Valtra 600, 800, 700, 900 Operator's Manual

Page 1
Operator’s manual 600---900
Page 2
69---1,6
---1---
Operator’s manual 600 ---900
Serial numbers of your tractor
Engine number . . . . . . . . . . . . . . . . . . . . . . . . .
Tractor number . . . . . . . . . . . . . . . . . . . . . . . . .
Type plate EEC . . . . . . . . . . . . . . . . . . . . . . . . .
Cab number . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powered front axle number . . . . . . . . . . . . .
Page 3
---2---
Main table of contents
The Operator’s Manual is divided into 12 main parts, using the letters A, B, C ... L. These are futher sub divided into number sections. There are four levels of titles. E.g. on the marking D.1.3 the letter D tells that it is the main part D, Instruments and controls. The first number 1 (see detailed table of contents) tells that it is the illustration section of the instruments and controls part, etc. The detailed table of contents provides a lettering, a numbering and page system. The bottom of each page displays a reference to the main part of the manual it is in.
page no
A Table of contents
4 --- 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Safety precautions 6 --- 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C General description 14 --- 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D Instruments and controls 21 --- 47. . . . . . . . . . . . . . . . . . . . .
E Starting and running 48 --- 51. . . . . . . . . . . . . . . . . . . . . . . . . . . .
F Operating instructions 52 --- 61. . . . . . . . . . . . . . . . . . . . . . . . .
G Maintenance schedule 62 --- 66. . . . . . . . . . . . . . . . . . . . . . . . .
H Periodic maintenance 67 --- 84. . . . . . . . . . . . . . . . . . . . . . . . . .
I Checks and adjustments 85 --- 95. . . . . . . . . . . . . . . . . . . . .
J Specifications 96 --- 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K Extra equipment 113 --- 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L Alphabetical index 134 --- 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
---3---
To the operator
Valtra 600, 700, 800, 900
(models sold may vary in different marketing areas)
This Operator’s Manual is primarily intended for the driver. The manual
contains detailed instructions for driving and maintaining the tractor. Make sure
that your new tractor is always handled and maintained in the correct way
which will keep it reliable and provide economical operation for many years. In
certain marketing areas the whole model range are not sold.
This Operator’s Manual is only for agricultural tractors. If the tractor is used as
a traffic tractor, it must fulfil the requirements of local traffic regulations. In this
case always contact your Valtra dealer first.
In this booklet, information which refers to more than one model is given as
(e.g. 600--900 = 600, 700, 800 and 900).
Alternative equipment in the book means equipment, which can be selected
when buying. This equipment can not easily be fitted at a later time to the tractor. Extra equipment means the equipment, which can be bought and
mounted at a later time to the tractor.
We recommend that you read the manual thoroughly. Follow the maintenance
program carefully and add the daily maintenance to your normal routine.
Maintenance, repairs and adjustments which are not described in this
Operator’s Manual require the use of special tools and exact technical data.
For such work you should contact your dealer who has specially trained
personnel to help you.
Only use genuine Valtra spare parts for optimum performance from your
tractor. You should order spare parts according to the instructions given in the
illustrated parts catalogue.
Due to the continual development of Valtra Inc. products, the content of this
manual may not always correspond with the new product. Therefore, we retain
the right to make alterations without prior notification.
Please note: when using the tractor you must always follow all valid
laws and regulations even, if they have not specifically been pointed out
in this manual.
Valtra Inc.
Page 5
A. Detailed table of contents
---4---
A. Detailed table of contents
Serial numbers of your tractor 1. . . . . . . . . . . . . . . . . .
Main table of contents 2. . . . . . . . . . . . . . . . . . . . . . . . . .
To the operator 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Detailed table of contents 4. . . . . . . . . . . . . . . . . . . .
B. Safety precautions 6. . . . . . . . . . . . . . . . . . . . . . . . . .
B 1. Safety rules 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B 2. Safety precautions 10. . . . . . . . . . . . . . . . . . . . . . . . .
B 3. Tractor lights 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. General description 14. . . . . . . . . . . . . . . . . . . . . . . . .
C 1. Illustrations Valtra 600---900 14. . . . . . . . . . . . . . . . .
C 2. Service 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C 3. Engine 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C 4. Power transmission 17. . . . . . . . . . . . . . . . . . . . . . . .
C 4.4. Power shuttle 18. . . . . . . . . . . . . . . . . . . . . . . . . .
C 4.5. Overdrive 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C 5. Brake system 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C 6. Steering system 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
C 7. Hydraulic system 20. . . . . . . . . . . . . . . . . . . . . . . . . .
C 7.1. Hydraulic lifts 20. . . . . . . . . . . . . . . . . . . . . . . . . .
D. Instruments and controls 21. . . . . . . . . . . . . . . . . . . .
D 1. Illustrations 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D 1.1. Controls on front 21. . . . . . . . . . . . . . . . . . . . . . . .
D 1.2. Instrument panel 22. . . . . . . . . . . . . . . . . . . . . . .
D 1.3. Controls on right hand side 23. . . . . . . . . . . . . . .
D 1.4. Control panel in models with an electrohydraulic
three--- point linkage 24. . . . . . . . . . . . . . . . . . . . .
D 1.5. Controls on left hand side 25. . . . . . . . . . . . . . . .
D 1.6. Rear side controls 26. . . . . . . . . . . . . . . . . . . . . .
D 1.7. Roof console 26. . . . . . . . . . . . . . . . . . . . . . . . . . .
D 1.8. Driver’s seat 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2. Instruments and controls, more detail 28. . . . . . . . .
D 2.1. Controls on frontside 28. . . . . . . . . . . . . . . . . . . .
D 2.2. Instrument panel 29. . . . . . . . . . . . . . . . . . . . . . .
D 2.2.1. Front panel of instrument panel 29. . . . . . . .
D 2.2.2. Instrument panel 30. . . . . . . . . . . . . . . . . . . . .
Changing the Agroline tyre/tire parameters for different
tyres/tires 34. . . . . . . . . . . . . . . . . . . . . . .
D 2.2.3. Side panel of instrument panel 34. . . . . . . . .
D 2.3. Controls on right hand side 35. . . . . . . . . . . . . . .
D 2.3.1. Driving 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2.3.1.4. HiShift 36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2.3.2. Rear linkage (mechanically controlled
hydraulic lift) 38. . . . . . . . . . . . . . . . . . . . . . . . .
D 2.3.3. Rear power take--- off 38. . . . . . . . . . . . . . . . .
D 2.3.4. Auxiliary hydraulic 39. . . . . . . . . . . . . . . . . . .
D 2.3.5. Side pillar control panel 39. . . . . . . . . . . . . . .
D 2.3.6. Other controls 39. . . . . . . . . . . . . . . . . . . . . . .
D 2.4. Electro--- hydraulic three--- point linkage, control
panel 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2.4.1. Rear linkage (electrohydraulically controlled
lift) 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2.4.2. Side pillar control panel 42. . . . . . . . . . . . . . .
D 2.4.3. Other controls 43. . . . . . . . . . . . . . . . . . . . . . .
D 2.5. Controls on left hand side 44. . . . . . . . . . . . . . . .
D 2.6. Controls on rear side 44. . . . . . . . . . . . . . . . . . . .
D 2.7. Roof console 45. . . . . . . . . . . . . . . . . . . . . . . . . . .
D 2.8. Seat 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. Starting and running 48. . . . . . . . . . . . . . . . . . . . . . . . .
E 1. Points to note during the first 50 hours running 48.
E 2. Start 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 2.1. Normal start 48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 2.2. Cold start 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 2.2.1. Cold start, special instructions 48. . . . . . . . . .
E 2.3. Starting aerosol 49. . . . . . . . . . . . . . . . . . . . . . . . .
E 2.4. Starting with auxiliary batteries (jump starting) 49
E 3. Driving 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 3.1. Changing gear 49. . . . . . . . . . . . . . . . . . . . . . . . .
E 3.1.1. Forward/reverse models 50. . . . . . . . . . . . . .
E 3.1.2. Overdrive models 50. . . . . . . . . . . . . . . . . . . .
E 3.2. Powered front axle 50. . . . . . . . . . . . . . . . . . . . . .
E 4. Stopping 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 5. Action to be taken during using 51. . . . . . . . . . . . . .
E 5.1. Permitted driving inclinations for a tractor on a
slope 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 5.2. Use of snow chains 51. . . . . . . . . . . . . . . . . . . . .
