Vanguard Managed Solutions FB32NCA, NLFB32NC User Manual

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UNVENTED (VENT-FREE)
®
32" LogMate
UNIVERSAL
FIREBOX
OWNER’S OPERATION AND INSTALLATION MANUAL
FB32CA (shown)
and NLFB32C
Circulating
Louvered;
FB32NCA and
NLFB32NC
Noncirculating
Smooth Face
Models
Shown with optional
cabinet mantel, hearth
base, brass trim, and
marble trim
accessories.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
manual for correct installation and operational procedures. For as­sistance or additional information consult a qualified installer, ser­vice agency, or the gas supplier.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
WARNING: For use only with deco­rative type unvented room heat­ers. Do not build a wood fire.
instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
This firebox may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer (i.e. Installation of this product is permitted after the manufactured (mobile) home is sited).
This firebox has been tested and approved by I.A.S. under their REQ. 2-97 for use with any ANS Z21.11.2 approved gas logs.
Save this manual for future reference.
®
UNVENTED 32" LogMate
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this firebox. Im­proper use of this firebox can cause serious injury or death from burns, fire, explosion, electrical shock, or carbon monoxide poisoning.
CAUTION: Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement. Do not install the appliance in this firebox, un­less this firebox meets the mini­mum dimensions required for the installation.
WARNING: Any change to this firebox or its controls can be dangerous.
1. This firebox shall not be installed in a bedroom or bathroom.
2. Never install the firebox
• in a recreational vehicle
• where curtains, furniture, clothing, or
other flammable objects are less than 42 inches from the front, top, or sides of the firebox
• in high traffic areas
• in windy or drafty areas
3. Do not use this firebox as a wood-burn­ing fireplace. Use only decorative unvented room heaters (log sets).
4. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting.
5. Y ou must operate this fireplace with the fireplace screen, hood, and brick liner in place. Make sure these parts are in place and screens are closed before run­ning firebox.
6. Do not allow fans to blow directly into the firebox. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
7. Do not use a blower insert, heat ex­changer insert or other accessory not approved for use with this heater. Do not use blower accessory with Models NLFB32NC and FB32NCA. Use only the provided hood or GA6096 polished brass hood accessory (see Accessories on pages 12 and 13).
8. Vent-free gas log heaters installed in these fireboxes require fresh air venti­lation to run properly. See Air for Com- bustion and Ventilation, pages 4 through 6.
9. Do not run firebox
• where flammable liquids or vapors
are used or stored
• under dusty conditions
10. Do not use this firebox to cook food or burn paper or other objects.
11. Never place any objects in the firebox or on logs.
12. Firebox front and screen becomes very hot when running firebox. Keep chil­dren and adults away from hot surfaces to avoid burns or clothing ignition. Fire­box will remain hot for a time after shutdown. Allow surfaces to cool be­fore touching.
13. Carefully supervise young children when they are in the room with firebox.
14. Turn firebox off and let cool before ser ­vicing. Only a qualified service person should service and repair firebox.
15. Operating vent-free log sets in a fire­box above elevations of 4,500 feet could cause pilot outage.
16. Do not use the firebox if it has been under water due to the shock hazard that could result with the blower accessary (if installed) in place.
®
FIREBOX
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANS Z223.1, also known as NFPA 54*. Firebox must be electrically grounded in accordance with the National Electrical Code, ANS/NFPA70 (latest edition).
*Available from: American National Standards Institute, Inc.
National Fire Protection Association, Inc.
UNPACKING
1. With utility knife, cut the carton all the
2. Check carton contents for the
3. Check all items for any shipping dam-
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
way around above the staples on the bottom tray . Lift the carton off the fire­box. Remove packing. is located in the packing on the right hand side of the heater front. Lift the heater off the bottom tray.
following:
• Screen assembly (2)
• Screen support rod (2)
• Hood
• Hardware and parts bag containing the following:
- Owner’s Operation and
Installation Manual
- 2 - Black #10 x 3/8" Phillips
screws
- 3 - Zinc #10 x 1/2" shouldered
hex screws
- 2 - Black #10 x 5/8" shouldered
hex screws If any items are missing, inform dealer where you bought firebox.
age. If damaged, promptly inform dealer where you bought firebox.
