Accessories

VL1100CD ERS Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order
by Vari-Lite part number.)

VARI-LITE P/N ACCESSORY

22.9620.0194 Safety Cable Assembly

25.9661.0056 DMX Loopback Connector Assembly

25.9661.0057 DMX Terminator, 120 Ohm

28.8500.0054 USB Luminaire Programming Kit (Includes USB Upload Cable, Programming

52.6541.0001 Neutrik PowerCon NAC 3 FCA AC Inlet Connector

DESCRIPTION : ACCESSORIES

1

Kit CD ROM, Carry Bag, and Instructions)*

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square

55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube

71.2568.0315 315W CDM Lamp - Philips

41.6010.XXXX VL1000 Gobo (specify pattern from Vari-Lite catalog to complete P/N).

Note, VL1100CD luminaires use the same size gobos as VL1000 luminaires.
Contact your Authorized VARI❋LITE Dealer or Vari-Lite customer service for
assistance.

Note: * For more information on the USB Luminaire Programming Kit, please see “USB Download

and Programming Luminaires” on page 41.

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Notes

8 15 February 2011 02.9665.00 01 0

CHAPTER 2.

Installation

This chapter contains instructions for installation of all version of the VL1100CD ERS
Luminaire. It includes connecting power and data, along with instructions for powering up the
luminaire for the first time and addressing it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

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Power and Data Cabling Requirements

AC Power

WARNING: Do not power a VL1100CD ERS Luminaire from a dimmed circuit - even in "Non­Dim" mode. Dimmer and non-dim modules are not suitable sources of power because their output
modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure. Using a dimmer or non-dim module to power your
VARI❋LITE luminaire will void your luminaire’s warranty.

The luminaire requires standard AC power distribution from 90-264 VAC, 50/60 Hz in order to power
all internal electronics and motors. It is equipped with a 3-pole Neutrik® PowerCon® locking
connector (with contacts for line, neutral, and premating safety grounds) for the purpose of AC input.
The mating Neutrik PowerCon® connector is supplied, however, you will need to purchase or
construct a cable appropriate for your application.

Wire* Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

* International (Harmonized) Standard

VL1 100CD
Input Panel

Neutrik PowerCon
Connector (supplied)

3-Pole Neutrik

Locking Connector

for AC input

Figure 2-1: Power Connector

Current vs. Voltage

The following tables provide the luminaire’s current draw at specific voltages. (Currents given are
worst case with all motors sequencing.)

Table 2-1: VL1100CD Current vs. Voltage (Total Fixture Power)

10 15 February 2011 02.9 665.0001 0

Voltage @ 60Hz Current

100 6.0 A
240 3.0 A

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

2

Data Cables

The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)
applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,
male XLR connector. When purchasing or constructing data cables, it is important that not only the
correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling
should meet the following USITT DMX specification requirements:

• Suitable for use with EIA485 (RS485) operation at 250k baud.

• Characteristic impedance 85-150 ohms, nominally 120 ohms.

• Low capacitance.

• Two twisted pairs.

• Foil and braid shielded.

• 24 AWG min. gauge for runs up to 1000 feet (300m).

• 22 AWG min. gauge for runs up to 1640 feet (500m).

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.

Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding
DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 1.

The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

Data Thru

Cable Pinout

1

2

Male Conn

4

3

Pin 1

Foil &

Braided

Shield

5

Pin 2

1st

conductor

of 1st

twisted

pair

Data (-)

Pin 3

2nd

conductor

of 1st

twisted

pair

Data (+)

Pin 4

1st

conductor

of 2nd

twisted

pair

Data (-)

Pin 5

2nd

conductor

of 2nd

twisted

pair

Data (+)

Data In

Cable Pinout

5

4

Female Conn

2

3

1

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Recommended Cable Types/Manufacturers

These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.

Type Pairs

1215A 2 150 PVC 26 IBM Type 6

1269A 2 100 PTFE 22 (Solid) High Temp, Ple-

8102 2 100 PVC 24 UL2919 80
8132 2 120 PVC 28 UL2919 80
8162 2 100 PVC 24 UL2493 60

82729 2 100 PTFE 24 High Temp, Ple-

88102 2 100 PTFE 24 High Temp, Ple-

89696 2 100 PTFE 22 High Temp, Ple-

89729 2 100 PTFE 24 High Temp, Ple-

89855 2 100 PTFE 22 High Temp, Ple-

9729 2 100 PVC 24 UL2493 60
9804 2 100 PVC 28 UL2960 60
9829 2 100 PVC 24 UL2919 80
9842 2 120 PVC 24 UL2919 80

ZΩ

∗

Jacket AWG Use Temp (F)

Belden Cables

Office cable

num cable

num cable

num cable

num cable

num cable

num cable

75

200

200

200

200

200

200

Proplex Cables

PC224P 2 110 Polyure-

thane
PC224T 2 110 PVC 22 UL2464 105
PC226T 3 110 PVC 22 UL2464

22 Heavy Duty and

Portable

105

* Characteristic Impedance

12 15 February 2011 02.9 665.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

2

DMX Termination Connector

A male XLR DMX termination connector is required at the last luminaire
(or "far end of the line") to prevent signal reflections. Signal reflections
may cancel out the signal at certain line lengths, resulting in errors. The
terminator is also necessary for software downloads and running tests on
multiple luminaires.

To construct your own connector, you will need the

following components:

• 5-pin, male XLR connector.

• Two 1/4W 5% 120 ohm resistors.

Note: A male termination connector is available as an accessory from Vari-Lite. See “Accessories” on

page 7.

Loopback Connector

When transferring software versions from luminaire to luminaire, a
loopback connector is required at the first luminaire in the data link.

To construct your own connector, you will need the following
components:

• 5-pin, female XLR connector.

• Two small segments of 22 AWG wire.

1

2

Solder resistors across
pins 2 & 3, and 4 & 5

5

4

Solder wires across
pins 2 & 4, and 3 & 5

5

4

3

1

2

3

Note: A loopback connector is available as an accessory from V ari-Lite. See “Accessories” on page 7.

02.9665.0001 0 15 February 2011 13

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

y

Installation Procedures

Installing Lamp

In the event the lamp was packed separately during shipment, it will be necessary to install before use.

WARNING: Ensure that power is completely removed from luminaire when installing lamp.

CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with

bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use
alcohol and cotton cloth to thoroughly clean glass portion of lamp.

To install arc lamp:

Step 1. Ensure power is removed from luminaire.
Step 2. At backcap, gradually loosen two 10-32x2-3/8" PPSS black screws (Figure 2-2) a few turns

at a time until backcap is free. (Screws must be alternately loosened to prevent one side from
locking up.)

Rear Head
Assembly

Backcap
Interior View

Align when
re-installing

Alignment Stud (2)

Holes and studs MUST be

CAUTION:

Alignment Hole (2)

aligned when re-installing.

Figure 2-2: Removing Backcap

Do not touch lamp

CAUTION:

with bare fingers.

Backcap

10-32x2-3/8 PPSS
Black Screws (captive)

- loosen each graduall

14 15 February 2011 02.9 665.0001 0

INSTALLATION : INSTALLATION PROCEDURES

Step 3. Grip lamp by base and firmly install in socket.

Socket

Lamp

Install lamp, firmly pressing into place.

CAUTION:

Do not touch lamp
with bare fingers.

