Vanguard Heating SBVBNC, SBVBPC User Manual

®
CAST IRON STOVE AND B-VENT
(FREESTANDING FIREPLACE HEATER)
BURNER SYSTEM
OWNER’S OPERATION AND INSTALLATION MANUAL
NATURAL GAS BURNER SYSTEM SBVBN(C)
PROPANE/LP GAS BURNER SYSTEM SBVBP(C)
REMOTE READY
IMPORTANT: This B-vent burner system must be installed into approved Vanguard cast iron
stove bodies, models SCIVFC series and PSCIVFC series ONLY. See page 3 of this manual.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s in­structions.
• If you cannot reach your gas supplier, call the
fire department.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For as­sistance or additional information consult a qualified installer, ser­vice agency, or the gas supplier.
— Installation and service must be performed by a qualified in­staller, service agency, or the gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
This appliance may be installed in an aftermarket*, permanently located manufactured (mobile) home, where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
SBVBN(C) AND SBVBP(C)
®
CAST IRON STOVE AND BURNER SYSTEM
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this stove and burner system. Improper use of this stove and burner system can cause serious injury or death from burns, fire, explosions, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This stove with burner system is a vented product. This stove with burner system will not produce any gas leakage into your home if properly installed. This unit must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualified service person with glass door prop­erly seated and sealed, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the burner system may not have been installed properly. Get fresh air at once! Have stove with burner system inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this stove with B-vent burner system.
WARNING: Any change to this stove or burner system or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2. For propane/LP burner system, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP sup­ply tank(s) outdoors. T o prevent perfor­mance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do
not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach you gas supplier ,
call the fire department.
4. Never install the stove
• in a recreational vehicle
• where curtains, furniture, clothing, or
other flammable objects are less than 42" from the front, top, or sides of the stove with burner system
• in high traffic areas
• in windy or drafty areas
5. This stove reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing igni­tion. Stove will remain hot for a time after shut-down. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in the room with stove.
7. Do not modify this stove or burner sys­tem under any circumstances. Any parts removed for servicing must be replaced prior to operating burner system.
8. Turn burner system off and let cool be­fore servicing, installing, or repairing. Only a qualified service person should install, service, or repair this stove or burner system. Have stove and burner system inspected annually by a quali­fied service person.
9. You must keep control compartments, burners, and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, pet hair, etc. Turn off the gas valve and pilot light be­fore cleaning stove or burner system.
10. Have venting system inspected annu­ally by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Mainte- nance, page 22.
11. Keep the area around your stove clear of combustible materials, gasoline, and other flammable vapor and liquids. Do not run burner system where these are used or stored. Do not place items such as clothing or decorations on or around stove.
12. Do not use this stove to cook food or burn paper or other objects.
13. Never place anything on top of stove.
14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this burner system. Use only the gas type indicated on burner system nameplate.
15. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electri-
cal Code, ANS/NFPA 70, or the Cana­dian Electrical Code, CSA C22.1.
16. Do not obstruct the flow of combus­tion and ventilation air in any way . Pro­vide adequate clearances around air openings into the combustion chamber along with adequate accessibility clear­ance for servicing and proper operation.
17. Do not install stove with burner system directly on carpeting, vinyl tile, or any combustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the stove.
18. Do not use stove or burner system if any part has been exposed to or under water. Immediately call a qualified ser ­vice person to arrange for replacement of the unit.
19. Do not operate burner system if an y log is broken.
20. Do not use a blower insert, heat ex­changer insert, or other accessory not approved for use with this stove.
21. Do not operate burner system with glass door removed, cracked, or broken.
22. This heater must be properly connected to a vent system. This heater is equipped with a vent safety shutoff system.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Cast Iron Stove Body
Log Set
Vent Opening
Piezo Ignitor
O
H
L
I
P
I
L
OFF
O
T
ON
Control Valve
Cast Iron Stove Body
LOCAL CODES
Install and use stove and burner system with care. Follow all local codes. In the absence to local codes, use the current National Fuel Gas Code ANS Z223.1, also known as NFPA 54* (USA) or the current CAN/CGA- B149[.1 or .2] Installation Codes (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
OPERATION
This B-vent cast iron stove with burner system is clean burning and vents vertically. Heat is generated by both realistic flames and glowing embers. When used without the blower accessory, the stove with burner system requires no electricity making it ideal for emergency backup heat.