Note:
The hood
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105604
PRODUCT SPECIFICATIONS
Standoffs (Models FB32NCA and NLFB32NC only)
35 1/16"
3 7/8"
1
1
/4"
OWNER’S MANUAL
3
2
/4"
Built-in Nailing Flanges
Louvers (Models FB32CA and NLFB32C only)
Figure 1 - Firebox Front View
Standoffs (Models FB32NCA and NLFB32NC only)
3
/4"
2
33
1
1
/2"
6"
11
/16"
3
32
/16"
19
3
/8"
3
/4"
31
6 3/4"
16
1
/4"
19
1
16
/4"
3
/4"
2
3
6
/8"
22 1/2"
11
/16"
13 1/4"
14 1/4"
*
*
Electrical Access Hole
Electrical Access Hole with Bushing
Figure 2 - Firebox Side View
105604
12 1/2"
3
9
/4"
5
4
/8"
Gas Line Access
31 5/8" 34 3/8" 35 5/8"
*
Note:
14 1/4" is total firebox cavity depth including brick liner.
1
/2"
2
13 1/4" is depth of flat floor including brick liner.
Figure 3 - Firebox Top View
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®
UNVENTED 32" LogMate
PRODUCT FEATURES
OPERATION
This firebox is designed for use with ap­proved ANS Z21.1.2 decorative type unvented room heaters. (Physical size limi­tations apply. Refer to minimum firebox requirements supplied with log heater.) It requires no outside venting or chimney mak­ing installation easy and inexpensive. When used without the blower (models FB32CA and NLFB32C only), the firebox requires no electricity making it ideal for emergency backup heat.
BLOWER ACCESSORY
The FB32CA and NLFB32C firebox will accept the GA3700 accessory. The variable blower allows you to select the fan speed you desire. The blower circulates heated air from the firebox into the room. Use of blower is optional.
LOCATING FIREBOX
PLANNING
Plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, con­sider the following:
1. Where the firebox will be located. Al­low for wall and ceiling clearances (see Installation Clearances, page 7).
2. Everything needed to complete instal­lation.
3. These models CANNOT be installed in a bedroom or bathroom.
4. Proper air for combustion and ventila­tion (see below).
AIR FOR COMBUSTION AND VENTILATION
WARNING: This firebox shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireboxes, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will
help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in
®
FIREBOX
buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is de­fined as construction where:
a. walls and ceilings exposed to the
b. weather stripping has been
c. caulking or sealants are applied
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors,
If your home does not meet all of the three criteria above, proceed to
mining Fresh-Air Flow For Firebox Location
Confined Space and Unconfined Space
The National Fuel Gas Code (ANS Z2123.1, 1992 Section 5.3) defines a confined space
as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are in­stalled*, through openings not furnished with doors, are considered a part of the unconfined space.
This firebox shall not be installed in a con­fined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
outside atmosphere have a con­tinuous water vapor retarder with a rating of one perm (6x10 per pa-sec-m2) or less with open­ings gasketed or sealed
added on openable windows and doors
to areas such as joints around window and door frames, be­tween sole plates and floors, be­tween wall-ceiling joints, be­tween wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
and
Ventilation Air
page 6.
, page 5.
-11
and
Deter-
kg
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105604
OWNER’S MANUAL
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR FIREBOX LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install firebox plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = _________ cu. ft. (volume of space)
Example
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
__________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space. Gas water heater* _____________________ Btu/Hr Gas furnace _____________________ Btu/Hr Vented gas heater _____________________ Btu/Hr Gas firebox logs _____________________ Btu/Hr Other gas appliances*+ _____________________ Btu/Hr T otal = _____________________ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____________________Btu/Hr (maximum the space can support) _____________________Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining
room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 6. C. Install a lower Btu/Hr firebox, if lower Btu/Hr size makes room unconfined. If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no
additional fresh air ventilation.
: Space size22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
Example:
Gas water heater 40,000 Btu/Hr Vent-free firebox
with log heater + 39,000 Btu/Hr Total = 79,000 Btu/Hr
63,300 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)
WARNING: If the area in which the firebox and gas log heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the applicable local codes.
