Page 1
Mulcher
Hurricane F-530
Instructions for use
2007
Page 2
Hurricane F-530
with leading wheel
2
Contents
1 Basic information. ..............................................................................................................3
2 Foreword.............................................................................................................................4
2.1 General warnings........................................................................................................4
3 Operation safety..................................................................................................................5
3.1 Safety regulations. ......................................................................................................5
3.2 Declared and guaranteed noise and vibration values..................................................6
3.3 Safety pictographs. .....................................................................................................6
4 Use, technical specifications and technical description of the machine.............................7
4.1 Machine use................................................................................................................7
4.2 Technical specifications..............................................................................................8
5 Instructions for use. ............................................................................................................9
5.1 Machine assembly. .....................................................................................................9
5.2 Putting into operation. ..............................................................................................10
5.3 Starting the cutting blade..........................................................................................10
5.4 Machine travel. .........................................................................................................11
5.5 Machine stop.............................................................................................................12
5.6 Working with the machine........................................................................................12
5.6.1 Working width of the machine. ........................................................................12
5.6.2 Adjustment of cutting height of the machine with leading wheel....................13
5.6.3 Adjustment of cutting height of the machine with slide shoe ..........................13
5.6.4 Sward cutting....................................................................................................14
5.6.5 Problems at cutting. ..........................................................................................14
6 Maintenance, care and storage..........................................................................................15
6.1 Machine lubrication..................................................................................................15
6.1.1 Gear oil change and replenishment. .................................................................15
6.1.2 Engine oil replacement. ....................................................................................16
6.1.3 Table of machine lubrication............................................................................16
6.2 Tightening of bolted connections. ............................................................................17
6.3 Working blade replacement and sharpening.............................................................17
6.4 V-belt replacement and adjustment of tightening pulley..........................................18
6.5 Adjusting the wires of pulley, brake and wheel drive clutch. ..................................20
6.6 Diagnostics of driving problems...............................................................................21
6.7 Table of service operations.......................................................................................21
6.8 Washing and cleaning of the machine......................................................................22
6.9 Machine storage........................................................................................................23
6.10 Disposal of packaging and machine after the end of service life. ............................23
7 Instructions for ordering spare parts.................................................................................23
8 Contact to manufacturer. ..................................................................................................23
9 The list of parts.................................................................................................................23
10 Letter of Guarantee...........................................................................................................36
Text and illustrations c 2006 VARI,a.s.
Publication No. VL-116-2006
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Hurricane F-530
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1 Basic information.
Ask your dealer to provide the machine unpackaging and the briefing.
Fill in the following data concerning your machine. The data are important for ordering
spare parts.
It is advised to have a copy of this page with all data on the machine purchase for the
case of loss or theft of the original record.
Type
F-530
Commercial name
Hurricane
Engine model
HONDA GCV160
Machine serial No. / Year of manufacture
/
Engine serial No.
Date of delivery (sale)
Supplier
Address
Phone/Fax/E-Mail/Internet
Your notes:
Manufacturer reserves the right of technical modifications and machine innovations that do
not impact the machine function and operation safety. The changes need not be included in
this Manual.
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4
2 Foreword.
Dear customer and user!
Thank you for trusting our products. You have become owner of machine from a wide
range of machines and attachments made by
,a.s. as a system of gardening,
farming, small agricultural and communal machinery.
The mulcher Hurricane F-530 (from the year of manufacture of 2006) is a follow-up to the
previous generation of the machine, very popular on the market thanks to its very easy operation,
silent, high performing and fuel-saving engine HONDA. This new model of the mulcher retains all
these features and at the same time improves the quality and performance of cutting as well as the
lifetime. The main change is a modified shape of the blade cover. It ensures better crushing of the
stand and its improved discharge from the blade cover space, together with new, improved shape of
the blade. The slide shoe was replaced by a simple leading wheel. Thanks to the leading wheel it is
easier to control the machine. The gearbox with reduced travel speed, together with the abovementioned changes, ensure better passability through the stand and better utilization of the engine
power.
Please read the Instructions for use carefully. If you follow them properly, you will
have our product performing a reliable work for you for years.
2.1 General warnings.
The user is obliged to get acquainted with the Instructions for use and to follow all
instructions for the machine operation so that the user’s and other persons’ health and property cannot
suffer any harm.
Safety instructions contained in this manual do not describe all situations or conditions
possibly occurring in practical use. Safety factors such as common sense, diligence and
scrupulousness are not included; it is assumed, however, that all persons authorized for the machine
operation or maintenance do possess them.
The machine can be operated only by persons in good mental and physical condition. For the
professional use of the machine the machine owner is obliged to ensure a work safety training and
provide instructions on machine control for operators and to keep records on these trainings and
briefings. Also, he is obliged to carry out a so-called categorization of works according to the
relevant national legislation.
Should some instructions in the manual be unintelligible, you are encouraged to contact your
dealer or directly the manufacturer of the machine. The contact address and telephone/fax connection
are to be found at the end of this manual.
The manuals of Instructions for use supplied with the machine are an integral part of the
machine. They have to be available at any time, placed at a well accessible place with no risk of their
damage. In the case that the machine is sold to another person, the Instructions for use must be given
to the new machine owner. If the above conditions are not met, the manufacturer bears no
responsibility for possible risks, accidents and injuries resulting from the machine operation.
The manufacturer bears no responsibility for damages caused by unauthorized and incorrect
use of the machine and for damages caused by any machine modifications not authorized by the
manufacturer.
To prevent injuries to yourself and other people occurring in the vicinity of the machine as
well as property damage, it is especially necessary to follow the safety regulations. These instructions
are marked in the Instructions for use with the following warning safety symbol:
On seeing this symbol in the Manual, read the
following instructions carefully!
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3 Operation safety.
3.1 Safety regulations.
This international symbol indicates important messages concerning safety. When you
see the symbol, be aware of a possible injury threatening to you or to other persons and
read the attached instructions carefully.
The machine operator must be over 18 years of age. He (she) is obliged to get
acquainted with the instructions for use of the machine and is supposed to be informed
of the general principles of work safety.
Prior to carrying out any activities in the near vicinity of the machine, switch the engine
off and wait until the cutting blade stops moving! Before leaving the machine alone,
always switch off the engine!
Never let the engine running at maximum speed or idling for a long time with the
cutting blade and travel wheels drive clutch switched off! Components of the machine
drive (V-belt, belt pulley, clutch pulley, etc.) might get damaged!
Prior to each employment of the machine, check its parts (working mechanism or its
casing in particular) for a possible damage or loosening. Defects must be rectified
without any delay. Repairs are to be made only with the original spare parts.
Before using the machine, the stand to be cut must be cleared of solid bodies such as
stumps, branches, stones, wires, loose construction debris, etc., which could be flinging
up or which might damage the machine. If these cannot be removed, avoid working in
such places.
The machine is equipped with a rotating working implement. Maximum
circumferential speed is 69,2 m.sec
-1
. Therefore, make sure that other persons move at
a safe distance from the machine when it is in operation with regard to a possible flying
away of the cut stand or flung out solid objects!
With respect to the exceeded recommended values of noise and vibrations, you are
warned to observe the following instructions when working with the machine:
a) Protect your hearing by using suitable protective aids specified in CSN EN
352-1 (shell ear protectors) or CSN EN 352-2 (plug ear protectors). Require
the aids from your dealer.
b) Working with the machine should be interrupted after max. 20 minutes for a
minimum break of 10 minutes. During these breaks, the machine operator must
not be exposed to the impact of another source of noise or vibrations.
