Value Hobby Sabre-44 3D Profile Instruction Manual

Sabre
SabreSabre
Sabre----44
4444
3D Profile 3D Profile
3D Profile
Almost-Ready-to-Fly
Instruction Manual
Wingspan: 1100mm (43.31in)
Length: 1193mm (46.97in)
Wing Area: 40.08 sq dm (621.24sq in)
Flying Weight: 1100g-1250g (2.43lb-2.76lb)
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Dear Customer,
Congratulations on your purchase of Sabre-44 3D Profile from Value Hobby. We thank you for your generous support, and hope you enjoy your new airplane.
At Value Hobby, we hope to offer competitive prices, good performance, and products that you can setup and use with ease. That’s why we extensively researched and tested this airplane, and suggested all the products necessary for you to setup properly. We understand that you have many choices when purchasing, and we are grateful you choose to buy from us.
As vendors, one of the most gratifying things for us is to hear from our customers. We would welcome any suggestion to help us improve. Please make us aware of any errors and imperfections in the airplane or the instructions, or about the setup that we suggested. We hope you’ll find our setup suggestions to be helpful, and enjoy flying your new airplane. Please feel free to contact us at (630) 948-0947 or email us at
support@valuehobby.com
Disclaimer
By purchasing and/or building this model, user assumes ALL liability and risk involved with this product. This model should be built and flown by an experienced pilot and only flown at AMA sanctioned sites.
Value Hobby guarantees this model to be free of defects in materials and workmanship at the date of purchase. This warranty does not cover any parts damaged by use or modifications. In no way shall Value Hobby’s liability exceed the original cost of the purchased model. Further, Value Hobby reserves the right to modify this warranty without notice. Value Hobby has no control over the final stages of assembly or the material used for the final assembly. No liability shall be assumed nor materials used for the final user-assembled product. By the act of using the final product the user accepts all resulting liability. Value Hobby, as a R/C product vendor, provides a top quality airplane and instructions to complete the model. The quality and flight characteristics of the finished model depend greatly on how it is built; we cannot guarantee the performance for the completed model and representations are expressed or implied as to the performance of the completed model. If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately, in new and unused condition.
Safety in Assembly
During assembly of this aircraft, you will be asked to use sharp knives and hobby adhesives. Please follow all safety procedures recommended by the manufacturers of the products you use, and always follow these important guidelines:
ALWAYS protect your eyes when working with adhesives, knives, or tools, especially power tools. Safety glasses are the best way to protect your eyes.
ALWAYS protect your body, especially your hands and fingers when using adhesives, knives, or tools, especially power tools. Do not cut toward exposed skin with hobby knives. Do not place hobby knives on tables or benches where they can roll off or be knocked off.
ALWAYS have a first-aid kit handy when working with adhesives, knives, or tools, especially power tools.
ALWAYS keep hobby equipment and supplies out of the reach of children.
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Safety in Flying
This is NOT a toy! It is a very high-performance RC airplane capable of high speeds and extreme maneuvers. It should only be operated by a competent pilot in a safe area with proper supervision.
ONLY fly your aircraft in a safe, open area, away from spectators and vehicles–and where it is legal to fly.
NEVER fly over an unsafe area, such as a road or street.
Never fly too close to yourself or spectators.
Never run your motor inside a house or building with the propeller attached – Remove the prop for safety.
Required Items
CA Glue – Thin and Thick Epoxy glue Hobby Knife Small Phillips Screwdriver Set Metric Allen Wrenches Scissors Small Pliers Wire Cutters Masking tape Optional – Heat gun
Before Starting Assembly
Examination
Unpack your airplane and examine the components. Check for damage of any kind. If you see any damage, please contact Value Hobby immediately.
Covering
Your airplane was packed in plastic at the factory without any wrinkles in the covering. You may notice some wrinkles now; more likely, you will notice a few in a day or two or the first time you take the plane out to the flying field. These wrinkles are the result of wood shrinkage and/or expansion. Balsa wood changes size and shape slightly as it is exposed to varying humidity in the air. This is a natural property of balsa wood. As your airplane adjusts to the weather in your part of the world, wrinkles may appear and disappear. Wrinkles may be removed with the gentle application of heat to the covering material on your airplane. The best tool to use is a hobby heat gun. Apply the heat gently: the covering material will shrink as you apply the heat, and this will remove the wrinkles. BE CAREFUL! Too much heat applied too quickly can damage the covering, either by causing it to pull away from the wood at seams and corners or even by melting it. The covering will shrink at low temperature with patient application of heat.
Wrinkles in the covering DO NOT affect flight performance.