2

Figure 2-3: Installing VL1100CD Lamp in Socket

Step 4. Re-install backcap, ensuring that alignment studs and holes are aligned (Figure 2-2).
Step 5. Align lamp. (Refer to “Align Lamp For Maximum Beam Irradiance” on page 23.)

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Accessory Frame Holder

An accessory frame holder is provided for the addition of a top hat or gel frame with silks, frosts or
color correction if required. The frame holder is designed to fit a standard 7.5-inch gel frame or top hat.

To remove and replace frame or top hat:

Step 1. Disconnect luminaire AC input cable from power source.
Step 2. At front lens, press upward on accessory frame latch and turn to open.
Step 3. Remove frame/top hat, if any (Figure 2-4).
Step 4. Install frame/top hat and close latch.

Press Up
and Turn

Latch

Head Assembly

Gel, Silk, or
Frost

Accessory Frame

NOTE:

The accessory frame is not a Vari-Lite accessory.

Figure 2-4: Installing a Frame or Top Hat

16 15 February 2011 02.9 665.0001 0

INSTALLATION : INSTALLATION PROCEDURES

2

Hanging the Luminaire

The luminaire can be hung horizontally or vertically from any structure designed to work with the type
of load created by this moving luminaire. The pan tube base provides two mounting holes for attaching
truss hooks or other mounting hardware as required. Many compatible truss hooks are available from
different manufacturers for your particular needs. The Mega Claw Truss Hook, shown in the example
illustration below, can be ordered separately from Vari-Lite (refer to “VL1100CD ERS Replacement

Items/Accessories” on page 7).

To install truss hooks (if required):

Step 1. At pan tube base, attach two truss hooks as shown below (Figure 2-5).
Step 2. Tighten hardware securely.

Attach truss

WARNING:

hooks securely.

Mega Claw Truss Hooks
(not provided)

VL1100CD Pan
Tube Base

Hook Hardware
(not provided)

Figure 2-5: Example VL1100CD Luminaire Truss Hook Installation

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To hang luminaire in truss:

Step 1. Lift luminaire into mounting position.
Step 2. Secure in place with truss hooks. Ensure truss hook hardware that locks hook in place (e.g.

wing bolt) is properly tightened and that luminaire is fully supported.

Step 3. Attach safety cable (sold separately) as follows:

a. Connect end of cable to mounting pin at one side of pan tube base.
b. Loop at least once around pipe and attach other end at second mounting pin.

Step 4. Connect power and data cables according to procedure given in “Connecting Data and

Power” on page 19.

Safety Cable:

Recommended for all hanging installations
or as may be required by local codes.

26.5"

(67.3cm)

35.5"

(90.2cm)

17.5"

(44.5cm)

26"

(66cm)

Safety cable securing
points on fixture.

Figure 2-6: Example VL1100CD Luminaire Truss Hanging Installation

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INSTALLATION : INSTALLATION PROCEDURES

2

Connecting Data and Power

A maximum of 32 luminaires may be connected in any one DMX data link.

Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may
require fewer luminaires on a single data link path. Consult your console documentation for more
information.

To connect power and data:

Step 1. After luminaire(s) are installed, connect data cable from console to first luminaire in chain at

DATA IN connector.

Step 2. If required, connect additional data cables from DATA THRU connectors to DATA IN

connectors of remaining luminaires in link.

Step 3. At last luminaire in link, install DMX termination connector at DATA THRU connector.

(Luminaires and other devices on the same DMX chain may not function properly without
termination.)

Data Thru

Data In

from console

Figure 2-7: Data Connection

Step 4. Connect AC Input Cable connector to power input source.
Step 5. Dress cables and secure them so that they will not interfere with luminaire head and yoke

movement.

Data Thru

DMX Termination

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Powering Up

Power-Up and Configuration Overview

First Power-Up

When powering up a VL1100CD ERS Luminaire for the first time, the lamp type and shutter settings
must be configured. This procedure will usually happen prior to delivery. However, in the event that it
has not been done or if the Main Controller Board has been replaced, it will be necessary. Follow one
of these two power-up procedures depending on whether the luminaire requires configuration:

• Already configured - “Standard Power Up Procedure” on page 21.

• Not configured - “Power Up and Configuration Procedure” on page 22.

Calibration Sequence

After AC power is applied, the luminaire will start powering up (this will take 10-15 seconds) and then
begin a calibration sequence that steps it through full pan and tilt movements. The internal mechanisms
will also move through a full range of motion. After calibration, the luminaire head will either stop at
its "home" position (which positions the pan axis at mid-rotation and the head parallel to the yoke with
the lens pointing away from the luminaire upper enclosure) or move to its current defined position if
DMX data is present. All internal mechanisms also move to their "home" or defined positions.

Depending on the luminaire’s setting for Lamp Power-Up State (refer to “Menu System Function

Chart” on page 49), when power is applied the lamp will either a) “strike” or ignite - Lamp On

(default), b) await calibration and then strike - Cal On, or c) await manual command to strike - Lamp
Off.

Importance of Correct Configuration

The configuration settings MUST be correct or the luminaire will not operate properly. The
configuration settings specify whether or not the luminaire contains a shutter system or beam-size iris,
which will then affect the DMX mapping of the luminaire. For example, choosing the shutter option
will configure the luminaire for 27 DMX channels, while not choosing the shutter option will
configure it for 19 DMX channels. When the luminaire is configured as having no shutter, the option
for the beam-size iris becomes available. Refer to “Channel Mapping” on page 26 for more detailed
information on this subject.

20 15 February 2011 02.9 665.0001 0

INSTALLATION : POWERING UP

2

Standard Power Up Procedure

Use this procedure when powering up a luminaire that has already been configured. (Refer to “Power-

Up and Configuration Overview” on page 20.)

Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.

CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and

yoke can move freely without restriction.

To power up luminaire:

Step 1. At each luminaire, apply power by switching on power source. Luminaire will display

Starting for 10-15 seconds, and then automatic ally ste p through the following procedure:

1) If Lamp Power-Up State is set to Lamp On, lamp will strike (ignite).

2) Luminaire will cycle through calibration and stop at "home" position.

3) If Lamp Power-Up State is set to Cal On, lamp will strike (ignite) at end of

calibration sequence.

4) If Lamp Power-Up State is set to Lamp Off, them Luminaire will cycle through

calibration and stop at "home" position. Lamp will not strike (ignite) until a Lamp
On command is received by luminaire.

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Power Up and Configuration Procedure

Use this procedure when powering up a luminaire that has no t been previously co nfig ured. (Refer to

“Power-Up and Configuration Overview” on page 20.)

Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.

CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and

yoke can move freely without restriction.

To configure luminaire at power up:

Step 1. At each luminaire, apply power by switching on power source.
Step 2. For unconfigured luminaires, menu will display LampType. Press [Enter] to move to next

level.

Step 3. Press [Up]/[Down] to toggle options. For VL1100CD luminaires, you must choose CD

option. Set selection by pressing [Enter].

Note: When CD is selected, the menu system will update to include the Dimmer, DMX, and Manual
commands. (Dimmer will be added even if no dimmer is present.)

Step 4. Press [Up]/[Down] to select Shutter?. Press [Enter] to move to next level.
Step 5. Press [Up]/[Down] to toggle options. Choose either Yes or No by pressing [Enter].

Note: If the luminaire is configured NOT to have the shutter system, the menu will automatically
update to include the beam-size iris assembly (even if one is not present), DMX, and Manual
commands.

Step 6. Luminaire will display Starting for 10-15 seconds, and then automatically step through

following procedure:

1) If Lamp Power-Up State is set to Lamp On, lamp will strike (ignite).

