Van Der Stahl MS-350 NP Operating Instruction

MICROCOMPUTER-CONTROLLED SEALER FOR STERILIZABLE BAGS
MEDICAL POUCH SEALER
Printed JAN 2014
3rd Edition 3.01E
F TYPE
MS-350 NP
Series
MS-350 NP Operating Instructions Ver 3.01E
2
MS-350 NP Operating Instructions Ver 3.01E
3
Before using, always verify the voltage specification of your particular unit and operate it at the
correct voltages. Please note the following.
1 The voltage specification of your unit is listed on the label which displays the serial
number.
This label can be found on the machine body.
2 Please confirm the plug configuration on your specific unit.
The explanations and illustrations in this operator's manual utilize the plug configurations most
common in Japan.
Thank you for purchasing the Fuji Impulse MS-350 NP series sealer.
Please read all of the safety and operating instructions before operating this machine. Periodic
maintenance and proper operation are necessary to ensure safety when using this impulse sealer.
Keep this manual on hand when operating the sealer.
Set the heating time according to the material and thickness of the film.
As a result of research to further improve the MS-350 NP series, some details in the operating
instructions may differ from your actual machine. For operating problems or product
information, please contact your local dealer or Fuji Impulse.
Fuji Impulse Co., Ltd.
4-23-18 Shonai Sakaemachi, Toyonaka, Osaka 561-0834, Japan
Tel: +81-(0)6-6335-1663 Fax: +81-(0)6-6335-1828
Email: overseasg@fujiimpulse.co.jp
Foreword
This manual is designed to cover machines of various voltages and plug configurations
About the warning labels
Warning
Voltages and plug configurations differ according to various worldwide specifications.
Always verify those of your particular unit before beginning operation. Connecting the
power cord to an outlet of a different specification is extremely hazardous.
The following marks are used in this manual to easily identify the conditions of risks, damages, or some tips for the optimal use of your unit.
Caution
� � Minorinjuriesordamagestotheunitmayoccurwhentheinstructionis
ignored.
Warning
� � Severeinjuriesorfatalaccidentsmayoccurwhentheinstructionis
ignored.
Danger
� � Criticalinjuriesorfatalaccidentswillalmostcertainlyoccurwhenthe
instructionisignored.
Attention
�� ImportantNotesandRestrictions-Readthedirectionsinordertoavoid
misuseoftheunit.
TIPS
�� GreatTipsandReferenceswhenusingtheunit-Highlyrecommend
readingthroughtheinformation.
MS-350 NP Operating Instructions Ver 3.01E
4
1 Specification ……………………………………………………………………………………………… 5
2 Accessories ………………………………………………………………………………………………… 5
3 Replacement parts ………………………………………………………………………………………… 6
4 Proper use of the sealer ………………………………………………………………………………… 6
5 Warning-caution label location and content ………………………………………………………… 7
6 Operating precautions …………………………………………………………………………………… 8
For safety operation …………………………………………………………………………………………………………………………… 8
For smooth operation ……………………………………………………………………………………………………………………… 10
Other safeguards …………………………………………………………………………………………………………………………… 11
7 Major parts and function ……………………………………………………………………………… 12
8 Proper use of the sealer ……………………………………………………………………………… 13
8-1 Setting the machine ………………………………………………………………………………………………………………… 13
8-2 Mounting the table ………………………………………………………………………………………………………………… 13
8-3 Plugging in the electrical power cord. …………………………………………………………………………………………… 13
8-4 Power switch ON …………………………………………………………………………………………………………………… 14
8-5 Select the operation mode ………………………………………………………………………………………………………… 14
8-6 Setting the sealing condition with the control unit ……………………………………………………………………………… 14
8-7 Adjust the seal pressure …………………………………………………………………………………………………………… 17
8-8 Perform test sealing ………………………………………………………………………………………………………………… 17
8-9 Seal with the selected operation mode …………………………………………………………………………………………… 17
8-10 Finishing sealing …………………………………………………………………………………………………………………… 18
8-11 Power switch OFF ………………………………………………………………………………………………………………… 18
8-12 Inspection after operation ………………………………………………………………………………………………………… 18
9 Safety devices and error messages ………………………………………………………………… 19