Remove the canopy before attempting to use heat on your covering! The canopy is made of thermo-activated plastic and WILL deform with the application of heat. Do not apply heat to the canopy. If you need to clean your airplane, we recommend using a damp towel. The paint used on the canopy and cowl is not safe for all cleaners. In particular, DO NOT use alcohol on these parts, it will remove the paint
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RECOMMENDED RADIO EQUIPMENT
Product SKU Quantity
Radio
4 channel
1
Servo
Power HD 1711MG Metal Gear Mini Servo PHD-SV-0366
4
Y-Harness
Universal Servo Y-Harness 12-Inch (Futaba "J" and JR Compatible) AMS-AC-0869
1
Extension
Universal Servo Extension 12-Inch (Futaba "J" and JR Compatible) AMS-AC-0560
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RECOMMENDED POWER SETUP
Light Power Setup
Product
SKU
Motor
Gforce G15 (35-42) 1100KV
SAT-MT-1741
ESC
Hobbywing Flyfun 60A ESC
HWG-SC-0241
Battery
GForce Elite Series 40C 2200mAh 3S 11.1V
FLM-LP-1804
Prop
12 x 6E
EMX-MP-1769
High Power Setup
Product
SKU
Motor
Gforce G25 (35-48) 850KV
SAT-MT-1882
ESC
Hobbywing Flyfun 60A ESC
HWG-SC-0241
Battery
GForce Elite Series 40C 2200mAh 4S 14.8V
FLM-LP-1810
Prop
13 x 6.5E
EMX-MP-1765
OPTIONAL ACCESSORIES:
Product
SKU
Charger
GT Power C6 6S LiPO Charger GTP-CH-1427
Thin CA Glue
Quickie Thin CA VHB-AC-2097
Medium CA Glue
Quickie Medium CA VHB-AC-2098
Stand
Foam Field Stand VHB-AC-1997
Watt Meter
GT Power 130A Watt Meter GTP-AC-0591
T Connector Female AMS-AC-1914
Connector
T Connector Male AMS-AC-1913
LiPO Bag
LiPO charging bag VHB-LP-0330
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Accessories:
Landing Gear Assembly Main landing gear (1 pair) Mounting screws for landing gear---M3*20mm (0.8in) socket head cap screw (2)
M3 locknut (2) Main wheel (2) Axle---M4*37mm (1.5in) (2) Wheel collar with grub screw (4) M4 locknut (2)
Electric Motor Mount Assembly Motor mount set (1) Mounting screws for motor---M3*15mm (0.6in) socket head cap screw (4) M3 locknut (4)
Servo Pushrod---Φ1.8mm x 165mm (Φ0.07in x 6.5in) (4) Control horn (4) Servo arm (4) Mounting screws for servo arm---M2*6mm (0.2in) (8) Pushrod connector (4) Link ball (4) M2*10mm (0.4in) socket head cap screw (4) M2 locknut (12) M2 washer (12)
Hook & loop fastening tape for battery 150mm (5.9in) (1) Tail gear set (1) Hinge (17)
Section 1: Landing Gear Installation
Required items:
Fuselage (1) Landing gear set (1)
Step1. Secure the wheel to the axle using two wheel collars on the both side of the wheel. (Make sure the wheel can rotate freely before tighten the grub screws)
Step2. Attach the wheel assembly to the landing gear using one M4 locknut.
Step3. Repeat step1 and step2 to install the remaining wheel and axle.
Step4. Pierce the covering on the fuselage for the mounting holes for landing gears.
Step5. Install the two landing gears to the fuselage using two M3*20mm (0.8in) socket head cap screws and two M3 locknut.
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Section 2: Main Wing Installation
Required items:
Main Wing (1)
Step1. Use a hobby knife to remove the coverings for wing opening as shown.
Step2. Remove the coverings on the main wing for aileron servo opening.
Step3. Insert the main wing into the fuselage, and adjust the main wing in the fuselage to make A=A’, B=B’.
Step4. Use a felt-tipped pen to trace the outline of the fuselage onto the wing, both on the top and bottom.
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Step4. Carefully use a hobby knife to trim the covering 1.5mm (0.06in) from inside the lines, both on the top and bottom. (Note: Don’t cut into the wood)
Step5. Apply some epoxy to the exposed wood on the top and bottom of the wing and fuselage.
Step6. Slide the wing into the position. Double-check the alignment as described in step3. Allow the epoxy to fully cure before proceeding.
Section 3: Aileron Installation
Required items:
Aileron (2) Hinge (8)
Step1. Insert four pieces of hinges into the slot in the aileron.
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Step2. Stature the thin CA to the hinge slot to glue the hinges to the aileron.
Step3. Attach the aileron to the main wing through the hinges.
Step4. Stature the thin CA to the hinge slot to glue the hinges to the main wing.
Step5. Repeat step1 to step 4 to finish the remaining aileron installation.
Section 4: Aileron Servo and linkage Installation
Required items:
Control Horn (2) Servo (2) (sold separately) Servo arm (2) Ball linkage set (2)
Step1. Rub your finger over covering in the aileron to find the pre-cut slot for control horn, and use a hobby knife to cut through the coverings.
Step2. Position the control horn into the aileron, and apply some thin CA to glue it securely.
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Step3. Install the pushrod connector to the servo arm and install the servo arm to the disc servo horn as shown.
Step4. Use a hobby knife to cut a hole for the servo wire on the wing nearby the fuselage.
