Vari Lite VL1000 ERS Luminaire User Manual

VL1000™ ERS Luminaire

U

SER’S

M

ANUAL

®

VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries.
VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, Series 1000

Series 3000

™

, DICHRO❋TUNE™, VARI❋IMAGE™, and the Vari-Lite Asterisk are also trademarks owned by Genlyte Thomas Group LLC.

™

, Series 2000™,

VARI❋LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide:
U. S. Patents No. 6,123,436; 6,113,252; 6,046,861; 6,031 ,749; 6,011,640; 5,969,868; 5,959,768; 5,934, 794; 5,882,107; 5,829,868; 5,825,548; 5,798,619;

5,774,273; 5,769,527; 5,758,956; 5,7 28,994; 5,6 40,061; 5,5 90,954; 5,454,47 7; 5,432,69 1; 5,367,44 4; 5,329,43 1; 5,307,29 5; 5,282, 121; 5,27 8,742; 5,20 9,560;
5,186,536; 5,073,847; 5,010,459; 4,980, 806; 4,972,306; 4,800,474; 4,779,176; 4,701, 833; 4,602,321;

U. S. Design Patents No. 439,356; 420,332; 417,300; 415,301; 413,995; 377,338; 366,712; 359,574; 350, 408; 347,113;
Australia Patents No. 693,691; 683,695; 667,109; 649,264; 646,588; 586,095; 576,400; 546,433;
Australia Design Patents No. 128,796; 128,795;
Canada Patents No. 2,070,670; 2,050,375; 1,270,675; 1,259,058; 1,181,795;
Canada Design Patents No. 81,234; 81,233; 76,046;
European (UK) Patents No. 0 652 400; 0 586 049; 0 565 218; 0 547 732; 0 534 710 ; 0 495 305; 0 474 202; 0 379 970; 0 253 082; 0 253 08 1; 0 248 974 ; 0 192

882; 0 140 994; 0 060 068;
Germany Patents No. 694 25 943.8; 693 14 122.0; 692 08 615.3; 692 07 692.1; 691 31 478.0; 691 21 029.2; 690 33 385.4; 37 89 166.9; 37 68 727.1; 37 51

804.6; 37 50 201.8; 35 87 270.5; 32 79 888.1; 32 74 291.6;
Germany Design Patents No. M 98 01 745.4; M 96 04 515.9; M 96 04 514.0; M 94 07 689. 8; M 94 02 951.2; M 499 03 583. 6; M 498 11 203.9; G 93 12 884. 3;
Spain Patents No. 2 090 191; 2 084 289; 2 020 960; 0 548 328;
Spain Utility Model Patent No. 2.031.748;
Spain Design Patents No. 0.137.502; 0.137.501; 0.133.573;
Greece Patent No. 910.400.544;
Hong Kong Patents No. 965/1990; 285/1987;
Japan Patents No. 2,843,696; 2,059,669; 2,055,324; 2,002,168; 1,966,525; 1,889,481; 1,792,721; 1,770,241; 1,723,825; 1,683,007; 1,533,011;
Japan Design Patents No. 985,985-1; 985,985; 947,552; 945,436-1; 945,436; 1,1 06,089; 1,077,598; 1,072,598; 1,060,414; 1, 002,123;
Korea Patents No. 76,310; 42,639; 283,770; 181,180;
Korea Design Patents No. 209,896; 209,895;
Mexico Patent No. 180,148;
Singapore Patents No. 663/90; 134/87;
Taiwan Patents No. 78,726; 66,975; 65,380; 28,275;
United Kingdom Design Registrations No. 2082526; 2072562; 2056387; 2056386; 2042174 ; 2038212; 2033108; 2029499.

Neutrik®, PowerCon®, and EtherCon® are registered trademarks of Neutrik, Inc.
All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or

organizations.
VL1000™ ERS Luminaire User’s Manual
The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com

version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Genlyte Thomas Group LLC, 10911 Petal Street, Dallas, TX 75238.