E 5.3. Towing the tractor 51. . . . . . . . . . . . . . . . . . . . . . .
F. Operating instructions 52. . . . . . . . . . . . . . . . . . . . . . .
F 1. Use of power take --- off 52. . . . . . . . . . . . . . . . . . . . . .
F 2. Trailer 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F 3. Three --- point linkage 54. . . . . . . . . . . . . . . . . . . . . . .
F 3.1. Lifting links 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F 3.2. Check links 54. . . . . . . . . . . . . . . . . . . . . . . . . . . .
F 3.3. Telescopic lower links 55. . . . . . . . . . . . . . . . . . . .
F 4. Using the hydraulic lift 55. . . . . . . . . . . . . . . . . . . . . .
F 4.1. Using the mechanically controlled hydraulic lift 55
F 4.1.1. Position lever 55. . . . . . . . . . . . . . . . . . . . . . . .
F 4.1.2. The floating position 55. . . . . . . . . . . . . . . . . .
F 4.1.3. Draft control and automatic weight
transmission 56. . . . . . . . . . . . . . . . . . . . . . . . .
F 4.1.4. Adjustment of lowering speed 56. . . . . . . . . .
F 4.2. Using the electrohydraulically controlled hydraulic
lift 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F 4.2.1. Lift/stop/lower switch (Autocontrol switch) 57
F 4.2.2. Activating the linkage 57. . . . . . . . . . . . . . . . .
F 4.2.3. Position control 57. . . . . . . . . . . . . . . . . . . . . .
F 4.2.4. Setting transport height 57. . . . . . . . . . . . . . .
F 4.2.5. Floating position 57. . . . . . . . . . . . . . . . . . . . .
F 4.2.6. Draft control 58. . . . . . . . . . . . . . . . . . . . . . . . .
F 4.2.7. Lowering speed control 58. . . . . . . . . . . . . . .
F 5. Operation of auxiliary hydraulics 59. . . . . . . . . . . . .
F 5.1. Valves adjusting for single--- or double acting 59
F 5.2. Action to be taken during operation 60. . . . . . . .
F 6. Attaching implements 60. . . . . . . . . . . . . . . . . . . . . .
F 6.1. Using PTO shafts 60. . . . . . . . . . . . . . . . . . . . . . .
F 7. Use of top link 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G. Maintenance schedule 62. . . . . . . . . . . . . . . . . . . . . . .
G 1. Service 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G 2. Recommended fuel and lubricants 63. . . . . . . . . . .
G 2.1. Oil recommendations according to outdoor
temperature 63. . . . . . . . . . . . . . . . . . . . . . . . . . .
G 2.2. Quality requirements of engine fuel 64. . . . . . . .
G 2.2.1. Fuel 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G 2.2.2. Fuel storage 64. . . . . . . . . . . . . . . . . . . . . . . .
G 2.2.3. Filter system 64. . . . . . . . . . . . . . . . . . . . . . . .
G 3. Grease 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G 4. Lubrication and maintenance schedule 65. . . . . . .
H. Periodic maintenance 67. . . . . . . . . . . . . . . . . . . . . . . .
H 1. General 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H 1.1. Air filters 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H 2. Maintenance daily (at least every 10 hours) 68. . . .
H 3. Maintenance weekly (at least every 50 hours) 69. .
H 4. Maintenance every 250 hours 72. . . . . . . . . . . . . . .
H 5. Maintenance every 500 hours 74. . . . . . . . . . . . . . .
H 6. Maintenance every 1000 hours (or yearly) 76. . . . .
H 7. Maintenance every 2000 hours (or every other
year) 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H 8. Maintenance every 4000 hours 84. . . . . . . . . . . . . .
I. Checks and Adjustments 85. . . . . . . . . . . . . . . . . . . . .
I 1. Engine 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 1.1. Bleeding fuel system 85. . . . . . . . . . . . . . . . . . . . .
I 1.2. Air cleaner 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 1.3. Maintenance--- cooling system 87. . . . . . . . . . . . .
I 2. Electrical system 88. . . . . . . . . . . . . . . . . . . . . . . . . . .
I 2.1. Checking and maintenance of battery 88. . . . . .
I 2.2. Alternator 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 2.3. Safety precautions for the electrical system 88. .
I 2.4. Headlight adjustment 89. . . . . . . . . . . . . . . . . . . .
I 3. Power transmission 89. . . . . . . . . . . . . . . . . . . . . . . . .
I 3.1. Adjusting pedal free travel of propulsion clutch 89
I 3.2. Adjusting PTO clutch lever free travel 89. . . . . . .
I 4. Brake system 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 4.1. Adjusting travel of brake pedals 90. . . . . . . . . . . .
Page 6
---5---
A. Detailed table of contents
I 4.2. Adjusting parking brake 90. . . . . . . . . . . . . . . . . .
I 4.3. Bleeding brake system of air 90. . . . . . . . . . . . . .
I 5. Steering system 91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 5.1. Checking and adjusting toe---in of front wheels . .
91
I 5.1.1. Adjusting toe ---in 2WD 91. . . . . . . . . . . . . . . . .
I 5.1.2. Adjusting toe ---in 4WD 92. . . . . . . . . . . . . . . . .
I 5.2. Limiting steering lock of front wheels (powered
front axle) 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 6. Adjusting track width 92. . . . . . . . . . . . . . . . . . . . . . . .
I 6.1. Front axle 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 6.1.1. 2WD axle 93. . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 6.1.2. Powered front axle 93. . . . . . . . . . . . . . . . . . . .
I 6.2. Adjusting track width: Rear axle 94. . . . . . . . . . .
I 7. If the tractor is not used 94. . . . . . . . . . . . . . . . . . . . .
I 7.1. Storing the tractor 94. . . . . . . . . . . . . . . . . . . . . . . .
I 7.2. Removing the tractor from storage 94. . . . . . . . .
J. Specifications 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 1. Dimensions and weights 96. . . . . . . . . . . . . . . . . . . .
J 2. Max permissible axle loadings 96. . . . . . . . . . . . . . .
J 3. Tyres/tires 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 3.1. Tightening torques, wheel nuts 97. . . . . . . . . . . .
J 3.2. Tyre/tire pressures and permissible loadings 98
J 4. Track widths, mm 99. . . . . . . . . . . . . . . . . . . . . . . . . .
J 5. Engine 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 5.1. Lubrication system (engine) 100. . . . . . . . . . . . . .
J 5.2. Fuel system and air filter 100. . . . . . . . . . . . . . . . .
J 5.3. Coolant system 100. . . . . . . . . . . . . . . . . . . . . . . . .
J 6. Electrical system 100. . . . . . . . . . . . . . . . . . . . . . . . . . .
J 7. Power transmission 101. . . . . . . . . . . . . . . . . . . . . . . . .
J 7.1. Clutch 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 7.2. Gearbox 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 7.3. Speed ranges (km/h) 101. . . . . . . . . . . . . . . . . . . .
J 7.4. Power take ---off 103. . . . . . . . . . . . . . . . . . . . . . . . .
J 7.4.1. Running speed at different nominal revs of the
rear PTO (km/h) 103. . . . . . . . . . . . . . . . . . . . . . .
J 7.4.2. Power take ---off output 105. . . . . . . . . . . . . . . .
J 7.5. Powered front axle 105. . . . . . . . . . . . . . . . . . . . . .
J 7.6. 2WD axle 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 8. Brakes 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 9. Steering system 105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 9.1. Turning radius 106. . . . . . . . . . . . . . . . . . . . . . . . . .
J 10. Working hydraulics 106. . . . . . . . . . . . . . . . . . . . . . . .
J 10.1. Hydraulic lift, functions 106. . . . . . . . . . . . . . . . . .
J 10.1.1. Max. lifting force 106. . . . . . . . . . . . . . . . . . . . .
J 10.1.2. On mechanically controlled hydraulic lift 106
J 10.1.3. On electrohydraulically controlled hydraulic
lift 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J 10.1.4. Valves for auxiliary hydraulics 107. . . . . . . . .
J 11. Other specifications 107. . . . . . . . . . . . . . . . . . . . . . .
J 11.1. The capacity of the cab filter 107. . . . . . . . . . . . .
J 11.2. Code number table for calibrating 107. . . . . . . .
J 12. Wiring diagram, component list 108. . . . . . . . . . . . .
J 13. Wiring diagram 110. . . . . . . . . . . . . . . . . . . . . . . . . . .
