1520 S. Hellman Ave.
Ontario, California 91761, USA
TEL: (909) 923-9390
FAX: (909) 923-9391
July 2018
Revision 1
TRF-250 USER’S MANUAL REV 1
SAFETY SUMMARY
FOLLOW EXACT OPERATING PROCEDURES
Any deviation from procedures described in this User’s Manual may create one or more safety hazards, damage
the TRF-250, damage the test transformer, or cause errors in the test results. Vanguard Instruments Company, Inc.
assumes no liability for unsafe or improper use of the TRF-250. The following safety precautions must be observed
during all phases of test setup, test hookups, testing, and test lead disconnection.
SAFETY WARNINGS AND CAUTIONS
The TRF-250 shall be used only by trained operators. All transformers under test shall be off-line and fully
isolated. Always ground the TRF-250 to a substation ground before connecting the test cables to a transformer. Do
not perform test procedures or service unless another person is also present who is capable of rendering aid and
resuscitation.
SERVICE AND REPAIR
• Do not install substitute parts or perform any unauthorized modification to any TRF-250 test unit.
• Repairs must be performed only by Vanguard Instruments Company factory personnel or by an authorized
repair service provider. Unauthorized modifications can cause safety hazards and will void the manufacturer’s
warranty.
EQUIPMENT RATINGS
IP Rating: The enclosure for TRF-250 has an IP rating of 32.
Pollution Degree: The TRF-250 has a pollution rating of 2.
Operating Voltage: The TRF-250 is rated for use with an operating voltage of 120V or 240V, auto-ranging ±10% of
selected voltage.
Power Cord: The TRF-250 is supplied with a 16 AWG, 16A power cord with a NEMA 5-15P plug. Replacement cable
shall have the same or better rating and is available through the manufacturer.
VENTILATION REQUIREMENTS
The TRF-250 must be operated with the enclosure lid open.
SAFETY SYMBOLS
Indicates that caution should be exercised
Indicates location of chassis ground terminal
CLEANING
To clean the TRF-250:
• Disconnect all cables and turn the unit off.
• Use a soft, lint-free cloth to wipe all surfaces clean.
• Avoid getting moisture in openings and connectors.
• Don't use any cleaning products or compressed air.
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REV 1 TRF-250 USER’S MANUAL
TABLE OF CONTENTS
CONVENTIONS USED IN THIS DOCUMENT ..................................................................................... 1
Table 2. Functional Descriptions of TRF-250 Controls and Indicators ............................................ 6
Table 3. Descriptions of Single Phase Test Results Elements (Column Format) .......................... 35
Table 4. Descriptions of Single Phase Test Results Elements (Detailed Format) ......................... 37
Table 5. Descriptions of Dyn1 Test Results Elements (Column Format) ...................................... 45
Table 6. Descriptions of Dyn1 Test Results Elements (Detailed Format) ..................................... 47
LIST OF FIGURES
Figure 1. TRF-250 Controls and Indicators ...................................................................................... 5
Figure 2. Typical Connections to a Load Tap Changer (LTC) ........................................................... 9
Figure 3. Typical H & X Cable Connections to a Delta-Wye Transformer ..................................... 10
Figure 4. Typical Connections to a Single Phase Transformer ...................................................... 11
Figure 5. Typical Connections to a Single Phase Auto Transformer ............................................. 11
Figure 6. Typical Connections to a Type A Voltage Regulator ...................................................... 12
Figure 7. Typical Connections to a Type B Voltage Regulator ...................................................... 12
Figure 8. Typical Connections to a Donut Type (un-mounted) Current Transformer (CT) ........... 13
Figure 9. Typical Connections to a Multi-Tap Current Transformer ............................................. 14
Figure 10. Typical Connections to a Bushing Mount CT on a Single Phase Transformer ............. 15
Figure 11. Typical Connections to Bushing Mount CT's on Delta Transformer ............................ 16
Figure 12. Typical Connections to Bushing Mount CT's on Wye Transformer ............................. 17
Figure 13. Single Phase Test Results Printout - Column Format .................................................. 35
Figure 14. Single Phase Test Results Printout - Detailed Format ................................................. 36
Figure 15. Dyn1 Test Results Printout - Column Format .............................................................. 44
Figure 16. Dyn1 Test Results Printout - Detailed Format ............................................................. 46
Figure 17. Typical USB Flash Drive (Thumb Drive) Test Record Directory Printout ..................... 73
Figure 18. Typical Internal Flash EEPROM Test Record Directory Printout .................................. 73
Figure 19. Test Plan Test Results Printout .................................................................................... 87
Figure 20. Sample Printout of a Test Plan from a USB Flash Drive ............................................... 92
Figure 21. Sample Printout of a Test Plan from Internal Memory ............................................... 93
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CONVENTIONS USED IN THIS DOCUMENT
This document uses the following conventions:
•
A key, switch, or knob on the TRF-250 is indicated as
TRF-250 USER’S MANUAL REV 1
[KEY], [SWITCH], [KNOB]
.