Version as of: 05-Oct-2007
Part number: 02.9663.0001 G

©2002-2007 Genlyte Thomas Group LLC. All Rights Reserved.

for latest

VL1000™ ERS Luminaire User’s Manual

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this
VARI❋LITE® product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or
[phone] or via e-mail at [e-mail] and request a Return Material
Authorization (RMA) for warranty service. You will need to provide the model and serial number of
the item being returned, a description of the problem or failure and the name of the registered user or
organization. If available, you should have your sales invoice to establish the date of sale as the
beginning of the warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Fill out the RMA form included at the end of this manual and place in shipping container along with a
copy of your invoice (if available). Write the RMA number legibly on or near the shipping address
label and return the unit, freight prepaid to:

Vari-Lite
10911 Petal Street
Dallas, Texas 75238 USA
Attention: Warranty Service

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

02.9663.0 001 G 05-Oct-2007 i

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

FCC

Compliance Notice

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:

Safety

EN 60598-1:1997 Luminaire Safety Standard, General Requirements
EN 60598-2 17:1989 Specification for Luminaires for Stage and Studio Lighting

EMC

EN 55022A:1994 Radiated and Conducted Emissions
EN 50082-1:1997 Generic Immunity Standard

We certify that the product conforms to the protection requirements of council directives: 73/23/EEC
(LVD) and 89/336/EEC (EMC)

ii 05-Oct-2007 02.9663.0001 G

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE® luminaires have been designed for use with specific lamp types. The VL1000
ERS luminaire requires a specific type of Oshio or Philips lamp. Installing another type of lamp
may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE®
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE® luminaires are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE® equipment.

3. Servicing to be performed by qualified personnel only.

02.9663.0 001 G 05-Oct-2007 iii

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

ARC LAMP CHARACTERISTIC CONSIDERATIONS

1. Arc lamps require a period of time to relight after a power interruption or a severe voltage dip. In
some cases, lamp will automatically relight after it has cooled depending on Lamp Power-Up State
configuration setting.

2. Burning position is Universal.

iv 05-Oct-2007 02.9663.0001 G

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE®-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp (specific type of Oshio or Philips lamp), bevor Sie die jeweiligen
Lampen ersetzen. Die Installation eines anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE®-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE®-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

02.9663.0 001 G 05-Oct-2007 v

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt.
SCHAUEN SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird, reinigen Sie sie mit denaturiertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

BESONDERHEITEN VON BOGENLAMPEN

1. Bogenlampen benötigen eine gewisse Zeitdauer, um nach einem Stromausfall oder einem
Spannungsgefälle wieder aufzuleuchten. In einigen Fällen wird die Lampe nach Abkühlung
automatisch wieder aufleuchten, je nach der Systemkonfigurationseinstellung des Lampenein­schaltungsstatus.

2. Die Brennposition ist Universal.

vi 05-Oct-2007 02.9663.0001 G

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE® ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe (specific type of Oshio or Philips lamp) avant de remplacer les
lampes. L’installation d’un autre type de lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE®.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE® sont conçus pour une utilisation au sec uniquement. Une
exposition à la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE®.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9663.0 001 G 05-Oct-2007 vii

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

CONSIDÉRATIONS DES CARACTÉRISTIQUES DE LAMPES À ARC

1. Après une interruption de courant ou une baisse importante de voltage, les lampes à arc mettent du
temps avant de se rallumer. Dans certains cas, la lampe se rallumera automatiquemet après s’être
refroidie. Cela dépend de la manière dont le système est réglé pour le statut de mise en marche de
la lampe.

2. La position Brûler est Universelle.

viii 05-Oct-2007 02.9663.0001 G

Aviso sobre Seguridad

Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE® han sido diseñadas para ser usadas solamente con algunas
lámparas. Tome nota del tipo de lámpara (specific type of Oshio or Philips lamp) antes de
reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiale s combustibles u objetos iluminados
para las luminarias VARI❋LITE®.

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE® están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE®.

3. El servicio debe ser realizado solamente por personal calificado .

02.9663.0 001 G 05-Oct-2007 ix

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

CONSIDERACIONES SOBRE LAS CARACTERÍSTICAS DE LA LÁMPARA DE ARCO

1. Las lámparas de arco requieren un período de tiempo para volver a iluminarse después de una
interrupción de energía o de una severa caída de voltaje. En algunos casos, la lámpara se volverá a
iluminar en forma automática después que se ha enfriado dependiendo de la configuración del
sistema de energía de la lámpara.