105604
National Fuel Gas Code, ANS Z223.1, 1992, Section 5.3
Continued
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or
®
,
,
,
,
,
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
UNVENTED 32" LogMate
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door into adjoining room (see op­tion 3, Figure 4). Follow the National Fuel
Gas Code NFPA 54/ANS Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
®
FIREBOX
sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.
IMPORTANT:
inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
WARNING: Rework work-
Do not provide openings for
Figure 4 - Ventilation Air from Inside Building
Outlet Air
Outlet Air
Inlet Air
Figure 5 - Ventilation Air from Outdoors
Inlet Air
Ventilated Attic
To Attic
To
Crawl
Space
Ventilated
Crawl Space
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105604
42"
16"
Face or Cabinet Mantel
Corner Mantel
12"
Floor - 0"
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your pri­mary heating system. Do not in­stall this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circu­late the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
OWNER’S MANUAL
Note
: Your Vanguard firebox is designed to be used in zero clearance installations. Wall or framing material can be placed directly against any exterior surface on the rear, sides, or top of your firebox, except where standoff spacers are integrally attached. If standoff spacers are attached to your fire­box, these spacers can be placed directly against wall or framing materials.
Use the dimensions shown for rough open­ings to create the easiest installation (see Built- In Firebox Installation, pages 11 and 12).
INSTALLATION CLEARANCES
Mantel Clearances for Conventional Installation
Note:
Clearances are the same if using optional cabinet mantel or built-in installation.
MINIMUM CLEARANCE
NOTICE: A qualified service per­son must install firebox. Follow all local codes.
WARNING: Never install the
firebox
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 42 inches from the front, top, or sides of the firebox
• in high traffic areas
• in windy or drafty areas
CAUTION: Log heaters in­stalled in this firebox create warm air currents. These currents move heat to wall surfaces next to fire­box. Installing firebox next to vi­nyl or cloth wall coverings or operating firebox where impuri­ties (such as tobacco smoke, aro­matic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
WARNING: Maintain the mini­mum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Wall and Ceiling Clearances (see Figure 6)
A. Clearances from the side of the firebox
opening to any combustible wall should not be less than 16 inches for a cabinet mantel or 12 inches for a corner instal­lation.
B. Clearances from the top of the firebox
opening to the ceiling should not be less than 42 inches.
C. When the firebox is installed directly
on carpeting or other combustible ma­terial, other than wood flooring, the firebox should be installed on a metal or wood panel extending the full width and depth of the enclosure.
Figure 6 - Minimum Clearance to Wall and Ceiling
Mantel Clearances for Built-In Installation
If placing custom mantel above built-in firebox, you must meet the minimum allow­able clearance between mantel shelf and top of firebox opening shown in Figure 7 on page 8. These are the minimum allowable mantel clearances for a safe installation. Use larger clearances wherever possible to minimize the heating of objects and materi­als placed on the mantel.
CAUTION: Do not allow the vent-free gas log heater to touch or extend beyond the fireplace screen.
If your installation does not meet the mini­mum clearances in Figure 7, page 8, you must:
• raise the mantel to an acceptable height, OR
• remove the mantel.
IMPORTANT:
Vent-free gas log heaters add moisture to the air. Although this is beneficial, installing firebox in rooms with­out enough ventilation air may cause mil­dew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 6.
IMPORTANT:
level. If firebox is not level, log set will not work properly.
105604
Make sure the firebox is
Continued
7
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®
UNVENTED 32" LogMate
INSTALLATION
Continued
Note
: All vertical measurements are from top of fireplace opening to bottom of mantel shelf. All measurements are in inches.
Facing material (above firebox) may be of combustible material, including decorative mantel ornaments.