K. Extra equipment 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K 1. Extra equipment catalogue 113. . . . . . . . . . . . . . . . . .
K 1.1. Engine 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K 1.2. Electrical system 113. . . . . . . . . . . . . . . . . . . . . . . .
K 1.3. Power transmission 113. . . . . . . . . . . . . . . . . . . . .
K 1.4. Brake system 113. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 1.5. Steering system 113. . . . . . . . . . . . . . . . . . . . . . . .
K 1.6. Frame and wheel 113. . . . . . . . . . . . . . . . . . . . . . .
K 1.7. Cab and shields 113. . . . . . . . . . . . . . . . . . . . . . . .
K 1.8. Hydraulic 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2. Extra equipment, operating and service 114. . . . . . .
K 2.1. Engine 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.2. Electrical system 115. . . . . . . . . . . . . . . . . . . . . . . .
K 2.2.1.Safety Stop 115. . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.2.2. Electric main circuit switch 115. . . . . . . . . . . .
K 2.3. Power transmission 116. . . . . . . . . . . . . . . . . . . . .
K 2.3.1. Front power take ---off 116. . . . . . . . . . . . . . . . .
1. Instructions for operating 116. . . . . . . . . . . . . . . . .
2. Maintenance 116. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Specifications 117. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.3.2. HiShift for the rear PTO switch 118. . . . . . . . .
1. Instructions for operating 118. . . . . . . . . . . . . . . . . . .
2. Adjustment for the slow engagement 119. . . . . . . .
K 2.4. Brake system 120. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.4.1. Trailer air pressure brakes (press air
compressor) 120. . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.4.2. Brake valve of the trailer 122. . . . . . . . . . . . . . .
K 2.5. Steering system 123. . . . . . . . . . . . . . . . . . . . . . . .
K 2.6. Frame and wheel 124. . . . . . . . . . . . . . . . . . . . . . .
K 2.7. Cab and shields 124. . . . . . . . . . . . . . . . . . . . . . . .
K 2.7.1. Air suspension ---driver’s seat 124. . . . . . . . . .
1. Seat functions 124. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.7.2. Air conditioning 125. . . . . . . . . . . . . . . . . . . . . .
1. Instructions for operating 125. . . . . . . . . . . . . . . . .
2. Maintenance 126. . . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.8. Hydraulic and towing device 127. . . . . . . . . . . . . .
K 2.8.1. Trailer hitch 127. . . . . . . . . . . . . . . . . . . . . . . . . .
1. Instructions for operating 127. . . . . . . . . . . . . . . . .
2. Checks and Adjustments 128. . . . . . . . . . . . . . . . .
2.1. Adjusting lifting links of trailer hitch 128. . . . . .
2.2. Checking locking of trailer hitch 128. . . . . . . . .
3. Specifications 128. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.8.2. Agricultural towing device 129. . . . . . . . . . . . .
1. Specifications 129. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.8.3. Wagon towing device 130. . . . . . . . . . . . . . . . .
2. Instructions for operating hitch 130. . . . . . . . . . . .
3. Maintenance and greasing 131. . . . . . . . . . . . . . . .
4. Specifications 132. . . . . . . . . . . . . . . . . . . . . . . . . . .
K 2.8.4. Front linkage 132. . . . . . . . . . . . . . . . . . . . . . . .
1. Instructions for operating 132. . . . . . . . . . . . . . . . .
2. Maintenance 133. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Specifications 133. . . . . . . . . . . . . . . . . . . . . . . . . . .
L. Alphabetical index 134. . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion table for common units 137. . . . . . . . . . . . . .
Page 7
---6---
B. Safety precautions
B. Safety precautions
B 1. Safety rules
This section summarizes the regulations which must always be followed when working with the tractor. However, these regulations do not exempt the driver from following statutory and other national regulation as regards traffic safety and occupational health and safety.
Safety regulations applicable for different types of working sites and existing road traffic laws must always be followed.
When designing the tractor priority was given to the safety of the operator. Steps and handles have been placed with ease of entry into the cab in mind. The tractor has several safety features eg: guards for belts and pulleys etc.
65---2,2
CE---marking above means that this tractor meets standards of EMC directives.
1 Brakes --- Always check that the brakes are
operating correctly before setting off. The brake pedals should be locked together when driving on the road. The brakes should be adjusted as necessary. Extensive repairs to the braking system should be undertaken only by Valtra approved service personnel.
When implements or ballast weights are front end mounted the rear axle loading is decreased:
---In these circumstances the driver should check that the rear brakes are still effective.
---When needed use opposite ballast weights at rear.
---On the 4WD models keep the 4WD engaged at least on the slippery ground as then the front wheels are braking.
2 Children and tractor --- Never allow children in the
cab or near the tractor or attached implement while the engine is running. Always lower the implement to the ground when leaving the tractor.
1
65---2
3 Roof hatch --- Open the hatch by pulling the lever 1
on the handle rearwards. Then push at the front side of the roof hatch, the gas springs assist the opening of the hatch completely.
4 Passengers --- No passenger may ride on the tractor
unless it is provided with a special seat. Other personal transport, for example, on front---mounted loaders, is not permissible.
CAUTION! Hold on to the steering wheel or safety handles in the cab if
the tractor tips over.
Never try to jump out.
5 Caution --- Hold on to the steering wheel or safety
handles in the cab if the tractor tips over. Never try to
jump out.
6 Maintenance --- The driver is responsible for
following the maintenance instructions in this Manual and the safety regulations applicable for the tractor. No maintenance work is to be carried out on the tractor or implement unless the engine is stopped and the implement lowered.
7 Lending --- Never lend the tractor to a person who is
not used to driving it. You may be held responsible for any resulting accidents.
8 Lights --- Always make sure that the lights and
reflectors are clean and in working order. Do not forget that the headlights must be correctly adjusted.
6080---8
65---2,3
9 Carbon monoxide --- Never start the engine, or run it
indoors while the doors are closed as this may lead to poisoning by carbon monoxide.
Page 8
---7---
B. Safety precautions
10 Downhill --- Never drive downhill with the gear lever
in neutral or the clutch pedal pressed down. Check the brakes often. The brake pedals should be locked together when driving on the road. Always change down to a lower gear before driving down a steep incline. When driving downhill do not brake continuously--- danger of overheating the brakes!
11 Running speed --- Adjust the speed to suit the
driving surface, visibility and load. Avoid any sudden increase or reduction (braking) in the running speed as well as tight turns at high speed. If care is not taken the tractor may tip over or the load may be displaced.
CAUTION: The maximum speed of the tractor must not be altered.
Maximum operating forward speed is 40 Km/h, for safety the maximum operating speed in reverse is 20 Km/h.
12 Power take --- off driven attachments --- When
running with power take ---off driven attachments or machines it is very important that the prescribed safety devices are used and that they are in good condition. Serious accidents have occurred due to failure to use prescribed safety devices. Follow the directions given by the implement or machine manufacturer.
13 Check links --- When transporting implements on
the three---point linkage, the check links must be locked with the locking pins.
14 Emergency exits --- The cab is provided with six
emergency exits. These are the doors, side windows, rear window and roof.
15 Trailer load --- On tractors with trailers the load
must be properly secured. The load must not obstruct the driver’s vision or cover lights and reflectors. Loads wich project more than 1 m (39 in) behind the vehicle train must be suitably marked. During day-time this is done with a flag and during darkness with a red light and reflector arrangement.
16 Trailer --- A trailer should only be coupled to the
drawbar. A loaded drawbar must always be lowered with the three ---point linkage. Check that trailer brakes are operating property and observe any special instructions issued by the trailer manufacturer.
CAUTION: When the tractor is towing a trailer the brake pedals must be locked together. The brakes are not to be used individually for steering. CAUTION: When using a trailer make sure that the hitch latch is locked.
17 Front --- end loader --- When working with a front
loader be sure that no one is in the working area. There is a danger that the tractor may tip over when the loader is lifted. The driver should put the front ---end loader in the down position before leaving the tractor. Any special instructions issued by the loader manufacturer should also be observed.
18 Running --- Before driving, always check that the
tractor is in a safe condition for driving on the road. Rear view mirrors should be adjusted for the correct viewing angle before setting off. When towing an implement whose centre of gravity is located at a significant distance behind the tractor, the driver should remember that there may be considerable sway during cornering.
19 Differential lock --- The differential lock must only
be used when driving on loose or slippery ground. Never turn on a firm surface with the differential lock engaged. The differential lock should be disengaged when cornering.