Machine operators should use working aids authorized to CSN EN 166 or CSN EN
1731 (tight-fitting garments, sturdy shoes, working gloves and protection glasses).
Keep a safe distance given by the handlebar.
Don’t start the engine in enclosed spaces! Pay increased attention when handling the
machine since the exhaust silencer remains hot after the engine has been switched off;
make sure there are no leakages and spills on engine parts when refuelling. If they
happen to occur, dry out the stained parts or wait until the petrol evaporates.
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When the machine is in operation, all other persons (children in particular) and animals
have to be outside the machine’s working space. The machine operator can continue
working only after they have been shown out to a safe distance (see Pictograph 6).
NOTE: The outer safety zone A around the inner working zone B is specified in standards EN 12733
and CSN EN 12733. Entry into the working zone is to be prevented by using appropriate prohibitory
signs. Distance between the individual sides of zones A and B must not be less than 50 m. Should the
dangerous zone of machine operation be entered by a person or animal, the machine operator must
release the cutting implement drive lever without any delay and wait with the further work until the
zone is clear again.
Removal of any protective equipment and casings from the machine is forbidden.
The safe slope accessibility of the machine is 10°. Maximum inclination of the engine at
work is 20° for a long-time operation and 30° for a shorter time (up to 1 minute).
NOTE: The machine should be preferably not used on wet grass. The terrain you are moving
on must be always safe. Do the work while walking not running. Be particularly careful when
changing direction on the slope. Cutting on steeply inclined slopes should be prevented. If
you fall, do not hold the machine but release your grip on it.
All kinds of the machine repair, adjustment, lubrication and cleaning are to be made with
the machine switched off and spark plug cable disconnected.
3.2 Declared and guaranteed noise and vibration values.
Declared emission level of acoustic pressure A at operator’s site L
pAeq,T
= 88 + 1 dB
(according to CSN EN 12733, Attachment B and CSN EN ISO 11 201)
Guaranteed level of acoustic performance of the machine L
WA
= 98 dB (according to
Government Regulation No. 9/2002 Gaz.)
Declared sum of accelerated vibrations transmitted onto operator’s hands/arms a
hv
= 13,8 +
11,1 [m.s
-2
] (according to CSN EN 12733, Attachment C and CSN EN 1033).
3.3 Safety pictographs.
The user is obliged to maintain the pictographs on the machine legible and to provide for their
replacement in the case of damage.
Pictograph No.
Description of the safety information
1
Putting one’s hands into the V-belt working space is prohibited – danger of nip.
Safe slope accessibility.
2
Guaranteed level of machine’s acoustic performance.
3
Manufacturing label.
4
Arrow for the direction of tool rotation – to the right.
5
Instructions for use to be studied prior to machine operation and maintenance.
During the machine maintenance the conductor is to be disconnected from the spark plug.
Putting one’s hands or feet into the cutting blade working space is prohibited – danger of
limb cut (off).
6
Entry forbidden for other persons and animals. Minimum safe distance from the machine.
Danger of injury by flying-off material fragments and flung objects. Other persons and
animals to be kept at a safe distance from the machine.
7
Machine travel switch. “0” = machine stands still, “1” = machine travels
8
Cutting blade drive switch. “0” = blade does not turn, “1” = blade in rotation.
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Note:
The pictures of the self-adhesive labels with the pictographs in the right part of the table
correspond with their position as seen from the operator’s site.
1.
2.
228 4203
75
3.
4.
5.
6.
7.
8.
4 Use, technical specifications and technical description
of the machine.
4.1 Machine use.
This mulcher is designed for mowing swards of all kinds of stalky grasses, preferably
old and dry, on both maintained and non-maintained sites. The mulcher can be used for
cutting woody species from self-seeding up to a diameter of 1 cm. It is not designed for park
treatment of grass areas. Periods most suited for the machine use are those when the swards
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are dry and the cutting blades are capable of crushing them into small pieces which need not
be removed from the surface. The maximum recommended height of swards emerged in the
same period when cut is up to 40 cm. This maximum height may decrease according to sward
density, moisture content and type.
The machine control is easier thanks to the leading wheel. The height adjustment (in
two positions) is made with a spacing tube, put on the pin of the wheel hinge.
Working width must be at all times accommodated to the density of the mown
sward.
4.2 Technical specifications.
Hurricane
F-530 unit value
Length (incl. handlebars) mm 1600
Width mm 620
Height (incl. handlebars) mm 1155
Weight kg 75
Maximum working width of the machine cm 53,3
Cutting height (
2 positions, measured on a solid
surface)
cm 5 , 8
Blade speed (at max. engine revolutions) min-1 2481
Circumfential blade speed (at max. engine
revolutions)
m.s
-1
69,2
Travel speed (at max. engine revolutions) km.h-1 2,17
Area performance of the machi
ne (according to
sward type)
m
2
/h max. 1000
Oil filling in the gearbox litre 0,5
Oil quality API GL - 4, GL – 5
SAE 90, 80W - 90
Engine type unit value
HONDA GCV 160
-- -Cylinder volume cm3 160
Bore x stroke mm 64x50
Max. performance at revolutions
kW/rpm 4,1/3600 (5,5HP)
Max. torque at revolutions N.m/rpm 11,4/2500
Max. engine revolutions adjusted rpm 3200 (+/-100)
Fuel tank capacity litre 1,1
Petrol (unleaded) oct. no. 91-95
Oil filling litre 0,55
Oil API SJ/CF (SG/CD)
Spark plug -- NKG BPR6ES
-- BRISK LR15YC
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5 Instructions for use.
5.1 Machine assembly.
Ask your dealer to provide unpackaging of the machine and briefing in machine
operation. Grip points for unpacking from the box: blade cover in the front, “U” tube of the
machine frame at the back.
If you assemble the machine yourself, please follow the instruction below:
Note: the washer size (e.g. ∅8.4 mm) is always to be understood the diameter of the washer
opening.
1. Take the machine out of the box and all parts from their packing.
2. Turn the handlebars so that the handrails point to the rear of the machine. Attach the
handlebars (1) to the frame at a satisfactory height by means of bolts with square head (2),
washers ∅8.4 mm (3) and plastic rosettes with female thread (4). Fasten the bowden cables
from the sheet metal levers and the accelerator lever to the handlebar by means of plastic
tightening tapes (5). Unloose two M8 bolts (6) holding the leading wheel (7) on the blade
cover and tilt the leading wheel down. Screw on two M8 bolts (8) with safety washers (9) into
the holes in the leading wheel frame. Now tighten all four bolts (6+8).
Figure 1: Mulcher Hurricane F-530
Travel wheels
Engine
Handlebars
Lever of blade drive
clutch with brake
Accelerator lever
(adjustment of engine
revolutions)
Lever of wheel
drive clutch
Plastic rosette for
adjustment of
handlebars height
Blade cover
Starter handle
Leading wheel – front handle (i.e. for
lifting of the machine, etc.)
Rear spots for
holding the
machine (for
driving, lifting or
loading)
Front lifting
cover
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5.2 Putting into operation.
The machine may be delivered without engine fillings (in dependence on different
national regulations)!
First thoroughly read the instruction for engine use! You can prevent a possible
damage to the engine.