2) Luminaire will cycle through calibration and stop at "home" position.

3) If Lamp Power-Up State is set to Cal On, lamp will strike (ignite) at end of

calibration sequence.

4) If Lamp Power-Up State is set to Lamp Off, them Luminaire will cycle through

calibration and stop at "home" position. Lamp will not strike (ignite) until a Lamp
On command is received by luminaire.

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INSTALLATION : POWERING UP

2

Align Lamp For Maximum Beam Irradiance

After a new lamp is installed in the luminaire, it will be necessary to align the lamp to optimize the
beam.

WARNING: Backcap and adjustment screws will be HOT during lamp operation. Wear gloves and/
or use tools to prevent burns.

To align lamp:

Step 1. Set intensity to 100%.
Step 2. Position beam on a white wall at a distance of 10 to 20 feet.
Step 3. Using console or internal luminaire menu controls, set zoom to zero and focus to a hard

edge. If installed, be sure that beam-size iris and shutters are open.
Step 4. Using three adjustment screws, adjust hot spot to center of beam (Figure 2-8).
Step 5. Check color uniformity as follows:

a. Position one of the color stages at 30% of maximum. (Cyan or Magenta work best.)

b. Verify that beam color is uniform (if lamp is misaligned, color will be concentrated to

one side of beam). If color is not uniform, readjust lamp until color is uniform across
entire beam field.

Beam Adjustment
Acorn Knobs *

* Do not remove or use to access lamp.

Figure 2-8: Lamp Alignment Screws

Note: The nature of the CDM lamp used in the VL1100CD ERS Lu minaire prevents it from restrik ing

when it is hot after use. It takes approximately 15 minutes for the lamp to cool enough to restrike.

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Addressing

Program Starting Address

The DMX starting address is entered using the Menu Display . This address will be retained even if the
power is removed.

Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.

Note: Refer to your console operating instructions for specific information regarding its addressing

requirements.

To program a DMX starting address:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Address appears. Press [Enter].
Step 3. DMX will appear. Press [Enter].
Step 4. Press [Up] / [Down] arrows to enter starting address.
Step 5. Press [Enter] to set.

Program Starting Address Without Calibrating

It is possible to bypass the calibration sequence and go directly to the Menu Display programming in
order to pre-program an address setting.

To program starting address without calibrating luminaire:

• While powering up luminaire, press and hold [Menu]. Program address as in Program Starting

Address above.

• Release when display reads ":"

Note: The luminaire will require a reset to restore control.

24 15 February 2011 02.9 665.0001 0

CHAPTER 3.

Operation

This chapter contains instructions for operating the luminaire using DMX control and for
updating the internal software.

• DMX Operation

• DMX Mapping

• Luminaire Timing

• Updating Software

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DMX Operation

Channel Mapping

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functions follow in sequence. (There is only one DMX mode
for this luminaire, which is Enhanced 16-bit Mode.)

Table 3-1: Enhanced 16-Bit Mode - VL1100D Iris (I) Models

DMX Channel Parameter Range

1 Dimmer * 0-255
2 Hi Byte Pan 0-65535
3 Lo Byte Pan 0-65535
4 Hi Byte Tilt 0-65535
5 Lo Byte Tilt 0-65535
6 Edge 0-255
7 Zoom 0 (small) - 255 (big)
8 Diffusion 0 (open) - 255 (diffused)

9 Blue 0 (open) - 255 (full saturation)
10 Amber 0 (open) - 255 (full saturation)
11 Magenta 0 (open) - 255 (full saturation)
12 Rotating Gobo 0-127 index

13-14 Gobo Index Index:

15 Beam 0 (small) - 255 (open)
16 Focus Time 0-255
17 Color Time 0-255
18 Beam Time 0-255
19 Control 0-255

128-255 rotate

0-65535

Rotate:

0 (cw max) - 32535 (cw min)

32536-33031 (stop)

33032 (ccw min) - 65535 (ccw max)

* Dimmer refers to an internal dimmer for VL1100CD Iris models.

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OPERATION : DMX OPERATION

Table 3-2: Enhanced 16-Bit Mode - VL1100CD Shutter (S) Models

DMX Channel Parameter Range

1 Dimmer * 0-255

2 Hi Byte Pan 0-65535

3 Lo Byte Pan 0-65535

4 Hi Byte Tilt 0-65535

5 Lo Byte Tilt 0-65535

6 Edge 0-255

7 Zoom 0 (small) - 255 (big)

8 Diffusion 0 (open) - 255 (diffused)

9 Blue 0 (open) - 255 (full saturation)
10 Amber 0 (open) - 255 (full saturation)
11 Magenta 0 (open) - 255 (full saturation)
12 Rotating Gobo 0-127 index

128-255 rotate

13-14 Gobo Index

(13 = Hi Byte)

(14 = Lo Byte)

15 Frame 1A 0 (open) - 255 (closed)
16 Frame 1B 0 (open) - 255 (closed)
17 Frame 2A 0 (open) - 255 (closed)
18 Frame 2B 0 (open) - 255 (closed)
19 Frame 3A 0 (open) - 255 (closed)
20 Frame 3B 0 (open) - 255 (closed)
21 Frame 4A 0 (open) - 255 (closed)
22 Frame 4B 0 (open) - 255 (closed)
23 Rotate Frame 0-255

24 Focus Time 0-255
25 Color Time 0-255
26 Beam Time 0-255
27 Control 0-255

0 (cw max) - 32535 (cw min)

33032 (ccw min) - 65535 (ccw max)

Index:

0-65535

Rotate:

32536-33031 (stop)

128 center

3

* Dimmer refers to an internal dimmer for VL1100CD Shutter models.

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Control Channel Functions

Control channel functions allow special actions such as reset, lamp on/off and partial recalibration.
These must be executed with zero time transition or with timing disabled. Discrete values must be
used; not manual controls such as faders or encoders (see chart below for values).

Reset - resets all luminaire mechanisms.
Lamp On or Lamp Off - switches lamp on or off.
Partial Recalibration - resets only the target mechanism (color, gobo, zoom, etc.) without affecting

others.

Table 3-3: Control Channel Functions

Control
Channel
Function

Luminaire Reset 32-33 81-87 0

Lamp Off 65-67 165-171 0
Lamp On 98-100 249-255 0

Partial Recalibration of:

- Blue/Amber/Magenta/Diffuser * 40 100-104 0

- Rotating Gobo/Index * 45 113-117 0

- Edge/Zoom * 50 126-130 0

- Beam Size Iris/Shutter * 55 138-142 0

% Value

Control Channel Value

DMX Value

For 3 Secs

or Greater

After

3 Secs

* For arc models, the dimmer will close during each recalibration action.

To use control channel functions:

Step 1. Select an action to be sent.
Step 2. Set control channel value for desired action (for example, 84 for reset). Hold value for 3

seconds.

Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a
quick value change, which is required to effect the control functions.

Step 3. Set control channel value to zero. (This must occur without any scaling values. Action will

be voided if other values are detected between action value and zero.)

28 15 February 2011 02.9 665.0001 0

OPERATION : DMX OPERATION

3

DMX Data Display

The DMX data display shows the data received for the given luminaire and does not show the entire
stream of 512 bytes. It shows only the number of channels used for the given luminaire mod el in 16­bit enhanced mode.