Menu names are referenced as “MENU NAME”
•
• TRF-250 LCD screen output is shown as:
1. OPTION 1
2. OPTION 2
3. OPTION 3
4. OPTION 4
5. OPTION 5
• When instructions are provided, the menu item that should be selected is printed in bold as
shown below (option 3 should be selected):
1. OPTION 1
2. OPTION 2
3. OPTION 3
4. OPTION 4
5. OPTION 5
• Warning messages are indicated as:
Warning message
WARNING
• Important notes are indicated as:
Note details
NOTE
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REV 1 TRF-250 USER’S MANUAL
1.0 INTRODUCTION
1.1 General Description and Features
The TRF-250 is Vanguard's fourth generation transformer turns ratio tester. This latest design
provides a higher turns-ratio test voltage of 250Vac, provides a wireless Bluetooth PC interface,
and features a 44-key "QWERTY"-style membrane keyboard. All these features greatly improve
the accuracy of the turns ratio readings, ease of operation, and reliability.
The TRF-250 determines the turns ratio of the transformer under test using the IEEE C57.12.90
measurement method. The turns-ratio range is from 0.8 to 50,000 to 1. Transformer turns ratio,
excitation current, and winding polarity are displayed on the built-in 128 x 64 pixels graphic LCD
screen. The TRF-250 can be used as a standalone unit or can be computer-controlled.
Auto-Detect Transformer Configuration
The TRF-250 can automatically detect 130 specific vector groups for different transformer types
defined by ANSI, CEI/IEC, and Australian standards.
Transformer Test Voltages
To prevent an accidental wrong test-lead hook-up (e.g., when the operator reverses H and X
leads), the TRF-250 outputs a low-level test voltage to verify the hook-up condition before
applying the full test voltage to the transformer. Four test voltages (4 Vac, 40 Vac, 100 Vac, 250
Vac) allow the TRF-250 to test CT’s and PT’s, as well as power transformers.
Transformer Load Tap Changer Control
Voltage regulator or LTC tap positions can be changed remotely using the unit’s built-in
transformer load tap changer. This feature eliminates the need to manually raise or lower tap
positions from the transformer control panel.
Built-in Thermal Printer
The TRF-250 features a built-in 4.5-inch wide thermal printer that can be used to print test
results.
User Interface
The TRF-250 features a back-lit LCD screen (128 x 64 pixels) that is viewable in both bright
sunlight and low-light levels. The test results screen displays the transformer turns-ratio,
excitation current, phase angle, and percentage error. The unit is controlled via a rugged, 44key, "QWERTY"-style membrane keypad.
Computer Interface
In computer-controlled mode, the unit can be controlled via the Bluetooth or USB interface
using the supplied PC software (Transformer Turns-Ratio Analyzer application provided with
each unit). This Windows®-based application can be used to run tests and to store test results
on a PC. Test results can also be exported to Excel, PDF, and XML formats for further analysis.
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TRF-250 USER’S MANUAL REV 1
Bluetooth PC Interface
The TRF-250 offers an industry-first Bluetooth wireless interface that can be used to remotely
control the unit.
USB Flash Drive Interface
A built-in USB Flash drive interface provides a convenient method for transferring test plans
and test records to or from a USB Flash drive. The user can store up to 999 transformer test
plans and test records on a USB Flash drive, and the supplied PC software can be used to view
the test records.
Internal Test Record Storage
Up to 112 test records can be stored in the TRF-250’s Flash EEPROM memory. Each test record
may contain up to 99 turns-ratio, excitation current, phase angle and nameplate voltage
readings. Test records can be recalled locally or transferred to a PC via the available interfaces
(Bluetooth, USB port, USB Flash drive port).