Firebox
Wire-mesh Screen
10" 8" 6" 2
1
Mantel Shelf
"
/2
18.5" 20" 21" 22"
13" 16" 19" 21"
Supplied Firebox Hood Must Be Used at All Times
For FB32NCA and NLFB32NC Series noncirculating smooth face models
For FB32CA and NLFB32C Series circulating louvered models only
®
FIREBOX
2. Place the blower against lower rear wall
3. Be certain that all wire terminals are
4. Locate the plastic hole plug installed
5. Place speed control against inner wall
6. While supporting speed control, secure
of firebox wrapper with the exhaust port directed upward. Align the holes in top mounting tabs of blower with holes in wall of wrapper (see Figure 9). Using 2 screws provided, mount blower and tighten screws securely .
securely attached to terminals on blower motor and that the screw retain­ing the green ground wire is tight.
in the 3/8" diameter opening in the lower right side of the firebox front panel (see Figure 9). Remove the plas­tic plug and discard.
of front panel, pushing the plastic con­trol shaft forward through the opening (see Figure 10, page 9).
control shaft with lock nut by pushing and turning lock nut with pliers clock­wise until it is tight against front panel. Place control knob provided on shaft (see Figure 10, page 9).
Figure 7 - Minimum Mantel Clearances for Built-In Installation
INSTALLING BLOWER ACCESSORY (Model FB32CA only)
You may install blower accessory GA3700 with conventional installation (page 10) or with built-in installation (page 11 and 12) with models FB32CA and NLFB32C only.
WARNING: If there is a duplex electrical outlet installed in the right side of the bottom of the fireplace base area, be sure that the electri­cal power to the outlet is turned off before proceeding with blower in­stallation. Failure to do this may result in serious injury.
Conventional Installation of Blower Accessory
NOTICE: If a log set is currently installed in the firebox, discon­nect log set from gas supply and remove from firebox. Contact a qualified service person to do this.
1. Remove the firebox bottom: a. Remove the 4 screws that secure the
bottom of the firebox (see Figure 8).
b.Carefully raise and remove the fire-
box bottom from the firebox.
Figure 8 - Removing Screws from Firebox Bottom
Screws
Lower Rear Wall of Firebox Wrapper
Blower
Screws
Floor Supports
Plastic Hole Plug
Exhaust Port
Top Mounting Tab
Figure 9 - Mounting Blower to Firebox
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105604
OWNER’S MANUAL
INSTALLATION
Continued
7. Plug in blower power cord. a. If your firebox is installed as a free-
standing unit, determine whether the power cord will exit the left side or the right side of the firebox. Install 1 plas­tic bushing provided into the 1 1/2" hole in the floor support on the exit side. Install the second plastic bushing pro­vided into the 11/2" hole in the outer casing through which the power cord will exit (see Figure 11). Route power cord through both plastic bushings and plug the power cord into a 3­prong grounded wall receptacle near the firebox.
b.If your firebox installation is re-
cessed and/or pre-wired, see Built- In Installation of Blower Accessory,
column 2.
8. Turn on power to duplex outlet if previ­ously turned off per the warning in step 1.
9. Check to make sure that the power cord is completely clear of the blower wheel and that there are no other foreign ob­jects in blower wheel. Turn blower on and check for operation.
WARNING: Never touch the
blower wheel while in operation.
10. Peel off the backing paper and stick the supplied wiring diagram decal on the fire­box bottom approximately 12" in front of the blower.
11. Replace bottom of firebox. sure the back of the firebox bottom slides under the rear of the firebrick (lift the firebrick up if necessary .)
12. Reattach firebox bottom using 4 screws removed in step 1.
Note:
Discard the remaining hardware
items.
13. Install the log set heater according to the installation instructions supplied with the heater.
NOTICE: A qualified electrician must connect electrical wiring to duplex outlet for built-in installa­tion. Follow all local codes. In absence of local codes follow
National Electrical Code ANS/ NFPA 70.
Note:
Make
The
Speed Control
Control Knob
Figure 10 - Attaching Speed Control
Figure 11 - Installing Plastic Bushing for Power Cord
Control Shaft
Lock Nut
Plastic Bushing
Built-In Installation of Blower Accessory
1. Before replacing bottom of firebox, remove screw holding duplex outlet to the support bracket in the bottom of firebox. Remove duplex outlet.
2. Clamp electrical cable into firebox through smallest hole in outer casing using strain relief provided.
3. Route wires from electrical box through hole in side of heater and hole in sup­port bracket (see Figure 12).
4. Connect wires from the electrical box to duplex outlet. Match wire colors to those indicated on duplex outlet. Be sure to connect ground wire.