For example, a VL1100CD (shutter model) luminaire with an address of 40 will show DMX Channels
1-27 which would correlate to DMX Channels 40-66.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

DMX Mapping

Color Mixing

The color mixing mechanism is a CYM subtractive color mixing system made up of a graduated color
system for cyan, yellow, and magenta.

Table 3-4: DMX Map For Cyan

% Value DMX Value Action

00 Open

100 255 Closed or Full Saturation

Table 3-5: DMX Map For Yellow

% Value DMX Value Action

00 Open

100 255 Closed or Full Saturation

Table 3-6: DMX Map for Magenta

% Value DMX Value Action

00 Open

100 255 Closed or Full Saturation

30 15 February 2011 02.9 665.0001 0

OPERATION : DMX MAPPING

3

Rota ting Gobo Wheel

Note: Gobos are sold separately. Contact your Authorized VARI❋LITE Dealer or visit the Vari-Lite
web site, www.vari-lite.com, for available gobo patterns.

The function operates in two modes: INDEX Mode and ROTATE Mode. The DMX values
corresponding to these modes are as follows:

• DMX values 0-127 will select each gobo in Indexing mode.

• DMX values 128-255 will select each gobo in Rotating mode.

Table 3-7: DMX Map For Gobo Index/Rotate

Position Indexing Rotating Function

10 128 Open
2 18 146 Gobo 1
3 41 169 Gobo 2
4 63 191 Gobo 3
5 86 214 Gobo 4
6 108 236 Gobo 5

Index/Rotation

The Gobo Index function utilizes 16-bit control which offers enhanced resolution whether in INDEX
or ROTATE mode.

Table 3-8: Index/Rotation Range

Function Range

Index 0-65535

Rotate 0 (cw max) - 32535 (cw min)

32536-33031 (stop)

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Shutter Mechanism

For units with a shutter mechanism, the shutter is comprised of four frame blades that move
independently or in unison. The entire assembly operates in a smooth, time-continuous motion using
stepper motors (two per frame blade and one to rotate the entire shutter mechanism). The shutter

mechanism can rotate 45

Table 3-9: Shutter Mechanism DMX Map Chart (shutter models only)

Frame 1A

to Frame 4B

Shut Rot

(Shutter

Rotation)

o

in either direction and the frame blades can tilt +/- 35o.

Item % Value DMX Value Action

00 Open

100 255 Closed

0 0 CCW

50 128 Center

100 255 CW

32 15 February 2011 02.9 665.0001 0

Luminaire Timing

Timing Channel Information

Timing channel control improves the timed moves of certain groups of parameters. We provide three
timing channels, one for Focus (Pan and Tilt), one for color parameters and one for beam parameters.
Timing channels support time values of up to six minutes.

Table 3-10: Channel Function / Timing Channel Relationship

OPERATION : LUMINAIRE TIMING

3

Channel Function

Focus Time Color Time Beam Time

Pan (Hi Byte/Lo Byte) 

Tilt (Hi Byte/Lo Byte) 

Blue 

Amber 

Magenta 

Color Wheel 

Diffusion 

Beam 

Edge 

Zoom 

Rotating Gobo 

Gobo Index (HiByte/LoByte) 

Shutter (all 9 motors) 

A timing value of zero is full speed. A time value of 100% (or 255 in DMX) causes the associated
parameter(s) to follow cue fade time (console time) rather than the timing channel.

Note: The particular storing syntax for your console, as well as instructions on how to write part cues,
can be found in the operation manual for that console.

Timi ng Channel

To use these channels, you must:

Step 1. Create the cue, including color, gobo, edge and diffusion as required.
Step 2. Decide which fixtures and which parameter groups will use timing channels.
Step 3. Assign a value to the particular timing channel(s) you wish to use (for timing information

see chart on next page).
Step 4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.
Step 5. Store cue.

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in
the luminaire as the timing channel value is updated over time. Timing channel values and the final
destination of the parameters affected by the timing channel should always be sent in a zero count.

Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

130.6

251

381.6

4102

5132.6

6153

7183.6

8204

9234.6

10 25 5

1 1 28 5.6

12 31 6.2

13 33 6.6

0 Full Speed

10.2

20.4

40.8

61.2

71.4

91.8

11 2.2
12 2.4

14 2.8

16 3.2
17 3.4

19 3.8

21 4.2
22 4.4

24 4.8

26 5.2
27 5.4

29 5.8
30 6

32 6.4

34 15 February 2011 02.9 665.0001 0

OPERATION : LUMINAIRE TIMING

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

34 6.8
35 7.0

14 36 7.2

37 7.4

15 38 7.6

39 7.8
40 8

16 41 8.2

42 8.4

17 43 8.6

44 8.8
45 9

18 46 9.2

47 9.4

19 48 9.6

49 9.8
50 10

20 51 10.2

52 10.4
53 10.6

21 54 11

55 11

22 56 12

57 12
58 13

23 59 13

60 14

24 61 14

62 14
63 15

25 64 15

65 16

26 66 16

67 16
68 17

27 69 17

70 18

28 71 18

72 18
73 19

29 74 19

75 20

3

02.9665.0001 0 15 February 2011 35

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

30 76 20

31 79 21

32 82 22

33 84 23

34 87 24

35 89 25

36 92 26

37 94 27

38 97 28

39 99 29

40 102 30

41 105 31

42 107 32

43 110 33

44 112 34

45 115 35

46 117 36

77 20
78 21

80 21
81 22

83 23

85 23
86 24

88 25

90 25
91 26

93 27

95 27
96 28

98 29

100 29
101 30

103 30
104 31

106 32

108 32
109 33

111 34

113 34
114 35

116 36

36 15 February 2011 02.9 665.0001 0

OPERATION : LUMINAIRE TIMING

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

118 36
119 37

47 120 37

121 38

48 122 38

123 38
124 39

49 125 39

126 39
127 40

50 128 40

129 41

51 130 41

131 41
132 42

52 133 42

134 43

53 135 43

136 43
137 44

54 138 44

139 45

55 140 45

141 45
142 46

56 143 46

144 47

57 145 47

146 47
147 48

58 148 48

149 49

59 150 49

151 49
152 50

60 153 50

154 50
155 51

61 156 51

157 52

62 158 52

159 52

3

02.9665.0001 0 15 February 2011 37

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

63 161 53

64 163 54

65 166 55

66 168 56

67 171 57

68 173 58

69 176 59

70 179 60

71 181 65

72 184 70

73 186 75

74 189 80

75 191 85

76 194 90

77 196 95

78 199 100

79 201 110

160 53

162 54

164 54
165 55

167 56

169 56
170 57

172 58

174 58
175 59

177 59
178 60

180 65

182 65
183 70

185 75

187 75
188 80

190 85

192 85
193 90

195 95

197 95
198 100

200 110

38 15 February 2011 02.9 665.0001 0

OPERATION : LUMINAIRE TIMING

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

202 110
203 120

80 204 120

205 120

81 206 130

207 130
208 140

82 209 140

210 140
211 150

83 212 150

213 160

84 214 160

215 160
216 170

85 217 170

218 180

86 219 180

220 180
221 190

87 222 190

223 200

88 224 200

225 200
226 210

89 227 210

228 210
229 220

90 230 220

231 230

91 232 230

233 230
234 240

92 235 240

236 250

93 237 250

238 250
239 260

94 240 260

241 270

95 242 270

243 270

3

02.9665.0001 0 15 February 2011 39

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Table 3-11: VL1100CD Timing Channels Map

% Value DMX = Seconds

96 245 280

97 247 290

98 250 300

99 252 310

100 255 Follows Cue Data

244 280

246 290

248 290
249 300

251 310

253 310
254 310

40 15 February 2011 02.9 665.0001 0

Updating Software

USB Download and Programming Luminaires

You can upgrade Vari-Lite luminaire operating software using the USB Luminaire Programming Kit
(Vari-Lite part number 28.8500.0054, sold separately) for desktop computers and newer laptops
equipped with USB 2.0 ports. The USB Luminaire Programming Kit can be ordered directly from
your Authorized VA RI❋ LITE Dealer.