Step5. Thread the servo wire through the wing and out of the hole on the wing.
Step6. Position the servo and use a 1.5mm (0.06in) drill bit to drill two holes as shown.
Step7. Use two self-tapping screws to secure the servo to the wing.
Step8. Use a screw provided with servo to install the servo arm assembly to the servo. (Need to electronically center the servo first.)
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Step9. Thread the aileron servo pushrod to the link ball. Install the ball link set to the control horn.
Step10. Center the control surface, and tighten the grub screw to secure the pushrod wire to the servo arm.
Step11. Repeat the previous steps to install the other servo.
Section 5: Horizontal Stabilizer and Elevator Installation
Required items:
Horizontal stabilizer (1) Elevator (1) Hinge (5)
Step1. Use a hobby knife to remove the coverings for the horizontal stabilizer opening.
Step2. Insert five hinges into the pre-cut slots in the horizontal stabilizer.
Step3. Apply some thin CA to glue the hinges to the horizontal stabilizer.
Step4. Attach the elevator to the horizontal stabilizer through the hinges.
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Step5. Apply some thin CA to glue the hinges to the elevator.
Step6. Slide the stabilizer into the position in the fuselage. (Make sure the stabilizer is centered and is parallel to the wing).
Use a ruler or string to measure and make A=B.
Step7. Use a felt-tipped pen to trace the outline of the fuselage onto the stabilizer, both on the top and bottom.
Step8. Carefully use a hobby knife to trim the covering 1.5mm (0.06in) from inside the lines, both on the top and bottom. (Note: Don’t cut into the wood)
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Step9. Apply some epoxy to the exposed wood on the top and bottom of the stabilizer and fuselage.
Step10. Slide the stabilizer into the position. Double-check the alignment as described in step6. Allow the epoxy to fully cure before proceeding.
Section 6: Rudder and Tail Wheel Installation
Required items:
Fin (1) Rudder (1) Hinge (4) Tail wheel set (1) Hinge (4)
Step1. Use a wheel collar to install the tail wheel to the tail gear wire.
Step2. Slide a wheel collar and bracket to the tail gear wire, and bend 90 degree where it is 64mm (2.52in) from the spring. Remove the excess wire.
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Step3. Drill a hole on the rudder to insert the tail gear wire.
Step4. Fit the wire to the notch in the rudder, and apply some thin CA glue it securely.
Step5. Insert four hinges to the pre-cut slots in the rudder.
Step6. Apply some thin CA to glue the hinges to the rudder
Step7. Attach the rudder to the fuselage and apply some thin CA to glue the hinges to the fuselage.
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Step8. Center the rudder and use two self-tapping screws to install the tail wheel gear to the fuselage. Tighten the grub screws on the wheel collar.
Section 7: Rudder and Elevator Servo & Linkage Installation
Required items:
Servo (2) Ball linkage set (2) Control horn (2) Servo arm (2)
Step1. Use a hobby knife to remove the coverings for rudder and elevator servo opening.
Step2. Install the elevator servo control horn. Connect the pushrod to the control horn using `````.
Step3. Install the elevator servo assembly to the fuselage.
Step4. Center the elevator, and connect the pushrod wire to the servo arm.
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Step5. Locate the slot in the rudder for control horn, and use a hobby knife to cut through the coverings.
Step6. Position the control horn into the rudder, and apply some thin CA to glue it securely.
Step7. Install the rudder servo in the fuselage.
Step8. Use the servo pushrod to connect the servo and control horn as shown. (Remember to center the control surface before tighten the grub screw).
Section 8: Motor & Prop Installation
Required items:
Motor mount (1) Motor with prop adapter (1) (sold separately) Prop (1) (sold separately) Mounting screws for motor---M3*15mm (0.6in) socket head cap screw (4) M3 locknut (4)
Step1. Use a hobby knife to remove the coverings for motor mount.
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Step2. Assemble the motor mount as shown. And use some epoxy to secure it.
Step3. Insert the motor mount into the fuselage. The assembly is slightly off-center for the motor offset. Use some epoxy to glue it to the fuselage securely.
Step4. Use 2.5mm (0.1in) drill bit to drill four holes on the locations marked on the mount.
Step5. Use four M3*15mm (0.6in) socket head cap screws and four M3 locknuts to install the motor to the motor mount.
Step6. Install the prop to the motor.
The mounting location for ESC and battery is shown in the following picture. Opening A and B are on the different side of the fuselage. You can thread the servo extension from opening A through the fuselage and out of the opening B.
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Section 9: Set Up the CG and Control Throws
The recommended CG is 102mm (4.0in) from the leading edge of the wing.
Set up the control throws as shown:
Aileron High Rate Low Rate
Up 70 % 50 % Down 70 % 50 %
Elevator
High Rate Low Rate
Up 70 % 50 % Down 70 % 50 %
Rudder High Rate Low Rate
Left 70 % 50 % Right 70 % 50 %
www.valuehobby.com
2012/12/09
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