2. La posición de encendido es universal.

x 05-Oct-2007 02.9663.0001 G

FOREWORD

02.9663.0 001 G 05-Oct-2007 xi

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

xii 05-Oct-2007 02.9663.0001 G

Table of Contents

Introduction

About This Manual ...................................................................................................... 1

Text Conventions......................................................................................................... 1

Additional Documentation........................................................................................... 2

Customer Service......................................................................................................... 2

Chapter 1. Description

Features

Standard Features......................................................................................................... 4

Model Specific Features............................................................................................... 4

Components

Included Items.................................................................................................. ..... .... ... 6

Luminaire Overview.................................. ..... .... ...................................................... ... 7

Dimmer Model Overview............................................................................................ 8

Arc Model Overview ................................................................................................... 9

Accessories

VL1000 ERS Replacement Items/Accessories.......................................................... 10

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

AC Power................................................................................................................... 12

Current vs. Voltage.............................................................................................. 12

Lamp Power............................................................................................................... 13

Data Cables.............................. ..... ...................................................... ....................... 15

Recommended Cable Types/Manufacturers........................................................ 16

DMX Termination Connector ............................................................................. 17

Loopback Connector ........................................................................................... 17

Installation Procedures

Installing Lamp (Incandescent Models)..................................................................... 18

Installing Lamp (Arc Models).................................................................................... 20

Accessory Frame Holder............................................................................................ 22

Hanging the Luminaire .............................................................................................. 23

Hanging the Ballast (Arc Models Only).................................................................... 25

Connecting Data and Power....................................................................................... 27

Powering Up

Power-Up and Configuration Overview.................................................................... 28

Standard Power Up Procedure................................................................................... 29

Power Up and Configuration Procedure.................................................................... 30

Align Lamp For Maximum Beam Irradiance ............................................................ 31

Addressing

Program Starting Address.......................................................................................... 32

Program Starting Address Without Calibrating......................................................... 32

02.9663.0 001 G 05-Oct-2007 xiii

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

Chapter 3. Operation

DMX Operation

Channel Mapping....................................................................................................... 34

Control Channel Functions........................................................................................ 36

DMX Data Display .................................................................................................... 37

DMX Mapping

Color Mixing.............................................................................................................. 38

Rotating Gobo Wheel................................................................................................. 39

Index/Rotation............................................................................................................ 39

Shutter Mechanism .................................................................................................... 40

Luminaire Timing

Timing Channel Information ..................................................................................... 41

Updating Software

Reprogramming Luminaires...................................................................................... 49

1. Serial-port Download ...................................................................................... 49

Reprogramming Procedure.................................................................................. 50

2. USB Download................................................................................................ 52

Kit Components................................................................................................... 52

Transferring Software From Luminaire to Luminaire............................................... 52

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ........................................................................................ 56

Menu Controls Operation........................................................................................... 56

Menu Default State.............................................................................................. 57

Menu Shortcuts.................................................................................................... 57

Menu Functions

Menu System Overview............................................................................................. 58

Menu System Function Chart .................................................................................... 59

Menu Function Definitions........................................................................................ 62

Self Tests

Running Parameter Tests........................................................................................... 64

Appendix A. Troubleshooting and Maintenance

Troubleshooting

Error Messages........................................................................................................... 68

Troubleshooting Guide .............................................................................................. 69

Routine Maintenance

Cleaning Optical Lenses and Gobos.......................................................................... 70

Rotating Gobo Replacement...................................................................................... 70

Lamp Replacement .................................................................................................... 72

Appendix B. Technical Specifications

Mechanical................................................................................................................. 73

xiv 05-Oct-2007 02.9663.0001 G

Optical........................................................................................................................ 73

Operational................................................................................................................. 74

Arc Ballast Unit (Arc Models Only).......................................................................... 76

Input..................................................................................................................... 76

Output.................................................................................................................. 76

Weight and Dimensions ...................................................................................... 76

Returning Parts for Service

TABLE OF CONTENTS

02.9663.0 001 G 05-Oct-2007 xv

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

xvi 05-Oct-2007 02.9663.0001 G

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for the VARI❋LITE® VL1000™ Ellipsoidal Reflector Spotlight (ERS) luminaire.
Familiarizing yourself with this information will help you to get the most out of your product.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

Model Part Number Source Dimmer Shutter Iris

VL1000 TS 20.9663.0001.02 Incandescent - X
VL1000 TI 20.9663.0001.03 Incandescent - X
VL1000 AS 20.9663.0001.12 Arc - X
VL1000 AI 20.9663.0001.13 Arc - X
VL1000 TSD 20.9663.0001.22 Incandescent 115V X
VL1000 TID 20.9663.0001.23 Incandescent 115V X
VL1000 TSD230 20.9663.0001.32 Incandescent 230V X
VL1000 TID230 20.9663.0001.33 Incandescent 230V X

INTRODUCTION : ABOUT THIS MANUAL

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu

Display.