10 Replacing the routine maintenance parts ………………………………………………………… 20
10-1 Preparation ………………………………………………………………………………………………………………………… 21
10-2 After the replacement ……………………………………………………………………………………………………………… 21
10-3 Replacing the Teflon center-dry tape …………………………………………………………………………………………… 22
10-4 Replacing the temperature sensor ………………………………………………………………………………………………… 22
10-5 Replacing the heating element …………………………………………………………………………………………………… 24
10-6 Replacing the 38mm-Width glass tape and Sarcon sheet ……………………………………………………………………… 25
10-7 Replacing the silicone rubber (white) …………………………………………………………………………………………… 26
10-8 Replacing the control unit ………………………………………………………………………………………………………… 26
10-9 Replacing the microswitch ………………………………………………………………………………………………………… 27
11 Adjusting each part …………………………………………………………………………………… 28
11-1 Adjusting the seal pressure ………………………………………………………………………………………………………… 28
11-2 Adjust the depth of seal position ………………………………………………………………………………………………… 29
12 Electric diagram ………………………………………………………………………………………… 30
13 Common problems and solutions …………………………………………………………………… 32
14 Error message and solutions ………………………………………………………………………… 34
15 Password function ……………………………………………………………………………………… 36
15-1 How to set the password …………………………………………………………………………………………………………… 36
15-2 How to set the seal parameters when password is set ………………………………………………………………………… 36
15-3 How to change the password ……………………………………………………………………………………………………… 38
Exploded view / parts list …………………………………………………………………………………… 39
Table of Contents
MS-350 NP Operating Instructions Ver 3.01E
5
MS-350 NP is available in 110V, 220V, 230V or 240V - please check the silver machine
label adhered on the rear side of fame cover to ensure your machine’s voltage.
These illustrations are not reduced equally.
Please make sure that all of the accessories described below are included.
If not, please contact your dealer.
Code Model
VoltageVPowerWSealing
Widthmm
Sealing
Lengthmm
Weight
kg
MachineDimension
mm
WxDxH
- MS-350 NP - 1500 10 350 24 525x465x200
1 Specification
2 Accessories
Heating Element 5 pcs.
Philips Screwdriver 1 pc.
Table 1 pc.
38mm-Width Glass Tape 3 pcs.
Sarcon Sheet -W13mm x 370mm 1 pc.
Teflon center-dry tape 40mm x 5M 1 roll
Semi Transparent Tape -W15mm x 3M 1 roll
MS-350 NP Operating Instructions Ver 3.01E
6
Replacement parts can be purchased through your local dealer individually or in kits as detailed below.
Routine maintenance parts, which will need to be replaced after extensive use, are sold individually as
detailed below. Also the maintenance parts kits that includes all the consumable parts are available.
Replacement parts can be purchased through your local Fuji Impulse dealer.
1
The impulse sealer is a machine which sends strong electric current quickly to the thin ribbon heater,
which presses against the film and instantly heat seals the package. Though this machine yields
superior quality sealing, it is not compatible with films thicker than that indicated in the diagram
below, sponge-like sheets, and materials which are not able to withstand high heat.
2
Film thickness limits for the MS-350 NP series are described below. The machine cannot seal bags
which are thicker than that indicated. The machine may malfunction if you try to exceed the limits
of the machine.
Code Name SalesUnit
492310 HeatingElement350-10L 20pcs./set
35570 38mm-WidthGlassTape 5pcs.
491200 SiliconeRubber(White) 2pcs./set
39441
40mm-WidthTeflonCenter-Dry
Tape
5Mroll1roll
492000 / 39630 13mm-WidthSarconSheet 2pcs./setor5Mroll1roll
560010B TemperatureSensor 1pc.
493300 Microswitch 1pc.
492800 ShockAbsorber 1pc.(withnut)
14203
15mm-WidthSemi-Transparent
Tape
3Mroll
HeatingElement GlassTape SiliconeRubber SarconSheet
Semi-Transparent
Tape
3pcs.
W38mm:3pcs.
W25mm:5Mroll
16x360mm
1pc.
W13mmx370mm
1pc.
W15mmx3M
1roll
Heating method Heater width Film thickness (total thickness of piled lm)
Single side heating 10mm (0.39") Less than 0.5mm
3 Replacement parts
4 Proper use of the sealer
Maintenance parts kit detail
MS-350 NP Operating Instructions Ver 3.01E
7
WARNING
electric shock
CAUTION
UNPLUG BEFORE PERFORMING MAINTENANCE.