A3565---12
20 Markings in operator’s manual --- The above
symbol occurs in the descriptions and instructions in this manual to draw attention to points where extra care is necessary to avoid personal injury. Where this symbol appears it is particularly important to follow the directions given.
Page 9
---8---
B. Safety precautions
The signal words like DANGER, WARNING, CAUTION and NOTE are used in different situations to
protect personnel and the tractor or implement parts as follows:
DANGER, WARNING! These words warn about the most serious danger for personal injury.
CAUTION! This warns about damage to the tractor or implement which may also cause danger to a personnel.
NOTE! This word is to draw the operator’s attention to some point e.g. safety instructions.
A3565---11
21 Front axle loading --- When driving on the road at
least 20 % of the gross weight of the tractor must be on the front axle. When lifting an implement the weight on the front end of the tractor is reduced, and the steering ability of the tractor is impaired or sometimes lost. Therefore sufficient ballast weights should be carried. Ballast weights should be mounted only at the points intended for this purpose.
22 Attaching implements --- Care must be taken when
implements are being attached. There is a risk of an accident if the tractor or implement should move. It is only safe to enter the implement if the parking brake is applied or the wheels blocked in order to prevent the tractor from moving.
23 Damage --- The driver is responsible for seeing to
the repair of any wear which might endanger the safety of the tractor.
CAUTION: If damage occurs to the cab, all parts affected should be replaced with new ones. No repair work (welding, drilling, cutting, or grinding) should be attempted.
24 Warning stickers --- Do not remove or cover warning
and instruction stickers. Always replace a damaged sticker with a new one. New stickers are available from your dealer.
A3565---12,1
25 Triangle for slow vehicle (SMV--- Slow Moving
Vehicle) --- When driving on public roads always use the SMV emblem at the rear side of the tractor. Also use the rotating light where required by law.
65---2,1
26 Mobile phones --- Mobile phones may cause failure
for the electrical linkage function. A mobile phone can not be kept inside the cab, especially not above the right side panel. When using a mobile phone in the tractor it is recommended that it is connected to the outside antenna.
27 Hydraulic/fuel pressure --- Oil/fuel under high
pressure easily penetrates through clothing and skin and can cause serious injury. Never attempt to locate a leak in the hydraulic system or attempt to close a leak using any part of your body.
Page 10
---9---
B. Safety precautions
28 Implements maintenance --- Implements
connected to the linkage or the auxiliary hydraulic system must be lowered to the ground during maintenance.
29 Motor noise --- When you are operating the engine
or working near it, use hearing protectors to avoid noise injuries.
30 Naked flames and smoking --- Naked Flames,
smoking and sparks are prohibited near the fuel system and batteries. (Especially, when charging batteries, explosive gases present).
31 By a fire --- At temperatures in excess of 300û C,
e.g. if the engine is on fire, the viton seals of the engine (e.g the undermost 0 ---ring of the oil pressure regulating value) produce very highly corrosive hydrofluoric acid. Do not touch with your bare hands, viton seals which have been subjected to abnormally high temperatures. Always use neoprene rubber or heavy duty gloves and safety glasses when decontaminating. Wash seals and the contaminated area with 10 % calcium hydroxide or other alkali solution. Put all the removed material in sealed plastic bags and deliver them to the point stated by the Authorities concerned. NOTE: Never destroy
viton--- seals by burning!
Page 11
---10---
B. Safety precautions
B 2. Safety precautions
The following stickers and symbols must be fixed to the tractor. If any DANGER, WARNING, CAUTION, NOTE or INSTRUCTION stickers are missing, they have to be ordered according to the spare parts catalogue and re---affixed immediately in their places.
3
3
2
4
1
2
1
1. Electrohydraulically controlled hydraulic lift
2. Mechanically controlled hydraulic lift
3. Some of these stickers, are model dependant
4. On models with Agrodata instrument panel
Page 12
---11---
B. Safety precautions
1
2
1. HiShift is optional equipment 2. Electrohydraulically controlled hydraulic lift
Page 13
---12---
B. Safety precautions
B 3. Tractor lights
Front lights
--- The lights on the front shield are the normal headlights.
--- The lower lights on the cab are parking lights.
--- The outer upper lights on the cab are the upper headlights. They are optional equipment. They are not fitted in all marketing areas.
--- The inner upper lights are the front working lights.
Page 14
---13---
B. Safety precautions
Rear lights
--- The lower lights are parking lights.
--- The upper lights are working lights. They are as optional equipment.
Page 15
---14---
C. General description
C. General description
C 1. Illustrations Valtra 600--- 900
The models dealt with here belong to the Valtra’s small category tractor series. The tractors have 4 ---stroke direct injection diesel engines: Three---cylinder engine, normally aspirated;
---600
Three---cylinder engine, turbocharged;
---700
Four---cylinder engine, turbocharged;
---800, 900
The tractor is fitted with a double clutch which acts against the flywheel, fully synchronized gearbox, differential lock, hydrostatic steering, working hydraulics (alternatively electrohydraulically controlled hydraulic lift) and power take---off. On these models an engine heater is included as standard. The tractor is obtainable with powered front axle and as alternative equipment a forestry cab and either an additional low gear or overdrive.
69---3
2
3
5
6
7
8
9
11
12
13
1
4
10
14
Left side of tractor:
1. Fuel container for thermostart
2. Windscreen washer container
3. Battery
4. Heating coil for thermostart
5. Fuel filter
6. Cylinder block coolant drain plug
7. Dipstick, engine oil
8. Engine oil filter
9. Filler cap for engine oil
10. Engine heater plug (not in picture, under the cab door)
11. Fuel injection pump, in ---line pump or distributor
pump (as in picture) depending on model
12. Engine air intake prefilter system
600, 700 cyclone cleaner 800, 900 ejector (as in picture)
13. Heating system air filter
14. Expansion tank
Page 16
---15---
C. General description
69---4
1
4
6
7
8
9
2
5
3
Right side of tractor:
1. Turbocharger (not on all models)
2. Thermostat housing
3. Alternator
4. Hydraulic pump
5. Suction strainer, hydraulic system
6. Starter motor
7. Fuel filling opening
8. Hand priming pump, fuel system, on distributor pump
models, on in ---line pump models on the other side of the motor in the injection pump
9. Prefilter, fuel system (not on the in---line pump models)
Page 17
---16---
C. General description
69---5,3
1
2
3
44
5
5
66
77
8
9
12
13
14
15
16
17
18
18
11
10
Rear view of tractor:
1. Quick ---release couplings, auxiliary hydraulics
2. Trailer socket
3. Detent for disengaging draft control (not on electro hydraulically controlled hydraulic lift)
4. Lowering link
5. Lifting link
6. Levelling gear
7. Lifting link, trailer hitch (extra equipment, with the hydraulic hitch)
8. Extra lifting cylinder
9. Top link
10. Incorporating breather, hydraulic system
11. Oil filling, hydraulic system
12. Dipstick, hydraulic system
13. Auxiliary hydraulic system return coupling
14. Trailer hitch (extra equipment, several different alternatives, for more detailed see beginning of page 127)
15. Power take---off shaft (safety cap)
16. Transmission oil filling cap and dipstick
17. Inlet cover, remote control cables
18. Ring pins bracket
Page 18
---17---
C. General description
C 2. Service
In order to function satisfactorily the tractor must be properly maintained. The necessary daily lubrication and routine checks, can, of course, be carried out by the driver.
Where adjustments and repairs are necessary which require the attention of a qualified mechanic and the use of special tools, it is advisable to rely on a workshop. In this case we advice you to consult your local dealer as to how your tractor should be looked after as he is in a position to give you the best possible service. Through service bulletins and special training courses he is kept constantly informed of the factory’s recommendations regarding care of the tractor.
C 2.1. Cost ---free service
Before leaving the factory the tractor was thoroughly tested and adjusted to ensure it is in first-class condition when delivered to you.
However, it is important that the tractor is given further checks during the first period of operation. Bolts must be checked for tightness, various settings inspected and other minor adjustment made. Your dealer therefore gives one cost---free service inspection (excluding oil and filter costs) after 100 hours running.