The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes:

•VARI❋LITE USB Upload Cable (25.9600.0001)

• USB Luminaire Programming Kit CD (87.8500.0002)

•

Instruction Sheet (02.8500.0100)

•VARI❋LITE carry bag (07.5044.0005)

Computer Requirements for the USB Luminaire Programming Kit

• PC running Windows® 98, 2000, XP, or Vista. Although the USB Luminaire Programming kit

software is not directly compatible with Macintosh® computers, it does run with some Windows
emulators.

OPERATION : UPDATING SOFTWARE

3

• In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft.NET

Framework Version 3.5 (or later), which you can download from http://www.microsoft.com and
search for .NET Framework downloads.

• An available USB 2.0 port on the PC.

USB VLDownloader PC Program and .bin Luminaire Files

The USB VLDownloader program and current .bin files are available from the Product Downloads
page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC
are also available on the Product Downloads page. Use the USB VLDownloader program to transfer
updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.

Note: Refer to instruction sheet 02.8500.0100 for detailed programming instructions for VARI❋LITE
luminaires.

02.9665.0001 0 15 February 2011 41

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Lists specific versions of
downloaded software (on PC)

Click to download specific software
version to connected luminaire(s)

Device Connection Status and
USB Downloader Controls

Click logo to go to
Vari-Lite web site
(internet connection
required)

Download History

Will show current
progress of download

Figure 3-1: VL Download Program Window

Transferring Software From Luminaire to Luminaire

It is possible to transfer specific software versions between luminaires. As in the case of installing new
software versions, multiple luminaires can be programmed at the same time when they are data linked
together (refer to “Connecting Data and Power” on page 15), however, only a maximum of 32
luminaires can be updated at once.

Hardware Requirements

Data cables used in this process must have two twisted pairs and a shield. It is also recommended that
cables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 9.

42 15 February 2011 02.9 665.0001 0

OPERATION : UPDATING SOFTWARE

3

A termination connector is used in this process. Refer to page 10 for more information regarding the
construction of this connector.

Master luminaire containing
software version to download

Data Thru

Loopback Connector

Luminaire 1
requiring update

Luminaire 2
requiring update

Data Thru

DMX Termination Connector

Figure 3-2: Software Transfer Setup

Transfer Procedure

This procedure is used to transfer software versions between luminaires.
Step 1. At last luminaire, install male termination connector into DATA THRU XLR connector.
Step 2. At master luminaire (first in chain) Menu Display, press [Menu].
Step 3. Press [Up] / [Down] arrows until Fixture appears.
Step 4. Press [Up] / [Down] arrows until Download appears. Press [Enter].
Step 5. OK? will be displayed. Press [Enter] to accept.
Step 6. Download proceeds. (Download takes 4-5 seconds.) The number of blocks displayed is less

in a luminaire-to-luminaire download than in a PC-to-luminaire download for the same

software version.
Step 7. When download is complete, luminaire automatically recalibrates. When recalibration is

complete, luminaire is ready for operation with its new software version.

Verify software version at luminaire:

Step 1. At Menu Display, press [Menu].
Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows until Version appears. Press [Enter].

The first half of the version will be displayed as a date (MM.DD.YY). For example,

03.18.03 (March 18, 2003).

Press [Up] / [Down] arrows to display second half of version. This will be displayed as a

time (HH:MM). For example, 16:00

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Notes

44 15 February 2011 02.9 665.0001 0

CHAPTER 4.

Menu System

This chapter contains instructions for operating the luminaire using the Menu Display feature.

• Menu Operation

• Menu Functions

• Self Tests

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Menu Operation

What Is the Menu System?

The menu system is a programmable set of commands used to configure,
address, operate, and test the luminaire. The menu system is controlled at
the Menu Display available at the yoke leg.

The menu system has seven main functions which are referred to as “1st
level.” Within these main functions, there can be up to four additional sub­functions (levels 2 thru 5), making five total levels.

Menu Controls Operation

The menu system is controlled by four buttons. These buttons function as follows:

Menu
Display

[Menu] button Displays the menu, or if at first level, the

LCD Display

current address. Can also enable menu to exit a menu
level.

[Enter] button Selects the current menu option or stores
current data value.

[Up] arrow Scrolls menu options upward or increases

Address

ENTERMENU

current data value.
[Down] arrow Scrolls menu options downward or

decreases current data value.
To enter the menu system, first press [Menu]. The

functions displayed will be 1st level functions. Scroll
through the 1st level functions by pressing [Up] / [Down]

Press to
show menu,
or if at first
level, the
current
address.

Down / Decrease

Up / Increase

Press to select current menu
option or current data value.

arrows. Once the desired function appears in the display,
press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down] arrows to scroll
through 2nd level functions. Press [Enter] to access 3rd level functions and so forth. When the highest
level for the function is reached, [Up] / [Down] arrows can be pressed to select a value or select a
toggle activation such as ON/OFF. Press [Enter] to store the value or select an action.

For example, the Address function has one sub-level: DMX. This 2nd level menu allow access to a
3rd level, which is a value. The Address function is a 3-level menu.

1st Level

2nd Level 3rd Level

Address

Menu Default State

The menu display’ s default state during normal operation is to display the address. After 10 seconds of
inactivity at the display, it will change to this default state.

46 15 February 2011 02.9 665.0001 0

DMX XXX

MENU SYSTEM : MENU OPERATION

4

After 5 minutes of inactivity, the menu display will switch to its off state.

Menu Shortcuts

A few button combinations are provided as shortcuts for frequently used menu functions. These are as
follows:

• Lamp On - Press and hold [Up], then press [Enter]. (Arc and CD models only.)

• Lamp Off - Press and hold [Down], then press [Enter]. (Arc and CD models only.)

• Recalibrate - Press and hold [Up], then press [Menu].

• Interrupt Calibration - Press [Menu] at Power up. (See “Program Starting Address Without

Calibrating” on page 24 for more information.)

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Menu Functions

Menu System Overview

The following is a graphic representation of the entire menu system.

Address

Setup

Config

DMX

Fixture

DMX

LampType

Shutter?

Lamp*

Pan/Tilt
Display

ResetDef

Clear

Data Chan XXX data
Pan/Tilt

Status
Re-Cal

Model

Lum Id
Version
Fixt Hrs

Download

value

Arc
Incand

CD
Yes

No

Power

Power Up

LampHour
ResetHrs

30Sec
5 Min
10 Min
ON

OK?

OK?

Swap

Inv Pan

Inv Tilt

scrolls errors or displays OK

OK?
VL1XXX

XXXXXXXX
(MM/DD/YY)
# of hours on
OK?

ON
OFF

Movement

Lamp OFF
Cal ON
Lamp ON

# of hours

OK?