KEEP HANDS
AWAY
CAUTION
HOT
W2125
Warning - Caution labels are placed in locations where there is a danger of injury to a person or damage to
the machine. Label location details are illustrated below. Please check them before beginning operation.
Labels not readily apparent are indicated by dotted lines.
5 Warning-caution label location and content
When removing the control unit, you will see this label adhered on the backside of it. Do not remove the control unit unless it is necessary.
Adhered on the left side of the body frame.
Adhered at this position of the frame cover.
If Warning - Caution labels peel off or are lost, please purchase the proper labels and place them in the appropriate location.
MS-350 NP Operating Instructions Ver 3.01E
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6 Operating precautions
For safety operation
Warning
In an emergency, unplug the power cord
immediately
This sealer incorporates a number of safety devices and is carefully
designed to prevent fires or other malfunctions. However, should all of
the safety devices fail simultaneously, there is a possibility of the Teflon
catching fire due to a failure of the heating circuit's tripping mechanism
that results in the heating element overheating. Should smoke or fire
appear from the Teflon, immediately turn OFF the power from the
outlet.
Warning
Confirm proper electric power source
Make sure power source has the specified voltage and electric power
as explained in “1 Specification” of this manual. DO NOT use an
extension cord, as the machine may malfunction due to voltage drop or
may result in fire. Machine will malfunction if connected to anything
other than the specified voltage. Insert the electric power plug fully into
the wall outlet.
Warning
Do not use for packaging liquids
Do not splash water on the machine or use machine for packaging
liquids since machine is not waterproof. There is a danger of
electrocution or malfunction of the machine.
Warning
Do not insert any metal objects into the sealing area
Please do not place any metal objects into the sealing area during
operation. This could cause electrocution.
Warning
When replacing parts, unplug the power plug
Maintenance of the machine is important. Parts should be replaced in
accordance with the operating instructions. There is a risk of danger if
the parts are not replaced properly. Before replacing parts, unplug the
machine from the power source and replace parts referring to
“Replacing the routine maintenance parts” thoroughly.
Warning
Do not modify the machine
Modification of the MS-350 NP series or the use of unspecified parts
may not only lead to damage of the machine, but there is also a risk of
danger to the operator. Please do not tamper with the machine.
Accidents or damage caused by modification by the customer is the
sole responsibility of the customer.
MS-350 NP Operating Instructions Ver 3.01E
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Caution
Do not use in the following places
Do not operate machine in the following places since there is a danger
of malfunction:
1
Dusty locations.
2
Locations not within normal temperatures.
3
Locations with high humidity.
Warning
Do not use parts other than those specified
When replacing parts, always use only specified parts sold through Fuji
Impulse. Not responsible for malfunctions caused by the use of
unspecified parts.
Warning
If the power switch automatically turns to the OFF
position
If after 3 seconds heating is not complete after it has been initiated, the
power switch will automatically turn OFF. There is a possibility of
malfunction of the machine. Do not operate the machine until the cause
of the shut down is ascertained and the problem has been addressed.
Caution
Do not place hands in the sealing area
With prolonged use, the sealing area will retain heat and become hot. If
you place your fingers in this area, there is a possibility of burns.
Do not place hands between the seal jaws (pressure lever and seal
frame). Should the foreign objects such as fingers are clamped between
the sealing area and the sealer cannot move to the heating process
within 0.5 seconds, the lever automatically returns to the initial
position. However, the strong pressure is applied especially to the both
ends to the sealing area, and there a danger that the sealing process may
start without notice.
Caution
Use the machine properly
Read “Proper use of the sealer” in this manual carefully and operate
sealer correctly. Accidents or damage caused by misuse of the machine
not in accordance with the operating instructions are the sole
responsibility of the customer.
Caution
Run test trials first before beginning operation
Achieving a superior seal with an impulse sealer is determined by
heating / cooling / pressure strength. Depending on the type of film
being used and the contents of the bag, heating / cooling / pressure
strength conditions may drastically differ. Find the optimum sealing
conditions by conducting seal tests before proceeding.