Rear
ON/OFF
Cover
Switch (Other Side)
Burner
Blower with Adjustment Knob (Optional
Pilot Assy
Glass Door Assy
Lava Rock
Installation)
Grate Assembly
Glowing Embers
Figure 1 - Vanguard B-Vent Burner System Shown Installed in Approved Vanguard Cast Iron Stove Body Models SCIVFC Series and PSCIVFC Series Only
PIEZO IGNITOR
This burner system has a piezo ignitor. This system requires no matches, batteries, or other sources to light burner system.
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SBVBN(C) AND SBVBP(C)
6
"
4
"
Front
®
CAST IRON STOVE AND BURNER SYSTEM
PRE-INSTALLATION PREPARATION
WARNING: A qualified in­staller or service person must install stove and burner system. Follow all local codes.
CAUTION: This stove with burner system creates warm air currents. These currents move heat to wall surfaces next to stove. Installing stove next to vinyl or
On Wall with Vertical Termination Through Ceiling
Figure 2 - Common Stove Locations
cloth wall coverings or operating stove with burner system where impurities (such as tobacco smoke, aromatic candles, clean­ing fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efficient loca­tion for your Vanguard B-vent cast iron stove. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows, or doors. Figure 2 shows some common locations. Read all venting infor­mation in this manual. Be aware of all restric­tions and precautions before deciding the exact location for your stove.
When deciding the location of your stove, follow these rules:
1. Do not connect this stove and burner sytem to a chimney flue serving a separate solid-fuel burning fireplace or appliance.
2. Due to high temperatures, do not lo­cate this stove in high traffic areas or near furniture or draperies.
3. Proper clearances must be maintained, see Figures 3 and 4.
4. This stove is a freestanding unit de­signed to set directly on the floor. If your stove is to be installed directly on carpeting, vinyl tile, or any combustible material other than wood, it must be installed on a metal or wood panel ex­tending the full width and depth of the stove. See Figure 5.
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Figure 3 - Clearances for Standard Installation
Figure 4 - Clearance for Corner Installation
36"
from
Front
Floor
4"
Ceiling
42"
Corner Installation with Vertical Termination Through Ceiling
4"
from
Back
Wall
29"
4"
4
26 1/4"
Front
1
19
/2"
Figure 5 - Stove With Burner System Bottom Dimensions
106828
CAST IRON STOVE
OWNER’S MANUAL
AND B-VENT BURNER SYSTEM ASSEMBLY
STOVE BODY ASSEMBLY
1. Lift off corrugated box enclosing stove body crating.
2. Remove all screws fastening the wood frame enclosure. Spread wood frame open and lift away from plastic-bagged stove body. The bottom pieces of pallet wood will remain bolted to the stove body.
3. Remove plastic bag from stove body.
4. Remove back panel from stove and dis­card (see Figure 6). Use an adjustable wrench or a 10 mm socket. Remove six (6) bolts and washers. Keep bolts and washers to reattach rear cover.
5. Remove all contents from inside stove cavity. Contents include:
(1) - Stove bottom (Discard - Not used
with this application) (4) - Legs with leg leveler bolts (1) - Bottom door (3) - Top grates (1) - Hardware kit bag with fasteners
6. Carefully lay stove body on back to at­tach bottom components to stove body (see Figure 7). Rest stove on drop cloth or blanket to avoid scratching stove edges.
7. Remove remaining pallet wood at­tached to bottom of stove body (see Figure 8). Use an adjustable wrench to remove bolts.
8. Fasten each leg to stove with four (4) M8 x 1.25 - 20mm bolts. Use a flat washer and lock washer with each bolt. Tighten bolts into threaded holes on stove body (see Figure 9 and Figure 10 on page 6). Use an adjustable wrench or a 12mm socket.