1. Check oil volume in the engine and/or fill the engine with the prescribed oil grade and
volume. Fill the tank with the prescribed amount and type of petrol.
2. Move the accelerator lever into the front position („CHOKE“). Start the engine by
pulling on the manual starter (instructions for starting see guidelines for engine use).
3. Let the new or cold engine running on choke for about 30 seconds (accelerator lever in the
„CHOKE“ position), and then move the accelerator lever into the position „MAX“. In
this position let the engine running for about 30 seconds.
Do not leave the machine alone when doing this!
5.3 Starting the cutting blade.
When starting the engine, the two levers on the handlebars must be in the off
position.
1. Start the engine while adhering to instructions presented in the operating manual for
engine use.
2. Set-up maximum engine revolutions by using the accelerator lever in the right part of the
handlebars crossbar. (Should the engine be cold, let it warm up at maximum revolutions
for about 1 minute).
3. Grasp the left handlebar grip with your left hand. Then slowly press the cutting blade
drive clutch lever on the right handlebar grip with your right hand.
Press the lever slowly up to about two thirds of the stroke so that the cutting blade
can start rotating and the engine does not stall.
Figure 2: Machine assembly
1
2
3
4
5
6
7
8
6
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Starting of the cutting blade is accompanied with a partial V-belt slippage and with the
accompanying phenomena such as whistling, rattling, etc. The phenomenon usually
disappears after the belt has started properly moving.
4. After the cutting blade starts turning, press the lever completely to the handrail and hold it
firm.
If the blade drive is switched on during cutting again, engine stalling may occur due to
resistance of grass biomass in the space of blade cover. This space must be – if possible – always
properly emptied when starting the blade drive (
see Chapter 6.6.4).
Note: In a new or cold engine, a few of the blade drive starts may result in engine stalling.
The phenomenon will disappear after the engine warms up. If the blade drive cannot be started
even after the engine has got warm, follow the table presented in Chapter
7.6 for diagnostics.
5.4 Machine travel.
Machine travel is controlled by the lever on the left grip of the handlebars. Press the
lever completely down to the grip and the machine will start moving forward. Start walking
simultaneously with the lever pressing and machine start, adapting your walk pace to the
speed of the machine.
Be prepared when the machine starts moving with a little jerk.
Note: All four main positions of the accelerator lever are arrested by means of a simple
system (dent/rib) in the lever body.
Lever of blade
drive clutch and
brake
Lever of
wheel drive
clutch
Accelerator lever
(engine speed
adjustment)
Bowden cable of
wheel drive
clutch
Bowden cable of
blade brake
Right handle
Left handle
Figure 3: Handlebars and accelerator lever
Bowden cable of
tension pulley of
blade drive V-belt
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5.5 Machine stop.
If you wish to stop the machine travel, release the lever on the left handlebar grip. The
machine will stop moving but the blade will still turn. The cutting blade drive will be
switched off after release of the lever on the right handlebar grip. The safety brake will stop
the blade.
Prior to carrying out any activities in the near vicinity of the machine, switch off the
engine and wait until the cutting blade stops! Always switch the engine off before
leaving the machine!
Never let the engine running at maximum speed or idling with the cutting blade
drive clutch released and with the released clutch of travel wheels drive for a long
time! Machine drive components (V-belt, belt pulley, clutch pulley, etc.) might
suffer damage!
If you wish to switch the engine off, do it by shifting the lever to the „STOP" position.
In the case of any critical situation, release your hold on the handlebars without any
delay. The levers will return to their zero position, the machine and the cutting
blade will stop (while the engine is still running at set-up revolutions; this is why it is
to be switched off by shifting the lever to the „STOP“ position as soon as possible!)
5.6 Working with the machine.
5.6.1 Working width of the machine.
Before using the machine, the stand to be cut must be cleared of solid bodies (such
as stones, wires, loose construction debris, etc.), which could be flinging up or which
Position STOP
- engine stands still
Position MIN (turtle)
– engine runs idle
Position MAX (hare)
–
engine runs at maximum speed
Position CHOKE
(for cold start of the engine
only) – engine runs on choke
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might damage the machine. If these cannot be removed, avoid working in such
places.
Working width has to be at all times accommodated to stand density!
If possible, do not use the machine on wet grass. Remember that the terrain you are
moving on must always be safe. Walk (never run) at work. Be careful especially
when changing the machine direction on slopes. Do not cut on steep slopes. When
accidentally falling, immediately release your hold on the machine.
5.6.2 Adjustment of cutting height of the machine with leading wheel
The slide shoe was replaced by a simple leading wheel on the machines of this new
generation. The machine became more controllable thanks to the leading wheel. The height adjustment
in two positions was preserved from the previous generation and it is now made with a spacing tube
put on the pin of the wheel hinge (see the positions on the picture below). The wheel can be locked
against side movement with an auxiliary safety pin when mowing on a slope (movement along the
contour lines is recommended). If you use the machine on flat areas or gentle slopes, store the pin with
the safety stirrup or put it on a place on the machine protected from the cut stand.
Upper position- height of the blade above the
ground approx. 9 cm
Lower position - height of the blade above the
ground approx. 6 cm
5.6.3 Adjustment of cutting height of the machine with slide shoe
The slide shoe may be purchased as accessory equipment under the ord. number 4205.
The cutting height is initially set in the position for higher stubble (approx. 8 cm). This
position is intended for dense, tall stands and uneven terrains. If you are going to cut lower
stands (up to 15 cm) and on the areas without terrain unevenness, it is possible to set the slide
Pin with retaining ring for
axial locking of the wheel
Pin with safety stirrup for
side locking of the wheel
Spacing tube for height
adjustment of the wheel
Wheel hinge with wheel
Leading wheel arm
Put the
spacing tube
between the
leading
wheel arm
and the
wheel hinge.
Put the
spacing tube
above the
leading
wheel arm.
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shoe position for lower height of the stubble, approx. 5 cm. Always work with an assistant
when changing the slide shoe position.
1. secure the machine against self-motion (by wedging) on a solid surface or a pad
2. lift the front part of the machine, so that the inner space of the blade cover is
accessible
3. secure the machine against sudden tilt back onto the pad
4. clean the inner space of the cover on the sides, where the slide shoe is mounted (4
places)
5. dismount the slide shoe fixing (4 bolts and nuts with washers)
6. move the slide shoe to the other position
7. screw the slide shoe back with all the bolts and nuts
8. tilt the machine back onto the pad
5.6.4 Sward cutting.
Set the engine on the maximum speed, let the cutting blade rotate at the maximum
speed (see
Chapter 6.3) and then get the machine into motion (see Chapter 6.4), facing the to-
be-cut sward.
At cutting, you should proceed only in such a way that the to-be-cut sward is on the left
side of the machine. When cutting on slopes, it is advised to drive the machine along the slope
contours. Watch a maximum permissible long-term machine inclination of 20° (30° over a
short-term)!
If the cut stand is very dense, grown through, rotten from below or lodged, the machine
working width must be accordingly reduced, so that the cutting blade rotations are not
excessively slowed-down, which would result in the impaired cutting quality. Always set the
slide shoe in the position for maximum stubble height for such swards.