Enable
Disable

ON
OFF

ON
OFF
ON
OFF

time

Manual

Test

Pan
Tilt
Dimmer*
Blue
Amber
Magenta
Diffusn
Rot Gobo
Index
Edge
Zoom
Beam
Rot Shut
Frame 1A
Frame 1B
Frame 2A
Frame 2B
Frame 3A
Frame 3B
Frame 4A
Frame 4B

ALL
Pan/Tilt
Dimmer*
Blue
Amber
Magenta
ColorMix
Diffusn
Rot Gobo
Edge
Zoom
Beam
Shutter
Rot Shut
Lamp
Encoder

Sensor

value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value
value

RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST

RUN TEST
Pan
Tilt
Pan
Tilt
Rot Gobo
GoboIndx

* (Arc & CD models only)

value
value

STST
STST

STST
STST

48 15 February 2011 02.9 665.0001 0

MENU SYSTEM : MENU FUNCTIONS

Menu System Function Chart

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Address DMX
Setup LampType Arc

Config

System
Configuration

DMX

DMX Mode
and Data

DMX Address XXX Address value

Incand
CD

Shutter? Yes

No

LAMP

Lamp Options

(Arc & CD Models Only)

Pan/Tilt

Pan and Tilt Options Movement Position Recovery Enable Enable

Display Display Illumination 30s OFF in 30 seconds

ResetDef Reset Default Values OK?
Clear Clear Stored Parameters and

Re-Cal

DATA Chan XXX
Pan/Tilt Pan and Tilt Options Swap Swap Pan & Tilt ON

Power Lamp Power ON (default)

OFF

Power Up Lamp Power-up State Lamp OFF Lamp

Off

Cal ON

After Calibration

Lamp ON

(default)

LampHour Lamp Hours Used XXXX Cu m ulative #

ResetHrs Reset Lamp Hour and

Lamp Strike Counters

5M OFF in 5 minutes

(default)

10M OFF in 10 minutes
ON ON indefinitely

OK?

DMX Channel XXXX Data

Invert Pan ON

InvP

Invert Tilt ON

InvT

of Operation Hours

(Not editable)

OK?

Disable Disable

OFF

OFF

OFF

Lamp On

Lamp On

4

02.9665.0001 0 15 February 2011 49

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Fixture Status Status/Error Display Scrolls error messages or

displays

OK

Re-Cal Recalibrate OK?

Luminaire Model Type VL1100XX Model Type

Model
Lum Id Luminaire ID XXXXXXXX Luminaire ID

Number

Version

Manual

Manual
Commands

Version XX/XX/XX MM/DD/YY (Page 1) XXX Time (in 6 min

Fixt Hrs Fixture Hours XXXX # Hours On
Download OK?
Pan

Pan XXXX Data

Tilt Tilt XXXX Data
Dimmer
Blue Blue XXX Data
Amber Amber XXX Data
Magenta
Diffusn Diffusion XXX Data
Rot Gobo Rotating Gobo XXX Data
Index Rotating Gobo Index XXXX Data
Edge Edge XXX Data
Zoom Zoom XXX Data
Beam Beam-size Iris (If Beam-Size

Iris Accessory)
Rot Shut Rotating Frame (Shutter)

(If Shutter Accessory)

Frame 1A (If Shutter Accessory) XXX Data
Frame 1B (If Shutter Accessory) XXX Data
Frame 2A (If Shutter Accessory) XXX Data
Frame 2B (If Shutter Accessory) XXX Data
Frame 3A (If Shutter Accessory) XXX Data
Frame 3B (If Shutter Accessory) XXX Data
Frame 4A (If Shutter Accessory) XXX Data
Frame 4B (If Shutter Accessory) XXX Data

Dimmer (Arc & CD Only) XXX Data

Magenta XXX Data

XXX Data

XXX Data

intervals)

(Page 2)

50 15 February 2011 02.9 665.0001 0

MENU SYSTEM : MENU FUNCTIONS

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Test

System Test

ALL Test All Motors RUN TEST Run-Test in Progress Press [Menu] to
Pan/Tilt RUN TEST Run-Test in Progress
Dimmer
Blue RUN TEST Run-Test in Progress
Amber RUN TEST Run-Test in Progress
Magenta RUN TEST Run-Test in Progress
ColorMix Blue, Amber, Magenta test RUN TEST Run-Test in Progress
Diffusn Diffusion Test RUN TEST Run-Test in Progress
Rot Gobo Rotating Gobo Test RUN TEST Run-Test in Progress
Edge RUN TEST Run-Test in Progress
Zoom RUN TEST Run-Test in Progress
Beam (If Beam-Size Iris Accessory) RUN TEST Run-Test in Progress
Shutter (If Shutter Accessory) RUN TEST Run-Test in Progress
Rot Shut (If Shutter Accessory) RUN TEST Run-Test in Progress
Lamp

executes Home position.

Encoder Encoders Pan

Sensor Sensors Pan COT Sensor STST Sensor Test

(Arc Only) RUN TEST Run-Test in Progress

Disables Pan/Tilt and

Lamp 1 Run-Test in Progress
Lamp 2 (inserts magenta to

30%) Run-Test in Progress

Pan Encoder XXXX Data

Tilt Tilt Encoder XXXX Data

Tilt

COT Sensor STST Sensor Test

Rot Gobo

Sensor

GoboIndx

Sensor

Gobo Select EOT

Gobo Index EOT

stop tests

in Progress

in Progress
STST Sensor Test

in Progress
STST Sensor Test

in Progress

PASS/FAIL

PASS/FAIL

PASS/FAIL

PASS/FAIL

4

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Menu Function Definitions

For easy reference, each possible menu item is listed alphabetically in the first column by its display
abbreviation. The second column follows with a definition of the abbreviation and then a third column
provides an explanation of its purpose and function.

Display Definition Purpose

10 Min 10 Minutes Sets Menu Display to auto matically shut off after 10 minutes of non-use.
30 Sec 30 Seconds Sets Menu Display to automatically shut off after 30 seconds of non-use.

5 Min 5 Minutes Sets Menu Display to automatically shut off after 5 minutes of non-use.

Address DMX Address Accesses function for setting luminaire DMX starting address.

ALL All Motors Tests all internal motors.

Amber Amber Specifies Amber for manual control (Manual) or test Amber functions (Test).

Arc Arc Specifies luminaire as having an arc lamp source.

Blue Blue Specifies Blue for manual control (Manual) or tests Blue functions (Test).

Cal ON Calibration On Configures arc luminaire so that lamp will strike after calibration procedure is

complete.

CD VL1100CD Model Sets menu option to VL1100CD luminaire (VL1 100CD models only)

Chan XXX DMX Channel Specifies DMX channel for display of current data value.

Clear Clear Clears stored parameters and re-calibrates luminaire.

ColorMix Color Mixer Tests color mixing mechanism.

Config System

Configuration

Data DMX Data Accesses function for displaying DMX data by channel number.

Diffusn Diffusion Specifies manual control of Diffusion (Manual) or tests Diffusion functions (Test).

Dimmer Dimmer Specifies dimm er me chanism for manual control (Manual) or tests dimm er/

Disable Disable Disables a function.
Display Display Illumina-

tion

DMX DMX Sets starting address for DMX systems.

Edge Edge Function Specifies edge function for manual control (Manual) or for testing (Test).

Enable Enable Enables a function.

Encoder Encoders Accesses encoder choices for diagnostic testing.

FAIL Test Fail Indicates that sensor test has failed.

Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on.

Fixture Fixture Access luminaire specification information such as model, serial number, soft-

Frame 1A -

Frame 4B

GoboIndx Gobo Index Specifies gobo index EOT sensor for testing.