Bolt
Back Stove Panel
Figure 6 - Removing Back Panel
Top of Stove Unit
Front of Stove Unit
Drop Cloth/ Blanket
Figure 7 - Laying Down Stove On Side
Bolt
Pallet Wood
Figure 8 - Removing Pallet Wood From The Bottom of The Stove
Leg Hole
Product Identification Label
Pallet Wood Bolted to Bottom of Stove Body
Front
Door Hinge Step Bolt Hole
Front
Front of Stove Unit
Pallet Wood
Bottom Of Stove Unit
Door Catch Bolt With Adjustable Hex Nuts Hole
Top of Stove Unit
Leg Hole
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Bottom Of Stove Unit
Figure 9 - Locating Threaded Holes for Legs and Door Attachment
5
Leg Hole
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Continued
SBVBN(C) AND SBVBP(C)
®
CAST IRON STOVE AND BURNER SYSTEM
CAST IRON STOVE AND B-VENT BURNER SYSTEM ASSEMBLY
Continued
9. Attach stove door by inserting step bolt through door hinge pivot hole and into threaded hole in stove body (see Fig­ure 11 and Figure 9 on page 5). Use an adjustable wrench or a 12mm socket to fasten step bolt. Tighten step bolt until snug. Make sure door moves freely.
Washers
Bolt
Figure 10 - Attaching Stove Legs
Stove Door
Threaded Hole
Door Hinge
Bottom Of Stove Unit
Leg
10. Install door catch bolt (M8 x 1.25­55mm with two M8 hex nuts) into threaded hole on stove body (see Fig­ure 9, page 5). Use an adjustable wrench or a 12mm socket. The catch bolt has two hex nuts attached to it (see Figure 12). The top nut is a bolt stop and the bottom nut is for door leveling adjustment.
11. Check general catch bolt alignment with door claw. Make final adjustment and door leveling after stove is in nor­mal standing position.
12. Carefully lift stove back up on its four attached legs.
13. Remove 2 bolts from bottom of stove and discard. Remove bolt from the top of the stove to remove the front panel assembly (see Figure 13).
14. Lay the front panel assembly face down on a protected surface. Remove the two screws that hold the front plate onto the front surround plate (see Figure 14). Save these screws.
15. Remove the seven screws and washers that hold the screen onto the front sur­round plate. Discard these screws, washers, and screen. They are for vent­free use only (see Figure 14).
16. Replace the two screws from step 14 to reassemble the front plate and the front surround plate. Set this assembly aside until burner system has been in­stalled, logs have been placed inside of burner system, and glass door to burner system insert has been replaced.
Bolt Stop
Adjusting Nut
Door Claw
Stove Body
Front Assembly
Figure 13 - Removing Front Assembly
Front Surround Plate
Screw with Washer
Screen
Front Plate
Figure 14 - Removing Screen from Front Assembly
Bolt
Screws
Step Bolt
Bolt Shoulder
Figure 11 - Attaching Stove Door
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Figure 12 - Catch Bolt and Door Claw Orientation
Door
Catch Bolt
6
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OWNER’S MANUAL
CAST IRON STOVE AND B-VENT BURNER SYSTEM ASSEMBLY
Continued
INSTALLING B-VENT BURNER SYSTEM INTO STOVE BODY
1. Carefully lift burner system and place into stove body from the rear of stove.
2. Place the left and right grate tops into the top of stove body. Discard center grate top of stove and replace with center grate top provided with burner system.
Center Top Grate (Included with Burner System)
Right Top Grate
Left Top Grate
INSTALLING OPTIONAL BLOWER ACCESSORY
NOTICE: If installing blower in an existing stove burner system with gas connections, shut off gas supply and disconnect heater from gas supply. Contact a quali­fied service person to do this.
1. Remove 4 hex screws securing rear cover to back of stove body (see Figure 16).
2. Separate bottom cover from rear cover by loosening the 8 mounting screws (see Figure 16).
3. Align the holes in the top mounting tabs of blower with the holes in wall of rear cover. Using the 4 screws provided, mount blower and tighten screws se­curely (see Figure 17).
4. Attach thermal switch and bracket to inside rear cover wall with two hex head screws provided as shown in Fig­ure 17. After securing bracket to rear cover, carefully bend along existing bend line on bracket to almost a 90° angle (see Figure 17). This will allow thermal switch to be positioned against stove rear wall and sense temperature when in operating mode.