5.6.5 Problems at cutting.
Choking of the space under the cutting blade cover with the grass biomass shows in:
a) Engine markedly losing speed but not stalling: machine travel to be switched off
immediately (lever on the left handrail grip), move the machine slightly back while the
machine front is slightly lifted by pushing down on handrails. The space under the
cutting blade cover will do itself a partial clearance from excessive grass. Then drive
the machine against the sward again (see
Chapter 6.4).
Figure 4: Cutting height adjustment – slide shoe
Initial setting by
the manufacturer
Openings for maximum
stubble height adjustment
Openings for minimum
stubble height adjustment
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Be very careful while lifting the machine and driving back!
b) Engine losing rotations and stalling: release both levers on the handlebars, lift the
machine front by pushing down on handrails and move the machine slightly back.
Clean the space under the cutting blade space and spread the cut grass across the
ground surface. Start the engine, switch on the cutting blade drive (see
Chapter 6.3)
and drive the machine against the sward again (see
Chapter 6.4).
The engine must always be switched off when cleaning he space under the blade
cover!
Tilt the machine always only backwards onto the handlebars. Be very careful while
moving under the lifted machine! Secure the machine against its spontaneous
motion and tilt!
Be very careful while cleaning the space under the cutting blade cover. Cutting
edges of the blades are sharp. You should wear protective gloves or use a suitable
piece of branch etc.
6 Maintenance, care and storage.
To ensure a long-term satisfaction with our product, it must be given proper care and
maintenance. Regular maintenance of the machine will prevent its early wear providing at the
same time for a correct functioning of all its parts.
Prior to any machine use, check all bolts and nuts for their correct tightening. Make sure
that all safeguards are in good order. Check the blades, fixing bolts and individual elements
of cutting mechanism for a possible wear or damage. In order to keep a good balance of the
machine, worn-out or damaged blades and fixing bolts should be replaced with original spare
parts. All worn-out or damaged components should be replaced also for the reason of
machine safety. Oil level in 4-stroke engines must range within limits described in the
“Instructions for engine operation and maintenance“.
Follow all instructions concerning the intervals of machine maintenance and adjustments.
It is advised that you keep records on the number of machine working hours and on the
conditions in which the machine was working (for service purposes). The after-season
maintenance of the machine should be entrusted to one of our authorized service workshops,
the current maintenance as well if you do not trust your own technical skills
.
Regarding the machine weight, all maintenance and adjustment procedures are to be
done by two persons.
6.1 Machine lubrication.
6.1.1 Gear oil change and replenishment.
When replacing oils, follow the basic hygienic principles, regulations and laws on
environment protection.
The gearing works in an oil bath. Oil volume should be checked once a month (oil plugs see Fig.
5).
Minimum grade of gear oil should be GL-4, GL-5 according to API, 90 or 80W – 90 according to
SAE.
Oil replacement in a new machine is to be made after the first 5 hours of operation and then after
100 working hours or after the end of the season. This will ensure that the gears will not suffer
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excessive wear. The exchange interval can be extended up to 130 hours with oils of higher grades
(API GL – 5, SAE 80W – 90). The running-up period of 5 hours must be observed.
Czech oils fully meeting the requirements are „MOGUL TRANS 90“ or „MOGUL TRANS
80W-90“.
Oil replacement should be made when the box is warm and oil is easy to drain.
1. Clean around the oil plugs. Underlay the machine and secure it so that a space is created under
the machine for a vessel to collect oil.
2. Loosen the pour-in plug on the rear wall of the box and the drain plug in the bottom of the
gearbox (spanner No. 19).
3. After the oil has been drained, screw back the drain plug in the bottom of the box. Fill the
gearbox with the new oil (it is advised to use a funnel with flexible tubing). Oil level should
reach to the lower edge of the hole. Then screw the pour-in plug back. If the seals under the
plugs are damaged, replace them with new ones.
6.1.2 Engine oil replacement.
Information is to be found in the Instructions for engine operation. To drain oil, the
machine should be either tilted to the side with the pour-in neck with oil gauge, or the
engine should be dismounted from the machine (see
Chapter 7.4, items a),b),d) ).
Recommended engine oil available on the Czech market and specially designed for aircooled engines of gardening machines is HEKRA DYNAMIC Mineral 15W-40 (API
SJ/CF).
6.1.3 Table of machine lubrication.
Machine lubrication
During
season
After
season
Lubricant Figure No.
All wires
- on the input to Bowden cables
- on the output from adjustment bolts
min 2x
min 2x
yes
yes
silicon oil in
atomizer
-
Both swivel seatings of rotary lever in the
gearbox
min 1x
monthly
yes
silicon oil in
atomizer
6.1
Tightening pulley arm pin (after disassembly of
upper casing)
min 2x yes grease, engine oil
6.2
Brake lever se
ating near the front belt pulley
(accessible after disassembly of upper casing)
min 2x yes grease, engine oil
6.2
Leading wheel pin and pin of the leading wheel
fork
min 1x8 hrs
yes
grease, silicon oil
in atomizer
6.3
Plug to pour oil into the
gearbox
Plug to drain oil from the
gearbox
Figure 5: Oil plugs
Page 17
Hurricane F-530
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17
Figure 6: Lubrication points
Figure 6.1: Swivel lever of
the clutch
Figure 6.2: Tightening pulley arm pin and
blade brake pin
Figure 6.3.: Leading wheel
6.2 Tightening of bolted connections.
Regularly check the tightening of the bolted connections. Always check the tightening of
bolts fastening the blade to the blade holder and blade
holder to the shaft prior to any machine use.
Tightening torque of the M10x1x25 central bolt is 38 N.m.
Tightening torque of the M10x25 side bolts is 44 N.m.
Replacing bolts, use only original spare parts
supplied by the manufacturer!
Check the bolt tightening prior to each new use as
well as during mowing, especially after a possible
impact on a solid obstacle!
6.3 Working blade replacement and sharpening.
The machine must be standing on a firm support plate and must be secured so that
the blade is easily accessible and an unexpected spontaneous machine motion
cannot occur.
Be very careful when dismounting the blade. Its cutting edges are sharp. Protect
your hands with working gloves.
The engine must be switched off and the cable end connector to the spark plug
disconnected!
Working blade replacement procedure is as follows (always work with a helper):
a) Release and unscrew outer M10x25 bolts. Then release and unscrew central
M10x1x25 bolt and remove the blade and the blade holder from the blade shaft.
b) Plane the blade and sharpen the cutting edges. Inclination of the sharpened cutting
edge should be 25° with respect to the lower plane of the blade. The blade must be
well balanced after the sharpening; the material loss at sharpening the two cutting
edges should be therefore identical.
c) Mount the blade and the blade holder back onto the blade shaft in a reverse order of
operations.
Figure 7: Set of blade and blade holder
Page 18
Hurricane F-530
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18
Central M10x1x25 bolt has a fine thread and therefore it must not be confused with
outer bolts whose threads are normal!
d) Tighten the bolts at a prescribed tightening moment (see
Chapter 7.2).
Should there be excessive vibrations on the machine handlebars after the
installation, the blade must be unconditionally balanced once again!
Note: Manufacturer does not answer for any damages caused by the machine due to unskilled repair or treatment
of blades without the use of the original spare parts.