C 3. Engine
65---6
Tractors 600 and 700 have engines of the 320 series and tractors 800 and 900 have engines of the 420 series. The tractors have 4 ---stroke direct injection diesel engines: Three---cylinder engine, normally aspirated;
---600
Three---cylinder engine, turbocharged;
---700
Four---cylinder engine, turbocharged;
---800, 900
The principle of the turbocharged engine is that exhaust gases from the engine cylinders drive the turbo unit which forces air into the cylinders. This means that a higher power output can be obtained with economical fuel consumption.
The engine induction air passes through the air filter and a safety filter inside the air filter. The air intake system has an effective ejector pre ---separator system, most of the impurities are removed before they reach the filter by the exhaust fume flow. The safety filter prevents the engine from being damaged if the main filter fails. These new 20 ---series engines have lower fuel consumption and cleaner exhaust gases.
C 4. Power transmission
C 4.1. Clutch
A3565---17
The clutch is of the twin type and is attached to the engine flywheel. There are separate discs for the propulsion clutch and power take ---off. Both clutches are operated mechanically independently of each other, the propulsion clutch being controlled by means of a pedal and the power take---off clutch with a lever.The clutch plates are both axel--- and rad springed. As extra equipment the push buttons for HiShift are available, making driving easier so there is no need to use the foot clutch pedal. Traditional use of clutch pedal is, however, always possible.
Page 19
---18---
C. General description
C 4.2. Gearbox
A3565---18
The speed gearbox has four synchronized gears which are controlled with a speed gear lever
.
In front of the gearbox there is fitted either a power shuttle or an overdrive unit as alternative equipment.
On models with the shuttle unit the gearbox has three range gears; LL=creeper range, M=Medium range and H= High range. M and H ranges are synchronized. All these three range gears are controlled with one lever. In the gearbox there are 12 forward speeds and 12 reverse speeds.
The overdrive gearbox is fully synchronized. There are low, high and reverse ranges, which are controlled with the same lever. The transmission has 16 speeds forwards and 8 speeds rearwards.
The gearbox has a common housing with the differential. Helical gears of the gearbox give a low noise level and vibrationless power transmission. The gearbox also has pressurized lubrication provided with an oil filter.
C 4.3. Rear axle
The rear axle is fitted directly to the gearbox. The differential lock is of the pawl type which is engaged and disengaged by means of a spring--- loaded lever. An indicator lamp on the instrument panel lights up when the differential lock is engaged. Final drives are of the planetary gear type. From the planetary gears power is transmitted to the rear wheels.
C 4.4. Power shuttle
65---8,5
The shuttle unit is synchronized and has a pressure lubri­cation system. The forward ---reverse shutle is controlled with the lever nearest to the driver. For this reason for­ward/reverse changing can be made quickly and very easily e.g when loading work is carried out.
C 4.5. Overdrive
The overdrive is controlled with the lever nearest to the driver. Overdrive is synchronized. It is possible to use it with all gears and range gear lever positions to increase speed by about. 15 %. Tractors provided with this overdrive have 16 forward speeds and 8 reverse.
C 4.6. Powered front axle
A3565---20
The powered front axle is driven from the output shaft of the gearbox for front wheel drive through a propeller shaft.
Page 20
---19---
C. General description
The differential of the front axle has an automatic differential brake. The differential brake engages automatically when wheel ---spin occurs. Front wheel drive is engaged and disengaged by means of a control on the left side of the driver’s seat. Front wheel drive can be used in all gears, but when running on the road it should remain disengaged.
C 4.7. Power take ---off
A3565---21
The power take ---off works fully independently of the gearbox. It has its own clutch disc in the twin clutch which is attached to the flywheel. Engagement and disengagement of the power take ---off is via the PTO clutch control lever of the clutch disc. Power is transmitted from the flywheel to the power take---off through a power take---off shaft which runs through the gearbox. With the PTO selector control lever, located on the right side of the driving seat, you can select either 540 RPM or 1000 RPM, alternative equipment 540E (750 RPM) PTO. Front PTO (extra equipment) shaft‘s nominal speed is 1000 RPM (at an engine rotating speed 2120 PRM).
C 5. Brake system
The oil bath multi ---disc brakes are located between the differential and final drive gears in the final drive housing. The brakes operate hydraulically from the brake pedals. The pedals can be connected together and used as running brakes or separated and used individually as steering brakes. The parking brake is mechanically operated and operates on the main brakes. The brakes can be adjusted by means of adjusting nuts which are fitted on the rear axle. A trailer brake valve and the air pressure brakes are available as extra equipment.
C 6. Steering system
65---7
The tractor has a hydrostatic steering system meaning that the steering movement from steering wheel to the front axle is transmitted by means of oil under pressure. This makes the hydrostatic steering particularly easy to use. If the oil pressure in the steering system should collapse for any reason, steering is still possible by hand. The steering valve then acts as a pump, although steering will be considerably heavier. On the hydraulic steering system there are two alternatives. On one system there is a different hydraulic pump for the steering system. On the other system there is a priority valve (standard on models 800 and 900) which ensures that there is always sufficient oil for the steering system.
Page 21
---20---
C. General description
C 7. Hydraulic system
65---8,3
On the hydraulic system there are two alternatives. On one system there is one oil pump, which has a capacity of 36 l/min at an engine speed of 2270 r/min (max 40 l/min). On the other system there are two oil pumps, whose total capacity together is 52 l/min at an engine speed of 2270 r/min (max 55 l/min).
C 7.1. Hydraulic lifts
C 7.1.1. Hydraulic three---point linkage unit
The hydraulic lift has position control, lowering speed control and draft control. Impulses for draft control are obtained through the top link. The sensitivity can be regulated by altering the fastening point of the top link.
C 7.1.2. Electro hydraulic three --- point linkage
69---8,3
When an electro ---hydraulic Autocontrol B (ACB) is fitted, the control levers are replaced with knobs and switches. Pre---programmed/programed functions:
--- Draft control/position control combining ratio plus sensitivity on the regulator, the sensitivity adjustment is automatic.
--- Lowering speed (independent of load)
--- Transport height
--- Drive balance control system
C 7.1.3. Front linkage (optional equipment)
See more information in section K of the extra equipments on page 132.
C 7.2. Valves for auxiliary hydraulics
65---8,2
The tractor has two valves for auxiliary hydraulics as standard. One valve can be changed to single --- or double acting. Two additional valves can be fitted as an optional accessory, also one valve can be fitted for the trailer braking system. Single ---lever control is used for these standard valves. Four quick--- action couplings are mounted as standard at the rear of the tractor. Provision has also been made for the mounting of four extra couplings and brake valve coupling.
Page 22
---21---
D. Instruments and controls
D. Instruments and controls
Operating instructions for the extra equipment are in section K, after each extra equipment.
D 1. Illustrations
NOTE: The places of the switches can vary depending on the equipment.
D 1.1. Controls on front
69---9,1
2
3
4
1
5
For more detail see page 28. 1 Clutch pedal
2 Clutch lever, power take --- off
3 Accelerator pedal 4 Brake pedals 5 Fuse box, openable lower panel for books
Page 23
---22---
D. Instruments and controls
D 1.2. Instrument panel
2.1
2.2
2.3
2.4 2.4
2.5
2.6
2.7
1.1
1.2
1.3
1.4
1.5
1.6
1.7
3.1
3.2
3.3
3.4
3.5
2.8.1
2.8
69---10,1
Front panel of instrument panel 1 for more detail see
page 29.
1.1 Steering wheel
1.2 Steering wheel adjustment
1.3 Controls for:
---direction indicator flashers
---full/dipped---beam
---horn
1.4 Light switch
1.5 Hazard warning flasher switch
1.6 Switch for windscreen wiper and washer
1.7 Ventilation nozzles
Instrument panel 2 for more detail see page 30
The tractor is available with two instrument panel options.
Infoline---instrument panel, as standard:
--- Infoline---instrument panel is equipped with a mechanical hour meter (2.7)
Agroline---instrument panel, alternative equipment:
--- Agroline---instrument panel is equipped with a digital display (2.8), which has several functions. If the tractor is equipped with HiShift the Agroline instrument panel is standard.
2.1 Fuel gauge
2.2 Tachometer
2.3 Coolant thermometer
2.4 Indicator lights for direction indicator
2.5 Indicator light for main beam
2.6 Indicator lights on instrument panel
2.7 Infoline ---instrument panel (as standard), operating hour meter
2.8 Agroline ---instrument panel (alternative), LCD--- dis- play unit Continuously shows a display that cannot be chosen with a switch (two functions on the bottom line):
--- Operating hours
--- Driving speed km/h / miles/h
Displays chosen with change over switch (2.8.1), the change over switch is located on the right side pillar
Functions on the top line:
--- Driving trip m, km / miles
--- Clock
--- Transmission temperature
--- Position of lower links (%, 0--- 100 Ac)
Functions on the bottom line:
--- Maintenance schedule
2.8.1 Change over switch for LCD ---display in
Agroline--- instrument panel, the change over switch is located on the right side pillar
Side panel of instrument panel 3 for more detail see
page 34.