Transformer Test Plans
The TRF-250 can store up to 128 transformer test-plans in its Flash EEPROM. A test-plan is
comprised of the transformer nameplate voltages for each tap setting. The calculated turns
ratio based on the nameplate voltages is compared with the measured turns-ratio to derive the
percentage error and Pass/Fail results. By using a test plan, a transformer can be quickly tested
and turns-ratio Pass/Fail reports can be reviewed. Test plans can be created with the PC
software and can be transferred to the TRF-250 via the available interfaces (Bluetooth, USB
port, USB Flash drive port).
The 250V Test Voltage Advantage
The 250V test voltage provided by the TRF-250 provides more accurate test results when
measuring the transformer turns ratios of very large transformers with a built-in LTC. The three
figures below show the turns ratio test results and corresponding percentage error of a
600MVA transformer with an LTC in the Lowest position using 40V, 100V, and 250V test
voltages. At the 250V test voltage, the percentage error is less than 0.5% as specified in IEC
60076-1 and IEEE C57.12.00-2006-1 standards.
Test results using 40V test voltage Test results using 100V test voltage Test results using 250V test voltage
%Error > 0.5%
%Error > 0.5%
%Error < 0.5%
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REV 1 TRF-250 USER’S MANUAL
1.2 TRF-250 Technical Specifications
Table 1. TRF-250 Technical Specifications
TYPE Portable, lightweight, automatic, 3-phase transformer turns-ratio meter
PHYSICAL SPECIFICATIONS 18”W x 5”H x 12”D(45.7 cm x 12.7 cm x 30.5 cm); Weight: 20 lbs(9.1 Kg)
Can store 112 transformer test records internally. Each record holds the
test record header and up to 99 readings.
transferred to the unit from the PC via Bluetooth/USB port or via the USB
Flash drive interface
included with purchase price
standards
to +158˚ F)
extension set, one safety ground, one USB, cable bag
The above specifications are valid at nominal operating voltage and at a
temperature of 25°C (77°F). Specifications may change without prior notice.
NOTE
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TRF-250 USER’S MANUAL REV 1
1.3 Controls and Indicators
The TRF-250 controls and indicators are shown in Figure 1. A leader line with an index number
points to each control and indicator, which is cross-referenced to a functional description in the
corresponding table. The purpose of the controls and indicators may seem obvious, but users
should familiarize themselves with them before using the TRF-250. Accidental misuse of the
controls will usually cause no serious harm. Users should also familiarize themselves with the
safety summary information found on the front page of this User’s Manual.
Figure 1. TRF-250 Controls and Indicators
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REV 1 TRF-250 USER’S MANUAL
Table 2. Functional Descriptions of TRF-250 Controls and Indicators
Item
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Panel Markings Functional Description
EMERGENCY
TURN OFF
“PUSH”
H H voltage connector.
3A SLOW BLOW Load Tap Changer controller fuses
X X voltage connector.
LTC
CONTROL
4.5-inch wide thermal printer (optional)
120/240 Vac, 4A, 50-60Hz
Fuse: F5A 250V
GROUND Ground stud for connecting to sub-station ground.
Rugged "QWERTY" style membrane keypad
LTC
CONTROL
TEST
IN
PROGRESS
USB
PC
USB
MEM
BLUETOOTH Bluetooth status indicator.
Emergency turn-off test voltage switch.
Back-lit LCD screen (128 x 64 pixels), viewable in bright sunlight and
low-light levels.
Load Tap Changer controller connector.
Input power connector and fused power switch with third-wire safety
ground.
Load Tap Changer control buttons.
This LED flashes in response to commands or when a test voltage is
applied to the test transformer.
USB PC interface connector.
USB Flash drive interface port.
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TRF-250 USER’S MANUAL REV 1
2.0 PRE-TEST SETUP
2.1 Operating Voltages
The TRF-250 can be powered by ac line voltage of 100-240 Vac, 50/60 Hz.
2.2 LCD Screen Contrast Control
To increase the LCD screen contrast, press and hold the [] key for two seconds. Release the
button when the desired contrast level has been reached.
To decrease the LCD screen contrast, press and hold the [] key for two seconds. Release the
button when the desired contrast level has been reached.
2.3 Printer Paper Control
To advance the thermal printer paper, press and release the [] key.
To retract the thermal printer paper, press and release the [] key.
2.4 Printer Paper
The TRF-250's optional built-in thermal printers use 4.5-inch wide thermal paper for printing
test results. To maintain the highest print quality and to avoid paper jams, the use of thermal
paper supplied by Vanguard Instruments Company is highly recommended. Additional paper
can be ordered from the following sources:
Vanguard Instruments Co, Inc.