6.4 V-belt replacement and adjustment of tightening pulley.
V-belt should be replaced according to its wear (cracked sides, torn belt, sides worn out down
to belt carrier fibres, belt “pulled“ out of shape) or after about 200 hours of operation at the
maximum. In this machine, the belt pulled out to maximum is considered a belt in which
distance between inner belt surfaces (at the pressed lever of mowing disk drive clutch) is less
than 7 mm. The replacement procedure is as follows:
a) Drain petrol from the engine tank. Remove the red
ball from the accelerator lever. Dismount the
accelerator lever (2x spanner No. 8) from the
handlebars. Bowden cable should in no case be
dismounted from the control mechanism on the
engine!
b) Unscrew three safety nuts (spanner No. 13) on the
engine flange and pull the engine out from the
machine frame upwards. Never use force to pull
the engine out from the frame!
Never put the engine on the side. Oil might get into the exhaust or into the air
cleaner. Best engine placing is with the lower flange dwelling on two scantlings
which are at least 7 cm high.
c) Dismount the V-belt cover (spanner No. 10). Dismount the front guide of the V-belt
and the bolt on the pulley arm (spanner No. 10). It is sufficient to unscrew the bolt for
about 15 mm, and then it is possible to take the V-belt out of the tightening pulley.
Figure 8: Correct sharpening of th
e
blade
CORRECT
WRONG !!
Upper cutting edge at
maximum grinding off
(max. 35 mm)
Page 19
Hurricane F-530
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19
d) Take the old V-belt off and replace it with a new one. Original V-belt marking is
OPTIBELT X13x1335 Ld 6T6K, ord. No. 184 608. It is also possible to use an
equivalent V-belt made by other manufacturers at a size of A13x1300 Li (Li=internal
length) or A53“ (53“ is the external length La). However, the belt must be made
without rubber on sides! Only such a belt model will guarantee that the V-belt is not
extended and the blade drive start is smooth at engaging the clutch.
Should another than the original recommended type and size of the belt be used, the
machine manufacturer does not answer for correct and full functioning of the drive!
e) After you put the new V-belt on the pulley, insert the V-belt into the groove in the
tightening pulley and fully tighten the bolt on the pulley arm.
f) Put the engine back in place. Pins in the driving belt pulley must fall into holes in the
rubber element on the driven part of the clutch, installed on the gearbox. Bolt the
engine with three M8 nuts with flat washers. Screw the accelerator lever back onto the
handlebars and put the red ball back on the accelerator lever.
g) Put the V-belt into the groove in the belt pulley on the engine.
h) Check the operation of the tightening pulley and adjustment of guide lamination. With
the lever on the right handlebar grip fully pressed down, the pulley must ensure
sufficient belt tension (spring on the cable being extended by about 10 mm as
compared with loose condition). Possible corrections are to be made by means of
adjustment bolt No. 1 (see Fig. 10). With the lever switched off, the pulley must be
tilted away from the longitudinal machine axis at an angle of max. 0 - 5° = with the
belt convex side being approx. 1,5 – 2,0 cm from the bottom of the tightening pulley
(see Fig. 9). The wire in the Bowden cable of the tightening pulley must exhibit no
slackness. In the case that the adjustment bolt is completely screwed out and it is
necessary to tighten the V-belt, the spring on the cable can be hooked into the front
hole on the arm of the tightening pulley (see Fig. 9 bottom, note: this connection can
be used already from the manufacturer) and belt tension can be adjusted once again.
Guide lamination on the right side of the machine must be parallel to the belt and at a
maximum distance of 1 – 2 mm from the belt convex side.
i) Mount the front belt guide back to its original position and mount back the plastic belt
cover.
If the gearbox disassembly from the machine frame occurs, the reverse assembly
must be made with a proper axial alignment of the gearbox and engine shafts. This
is why the operation should be made by an authorized service workshop which has
to have available an original and by manufacturer approved centring fixture.
Page 20
Hurricane F-530
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20
Figure 10: Bowden cables and adjustment bolts
6.5 Adjusting the wires of pulley, brake and wheel drive clutch.
In order to guarantee low operating forces on levers which control the drive switching, it
is advisable to lubricate the wires in Bowden cables at least 2x during the season with some
of oils available in atomiser (e.g. SILKAL, MD Spray, WD40). Correct functioning of the
machine also requires correct adjustment of drive controls.
The wire in the Bowden cable must always exhibit a slight slackness of approx. 1 mm
(with the lever of the cutting disk drive clutch and brake released) so that the brake
performance is sufficient. In order to achieve clearance of the brake wire in the Bowden
cable, adjustment bolts have to be screwed into the chassis or handlebars crossbeam at the
adjustment.
The wires in the Bowden cable of pulley and in the Bowden cable of wheel drive clutch
must be without slackness, slightly tense. In order to make the wires tense, adjustment bolts
have to be screwed out of the chassis or handlebars crossbeam at the adjustment.
Safety nuts in all adjustment bolts should be tightened by using two flat wrenches No.
10 or 9 (in accordance with the size of the M6 nut used). If there is no more step to be used in
the adjustment bolt, it is possible to displace the hook on the wire into another hole in the
sheet-metal lever on the handlebars (or on the wheel drive clutch lever on the gearbox and on
the arm of the tightening pulley – see Figs. 9 and 10) so that the initial tension of the wires
can be again regulated by the adjustment bolt.
Hole for a possible
conne
ction of the wire hook
Bowden cable of pulley
and adjustment bolt No.2
Bowden cable of brake and
adjustment bolt No.1
Bowden cable of wheel drive
clutch and adjustment bolt No.3
Driven belt
pulley (blade)
Driving belt
pulley (engine)
Tightening pulley
V-belt
Figure 9: Adjustment of the tightening pulley and maximum extension of the V-
belt
Guide
lamination
Basic pulley
setting
Min 7
mm
Opening for possible
connection of the wire hook
Page 21
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21
6.6 Diagnostics of driving problems.
6.7 Table of service operations.
Operation During season After season
Gearbox oil check 1x monthly yes,*
Engine oil check prior to any other use **
Engine air filter check prior to any other use **
Blade check for clamping and
intactness
prior to any other use, *** inspection
V-belt tension check
after 2 hrs, then after each 20 hrs. Or as
required
inspection
Check of the V-belt condition as required inspection, ****
Cleaning of wheel hubs and exchange
of lubrication grease
- yes
Cleaning of the machine from dirt and
sward residues
after each use yes
* - the first change after 5 hrs., then after 100 – 130 hrs. (in dependence on oil grade)
** - oil and air filter change intervals see the Instructions for engine operation
*** - in the case of damage (also at cutting) – cracks, bending, breakage, etc. - urgent
exchange required!
**** - or replacement after about 200 machine working hours
Problem Cause Remedial action
Blade does not turn Tension pulley not sufficiently
stressing the belt
Set-up the tension pulley by means of
adjustment bolt no. 2 (see Fig. 10)
Cable fallen out from the tension
pulley lever
Install the cable back
V-belt fallen behind the tension
pulley or down from the belt pulley
Install the belt back
V-belt torn Replace the V-belt by new one
Excessive belt extension (see Fig. 9) Replace the V-belt by new one
Brake performance is
insufficient
Brake cable stressed Set-up the wire so that it is slightly sagged at
released lever on the right handlebar grip –
screw in the adjustment bolt No. 1 (see Fig. 9)
Brake cam lever insufficiently
greased – dragging
Smear
Worn lining Contact the nearest service shop
Wheel drive jaw clutch
does not switch off
Wrong adjustment of control cable
No rumbling must be heard from the gearbox
when manually turning the travel wheel in
counter-travel direction (wheel gear switched
off). Keep screwing in the adjustment bolt No.