Speed
Blower Control Knob
Control
Control Shaft
Locknut
TOP VIEW
Thermal Switch and Bracket
Screws
Mounting Holes
Blower Assembly
Mounting Holes
Figure 17 - Blower Assembly, Speed Control, and Thermal Switch Locations
O
L
H
I
P
I
OFF
L
O
ON
T
Burner System
Cast Iron Stove Body
Figure 15 - Installing Burner System Into Cast Iron Stove Body
106828
Rear Cover
Hex Screws
Stove Body
Mounting
Bottom Cover
Screws
Figure 16 - Removing Rear Cover and Bottom Cover from Stove Body
7
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Mounting Screws
Hex Screws
Mounting Screws
Continued
SBVBN(C) AND SBVBP(C)
®
CAST IRON STOVE AND BURNER SYSTEM
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Continued
5. Place speed control on left inside of rear cover and push the plastic control shaft through opening (see Figure 17, page 7).
6. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until tight against the side of rear cover. Place control knob provided onto shaft.
7. Place the green ground wire between the bottom hole on the blower assembly and the hex screw and tighten (see Figure 18).
8. Connect the blue wire on the blower assembly to one side of the thermal switch (see Figure 18).
9. Connect the black wire to the other side of the thermal switch (see Figure 18).
Speed Control
Black Wire
10. Connect the white wire to the other ter­minal on the blower motor assembly (see Figure 18). Make sure the thermal switch has been properly installed to fit against back of burner system insert after the rear cover assembly has been reinstalled.
11. Make sure all wire connections to ter­minals on blower motor and thermal switch are securely attached and that the screw retaining the green ground wire is tight.
12. Check to make sure that the power cord is completely clear of the blower wheel and that there are no foreign objects in blower wheel.
WARNING: Never touch the
blower wheel while in operation.
13. Peel of f the backing paper and stick the supplied wiring diagram decal on the inside of rear cover as shown (see Fig­ure 18).
14. Connect or reconnect gas supply, see
Connecting Stove/Burner System to Gas Supply on page 14.
WARNING: A qualified in­staller or service person must connect burner system to gas supply. Follow all local codes.
15. Reattach bottom cover to rear cover with 8 screws (see Figure 16, page 7). Make sure that you don’t pinch any wires during reassembly. Route power cord through plastic bushing in bottom of rear cover.
WARNING: Failure to position the parts in accordance with sup­plied diagrams or failure to use only parts specifically approved with this heater may result in dam­age or personal injury.
INSTALLING REAR COVER
1. Place rear cover behind stove body. Rear cover will rest on the bottom ledge of the stove body.
2. Place wire harness from ON/OFF switch under the cast of stove body.
3. Using hex screws provided, attach rear cover to back of stove body . See Figure 19.
IMPORTANT:
securely in place before venting pipes are installed.
4. Open lower door panel. The valve is attached to the underside of the burner system assembly.
Hex Screws
This rear cover must be
Rear Cover (Shown with Optional Blower)
ON/OFF Switch
Thermal Switch
Blue Wire
Screw
Green Ground Wire
Figure 18 - Blower Wiring Layout
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White Wire
Power Cord (Route Through Plastic Bushing in Bottom Cover When Assembled)
Wiring Diagram Decal
8
ON/OFF Switch Wire Harness
Figure 19 - Installing Rear Cover (Shown with Optional Blower Accessory)
Blower Power Cord
106828
OWNER’S MANUAL
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Continued
5. Connect one terminal of the wire from ON/OFF switch to the THTP terminal on the valve. Connect remaining wire terminal to the TH terminal on the valve. Make sure that the wire termi­nals are in the positions on the unit as pictured in Figure 20. If wires are not connected as shown, the ON/OFF switch will not work.
To Control Switch
Figure 20 - Control Valve Terminals
VENTING INSTALLATION
WARNING: Read all instruc­tions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage, or loss of life. Operation of im­properly installed and maintained venting system could result in serious injury, property damage, or loss of life.
NOTICE: Failure to follow these instructions will void the warranty.
INSTALLATION PRECAUTIONS
Consult local building codes before begin­ning the installation. Only a qualified ser­vice person should install venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for protection
• Use extreme caution when using ladders or when on roof tops
• Be aware of electrical wiring locations in walls and ceilings
The following actions will void the war­ranty on your venting system:
• Installation of any damaged venting component
• Unauthorized modification of the vent­ing system
• Installation of any component part not manufactured or approved by DESA International
• Installation other than as instructed by these instructions
Your Vanguard stove with B-vent burner system is approved for use with any listed gas vent. A listed gas vent is a factory made and listed system designed, and installed exclusively for removing products of com­bustion, excess air, and dilution air resulting from burning fuel gas. Metal vents, the most common type of vent, employ double wall construction enclosing an insulating air space. This air space both helps keep flue gases warm and reduce heat transferred to nearby combustibles. This appliance is equipped with a safety control system de­signed to protect against improper venting of combustion products.