5. Replace duplex outlet with screw.
6. Plug blower power cord into duplex outlet.
7. Replace bottom of firebox.
Support
Blower
Figure 12 - Routing Blower Accessory Power Cord for Built-In Installation
Bracket
Blower Power Cord
Cables From Electrical Source
Duplex Outlet
Screw
Operating the Blower
Light your gas appliance with the blower off. After about 15 minutes, turn the blower on to deliver heated air at the top louvers. The blower features a variable control which allows you to select the speed you desire.
Note:
Periodically check the louvers of the firebox and remove any dust, dirt, or other obstructions.
INSTALLING LOG HEATER IN FIREBOX
CAUTION: Do not remove the
metal data plates attached to the heater base assembly. The data plates contain important warranty information.
CAUTION: Do not pick up log
base assembly by burners. This could damage burners. Only handle base by grates.
1. Remove four screws holding firebox
bottom in place.
2. Lift and remove firebox bottom (see
Figure 13, page 10).
3. If installing GA3700 Blower Accessory
(Models FB32CA and NLFB32C only), see Installing Blower Accessory, page 8.
4. Route flexible gas line from manual
shutoff valve into firebox through side.
NOTICE: Most building codes do not permit concealed gas con­nections. A flexible gas line is recommended to allow accessi­bility from the firebox. The flex­ible gas supply line connection to the manual shutoff valve should be accessible.
5. Install and properly test gas log heater.
Follow installation instructions in­cluded with the vent-free gas log heater that is being installed.
6. Replace firebox bottom and secure with
screws.
Continued
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®
UNVENTED 32" LogMate
INSTALLATION
Continued
Figure 13 - Removing Firebox Bottom
Screws
Heater Base
Cut to
7 1/4"
Length
Mounting Bracket
Firebox Bottom
INSTALLING FIREPLACE SCREEN
1. Insert each rod through nine rings lo­cated at top of screen.
2. Insert first rod into rear hole in left side of firebox. Fasten rod to rear hole near center of firebox using black shoulder screw.
3. Insert other rod into front hole on right side of firebox and fasten using remain­ing shoulder screw.
Rear Hole Front Hole
Rod
Ring
Screen
®
FIREBOX
floor or using corner mantel, an optional G3005 Slim Base kit may be installed.
1. Assemble cabinet mantel, hearth base,
2. If using an optional GA3700 blower
Screw
3. Install gas piping to firebox location.
NOTICE: A qualified service per­son must connect firebox to gas supply. Follow all local codes.
brass trim, and trim accessories. As­sembly instructions are included with each accessory.
(FB32CA and NLFB32C models only), install a properly grounded, 120 volt three-prong electrical outlet at firebox location if an outlet is not there. If possible, locate outlet so cabi­net mantel will cover it when installed (see Figure 18).
This installation includes an approved flexible gas line (if allowed by local codes) and a manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Con- necting to Gas Supply in your log set owner’s manual.
Figure 14 - Cutting Brackets
INSTALLING FIREPLACE HOOD
1. Attach three zinc-colored shoulder screws to back of hood.
2. Insert hood into hood-mounting slots on firebox.
3. Hold hood in place. Insert two black Phillips screws through bottom of hood and tighten.
Hood
Hood Mounting Slot
Shoulder Screw
Screw
Figure 15 - Installing Fireplace Hood
Figure 16 - Installing Fireplace Screen (Shown Without Fireplace Hood for Clarity)
FIREBOX INSTALLATION USING OPTIONAL ACCESSORY MANTELS
This firebox may be installed using the cor­ner or cabinet mantel with hearth base acces­sories against a wall in your home. You must use a GA6090 brass trim kit included with the mantel accessories (see Accessories, pages 12 and 13). Follow the instructions below to install the firebox in this manner.