3 until the rumbling sound disappears
Broken release spring
Broken wire or wire ends
Contact the nearest service shop
Wheel drive jaw clutch
does not switch on
Another problem of gearbox Contact the nearest service shop
Page 22
Hurricane F-530
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22
6.8 Washing and cleaning of the machine.
Cleaning and washing the machine, proceed to observe valid regulations and
legislation on the protection of watercourses and other water resources against
pollution or contamination with chemical substances.
Never wash the engine with a stream of water! Electric equipment might fail when
starting the engine.
All dirt, debris and plant residues should be removed from the machine after the end of
the season. Check the intactness of working blade, sharpen cutting edges (or replace the blade
if necessary) and conserve them with conservation oil. Travel wheels should be dismounted
from the axle once in a season, cleaned and the hubs inside filled with a new filling of plastic
lubricant.
The engine must be switched off and the cable termination to the spark plug
disconnected!
Procedure of wheel disassembly, lubrication and re-assembly:
a) Underlay the machine so that the wheels can freely turn. The machine must be
secured against spontaneous motion.
b) Take out the split pin and screw the slotted nut out by using spanner No. 24. Remove
the wheel from the axis.
c) Clean the wheel hub inside, wheel hub flange with balls and the free wheel from dirt
and old grease.
d) Fill the hub inside with new grease (e.g. for water pumps) lubricating at the same
time also the flange with balls and free wheel surfaces.
e) Slide the free wheel on the wheel axis. The pin driven into the wheel axis must lean
against the inclined surface on the free wheel (see Fig. 10). Put the wheel onto the
axis, screw the nut to the stop; then release it by one split pin groove and secure the
connection with a new split pin. The wheel must be freely turning with no great axial
clearance.
f) Check of the correct free wheel assembly: Press the wheel drive clutch lever, turn the
driving wheel by hand in the direction of travel forward. The free wheel must be
clicking.
Split pin
Slotted nut M16
Washer
Ø 17
mm
Wheel 3.00
-8“
Figure 11: Free wheel (on the left travel wheel, mirror wise on the right
Shaft
–
Wheel axis
Spring
Free wheel
Pin
Page 23
Hurricane F-530
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23
6.9 Machine storage.
Prior to any longer storage, clean the machine from all dirt and plant residues. Repair
damaged paint on machine parts.
For any long-time storage of the machine it is advisable:
a) to conserve the cutting blade
b) to drain petrol out of the engine fuel tank and from the carburettor (more instructions
see Instructions for engine operation)
Access of unauthorized persons to the machine is to be prevented. Protect the machine
from weather impacts but don’t use airtight protection due to a possibly increased corrosion
under it.
6.10 Disposal of packaging and machine after the end of service
life.
After unpacking the machine, you are obliged to provide for the disposal of the
packaging material with taking into account the use of secondary raw materials according to
Waste Law No. 185/2001 Gaz. (as amended) and with respect to the decrees issued by local
town or municipal authorities.
The following procedure is recommended for the machine disposal after the end of its
service life:
1. Dismount all parts from the machine that can still be used.
2. Dismount plastic machine parts and parts made of non-ferrous metals. The dismantled
machine remainder and the dismounted parts are to be disposed according to Waste
Law No. 185/2001 Gaz. (as amended) and with respect to the decrees of local town or
municipal authorities.
7 Instructions for ordering spare parts.
The following data are to be used for an easier identification when ordering the spare
parts:
1. Machine type, engine type, machine serial number and year of manufacture;
2. Ordering number given by manufacturer and its name in the component list;
3. Number of ordered pieces separately for each item;
4. Precise address, telephone number, fax number or e-mail address;
5. In the case of any confusion concerning the correct identification of the component or
technical issues, contact your dealer.
In the case of any confusions concerning the spare parts or technical issues, the VARI a.s.
commercial, customer-service or technical departments are prepared to answer your inquiries.
8 Contact to manufacturer.
VARI,a.s. phone: (+420) 325 607 111
Opolanská 350 fax: (+420) 325 607 264
Libice nad Cidlinou (+420) 325 637 550
CZECH REPUBLIC e-mail:
vari@vari.cz
289 07 internet:
http://www.vari.cz/
9 The list of parts.
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Hurricane F-530
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24
Page 25
Hurricane F-530
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25
Blade drive
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
100 Chassis of mulcher F-530 weldment 22 9 1536 060 184 111 1
101
102 Brake shoe 22 9 1664 024 189 014 2
103 Driven pulley 22 9 3325 012 189 004 1
104 Pulley assembly separate part list 1
105 Brake toggle BDR-595 22 9 8032 048 196 003 1
106 Blade shaft 32 0 3822 027 184 112 1
107 Blade holder 32 0 8021 004 184 113 1
108
109
110 Shim 42x36x0,1 32 0 9220 024 110 012 3
111 Shim 30,5x20,2x0,3 32 0 9220 058 127 041 6
112 Cover 32 1 9220 126 127 014 1
113 Brake shoe spring 632 0 9746 044 189 511 1
114 Blade Hi-Lift GATOR 53,3 cm 180 500 1
115 Bearing 6004 2RS 9943158 2
116 Spring TZ 1.8x16.2x63x20 169 514 1
117 Spring T 080.088.0632 184 553 1
118
119 Cap VINYLFLEX 6x20 black 184 528 1
120
121 Bolt M10x1x25 ČSN EN28676 137 501 1
122
123 Bolt M6x45 ČSN 02 1103.25 195 523 1
124
125 Bolt M6x10 BN 3326 184 529 1
126
127
128 Nut M6 ČSN 02 1492.25 168 516 4
129 Washer 21 ČSN 02 1702.15 124 530 1
130
131 Washer 10,2 ČSN 02 1740.05 106 530 1
132
133
134
135 Washer 6,1 ČSN 02 1740.05 6510920 1
136 Key 5e7x5x32 ČSN 02 2562 184 527 1
137 Retaining ring 42 ČSN 02 2931 136 506 1
138 Retaining ring 20 ČSN 02 2930 110 515 3
139
140 Safety washer 8 BN13194 184 614 1
141 Pin of pulley arm 32 0 9311 180 184 092 1
142 Key 32 0 3330 044 184 114 1
143 Nut M10 ČSN 02 1492.25 195 527
144 Washer 10,5 ČSN 02 1702.15 189 567 2
145 Washer 6,6 ČSN 02 1729.05 195 530 1
146 Pad 069-034 14x3/8 182 534 2
147 Bolt M10x25 ČSN 02 1103.55 184 568 2
148 Nut M10 ČSN 02 1492.25 195 527 2
149 Washer 10,5 ČSN 02 1702.05 189 567 2
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26
Page 27
Hurricane F-530
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27
Wheel drive
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
200 Engine plate 22 9 8032 050 196 008 1
201 Riveted mudflap 22 9 8534 010 196 059 1
202 Handlebars assembly separate part list 1
203 Driven part of clutch 32 0 3625 029B 196 045 1
204 Gearbox F-530 assembly 622 9 3282 056 184 530 1
205 Wheel cuff black 632 0 1642 008 189 507 2
206 Freewheel 632 0 8021 026 196 509 2
207 Spring 632 0 9746 046 Z 189 512 2
208 Wheel clutch spring 632 0 9746 056 196 518 1
209 Left wheel VDZ 3.5-8 4PR - see note 1
210 Right wheel VDZ 3.5-8 4PR - see note 1
211 Plastic rosette M 8-D.50 ‘JJV’ - 189 521 2
212 Ball Diam. 7.144 - 189 575 4
213 Bolt M8x50 ČSN 02 1319.25 189 593 2
214 Bolt M8x40 ČSN 02 1103.25 196 503 4
215 Bolt M8x20 ČSN 02 1103.25 189 548 4
216 Bolt M8x16 ČSN 02 1103.25 106 547 4
217 Bolt M5x12 ČSN 02 1143.50 189 580 6
218 Nut M16x1,5 ČSN 02 1412.25 189 560 2
219 Washer 17 ČSN 02 1702.15 189 566 2
220 Washer 8,4 ČSN 02 1702.25 131 517 12
221 Washer 8,2 ČSN 02 1740.05 104 574 10
222 Washer 5,3 ČSN 02 1702.15 189 581 6
223 Washer 5,1 ČSN 02 1740.05 127 512 6
224 Split pin 4x32 ČSN 02 1781.05 189 577 2
225 Key 4e7x4x18 ČSN 02 2562 196 508 1
226 Retaining ring 14 ČSN 02 2930 110 513 1
227 Spring TZ 200.140.1420 184 632 1
Note:
Positions 209 and 210 are supplied with pressed-on balls (pos. 212) only, see the positions below:
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
- Left wheel VDZ assembly 22 1 1770 022A 184 119 1
- Right wheel VDZ assembly 22 1 1770 023A 184 120 1
Page 28
Hurricane F-530
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28
Pos. 323, 324 and 325 to be mounted after the V-belt (pos. 309) is put on
Page 29
Hurricane F-530
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29
Engine and covers
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
300 Driving pulley diam. 106 dw assembly 22 9 3325 034 184 022 1
301 Mulcher V-belt cover assembly 22 9 8545 039 184 020 1
302 Front cover weldment 22 9 8549 012 182 030 1
303 Key 3/16” 32 0 3330 021 189 036 1
304 Front V-belt guide 32 0 3340 007 184 056 1
305 Bolt W 3/8” 32 0 9016 057 105 011 1
306 Rubber washer 32 0 9220 230 189 105 1
307 Rubber part of clutch BDR-595 632 0 9220 231 196 545 1
308 Spring TZ 1.8x16.2x63x20 - 169 514 2
309 V-belt X13 x 1335 Ld 6T6K - 184 608 1
310
311 Engine HONDA GCV160 E-N2-E8-OH - 171 535 1
312 Bolt M8x25 ČSN 02 1103.25 110 525 2
313 Bolt M6x16 ČSN 02 1103.25 189 552 2
314 Nut M8 ČSN 02 1492.25 104 622 5
315 Nut M6 ČSN 02 1492.25 169 516 2
316 Washer 10,2 ČSN 02 1740.05 106 530 1
317 Washer 8,4 ČSN 02 1702.15 131 517 7
318 Washer 6,6 ČSN 02 1727.05 169 508 4
319 Washer 6,4 ČSN 02 1702.15 189 571 1
320 Leading wheel separate part list
321 Bolt M8x20 ČSN 02 1103.25 189 548 4
322 Washer 8,2 ČSN 02 1740.05 104 574 4
323 Bolt M6x30 ČSN 02 1103.25 184 552 1
324 Nut M6 ČSN 02 1401.25 1800141 1
325 Washer 6,1 ČSN 02 1740.05 6510920 1
Page 30
Hurricane F-530
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30
Page 31
Hurricane F-530
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31
Handlebars
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
1 Welded handlebars 22 9 8078 059 196 002 1
2 Control lever 32 0 8058 009 196 013 2
3
4 Bowden cable of clutch 622 9 8074 044 196 515 1
5 Bowden cable of roller 622 9 8074 045 196 516 1
6 Bowden cable of brake 622 9 8074 046 196 517 1
7 Lever stop 632 0 8065 002 196 519 2
8 Lever pin 632 0 9311 157 196 520 2
9
10 Bolt M5x10 ČSN 02 1103.25 195 525 2
11 Bolt M8x50 ČSN 02 1319.25 189 593 2
12 Nut M6 ČSN 02 1401.25 1800141 3
13 Nut M5 ČSN 02 1492.25 105 518 2
14 Washer 8,4 ČSN 02 1702.15 131 517 2
15 Yoke ring 4 ČSN 02 2929.05 189 576 4
16 Washer 5,3 ČSN 02 1702.15 189 581 2
17 Plastic rosette M 8-diam. 50 „JJW“ EUROPLAST 189 521 2
18
19 Rubber handle ART 773 black 195 518 2
20 Accelerator lever 1AT09007, L900 START 196 548 1
21 Red knob 1AC02040 1AE00300 START 184 519 1
Note: Pos. 21 is not shown in the picture, it is put on the lever Pos. 20
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Hurricane F-530
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32
Page 33
Hurricane F-530
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33
Gearbox
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
1 Fork weldment 22 1 3330 013A 189 078 1
2 Lever assembly 22 9 3330 017 196 022 1
3 Driving disc assembly 22 9 3616 006 189 029 1
4 Worm 2:54 32 0 3214 028 196 023 1
5 Worm wheel 32 0 3221 016 196 027 1
6 Shaft - Wheel axle 32 0 3814 008 189 028 1
7 Shim 20/14,2/0,2 32 0 9220 115 127 027 1
8 Shim 20/14,2/0,3 32 0 9220 114 127 026 1
9 Spacer ring 10,7 32 0 9220 195 189 032 1
10 Cup 32 0 9220 197 196 032 1
11 Plug 32 1 9016 036 106 050 2
12 Pinion 14 teeth 632 0 3014 011 196 541 1
13 Gear 56 teeth 632 0 3021 029 196 540 1
14 Cover 632 0 3253 044 196 511 1
15 Box 632 0 3253 045 196 510 1
16 Felt 632 0 9520 045 189 528 1
17 Spring 632 0 9746 047 189 527 1
18 Bolt M4x10 ČSN 02 1143.50 196 521 4
19
20 Pin 5x20 ČSN 02 2150 189 556 2
21 Pin 10x45 ČSN 02 2150 2010260 2
22 Retaining ring 12 ČSN 02 2930 6021502 2
23 Retaining ring 14 ČSN 02 2930 110 513 1
24 Retaining ring 17 ČSN 02 2930 110 514 1
25 Retaining ring 28 ČSN 02 2930 189 553 1
26 Retaining ring 47 ČSN 02 2931 126 504 2
27 Bearing 3203 ČSN 02 4630 196 533 1
28 Bearing 6005 ČSN 02 4630 129 535 2
29 Bearing 6202 ČSN 02 4630 9943131 1
30 Bearing 6203 ČSN 02 4630 106 507 1
31 Ring 18x14 ČSN 02 9280.2 189 591 1
32 Ring 14x18 AL ČSN 02 9310.3 106 539 2
33 Gufero sealing 17x30x7 ČSN 02 9401.0 9943223 1
34 Gufero sealing 25x47x7 ČSN 02 9401.0 124 505 2
35 Key 6x6x20 ČSN 022562 196 536 1
Page 34
Hurricane F-530
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34
Pulley assembly
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
1 Pulley arm 32 0 3330 034 196 010 1
2 Pulley bearing shell 32 0 9320 071 196 528 1
3 Pulley 632 0 3325 040 189 586 1
4 Bearing 6300 2RS ČSN 024630 189 585 1
5 Retaining ring 35 ČSN 02 2931 126 503 1
6 Bolt M6x30 ČSN 02 1103.25 184 552 1
7 Nut M6 ČSN 02 1492.25 168 516 1
8 Washer 6,4 ČSN 02 1702.15 189 571 2
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Hurricane F-530
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35
Leading wheel
Pos. Part name Dimensions Drawing - Standard Ord. No. Pcs
1 Leading wheel frame F-530 (2006) 22 9 1646 042 184 116 1
2 Wheel hinge F-530 (2006) 22 9 1646 040 184 117 1
3 Distance ring 32 0 9320 094 184 118 1
4 Sliding washer 32 0 9220 229 182 039 1
5 Wheel 220/20F 184 625 1
6 Cotter pin AMA art. 2914 182 533 1
7 Pin with ring 160 039 125 500 1
8 Washer 21 ČSN 02 1702.05 124 530 1
9 Stirrup ring 15 ČSN 02 2929.05 184 621 1
Page 36
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36
10 Letter of Guarantee.
To be completed by manufacturer
Name of product Mulcher
Model
Hurricane F-530
Serial number ………………………………………………………………………….
Engine serial number ………………………………………………………………………….
Warranty (months) …………………………………24………………..……………………...
Output control …………………………………………………..……………………...
The above product was passed over to the purchaser without any defects including the appropriate commercial and technical
documentation and accessories. The purchaser was duly informed about the principles of correct operation and technical
maintenance of the product.
To be completed by seller
Name of purchaser ………………………………………………………………………….
Address of purchaser ………………………………………………………………………….
Purchaser’s signature ………………………………………………………………………….
Place of sale ………………………………………………………………………….
Date of sale ………………………………………………………………………….
Seller’s stamp and signature ………………………………………………………………………….
GUARANTEE CONDITIONS
Subject of warranty:
Warranty relates to the basic product supplied by VARI a.s., including accessories
Warranty period:
Warranty period for the product and accessories supplied with the product is 24 months from the date of sale to the purchaser