Incand

Index Gobo Index Specifies rotating gobo index for manual control.

Inv Pan Invert Pan Reverses pan action for special focus requirements.

Frame Side Specifies shutter frames 1A, 1B, 2A, 2B, 3A, 3B, 4A or 4B for manual control

Incandescent Specifies luminaire as having an incandescent lamp source.

Accesses functions for setting lamp, pan/tilt, and Menu Display options. Also
accesses lamp information such as number of strikes, and hours used, along

with their respective reset function.

strobe functions (Test).

Accesses options for Menu Display on and off times.

ware version, along with status information.

depending on which one is selected at the Manual Commands menu.

52 15 February 2011 02.9 665.0001 0

MENU SYSTEM : MENU FUNCTIONS

Display Definition Purpose

Inv Tilt Invert Tilt Reverses tilt action for special focus requirements.

Lamp Lamp Accesses lamp power up options an d information (Config).
Lamp 1 Lamp Specifies test lamp operation (Test).
Lamp 2 Lamp Specifies test lamp operation (Test). Inserts magent a to 30%.

Lamp OFF Lamp is Off Configures arc luminaire so that lamp will not strike upon power up.

Lamp ON Lamp is On Configures arc luminaire so that lamp will strike upon power up.
LampHour Lamp Hours Displays total number of lamp operating hours.
LampType Lamp Type Accesses menu item for configuring luminaire for arc or incandescent source.

Lum Id Luminaire ID Displays unique luminaire ID number.

Magenta Magenta Specifies manual control of Magenta (Manual) or test Magenta functions (Test).

Manual Manual

Commands

Model Model Displays model number of luminaire. For example, VL1100TS.

Movement Movement Enables and disables pan and tilt movement and auto-corre ction.

No No Specifies that the luminaire does not contain the shutter accessory.

OFF Off Turns off a function.

OK Okay Calibration has completed and no errors have occurred.

OK? Okay? Prompt for pressing [Enter] before an action is executed.

ON On Indefinitely Sets Menu Display to stay on until programmed otherwise (Display) or turns on a

Pan Pan Specifies pan function for manual control (Manual) or pan encoder for testing

Pan/Tilt Pan/Tilt Accesses pan and tilt options for DMX function, system configuration, and test-

PASS Test Pass Indicates that sensor test has passed.

Power Lamp Power Accesses function to turn lamp on or off.

PROG Programming Currently programming the new version of software.

Re-Cal Recalibrate Currently executing calibration or recalibrates luminaire.
ResetDef Reset Default Resets default system configuration values.
ResetHrs Reset Lamp Info Resets lamp hour and lamp strike counters. For use when new lamp is installed.

Rot Gobo Rotating Gobo Specifies rotating gobo for manual control (Manual) or gobo select EOT sensor

Rot Shut Rotating Shutter Specifies shutter mechanism rotating function for manual control

RUN TEST Run-Test Indicates that a system mechanism test is in progress.

Sensor

Setup Setup Accesses lamp type and shutter operati on settings.

Shutter Shutter Specifies shutter mechanism for testing.

Shutter? Shutter Accesses menu item for configuring luminaire for shutter operation.

Status Status/Error Dis-

STST Sensor Test Indicates that a system sensor test is in progress.

Test System Tests Accesses diagnostic tests for internal mechanisms.

Tilt Tilt Specifies tilt function for manual control (Manual) or tilt encoder for testing

Sensors Accesses sensor choices for diagnostic testing.

play

Accesses functions for controlling luminaire mechanisms and timing by entry of

an absolute data value.

function.

(Test).

ing.

for testing (Test).

(Manual) or for testing (Test).

Allows scrolling through error list or displays OK if no errors.

(Test).

4

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Display Definition Purpose

Version Version Displays current software version (Date and Time in two pages).

Yes Yes Specifies that the luminaire contains the shutter accessory.

Zoom Zoom Function Specifies zoom function for manual control (Manual) or for testing (Test).

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Self Tests

Running Parameter Tests

The luminaire is capable of running self tests by using the TEST menu functions.

Note: If a DMX data stream is present on the luminaire’s DMX input connector , Self Test and Manual

control is overwritten by the DMX command protocol and neither (Self Test and Manual) will operate.

When running tests on multiple luminaires, a loopback connector is required at the master luminaire
(first in link) and a male termination connector is required at the last luminaire in the link. Refer to

page 13 for more information regarding the construction of these connectors.

Note: After 10 seconds of inactivity, the menu display will change to the default state showing the
address.

To connect luminaires for simultaneous testing:

MENU SYSTEM : SELF TESTS

4

Step 1. At first luminaire in link, install loopback connector into DATA IN XLR connector.
Step 2. At last luminaire, install DMX termination connector into DATA THRU XLR connector.
Step 3. At master luminaire Menu Display, press [Menu].

First luminaire containing
software version to download

Data Thru

Loopback Connector

Figure 4-1: Hardware Setup

To run tests:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Test appears. Press [Enter].
Step 3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System Function

Chart” on page 49 for a complete list of test parameters which can be chosen.

Step 4. Press [Enter] to run test.
Step 5. Press [Menu] to stop test at any time.

Luminaire 1
requiring update

Data Thru

Luminaire 2
requiring update

DMX Termination Connector

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VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Movement Disable

The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any
position for testing without movement occurring. In order to regain full control of the luminaire,
Movement will need to be enabled after testing.

Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are
linked.

To set movement option:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Config appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [Enter].
Step 4. Movement will be displayed. Press [Enter].
Step 5. Use [Up] / [Down] arrows to select Enable or Disable. Press [Enter] to select.

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APPENDIX A.

Troubleshooting and
Maintenance

This appendix provides instructions for troubleshooting and performing routine maintenance
which may be necessary during the life of the luminaire.

• Troubleshooting

• Routine Maintenance

WARNING: All routine maintenance procedures are to be performed with power completely

removed from the luminaire. Never remove protective covers when luminaire is powered. Wear
appropriate protective eye wear and gloves when servicing the fixture. All service and
maintenance, other than described herein should be performed by an Authorized VARI❋LITE
Dealer or Service Center.

WARNING: DO NOT connect or disconnect energized power cable at fixture (under load). Turn
off circuit breaker (or completely de-energize circuit) before connecting or disconnecting power
cable at fixture. Power is only removed from the fixture by disconnecting power cable from
source or turning off source circuit breaker.

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Troubleshooting

Error Messages

If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu
Display will cycle through any applicable error message(s) until the end of the list is reached. To
review the error messages again, it will be necessary to access them using the Status function.

To access error messages:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step 3. Press [Up]/ [Down] arrows to access Status. Press [Enter]. (Display will now scroll

through any error messages or display OK if no errors.)

Table A-1: Error Messages

Display Message...

OK No Errors Found

Pan/No Sens Pan sensor not found.

Pan/Encoder/Fail Pan encoder failure.

Tilt/No Sens Tilt sensor not found.

Tilt/Encoder/Fail Tilt encoder failure.

Index/No Sens Gobo Index sensor not found.

Rot Gobo/No Sens Rotating Gobo sensor not found.

Lamp/Strike/Fail Lamp strike failure.

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TROUBLESHOOTING AND MAINTENANCE

A

Troubleshooting Guide

If a problem is suspected, first try recalibrating the luminaire to prompt an error message. Table A-2
below provides possible causes and remedies for various error messages and/or symptoms.