Note:
The instructions below show installa­tion using GM100F/GM101U/GM102W/ GM106F/GM107U series cabinet mantels and the G3000F/G3001U/G3004W/G3006F/ G3007U series hearth base accessories. The hearth base accessory shown is optional for this installation. You can install firebox and cabinet mantel directly on the floor. The corner mantel cannot be installed with the G3000F/G3001U/G3004W/G3006F/ G3007U series hearth base. You must install corner and face mantels directly on the floor. If mounting firebox and cabinet mantel to the
Gas Line
Hearth Base
Figure 17 - Placing Hearth Base Accessory Against Wall
Cabinet Mantel
Figure 18 - Installing Cabinet Mantel
Flexible Gas Line
Access Hole
Electrical Outlet
For more information, visit www.desatech.com
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105604
OWNER’S MANUAL
34 3/4"
17 3/4"
33" (FB32CA and
NLFB32CA)
34 1/4" (FB32NCA and
NLFB32NCA)
INSTALLATION
Continued
4. Place hearth base accessory against wall at installation location. Cut an access hole in hearth top to run flexible gas line to firebox (see Figure 17, page 10). Make sure to locate access hole so cabi­net mantel will cover it when installed.
Note:
You can secure base to floor us­ing wood screws. Countersink screw heads and putty over.
5. Route flexible gas line through access hole in hearth base.
6. Center cabinet mantel on hearth base (see Figure 18, page 10). Make sure mantel is flush against wall.
7. Break off nailing flanges (see Figure 19) with hammer or pliers.
IMPORTANT:
Trim Kit, see instructions included with mantel accessory.
8. Place cardboard or other protective material on top of hearth base. Care­fully set firebox on protective material, with back of firebox inside mantel opening.
9. Attach flexible gas line to log set. See Connecting to Gas Supply in your log set owner’s manual.
10. If installing GA3700 blower (FB32CA and NLFB32C models only), route blower electrical cord through bushing included with blower accessory in right side firebox support and bushing in side access opening of firebox. Plug elec­trical cord into electrical outlet. See Installing Blower Accessory, page 8.
When installing Brass
Nailing Flanges
11. Carefully insert firebox into cabinet mantel. Be careful not to scratch or damage hearth base, cabinet mantel, or any laminate trim on hearth base. Re­move protective material from top of hearth base and from front of firebox (if any).
12. Install the trim after final finishing and/ or painting of wall. See instructions included with mantel accessory for at­taching brass trim.
13. Check all gas connections for leaks. See Checking Gas Connections in log set owner's manual.
Figure 20 - Inserting Firebox Into Cabinet Mantel
BUILT-IN FIREBOX INSTALLATION
Built-in installation of this firebox involves installing firebox into a framed-in enclosure. This makes the front of firebox flush with wall. If installing a mantel above the firebox, but you must follow the clearances shown in Figure 7, page 8. Follow the instructions below to install the firebox in this manner.
1. Frame in rough opening. Use dimen­sions shown in Figure 21 for the rough opening
If installing in a corner, use dimensions shown in Figure 22 for the rough open­ing. The height is 33" (FB32CA and NLFB32C) or 34 1/4" (FB32NCA and NLFB32NC), which is the same as the wall opening in Figure 21.
2. Install gas piping to firebox location. This installation includes an approved flexible gas line (if allowed by local codes) after the manual shutoff valve. The flexible gas line must be the last item installed on the gas piping. See Connecting to Gas Supply in log set owner’s manual.
3. Carefully set firebox in front of rough opening with back of firebox inside wall opening. Brass Trim Kit GA6090, see instruc­tions included with brass trim accessory . You must install shoulder screws now.
4. If using GA3700 blower accessory (Models FB32CA and NLFB32C only), see Installing Blower Accessory for built-in installation, page 8.
5. Attach flexible gas line to log set. See Connecting to Gas Supply in log set owner’s manual.
6. Carefully insert firebox into rough opening.
Figure 21 - Rough Opening for Installing in Wall
39 3/8"
Figure 22 - Rough Opening for Installing in Corner
IMPORT ANT :
34 3/4"
55 5/8"
If installing
27 7/8"
Figure 19 - Location of Nailing Flanges
105604
11
Continued
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UNVENTED 32" LogMate
INSTALLATION
Continued
7. Attach firebox to wall studs using nails or wood screws through holes in nail­ing flange (see Figure 23).
8. Check all gas connections for leaks. See Checking Gas Connections in log set owner’s manual.
9. If using optional GA6090 brass trim kit, install the trim after final finishing and/ or painting of wall. See instructions included with brass trim accessory for attaching brass trim.