if not stated otherwise in the “Service Manual for VARI Machines and Systems Equipped with HONDA Engines“. Time
from the enforcement of liability for defects to the date when the user was obliged to take over the thing after the end of
repair is not included in the warranty period.
The seller is obliged to give the purchaser a receipt confirming the date of the right exercise and repair and the time of its
duration. If the product is exchanged, the warranty period starts running again from the date on which the purchaser took over
the new product. If it is a whole assembly to be replaced, the warranty period starts running for the given assembly again
from the date of product take-over.
Scope of manufacturer’s liability:
Manufacturer bears responsibility for the product having properties usual for the kind of the product in question and specified
parameters for the whole period of warranty. The manufacturer does not answer for defects of the product resulting from
current wear or from the product’s use for purposes other than specified.
Warranty extinction:
Claim of warranty becomes extinct if:
a) the product was not used and maintained as specified in the Instructions for use, or it was damaged by any
unauthorized operation by the user;
b) the product was used in conditions or for purposes other than specified;
c) the letter of guarantee for the product cannot be presented;
d) data filled in the original product’s documentation by the manufacturer, seller or service organization were
intentionally falsified;
e) a part of the product was replaced with a non-original component;
f) the product was damaged or excessively worn due to improper maintenance;
g) the product suffered an accident or was damaged by an Act of God;
h) a modification was made to the product made without manufacturer’s consent;
i) defects result from improper storage of the product;
j) defects result from natural and common operating wear of the product;
k) the prescribed warranty inspection of the product was not made or was not made within the set-up time (this applies
only for products with extended warranty period). Warranty inspections must be made in selected products with the
extended warranty period according to terms stipulated in the “Service Manual for VARI Machines and Systems
Equipped with HONDA Engines“.
l) the product was connected to or operated with the equipment not approved by the manufacturer.
Complaints:
Complaints are applicable by purchasers at the seller’s. When applying a complaint, the purchaser is obliged to submit a duly
filled in letter of guarantee. Warranty repairs are carried out by sellers or by special service shops appointed by them.
Legislation:
Other purchaser/seller relations are ruled by relevant stipulations of the Civil Code No. 40/1964 Gaz. (as amended), and/or
Commercial Code No. 513/1991 Gaz. (as amended).
Page 37
Hurricane F-530
with leading wheel
37
Warranty inspection 1
Date: ………………………………………Person in charge:…………………………………………………
Service shop stamp and signature
Warranty inspection 1
Machine model…………………………
Serial No.:……………………………
Warranty inspection 2
Date:………………………………………Person in charge:…………………………………………………
Service shop stamp and signature
Warranty inspection 2
Machine model…………………………
Serial No.:……………………………
1st Warranty service
Date of complaint delivery:………………………………………………………………………………………
Date of repair completion:………………………………………………………………………………………
Brief description of the defect:……………………………………………………………… …………………
……………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………
Replaced parts (new warranty of ... months):…………………………………………………………
Parts:…………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
Repair made by: …………………………………………………………………………………………………………
Service shop stamp and signature
1
st
Warranty service
Machine model…………………………
Serial No.:………………………………
Date:………………………………………
Repair made by:………………………
…………………………………………………
…………………………………………………
…………………………………………………
Stamp and signature………………
…………………………………………………
…………………………………………………
…………………………………………………
2nd Warranty service
Date of complaint delivery:………………………………………………………………………………………
Date of repair completion:………………………………………………………………………………………
Brief description of the defect:……………………………………………………………… …………………
……………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………
Replaced parts (new warranty of ... months):…………………………………………………………
Parts:…………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
Repair made by: …………………………………………………………………………………………………………
Service shop stamp and signature
2
nd
Warranty service
Machine model…………………………
Serial No.:………………………………
Date:………………………………………
Repair made by:………………………
…………………………………………………
…………………………………………………
…………………………………………………
Stamp and signature………………
…………………………………………………
…………………………………………………
…………………………………………………
3rd Warranty service
Date of complaint delivery:………………………………………………………………………………………
Date of repair completion:………………………………………………………………………………………
Brief description of the defect:……………………………………………………………… …………………
……………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………
Replaced parts (new warranty of ... months):…………………………………………………………
Parts:…………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
Repair made by: …………………………………………………………………………………………………………
Service shop stamp and signature
3
rd
Warranty service
Machine model…………………………
Serial No.:………………………………
Date:………………………………………
Repair made by:………………………
…………………………………………………
…………………………………………………
…………………………………………………
Stamp and signature………………
…………………………………………………
…………………………………………………
…………………………………………………
4th Warranty service
Date of complaint delivery:………………………………………………………………………………………
Date of repair completion:………………………………………………………………………………………
Brief description of the defect:……………………………………………………………… …………………
……………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………
Replaced parts (new warranty of ... months):…………………………………………………………
Parts:…………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
………………………………………………………………………………………………………………………………………
Repair made by: …………………………………………………………………………………………………………
Service shop stamp and signature
4
th
Warranty service
Machine model…………………………
Serial No.:………………………………
Date:………………………………………
Repair made by:………………………
…………………………………………………
…………………………………………………
…………………………………………………
Stamp and signature………………
…………………………………………………
…………………………………………………
…………………………………………………
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