MENU LCD Menu Display read-out. Example: Press [Up] / [Down]

arrows until LAMP appears.

02.9663.0 001 G 05-Oct-2007 1

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

Additional Documentation

A service manual for extended maintenance of the VL1000 ERS luminaire is available in both printed
and electronic (PDF) formats:

• VL1000 ERS Luminaire Service Manual (02.9663.0010)

- Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.

Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):

• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers.

USITT
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: [phone] Fax: [phone] / www.usitt.org

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased.

or

Contact an Authorized Service Center.

or

Contact the Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday, at the
following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

email: [e-mail]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

2 05-Oct-2007 02.9663.0001 G

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

• Accessories

02.9663.0 001 G 05-Oct-2007 3

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

Features

Standard Features

VL1000 Ellipsoidal Reflector Spotlight (ERS) luminaires have the
following standard features:

• Automated zoom optics system.

• Crossfading CYM color system.

• Diffusion system.

• Six-position rotating gobo wheel (five rotatable, indexable gobo
positions and one open gobo position).

• Repositional pan/tilt system.

• Control by DMX512 protocol.

Model Specific Features

Each individual configuration has the following specific features:

VL1000 TS (20.9663.0001.02)

• 1000W Tungsten Halogen lamp source.

• Four-blade shutter framing system.

VL1000 TI Luminaire (20.9663.0001.03)

• 1000W Tungsten Halogen lamp source.

• Beam-size iris mechanism.

VL1000 AS (20.9663.0001.12)

• 575W arc lamp source with external ballast unit.

• Four-blade shutter framing system.

VL1000 AI (20.9663.0001.13)

• 575W arc lamp source with external ballast unit.

• Beam-size iris mechanism.

VL1000 TSD Luminaire (20.9663.0001.22)

• 1000W Tungsten Halogen lamp source.

• 115V on-board dimmer.

• Four-blade shutter framing system.

4 05-Oct-2007 02.9663.0001 G

VL1000 TID Luminaire (20.9663.0001.23)

• 1000W Tungsten Halogen lamp source.

• 115V on-board dimmer.

• Beam-size iris mechanism.

VL1000 TSD230 Luminaire (20.9663.0001.32)

• 1000W Tungsten Halogen lamp source.

• 230V on-board dimmer.

• Four-blade shutter framing system.

VL1000 TID230 Luminaire (20.9663.0001.33)

• 1000W Tungsten Halogen lamp source.

• 230V on-board dimmer.

• Beam-size iris mechanism.

DESCRIPTION : FEATURES

1

02.9663.0 001 G 05-Oct-2007 5

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

Arc Ballast Unit

Connectorized
Lamp Cable

Arc Models

VL1000 Luminaire

Neutrik PowerCon ®
Unconnectorized
Lamp Cable

AC Input Connector

Incandescent Models

Neutrik PowerCon ®

AC Input Connector

VL1000 Luminaire

1/2" x 13 x 1" Bolt
and 1/2" Split Lock
Washer

Components

Included Items

The following illustration shows the included components for either the incandescent or arc models.

6 05-Oct-2007 02.9663.0001 G

DESCRIPTION : COMPONENTS

ENTERMENU

Head Assembly

Lamp Power

Data In Data Thru

Beam Adjustment Controls

Input Panel

* Do not remove or use to access lamp.

Menu Display

Input Panel Connections

Provides DMX In and
Thru, and AC Power

Used to input manual
commands, program, test,
set defaults and access

Contains power supply,
and ignitor board (arc

Houses color, gobo, dimmer, strobe,
and optional shutter or iris mechanisms.

Provides frame for
optional silks, frosts, color.

Lamp Power

Yoke Leg (Power)

Accessory Frame Holder

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for

Beam
Adjust
Screws *

Menu Display Controls

Accessory Frame Holder

Accessory Frame

Gel, Silk

Latch

correction or top hats.

internal status information.

beam adjustment.

Up / Increase

Down / Decrease

LCD Display

Press to select current menu
option or current data value.