Nails or Wood Screws
Nailing Flanges
Figure 23 - Attaching Firebox to Wall Studs
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni­cal Service Department at 1-800-DESA LOG (1-800-337-2564).
You can also visit DESA International’s Technical Service web site at
www.desatech.com.
Model # Actual Framing Actual Framing Actual Framing FB32CA 32 NLFB32C 32 FB32NCA 33 NLFB32NC 33
REPLACEMENT PART S
Note:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Techni­cal Service Department at 1-800-DESA LOG (1-800-337-2564).
When calling DESA International, have ready
• your name
• your address
• model and serial numbers of your firebox
• how firebox was malfunctioning
• type of gas used (propane or natural gas)
• purchase date Usually, we will ask you to return the defec-
tive part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling DESA International, have ready
• model number of your firebox
• the replacement part number
®
FIREBOX
Height Front Width Depth
3
/16" 33" 34 3/8" 34 3/4" 16 11/16" 17 3/4"
3
/16" 33" 34 3/8" 34 3/4" 16 11/16" 17 3/4"
11
/16" 34 1/4" 34 3/8" 34 3/4" 16 11/16" 17 3/4"
11
/16" 34 1/4" 34 3/8" 34 3/4" 16 11/16" 17 3/4"
ACCESSORIES
Purchase these firebox accessories from your local dealer. If they can not supply these accessories, call DESA International’s Sales Department at 1-800-432-2382 for infor­mation. You can also write to the address listed on the back page of this manual.
CABINET MANTEL
GM100F Series - Walnut Finished GM101U Series - Unfinished GM106F Series - Oak Veneer Finished GM107U Series - Oak Veneer Unfinished GM102W Series - Off White
Shown with optional base and laminate hearth and mantel trim accessories.
Dimensions (WxHxD): 56 3/4" x 48" x 22 3/4"
For more information, visit www.desatech.com
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105604
ACCESSORIES
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Continued
HARDWOOD HEARTH BASE
G3000F Series - Walnut Finished G3001U Series - Unfinished G3006F Series - Oak Veneer Finished G3007U Series - Oak Veneer Unfinished GM3004W Series - Off White
The hearth base creates a handsome riser for the firebox (cannot be used with corner mantel or face mantel). Dimensions (WxHxD): 58" x 6 1/2" x 28 9/16"
SLIM HEARTH BASE (Not Shown)
G3005J - Jade Marble Laminate G3005S - Sandstone Marble Laminate G3005B - Black Onyx Marble Laminate
The slim hearth base allows you to further customize your firebox. Dimensions (WxHxD): 41 7/8" x 5/8" x 10"
OWNER’S MANUAL
CORNER MANTEL
GM200F Series - Walnut Finished GM201U Series - Unfinished
Shown with optional laminate mantel trim accessory.
Dimensions (WxHxD): 60 7/8" x 48 3/4" x 34 5/8"
BRASS HOOD ACCESSORY ­GA6096 (Not Shown)
Decorative polished brass hood enhances the appearance of the firebox.
BRASS TRIM ACCESSORY ­GA6090 (Not Shown)
Included with all mantel accessories. Op­tional with built-in installation. Provides a finished appearance covering rough and/or unfinished mantel edges.
Mantel Trim
Hearth Base Trim
LAMINATE TRIM FOR HEARTH OR MANTEL
G3002J - Jade Marble Laminate Mantel Trim G3003J - Jade Marble Laminate Hearth Base Trim G3002S - Sandstone Marble Laminate Mantel Trim G3003S - Sandstone Marble Laminate Hearth Base Trim G3002B - Black Onyx Marble Laminate Trim G3003B - Black Onyx Marble Laminate Hearth Base Trim
Mantel trim for cabinet or corner mantel. Hearth base trim for hardwood hearth bases.
MANUAL SHUTOFF VALVE ­GA5010
Manual shutoff valve with 1/8" NPT tap.
105604
BLOWER ACCESSORY ­GA3700
Use with Models FB32CA and NLFB32C only. The variable speed blower allows you to select the desired speed. The blower circulates heated air from the fireplace into the room.