MS-350 NP Operating Instructions Ver 3.01E
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For smooth operation
To achieve a strong seal
Proper sealing pressure is important in achieving a strong seal. Follow
directions on proper sealing pressure adjustments and set accordingly.
(Refer to “10-1 Adjusting the seal pressure”.)
Dust in the sealing area
Dust will prevent attainment of a smooth seal. It could also cause
damage to heating element and/or other routine maintenance parts.
Before using the machine, clean the sealing area.
Heating temperature should be set at a minimum
Set sealer so that an acceptable seal is completed at the lowest heating
temperature. Excessively high heating temperatures will damage the
Teflon, glass tape and other consumables, as well as result in heating
element breakage. This will lead to decreased work productivity and
unnecessary power consumption.
Set the cooling temperature depending on the film
Cooling process is important when using an impulse sealer. After the
film is heated, the film must cool with the frame and pressure lever in
the closed position. Setting the cooling temperature excessively low
will decrease the work productivity. Set the cooling temperature that is
suitable for each film.
When the Teflon, silicone rubber becomes damaged
The Teflon, silicone rubber will start to wear with use. Once they are
damaged, it will be difficult to achieve smooth and strong seals.
Thoroughly read how to replace the parts and be careful when doing so.
MS-350 NP Operating Instructions Ver 3.01E
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Other safeguards
Run test trials before beginning operation
Depending on the type of film being used, heating / cooling / pressure
strength conditions will differ. Run test trials to find the optimum
sealing condition, especially when trying to find the tightest seal
possible.
The Fuji Impulse MS-350 NP series is an impulse sealer
Do not become alarmed if the sealing area does not become hot after
the power switch is turned ON. The machine has not malfunctioned.
The Fuji impulse sealer uses an impulse method so the heating element
will not become hot just by plugging the unit in or turning the power
switch to the ON position. The heater will only become hot for an
instant when the heating process is in operation. However, after
extended periods of use, the sealing area may become hot.
If there is a malfunction in the temperature sensor
The temperature sensor is designed to monitor and control heating
temperature by directly measuring the heater temperature. Therefore,
the machine will not operate when the sensor tip is not positioned
correctly or the sensor is disconnected.
When replacing the consumable parts such as heating element or the
temperature sensor, please be sure to position the temperature sensor
correctly. Please refer to “10-2 Replacing the temperature sensor” for
the detail.
MS-350 NP Operating Instructions Ver 3.01E
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Arrows▲ and ▼increase or decrease the
numeric value by one digit every time they
are pushed.
If you hold the button in, the numeric
value will increase or decrease
continuously. Use this method when
making wide range changes in setting.
7 Major parts and function
Control Unit Panel
Frame cover
Table
Touch switch
Power cord
Power switch
Control unit
Digital Display
Mode indicator lights
Numerical setting arrows
Auto cycle START/STOP
ABORT CYCLE
All operations are stopped and the sealer returns to the initial position.
1. Set the seal condition according to the film being used.
2. Set the auto-cycle interval.
3. Turn ON or OFF the auto cycle interval mode.
Push to operate the machine.
Push to turn ON the sealer. Push again to turn OFF.
Real time temperature display and setting display
Allows for changes in the mode setting.
Mode selection button
Numerical values can be increased or decreased when setting each mode.
MS-350 NP Operating Instructions Ver 3.01E
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The power cord is located on the right side of the
machine, when facing toward it. Make sure the
electrical outlet has adequate current carrying capacity
as described at “1. Specification.” Insert the electric
power plug fully into the wall outlet.
1
Slightly loosen the 6x10 white plastic screw at the sealer front.
2
Insert the L-shaped table corner into the gap between the unit frame and the white plastic screw.
3
Tighten the screws firmly at the height suitable for your product.
Install the machine on a flat, secure working place.
Use only as described in this manual.
There is a risk of danger and malfunctions may result if the machine is used not in accordance with this
manual.
8 Proper use of the sealer
8-1 Setting the machine
8-2 Mounting the table
8-3 Plugging in the electrical power
cord.
Table
White plastic screw6x10
Seal receiving plate
Warning
Installing the machine on an unstable or
inclined surface may cause the overturn of
the sealer.
Warning
There is a danger of fire if the electrical
power source does not meet proper
specifications.
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