Press to
show menu,
or if at first
level, the
current
address.

Input Cable

connections.

Input Cable

3-Pole Neutrik

Locking Connector

for AC Input

See detail...

or Frost

Accepts frames
or top hats

Base

Provides hook mounting
holes and safety cable
connection.

Address

units) or dimmer (dimmer
units - see next page).

Contains main control
PCB and display PCB.

Yoke Leg (Control)

Luminaire Overview

The following illustration shows the external luminaire components and controls.

1

02.9663.0 001 G 05-Oct-2007 7

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

On-Board Dimmer

Internal lamp power dimmer, configured
for either 115V or 230V operation depending
on model.

Dimmer Model Overview

An on-board dimmer is included with VL1000 incandescent dimmer models. The dimmer heatsink is
visible on the power-side yoke leg as shown in the following illustration.

8 05-Oct-2007 02.9663.0001 G

DESCRIPTION : COMPONENTS

Lamp Connector

CPC-type connector for connecting
Lamp Power Input cable from luminaire.

Lamp Power Input Cable

Supplied cable and connector used
to connect luminaire to ballast unit.
40 inches (1m)

Ballast Unit

Provides power for
arc lamp source.

1/2" x 13 x 1" Bolt
and 1/2" Split Lock
Washer

Arc Ballast Bolt

1

Arc Model Overview

An external ballast unit is included with VL1000 arc models. In this case, the lamp power input cable
is already connectorized for use with this unit.

The following illustration shows the external arc ballast components.

02.9663.0 001 G 05-Oct-2007 9

Note: The Lamp Power Input Cable has conductors for lamp power and ballast control. It is not
compatible with VARI❋LITE Series 300™ lamp runs.

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

Accessories

VL1000 ERS Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order
by Vari-Lite part number.)

VARI-LITE P/N ACCESSORY

21.9663.1400 Beam-Size Iris Assembly (Non-Shutter Units)

22.9620.0194 Safety Cable Assembly

25.9661.0056 DMX Loopback Connector Assembly

25.9661.0057 DMX Terminator, 120 Ohm

52.6541.0001 Neutrik PowerCon NAC 3 FCA AC Inlet Connector

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square

55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube

71.2528.0575 575W Arc Lamp, MSR575HR - Philips

71.2552.0100 1000W Incandescent Lamp, 100V - Philips

71.2552.0115 1000W Incandescent Lamp, 115V - Philips

71.2552.0230 1000W Incandescent Lamp, 230V - Philips

71.2554.0100 1000W Incandescent Lamp, 100V - Ushio

71.2554.0115 1000W Incandescent Lamp, 115V - Ushio

71.2554.0230 1000W Incandescent Lamp, 230V - Ushio

71.2554.0240 1000W Incandescent Lamp, 240V - Ushio

71.2556.0575 575W Long-Life Arc Lamp, MSD575HR - Phillips

41.6010.XXXX VL1000 Gobo (specify pattern from Vari-Lite catalog to complete P/N)

10 05-Oct-2007 02.9663.0001 G

CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connectin g power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

02.9663.0 001 G 05-Oct-2007 11

VARI❋LITE® - VL1000™ ERS LUMINAIRE USER’S MANUAL

3-Pole Neutrik

Locking Connector

for AC input

Neutrik PowerCon
Connector (supplied)

Power and Data Cabling Requirements

AC Power

The luminaire requires standard AC power distribution from 90-264 VAC, 50/60 Hz in order to power
all internal electronics and motors. It is equipped with a 3-pole Neutrik® PowerCon® locking
connector (with contacts for line, neutral, and premating safety grounds) for the purpose of AC input.
The mating Neutrik PowerCon® connector is supplied, however, you will need to purchase or
construct a cable appropriate for your application.

Figure 2-1: Power Connector

Current vs. Voltage

The following tables provide the luminaire’s current draw at specific voltages. (Currents given are
worst case with all motors sequencing.)

Table 2-1: VL1000TS/VL1000TI Current vs. Voltage *

Voltage @ 60Hz Current

115 1.3 A
208 0.75 A
230 0.65 A

* Does not include lamp power.

Table 2-2: VL1000AS/VL1000AI Current vs. Voltage **

Voltage @ 60Hz Current

115 7.8 A
208 4.4 A
230 3.8 A

12 05-Oct-2007 02.9663.0001 G

** Includes ballast power.