13
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®
UNVENTED 32" LogMate
ILLUSTRATED PART S BREAKDOWN
FB32NCA NLFB32NC
1
2*
7
®
FIREBOX
13
16
16
17
17
17
15
16
5
16
4*
18
3*
2*
16
9
12
20
18
19
10
6
18
16
11
16
14
*Not Included with Model NLFB32NC
For more information, visit www.desatech.com
8
14
105604
OWNER’S MANUAL
PARTS LIST
FB32NCA NLFB32NC
*Not Included with Model NLFB32NC
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 12 of this manual.
KEY PART NUMBER NO. FB32NCA NLFB32NC DESCRIPTION QTY.
1 101872-03 101872-03 Firebox Top 1 2 101889-01 * Firebrick Retainer 3 3 101929-02 * Rear Firebrick 1 4 101932-02 * Side Firebrick 2 5 103207-01 103207-01 Outer Casing 1 6 103208-01 103208-01 Outer Shell Base 1 7 103245-01 101838-02 Firebox Wrapper 1 8 103297-01 103297-01 Assembly Screen 2 9 103217-01CK 103217-01CK Hood 1 10 103773-02CK 103773-02CK Front Assembly 1 11 103250-01 103250-01 Firebox Bottom 1 12 103809-01 103809-01 Screen Rod 2 13 103816-01 103816-01 Firebox Insulation 1 14 101348-01 101348-01 Firebox Support 2 15 101357-03 101357-03 Outer Casing Top 1 16 M11084-26 Hex Head Screw, #10-16 49
M11084-26 Hex Head Screw, #10-16 46 17 098194-02 098194-02 Stand Off 3 18 098304-01 098304-01 Phillips Pan Head Screw, #10 13 19 099230-01 099230-01 Hex Head Screw 3 20 099230-02 099230-02 Shoulder Screw 2
105604
15
For more information, visit www.desatech.com
®
UNVENTED 32" LogMate
ILLUSTRATED PART S BREAKDOWN
FB32CA NLFB32C
1
2*
4*
7
16
®
FIREBOX
15
16
5
16
18
3*
2*
16
9
12
20
18
19
10
8
6
18
16
11
14
13
17 16
*Not Included with Model NLFB32C
For more information, visit www.desatech.com
22
16
21
105604
OWNER’S MANUAL
PARTS LIST
FB32CA NLFB32C
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 12 of this manual.
KEY PART NUMBER NO. FB32CA NLFB32C DESCRIPTION QTY.
1 101872-03 101872-03 Firebox Top 1 2 101889-01 * Firebrick Retainer 3 3 101929-02 * Rear Firebrick 1 4 101932-02 * Side Firebrick 2 5 103207-01 103207-01 Outer Casing 1 6 103208-01 103208-01 Outer Shell Base 1 7 103245-01 101838-02 Firebox Wrapper 1 8 103297-01 103297-01 Assembly Screen 2 9 103217-01CK 103217-01CK Hood 1 10 103773-01CK 103773-01CK Front Assembly 1 11 103250-01 103250-01 Firebox Bottom 1 12 103809-01 103809-01 Screen Rod 2 13 M12461-2 M12461-2 Screw, Outlet Mounting 1 14 101348-01 101348-01 Firebox Support 2 15 101357-01 101357-01 Outer Casing Top 1 16 M11084-26 Hex Head Screw, #10-16 49
M11084-26 Hex Head Screw, #10-16 46 17 103771-01 103771-01 Strain Relief Fitting 1 18 098304-01 098304-01 Phillips Pan Head Screw, #10 13 19 099230-01 099230-01 Hex Head Screw 3 20 099230-02 099230-02 Shoulder Screw 2 21 103769-01 103769-01 Duplex Outlet 1 22 103457-01 103457-01 Button Plug 1
105604
*Not Included with Model NLFB32C
17
For more information, visit www.desatech.com
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written
warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE FIREBOX
DESA International warrants this product to be free from defects in materials and components for four (4) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURA­TION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO FOUR (4) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
INTERNATIONAL
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
www.desatech.com
105604 01
NOT A UPC
105604-01 Rev. C 09/00
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