3.1 Ignition switch
3.2 Switch, fan
3.3 Heater control
3.4 Hand throttle lever
3.5 Ventilation nozzle
Page 24
---23---
D. Instruments and controls
D 1.3. Controls on right hand side
1.1
1.2
1.4
1.4
1.4
1.3
1.5
2.1
2.2
2.3
3.1
4.1
6.1
6.3
6.2
5
1.4B
5.1
69---11,7
Driving 1 for more detail see page 35
1.1 Range gear lever
1.2 Speed gear lever
1.3 Forward/reverse gear lever, alternative equipment on the left side. Overdrive lever as alternative equipment.
1.4 Switch for HiShift, extra equipment
1.5 Differential lock
Rear linkage (mechanically controlled hydraulic lift) 2
for more detail see page 38
2.1 Position control, hydraulic lift
2.2 Locking device of position control lever
2.3 Lowering speed control
Rear power take ---off 3 for more detail see page 38
3.1 Selector lever, power take--- off
Auxiliary hydraulic 4 for more detail see page 39
4.1 Auxiliary hydraulic valve lever
Side pillar control panel 5 see point “Side pillar con-
trol panel” on page 24
If the tractor is equipped with a lot of extra equipment there might not be enough space for all the switches on the side pillar, In this situation, the rest of the switches are located on the extra housing (5.1) beside the PTO selec­tor lever.
Other controls 6 for more detail see page 39
6.1 Trailer hitch release control, extra equipment
6.2 3 pin power socket
6.3 Openable side window handle, on both sides
Page 25
---24---
D. Instruments and controls
D 1.4. Control panel in models with an electrohydraulic three ---point linkage
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3.1
3.2
3.3
3.4
69---12,4
Rear linkage (electro hydraulically controlled hy­draulic lift) 1
for more detail see page 40
1.1 Diagnose light (shows a possible fault)
1.2 Position control knob, hydraulic lift
1.3 Lift/stop/lower switch, hydraulic lift
1.4 Lift/lower indicator lights
1.5 Lowering speed selector, hydraulic lift
1.6 Transport height selector, hydraulic lift
1.7 Draft control selector, hydraulic lift
1.8 Drive balance control
1.9 Drive balance control light
1.10 Passing switch for position control knob = forced
lowering switch
1.11 Inner switch for connecting implement
(corresponding push---buttons are located on both mudguards)
Side pillar control panel 2 for more detail see page 42
The places of the switches can vary depending on the equipment.
2.1 Rear window wiper and washer, extra equipment
2.2 Change over switch for LCD---display in Agroline---in­strument panel, if the tractor is equipped with Agro­line--- instrument panel
2.3 Switch for front working lights, extra equipment
2.4 Upper headlights, extra equipment
2.5 Switch for rear working lights
2.6 Switch for rotating warning light, extra equipment
2.7 Control Stop switch, extra equipment
2.8 Electric main circuit switch, extra equipment
Other controls 3 for more detail see page 43
3.1 3 pin power socket
3.2 Lighter (also for mechanical model)
3.3 Switch for front PTO, extra equipment
3.4 Switch for rear fog light, extra equipment
Page 26
---25---
D. Instruments and controls
Place for the fastening rack
100 mm
100 mm
Ø10 mm
69---12,3
In the centre pillar on the RH side under the covering
panel there are two fastening holes with M8 threads. These fastening points are located below the covering panel middle screw in the same line with the panel fixing screws and are 100 mm from each others. To make the fastening holes accessible, carefully drill 10 mm holes at exactly the above mentioned points.
D 1.5. Controls on left hand side
65---13
1
2
3
For more detail see page 44. 1 Parking brake
2 Engaging control, four--- wheel drive 3 Extra seat
Page 27
---26---
D. Instruments and controls
D 1.6. Rear side controls
65---13,1
1
2
For more detailed see beginning page 44. 1 Rear window opening device
2 Rear window intermediate position latch
D 1.7. Roof console
69---1,5
5
2
4
6
6a
7
3
1
For more detailed see beginning page 45. 1 Recirculation control knob (extra equipment, with air
conditioning) 2 Roof heater fan (3---speeds, extra equipment) 3 Air conditioning control knob (extra equipment, see
“Extra equipment” (section K) on page 125)
4 Ventilation nozzles (extra equipment, with roof heater
fan) 5 Cab light 6 Sun visor down, 6a up 7 Radio, (extra equipment)
Page 28
---27---
D. Instruments and controls
D 1.8. Driver’s seat
3
1
2A
4
5
2
6
6
69---33
For more detailed see beginning page 46 1 Adjustment forward/rearward
2 Suspension 2A. Weight decal
3 Lock for turning seat 4 Seat belt anchor point 5 Seat back inclination 6 Height adjustment, by lifting the seat
Page 29
---28---
D. Instruments and controls
D 2. Instruments and controls, more detail
D 2.1. Controls on frontside
D 2.1.1. Clutch pedal (1)
69---14
1
2
The clutch pedal is used for operating the clutch between the engine and the gearbox.
CAUTION: Never rest your foot on the clutch pedal while driving. Do not allow the clutch to slip more than necessary when starting.
IMPORTANT: The engine can only be started when the
clutch pedal is fully depressed (even if the gear lever is in neutral).
D 2.1.2. Clutch lever, power take --- off (2)
NOTE: With this lever (2) the disengagement can be done only temporarily (max. 5 min.). When PTO has been desengaged with this lever the indicator light lights up on the instrument panel.
--- move the lever (2) backwards to the locked position
65---15
A
--- select the desired PTO range speed with the power take---off selector lever (A).
--- move the lever (2) to the front position
D 2.1.3. Accelerator pedal (3)
65---16
3
4
4a
The engine speed can be controlled either with the foot pedal or hand throttle (on page 34).
In the forest cab there is an accelator pedal in the rear of the cab.
D 2.1.4. Brake pedals (4)
WARNING: The brake pedals should always be connected together with locking device 4a when driving on the road.
When running on fields or other working sites the brake pedals can be used independently as steering brakes.
CAUTION: If functional disturbance occur in the braking system, driving must be stopped and the fault repaired before driving may be continued.
Page 30
---29---
D. Instruments and controls
D 2.1.5. Fuse box, place for books (5)
69---18,3
5
5a
On the openable cover there is also a place (5a) for
books. The fuses are rated at 5 A (6 off), 10 A (3 off), 15 A (6 off), 20 A (3 off) and 25 A (2 off), (nominal current rating). A blown fuse indicates a fault condition, which should be traced and repaired. Fuses must not be replaced with ones of a higher rating, since this may cause damage to the electrical equipment.
Fuses, see Checks and Adjustments on page 88.
D 2.2. Instrument panel
D 2.2.1. Front panel of instrument panel (1)
D 2.2.1.1. Steering wheel (1.1)
1.1
1.2
1.3
69---19,1
IMPORTANT: Do not hold the front wheels at full steering lock for long periods as the oil temperature quickly rises
increasing the risk of damage to the pump. If the oil supply from the hydraulic pump should fail for any reason, the tractor can still be steered manually with the steering wheel.
At full---lock it is possible to force the steering wheel further manually. This slip of the steering wheel, also noticeable when driving across a slope, is normal and is caused by an internal flow of oil for lubrication of the steering valve.
CAUTION: If a malfunction occurs in the steering system the tractor should be stopped and the malfunction corrected before restarting.
D 2.2.1.2. Steering wheel adjustment (1.2)
The steering wheel can be adjusted to different driving positions by first opening the lock. After adjusting tighten the lock.
DANGER: Do not adjust steering wheel
position while driving.
D 2.2.1.3. Full/dipped--- beam headlights, direction
indicator flashers and horn (1.3)
Full/dipped--- beam headlights: Pull the lever under the
steering wheel to dip/main beam the headlights.
Left/right flashers: Lever moved backwards/forwards. Horn: End of lever pressed in.