It is very important that the venting system maintain its balance between the combus­tion air intake and the flue gas exhaust. Certain limitations apply to vent configura­tions and must be strictly followed.
WARNING: This gas stove with burner system and vent assembly must be vented directly to the out­side. The venting system must NEVER be attached to a chimney serving a separate solid fuel burn­ing appliance.
TYPE B-VENT INSTALLATION (Listed B-0 or Greater)
Before beginning installation be sure that the overall height and gas vent size conform to building code requirements. Gas vents ex­tending through pitched roofs can extend a minimum height of at least 600 mm (2') higher than any obstruction within 3m (10'). Gas vents extending through flat roofs are required to extend at least 600 mm (2') above the roof and at least 600 mm (2') higher than any portion of the building or adjoining build­ing within 3m (10') of the gas vent.
• Venting instruction contained in this manual may or may not appy to your area. Consult your local authority for re­quirement in your area.
• Where the gas vent extends through ac­cessible spaces, it should be enclosed to avoid personal contact and damage. En­closure walls should have a fire rating equal to or greater than the floors through which the gas vent passes except in single or two-family dwellings.
• Situate the gas vent in the structure so that it can be installed without cutting joists, sills, plates, or major load bearing partitions or members. It is also impor­tant to locate the base of the gas vent as near as possible to the heating appliance.
• This burner system must be properly con­nected to a venting system. This burner system is equipped with a vent safety shutoff system.
• Use only vents labeled "FOR EXTE­RIOR USE" above the roofline.
• Consult the authority having jurisdiction to select the correct gas vent diameter. Avoid using a larger than necessary diameter .
Round Top
Storm Collar
Flashing
Firestop Spacer
Enclosure Wall
Gas Vent Length
Support Plate
Adjustable Length
Figure 21 - Typical B-Vent Installation
Keep Electrical Wires and Building Insulation Away from Gas Vent and Out of the Required Air Space
Roof Suport
25mm (1") Clearance to Combustible Material
25mm (1") Clearance to Combustibles
Continued
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SBVBN(C) AND SBVBP(C)
®
CAST IRON STOVE AND BURNER SYSTEM
VENTING INSTALLATION
Continued
INSTALLATION OF LISTED B-1 VENT
WARNING: Installation should only be made by qualified per­sons who are familiar with the safety procedures required for the installation of the product, who are equipped with the proper tools and testing instruments, and who have achieved proper certification of licensing. Instal­lations made by unqualified per­sons can result in the risk of in­jury or electrical shock which can be serious or even fatal.
Figures 22 through 24 show other options for the gas vent. When venting through a side wall your vent pipe must have the proper temperature rating (see Figure 24). Manufacturer's clearances must also be maintained. Consult the authority having jurisdiction in your area regarding venting through side wall.
Figure 23 - Vertical Venting Configuration Through Chimney
Figure 24 - Venting Through a Side Wall
INSTALLING VENT SYSTEM IN A CHASE
A chase is a vertical box-like structure built to enclose venting that runs along the out­side of a building. A chase is not required for such venting.
NOTICE: Treatment of firestops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the re­quirements of local building codes. You must follow all local building codes.
Note:
When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially im­portant in cold climates. Minimum clear­ance between vent pipes and combustible materials such as insulation is 1".
CHECKING VENT CAPACITY
Complete all gas piping, electrical, and vent connections. After adjusting the burner sys­tem and lighting the main burners, allow a couple of minutes for warm-up. Hold a lighted match just under the rim of the draft hood relief opening. Proper venting will draw the flame toward or into the draft hood. Improper venting, indicated by escape or spillage of burned gas, will cause match to flicker or go out. Smoke from a cigarette will also be pulled into the draft hood if the vent is drawing properly.
Figure 22 - Vertical Venting Through Ceiling Using Two 90
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º
Elbows
10
Figure 25 - Test for Proper Venting
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