1520 S. Hellman Avenue
Ontario, CA 91761
Tel: 909-923-9390
Fax: 909-923-9391
Part Number: VIC TP-4 paper
BG Instrument Co.
13607 E. Trent Avenue
Spokane, WA 99216
Tel: 509-893-9881
Fax: 509-893-9803
Part Number: VIC TP-4 paper
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REV 1 TRF-250 USER’S MANUAL
2.5 Replacing the Load Tap Changer Controller Fuses
The TRF-250 features a built-in Load Tap Changer (LTC) controller that can raise or lower the
LTC tap position from the front panel. The LTC controller circuit uses two 250 Vac/2A, NO, relay
contacts to simulate the LTC Raise/Lower switches. Each relay contact is protected by a 1A/250
Vac fuse (5 X 20mm, fast acting). The fuse should be replaced with a Littlefuse P/N 217001 or
equivalent.
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TRF-250 USER’S MANUAL REV 1
3.0 OPERATING PROCEDURES
The TRF-250 should always be grounded with the provided ground cable before connecting H
and X cables. The transformer bushings should also be grounded before connecting test leads
to the transformer. This will prevent inducing any voltages into the TRF-250. All transformer bus
connections must be removed, and the transformer must be isolated before performing any
tests. Typical transformer connection diagrams are illustrated in the sections below.
3.1 Connection Diagrams
3.1.1. Typical Connections to a Load Tap Changer (LTC)
Figure 2. Typical Connections to a Load Tap Changer (LTC)
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REV 1 TRF-250 USER’S MANUAL
3.1.2. Typical Connections to a Delta-Wye Transformer
Figure 3. Typical H & X Cable Connections to a Delta-Wye Transformer
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TRF-250 USER’S MANUAL REV 1
3.1.3. Typical Connections to a Single Phase Transformer
Figure 4. Typical Connections to a Single Phase Transformer
Figure 5. Typical Connections to a Single Phase Auto Transformer
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REV 1 TRF-250 USER’S MANUAL
3.1.4. Typical Connections to a Voltage Regulator
Figure 6. Typical Connections to a Type A Voltage Regulator
Figure 7. Typical Connections to a Type B Voltage Regulator
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TRF-250 USER’S MANUAL REV 1
3.1.5. Typical Connections to a Donut Type (un-mounted) Current Transformer
Figure 8. Typical Connections to a Donut Type (un-mounted) Current Transformer (CT)
The H and X test leads are reversed for the CT ratio test connections shown
above.
NOTE
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REV 1 TRF-250 USER’S MANUAL
3.1.6. Typical Connections to a Multi-Tap Current Transformer
Figure 9. Typical Connections to a Multi-Tap Current Transformer
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TRF-250 USER’S MANUAL REV 1
3.1.7. Typical Connections to a Bushing Mount CT on a Single Phase Transformer
Figure 10. Typical Connections to a Bushing Mount CT on a Single Phase Transformer
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REV 1 TRF-250 USER’S MANUAL
3.1.8. Typical Connections to Bushing Mount CT’s on Delta Transformer
Figure 11. Typical Connections to Bushing Mount CT's on Delta Transformer
The CT turns-ratio is obtained by performing a Ynd11 test.
NOTE
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TRF-250 USER’S MANUAL REV 1
3.1.9. Typical Connections to Bushing Mount CT’s on Wye Transformer
Figure 12. Typical Connections to Bushing Mount CT's on Wye Transformer
The CT turns-ratio is obtained by performing a Ynyn0 test.
NOTE
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REV 1 TRF-250 USER’S MANUAL
3.2 Setting the Test Voltage
The TRF-250 offers four test voltages, 4 Vac, 40 Vac, 100 Vac, and 250Vac. The unit always
defaults to 40 Vac at power-on. The 4 Vac test voltage is for testing transformers which require
low test voltages, such as metering Current Transformers (CT’s). For metering CT’s, higher
voltages may drive the CT’s into saturation, thus giving invalid results. The 40 Vac test voltage is
recommended for testing power transformers. The 100 Vac test voltage is recommended for
testing power transformers in noisy environments. The 250V test voltage provided by the TRF250 provides more accurate test results when measuring the transformer turns ratios of very
large transformers with a built-in LTC. Follow the steps below to set the test voltage:
a. Turn on the unit and start from the “ START-UP” menu:
1. RUN TEST
2. SETUP
3. TEST PLANS
4. DIAGNOSTIC
TIME: 11:23:01
DATE: 08/29/14
Press the [2] key (SETUP).
b. The following screen will be displayed:
1. RECORD ID
2. TEST VOLTAGE
3. PRINT RECORD
4. SAVE/RESTORE RECORD
5. NEXT PAGE
Press the [2] key (TEST VOLTAGE).
c. The following screen will be displayed:
1. 4 Volts
2. 40 volts
3. 100 volts
4. 250 VOLTS
Select the desired test voltage by pressing the corresponding key on the numeric keypad
([1] for 4 volts, [2] for 40 volts, [3] for 100 volts, or [4] for 250 volts).