CAUTION: Some troubleshooting is included for reference only. Performing remedies marked by
gray areas will void product warranty. Refer to the Vari-Lite Limited Warranty card included with the
product.

Table A-2: Troubleshooting Guide

Error Display Description Possible Cause and Remedy

Pan/No Sens Pan Sensor Not Found EOT flag attached to large pulley is not engaging

the EOT sensor

- Ensure flag is attached to the large pulley

- Ensure that flag passes through the sensor at a
depth sufficient to engage the sensor beam

Pan belt disconnected, extremely loose or not
installed properly

- Properly install belt between pan motor and
large pulley

Pan/Encoder/Fail Pan Encoder Failure Main board pan/tilt connector (J9) disconnected

TILT

NO

SENS

Tilt/Encoder/Fail Tilt Encoder Failure Main board pan/tilt connector (J9) disconnected

Lamp/Strike/Fail Lamp Strike Failure* Lamp failed to strike after repeated attempts

Tilt Sensor Not Found EOT flag attached to large pulley is not engaging

- Connect main board pan/tilt connector (J9)

Pan motor disconnected

- Connect pan motor power

Encoder faulty

- Replace pan end-of-travel/encoder sensor
assembly

the EOT sensor

- Ensure flag is attached to the large pulley

- Ensure that flag passes through the sensor at a
depth sufficient to engage the sensor beam

Tilt belt disconnected, extremely loose or not
installed properly

- Properly install belt between tilt motor and large
pulley

- Connect main board pan/tilt connector (J9)

Tilt motor disconnected

- Connect tilt motor power

Encoder faulty

- Replace pan end-of-travel/encoder sensor
assembly

- Replace lamp

Note: *The nature of the CDM lamp used in the VL1100CD ERS Luminaire prevents it from
restriking when it is hot after use. It takes approximately 15 minutes for the lamp to cool enough to
restrike.

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Routine Maintenance

Cleaning Optical Lenses and Gobos

WARNING: Remove power from luminaire before performing maintenance.

The front lens and gobos may require cleaning after extended use. Use only isopropyl alcohol, along
with a soft, lint-free cloth to clean glass components.

To access gobos, refer to procedure below.

Rota ting Gobo Replacement

WARNING: Remove power from luminaire before performing maintenance. Gobos may be HOT
after operation. Allow to cool before replacing.

To replace a rotating gobo:

Step 1. Remove power from luminaire.
Step 2. At either side of head assembly, press in front cover latch and pull cover straight back until

stopped by tether.
Step 3. Rotate gobo wheel until required gobo position is accessible at finger access cutout.
Step 4. Rotate gobo gear until open end of carrier is upward.

CAUTION: Do not touch gobos with bare fingers. Wear cotton gloves or other covering while
replacing. Clean with isopropyl alcohol and soft, lint-free cloth if required.

CAUTION: Do not pull metal spring clip carrier back too far or it will not close properly.

Step 5. If applicable, carefully pull current gobo up and out of carrier. Gobo can be easily scratched

on sides of carrier if not careful.

Step 6. Carefully install new gobo, orienting side marked "This Edge In" toward center of gobo

wheel and side marked "Lamp Side" (mirror finish) toward lamp. Gobo can be easily

scratched on sides of carrier if not careful. Ensure gobo is firmly set in carrier grooves.

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Step 7. Re-install front cover.

TROUBLESHOOTING AND MAINTENANCE

A

Inside Edge

- orient toward center of wheel

Rotate until open
end of carrier is up

CAUTION:

Gobo MUST be oriented with the mirrored
side towards the luminaire’s lamp. If not
oriented properly, gobo will break.

Be careful not to scratch gobo on side of
carrier when installing.

Gobo Positions

Sensor

Gobo Wheel Front View

1

open

2

3

6

5

4

Lamp Side (mirrored)

- orient toward luminaire lamp

Front Cover

Gobo
(black side)

Closed End

Latch

Gear

Open End

Lamp End
Rotating
Gobo Wheel

CAUTION:

Be careful not to pull metal spring clip carrier
back too far or it will not close properly.

Figure A-1: Rotating Gobo Replacement/Cleaning

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Center of Wheel

VARI❋LITE - VL1100CD ERS LUMINAIRE USER’S MANUAL

Lamp Replacement

For lamp replacement procedure, refer to “Installation Procedures” on page 14.

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APPENDIX B.

Technical Specifications

Mechanical

Zoom Optics

Continuously variable field angle in imaging range from 19° to 36°, super zoom angles to
70° is programmable over a timed range of 2 seconds to 20 minutes.

Color Mixing System

A fully cross-fading CYM color system. All motors utilize a noise reducing, 50kHz. drive
system that quiets operation during movement and also while static.

Diffusion

Field or gobo image can be continuously and smoothly diffused to wash.

Intensity Control

A coated glass dimmer wheel provides full-field dimming designed for smooth timed
fades.

Rotating Gobo Wheel

Six position rotating gobo wheel with a central bearing system, five rotatable and
indexable gobo positions plus open. (Patterns are not included with the fixture. Use of
glass or metal patterns is acceptable.)

Shutter (Framing Models)

Four-blade system can frame and crop beam field and gobos. Each individual shutter is
capable of translating to beam center while also rotating ±35°. Entire shutter rot ates ±45°.

Beam Size Control (Iris Models)

In addition to the zoom optics, a mechanical iris provides continuous beam size control
for both rapid changes and smooth timed beam angle changes.

Pan and Tilt

Smooth, timed continuous motion using three-phase, ultra quiet stepper motors with
encoder correction. Pan range is 540°; tilt is 270°. Resolution is 0.3°. Unit will calibrate to
support close hangs (yoke-to-yoke).

Optical

Source

315W CDM Lamp. Color Temp: 3200K, CRI: 95 Output: >8,000 Lumens, Rated Life:
8,000 Hours

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Reflector

Precision glass reflector with dichroic cold mirror coating.

Operational

Power Requirements

3 to 6 Amps depending upon input voltage. 100 - 240 VAC 50/60 Hz.

Operational Temperature

-20° to 122°F (-29° to 50°C)

Cooling

Free convection cooling when hung. Floor mounted units and extreme ambient temperatures
activate a low-noise, forced-air cooling system.

Control

Compatible with a wide variety of DMX512 consoles.

Mounting Position

All models can be mounted and operated in any orientation.

Weight

74.9 lbs (34 kg)

Spacing

Hangs on 26.5 in. (67.3 cm) centers.

35.5"

(90.2cm)

17.5"

(44.5cm)

26"

(66cm)

26.5"

(67.3cm)

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TROUBLESHOOTING AND MAINTENANCE

Photometric

VL1100CD ERS Luminaire - 315 CDM Lamp

(All data taken with a seasoned light source at 20 hours of life.)

B

FIELD ANGLE

(degrees)

19.0

26.0

36.0

70.0

(Super Zoom)

* Multiply throw distance by Tn to determine coverage.

To calculate Illuminance (I) at a specific distance (D):

FIELD DIAMETER

TN*

.335 13.0 0.228 99,700
.462 19.5 0.344 44,400
.650 25.5 0.453 26,700

1.40 29.0 0.517 9,400

BEAM ANGLE

(degrees)

I =

BEAM DIAMETER

TN*

cd

2

D

CANDELA

(cd)

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Notes

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©2011 Vari-Lite, a Philips group company. All Rights Reserved.

Vari-Lite

10911 Petal Street

Dallas, Texas 75238 USA

1-877-VARI-LITE ❋ 1-214-647-7880

www.vari-lite.com.