Page 31
---30---
D. Instruments and controls
D 2.2.1.4. Light switch (1.4)
1.4
1.5
1.6
1.71.7
69---20,4
With the lights switched on, the rocker switches are internally illuminated for ease of operation in the dark.
Position 1: Marker lights switched on. Position 2: Marker lights and full/dipped--- beam headlights switched on.
NOTE: If the lights are left on after turning the current off the buzzer begins to sound. When the current is off, the parking lights and the headlights can be switched on without buzzer sounding. This function is useful when leaving the tractor standing with parking lights on.
D 2.2.1.5. Switch for hazard warning flashers (1.5)
When this switch is pressed all four direction indicators flash. Pressing the switch again switches off all four flashers.
D 2.2.1.6. Switch for windscreen wiper and
washer (1.6)
The switch controls both the windscreen washer and wiper.
D 2.2.1.7. Ventilation nozzles (1.7)
Turn the nozzles to direct the flow of air. The corresponding nozzles are also on the side panels.
D 2.2.2. Instrument panel (2)
2.7
2.8
69---21
The tractor is available with two instrument panel options.
Infoline---instrument panel:
--- Infoline---instrument panel is equipped with a mechanical hour meter (2.7)
Agroline---instrument panel:
--- Agroline---instrument panel is equipped with a digital display (2.8), which has several functions. If the tractor is equipped with HiShift the Agroline instrument panel is fitted as standard.
D 2.2.2.1. Fuel gauge (2.1)
2.1
2.1a
2.2
2.3
2.4
2.4
2.5
69---22
The fuel level warning light (2.1a) comes on, when about 14 l of fuel is left
NOTE: To prevent formation of condensation, it is recommended that the tank should be kept full.
D 2.2.2.2. Tachometer (2.2)
The tachometer (rev. counter) shows the engine speed in hundreds of revolutions per minute.
Page 32
---31---
D. Instruments and controls
D 2.2.2.3. Coolant thermometer (2.3)
The white zone shows the limits for the normal operating temperature. Stop the engine if the needle moves into the red zone.
D 2.2.2.4. Indicator lights for direction indica-
tor (2
.4)
There is an indicator light for the right and left direction indicators.
D 2.2.2.5. Indicator light for main beam (2.5)
This indicator light comes on, when the main beam is on.
D 2.2.2.6. Indicator lights on instrument panel (2.6)
1 2 3 4 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22
5
69---23
1 Direction indicator warning light for second trailer
(green, if one of the bulbs on the vehicle has failed, this light will not come on)
2 Direction indicator warning light for first trailer (green, if
one of the bulbs on the vehicle has failed, this light will
not come on) 3 Not in use 4 Engine air cleaner warning light for blocked filter (yel-
low), filter must be serviced 5 Engine oil pressure (red) is too low 6 Not in use 7 Engine STOP (red) is flashing. The tractor and the
engine must be stopped immediately. Must only be
continued in an emergency, e.g. the tractor can be
moved to the roadside.
8 Not in use 9 Not in use 10 Not in use 11 Not in use 12 Not in use 13 Thermostart--- glow (yellow) is on when the starter
switch is in the glow position
14 Rear power take --- off (yellow) is disengaged with PTO
clutch lever, max 5 min 15 Parking brake (red) is applied 16 Low fuel level (yellow), comes on when about 14 l fuel
is left without extra tank 17 Battery charging (red) is on when charging does not
operate 18 Not in use 19 Not in use 20 Not in use 21 Differential lock (yellow) is engaged 22 Not in use
The stop indicator light is operated at the same as the engine oil pressure indicator light.
If only the central warning light (STOP) starts to flash, the
engine temperature is too high (can be seen also on the temperature gauge).
CAUTION: If the central warning light (stop) starts to flash when the tractor has been driven the engine must be stopped immediately and the fault must be repaired before continuing again.
When the starter switch is turned on to position 1, the following indicator lights must come on:
--- engine oil pressure (5)
--- stop light is flashing (7)
--- parking brake (15), when the parking brake is applied
--- battery charging (17)
D 2.2.2.7. Infoline---instrument panel (as stan-
dard), operating hour meter (2
.7)
2.7
69---24
The hourmeter always shows the total number of hours worked.
Page 33
---32---
D. Instruments and controls
D 2.2.2.8. Agroline---instrument panel (alterna-
tive), LCD--- display unit (2
.8)
69---25
The display has two lines.
1
Continuously shows a display that cannot be
chosen with a switch
(two functions on the bottom
line):
1.1. Operating hours
69---25,1
The display shows the operating hours to tenths of deci­mal accuracy. The operating hours are shown on the bot­tom line, when the power is on and the tractor is not mov­ing.
1.2. Driving speed km/h / miles/h
69---25,2
When the driving speed is under 3 km/h, the symbol L is shown in the display. The display shows up to 15 km/h to one decimal place. The driving speed unit (km/h / miles/h) can be changed by an authorized workshop.
When switching the power on the operating hours are shown first on the bottom line. When the tractor starts to move the bottom line display changes to show the driving speed.
2.
Displays chosen with change over switch (2.8.1) for LCD ---display in Agroline ---instrument panel
(The top line has four basic functions, the bottom
line one function):
2.1.
Functions on the top line
2.8.1
69---25,3
By pressing the upper side of the change over switch for LCD---display unit (2.8.1) the display changes. The change over switch is located on the right side pillar.
2.1.1. Driving trip m, km/miles
69---25,4
The driving trip display shows the trip up to 1 km with an accuracy of one meter. The display shows symbol m. After one kilometre the symbol in display changes to km and the driving trip shows up to 100 km, to two decimals places. After 100 km only one decimal place is shown. The maximum display is 999.9 km. If the driving trip unit (km / miles) needs to be changed, please contact an authorized workshop.
2.1.2. Clock
69---25,5
The clock shows hours and minutes.
Page 34
---33---
D. Instruments and controls
2.1.3. Transmission temperature
69---25,6
When the temperature is under 40qC the display shows
---LO--- and when over 40qC it shows the temperature. If the temperature rises over 90qC, clean the radiator and check the gearbox oil level.
2.1.4. Position of lower links %, 0--- 100 AC
69---25,7
The display shows symbol AC and the position of the lower links as a percentage scale 0 --- 100. 0 = the lower links are in the lowest position and 100 = the lower links are in the top position. When the lower links are in the middle position, the display shows the number 50.
2.2.
Functions on the bottom line
2.2.1. Maintenance schedule
69---25,8
When the tool symbol and periodic maintenance hour number are illuminated in the display, the appropriate ser­vice work has to be carried out by an authorized work­shop. If this work is not carried out, the tool symbol and periodic maintenance hour number are shown for 10 sec­onds whenever the ignition is switched on. When the ser­vice has carried out this warning will be deleted by simul­taneously pressing the low side of the change over switch (2.8.1) and switching the ignition on. The tool symbol will illuminate again when the next service interval has been reached.
When the power is switched on, the last display is shown in the display unit.
2.3.
Resetting driving trip to zero
2.8.1
69---25,9
--- Choose the driving trip on the display by pressing the upper side of the change over switch for LCD ---display unit (2.8.1).
--- Then press and hold down the low side of the change
over switch (2.8.1) until the display is zero.
The maximum display is 999.9 km.
2.4.
Resetting time
2.8.1
69---25,91
If the setting mode is not altered for over 10 seconds, the display changes into the normal mode.
--- With the power switched on and the clock function se­lected, press and hold the upper side of change over switch for LCD ---display unit (2.8.1) for over 3 seconds.
The display is in the setting mode when the minutes start to flash.
--- Set the minutes by pressing the low side of the change
over switch (2.8.1). By keeping the low side pressed down the numbers change continuously.
--- To change the hours press the upper side of the change
over switch (2.8.1).
--- Set the hours by pressing the low side of the change
over switch (2.8.1).
The new time is set and the display goes into “normal” mode after about 10 seconds without making any changes or by pressing the upper side of the change over switch (2.8.1) for over 3 seconds.
Page 35
---34---
D. Instruments and controls
2.5. Changing the Agroline tyre/tire parameters for
different tyres/tires
If the tyres/tires are changed to a different rolling diameter, the instrument must be calibrated on the following way:
2.8.1
69---25,92
If the setting mode is not altered for over 10 seconds, the display changes into the normal mode.
--- With the power switched on press and hold the upper side of change over switch for LCD---display unit (2.8.1) for over 3 seconds. The display is in the setting mode (minutes start to flash).