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TRF-250 USER’S MANUAL REV 1
d. The voltage will be set and the following confirmation message will be displayed:
40 volts set
Press any key to return to the “START-UP” menu.
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REV 1 TRF-250 USER’S MANUAL
3.3 Setting the Date and Time
To set the date and time:
a. Start from the “START-UP” menu:
1. RUN TEST
2. SETUP
3. TEST PLANS
4. DIAGNOSTIC
TIME: 11:23:01
DATE: 08/29/14
Press the [2] key (SETUP).
b. The following screen will be displayed:
1. RECORD ID
2. TEST VOLTAGE
3. PRINT RECORD
4. SAVE/RESTORE RECORD
5. NEXT PAGE
Press the [5] key (NEXT PAGE).
c. The following screen will be displayed:
1. SET TIME
2. SET LANGUAGE
3. BLUETOOTH DEV RESET
4. PREVIOUS PAGE
Press the [1] key (SET TIME).
d. The following screen will be displayed:
ENTER DATE
MM-DD-YY
Enter the date using the keypad.
20
e. The following screen will be displayed:
ENTER TIME
HH:MM:SS
Enter the current time using the keypad. When the complete time has been entered,
you will be immediately returned to the “START-UP” menu.
TRF-250 USER’S MANUAL REV 1
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REV 1 TRF-250 USER’S MANUAL
3.4 Setting the User Interface Language
To set the user interface language:
a. Start from the "START-UP" menu:
1. RUN TEST
2. SETUP
3. TEST PLANS
4. DIAGNOSTIC
TIME: 11:23:01
DATE: 09/04/14
Press the [2] key (SETUP).
b. The following screen will be displayed:
1. RECORD ID
2. TEST VOLTAGE
3. PRINT RECORD
4. SAVE/RESTORE RECORD
5. NEXT PAGE
Press the [5] key (NEXT PAGE).
c. The following screen will be displayed:
1. SET TIME
2. SET LANGUAGE
3. BLUETOOTH DEV RESET
4. PREVIOUS PAGE
Press the [2] key (SET LANGUAGE).
d. The following screen will be displayed:
1. ENGLISH
2. TURKISH
3. SPANISH
Press the key on the keypad corresponding to your preferred language.
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TRF-250 USER’S MANUAL REV 1
e. The preferred user interface language will be set, and the following confirmation screen
will be displayed:
ENGLISH SET
Press any key to return to the "START-UP" menu.
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REV 1 TRF-250 USER’S MANUAL
3.5 Clearing the List of Trusted Bluetooth Devices
When the TRF-250 is connected to a PC via Bluetooth for the first time, the PC is added to the
unit's list of trusted paired Bluetooth devices. The TRF-250 will then automatically connect to
the PC for future uses. You can clear the unit's list of trusted Bluetooth devices using the steps
below:
a. Start from the "START-UP" menu:
1. RUN TEST
2. SETUP
3. TEST PLANS
4. DIAGNOSTIC
TIME: 11:23:01
DATE: 09/04/14
Press the [2] key (SETUP).
b. The following screen will be displayed:
1. RECORD ID
2. TEST VOLTAGE
3. PRINT RECORD
4. SAVE/RESTORE RECORD
5. NEXT PAGE
Press the [5] key (NEXT PAGE).
c. The following screen will be displayed:
1. SET TIME
2. SET LANGUAGE
3. BLUETOOTH DEV RESET
4. PREVIOUS PAGE
Press the [3] key (BLUETOOTH DEV RESET).
d. The following screen will be displayed:
CLEAR BLUETOOTH
TRUSTED DEVICE LIST.
ARE YOU SURE?
1. yes
2. no
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TRF-250 USER’S MANUAL REV 1
Press the [1] key (YES).
e. The Bluetooth trusted device list will be cleared and the following confirmation screen
will be displayed:
TRUSTED DEVICE LIST
CLEARED!
Press any key to return to the "START-UP" menu.
25
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