--- Press quickly the upper side of change over switch (2.8.1), the letter m will start to flash.
--- Select the right code number by pressing the low side of change over switch (2.8.1). By keeping the low side pressed down the numbers change continuously.
Changing the parameters is complete when the display goes into “normal” mode after about 10 seconds or by pressing the upper side of the change over switch (2.8.1) for over 3 seconds.
NOTE: The code number value can vary between 100--- 400. When pressing the switch rear edge, the code value changes from a smaller value to greater one. The code numbers and corresponding tyres/tires are listed in the table on the page 107.
D 2.2.2.9.
Change over switch for LCD--- display unit
in Agroline instrument panel (2
.8.1)
2.8.1
69---25,93
The operation of change over switch for LCD--- display unit is explained under “LCD ---display unit” starting on page 32.
D 2.2.3. Side panel of instrument panel (3)
D 2.2.3.1. Ignition switch (3.1)
3.2
3.4
3.1
3.3
3.5
69---25,94
Starter switch positions:
Stop, motor (symbol 0 on models with STOP control)
1 Power on (normal position for running the engine,
which also allows the electrical equipment to be used when the engine is not running)
Glow position for pre ---heating the induction air.
Starting position
D 2.2.3.2. Switch, fan (3.2)
The fan has two speeds.
D 2.2.3.3. Heater control (3.3)
The amount of heat is increased by turning the knob clockwise. In summer the heater unit can be used as cab ventilator by closing off the coolant circulation. The amount of heat from the roof heater fans (extra equipment) is also controlled by this knob.
D 2.2.3.4. Hand throttle lever (3.4)
--- Full throttle position (lever in rear position)
--- Idling position (lever in front position)
D 2.2.3.5. Ventilation nozzle (3.5)
The ventilation nozzles are on both side panels.
Page 36
---35---
D. Instruments and controls
D 2.3. Controls on right hand side
D 2.3.1. Driving (1)
D 2.3.1.1. Range gear lever (1.1)
1. Range gear lever on shuttle models
69---26,8
1.2
1.3
1.1
The range lever selects three synchronized ranges.
Rear position on right (in the driving direction): crawling speed range LL
Front position on right (in the driving direction): low range M
Rear position on left (in the driving direction): high range H
Low (M) and High (H) ranges are synchronized. When changing ranges the clutch pedal must be depressed.
2. Range gear lever on overdrive models
69---26,84
1.2
1.3
1.1
The range gearbox has three synchronized gears.
Front position on right (in driving direction) = low range (L--- range) Rear position on right (in the driving direction) = reverse (R---range) Rear position on left (in the driving direction) = high range (H---range)
D 2.3.1.2. Speed gear lever (1.2)
69---26,85
1.1
1.3
1.2
This lever (1.2) selects four synchronized speed gears, the middle position is neutral. The speed gears can be used in all three speed ranges and also in the forward and reverse gears.
When changing gear, the clutch pedal must be de­pressed.
D 2.3.1.3. Forward/reverse gear lever/ overdrive
lever (1
.3)
Depending on chosen transmission unit, this lever acts either as forward/reverse gear lever or as overdrive lever.
1. Forward/reverse gear lever
69---26,81
1.1
1.2
1.3
Lever in front position = forward speeds Lever in rear position = reverse speeds
Gear change between Forwards & Reverse is synchronized.
When changing driving direction, the tractor must be stopped and clutch pedal depressed.
Page 37
---36---
D. Instruments and controls
2. Overdrive lever
69---26,82
1.1
1.2
1.3
Front position, I = direct range Rear position, II = high range overdrive connected
Overdrive is synchronized, so it is possible to engage or disengage as the standard gears while running using the clutch pedal. It is possible to use it with all gears and range gear lever positions. Tractors provided with this overdrive have 16 forward speeds and 8 reverse.
CAUTION: There is a mechanism in the overdrive which prevents the lever remaining in the neutral position (middle position) ensuring lubrication of the gear box and PTO. Never, under any circumstances, leave the lever in the neutral position.
D 2.3.1.4. HiShift (1.4) (extra equipment)
Push buttons for HiShift are additional equipment, which make for easier driving. With HiShift, the clutch can be used not only with the left foot but also with the fingertip button control.
The contact buttons are placed in all gear levers (tractors equipped with low---gear in range- and speed gear levers), so there is no need to use the clutch pedal. They also enable clutchless shuttle operation.
Traditional use of the clutch pedal is always possible, and also recommended in some situations such as attaching the implements.
a1
Operating and function of the HiShift
69---26,6
1.4
1.4
1.4
By pressing this push button (1.4) the clutch pedal is depressed. When the push button is released, the clutch pedal rises according to the preset adjustment. When the speed is below 4 km/h the clutch is engaged more slowly (the pedal rises slower) than when the speed is greater than 4 km/h.
When using the HiShift, first press the push button and then move the lever to the desired position. The push button can then be released and the clutch will be engaged.
WARNING: When coupling implements or other operations where precise movements are needed the foot pedal must always be used.
WARNING: You should always be able to operate the clutch pedal by foot if needed. If the tractor engine is left running be sure not to leave children or animals in the cab as the push buttons can be easily operated.
If the clutch pedal has been pressed down by the push button and the clutch is to be engaged by foot operation, wait for a few seconds after releasing the push button before starting to engage the clutch manually.
When operating the clutch for the first time in a cold climate, it is good practise to use the push buttons for the first few operations of the clutch.
The clutch pedal pressure force is limited to 250 N (25kp) with a pressure control valve avoiding any accidental damage to the foot.
Page 38
---37---
D. Instruments and controls
a2 HiShift clutch adjustment
Clutch pedal position
Time
Clutch pedal up
Clutch pedal down
Knee point
Clutch slides and is connecting
Speed < 4 km/h
Speed > 4 km/h
1
3
4
5
6
2
The attached picture shows the function of the HiShift clutch and the influence of the adjustment. The curve shows the clutch pedal position according to time.
--- The clutch pedal is up (1)
--- The HiShift push button is pressed, the clutch pedal goes down quickly (2)
--- The clutch pedal is down, the desired changing movement is completed (3)
--- The push button is released, the clutch pedal rises quickly to the point when the clutch begins to engage (knee point), this point has been preset in the factory (4)
--- If the speed is below 4 km/h then the pedal rises slowly (lower curve) (5)
--- If the speed is more than 4 km/h then the clutch pedal rises quicker (the upper curve) (6)
When necessary the clutch pedal rising speed after the Knee Point (the clutch engagement point) can be adjusted in the following way:
1
2
3
4
A
A
69---35,1
The valve plate, where the adjustment is done, is situated on the left side of the centre frame (= fuel tank). If the tractor is equipped with both the HiShift drive clutch and with the HiShift switch of the rear PTO, the highest valve plate (3) is for the drive clutch and the lowest (4) for the PTO switch.
Page 39
---38---
D. Instruments and controls
Speed under 4 km/h, lower curve, adjusting screw (1)
--- By rotating the adjusting knob (1) in the closed direction (clockwise) (the lock nut has to be slackened A), the clutch rises slower (the curve is gentler) and vice versa. The factory set adjustment is 1 and a
1
/4turns open.
NOTE: The clutch pedal rising speed can not be adjusted too slow, in order that the clutch does not slip and wear unnecessarily. The minimum value is open 1 turn, because of clutch slip. Always adjust Knob 1 first.
Speed over 4 km/h the upper curve, adjusting screw (2)
--- By rotating the adjusting knob (2) in the closed direction (clockwise) (the lock nut has to be slackened A), the clutch rises slowly (the curve is gentler) and vice versa. The factory set adjustment is 2 turns.
D 2.3.1.5. Differential lock (1.5)
69---27,4
1.5
Engaging: Push down the lever. Disengaging: Reduce the engine speed and pull the lever
up.
CAUTION: The differential lock can be engaged while running straight ahead without wheel slip.
D 2.3.2. Rear linkage (mechanically
controlled hydraulic lift) (2)
D 2.3.2.1. Position control lever (2.1)
2.1
2.2
69---27,5
Front position: Lifting arms lowered. Rear position: Lifting arms raised.
D 2.3.2.2. Locking device of position control le-
ver (2
.2)
The movable lever stop (2.2), marks the position of the lever. It facilitates return to its previously set position after a lifting operation or similar.
CAUTION: The lever should be locked in the rear position with the stop when the hydraulic lift is not being used or if there is a heavy load on the three--- point mounting (further instructions on page 55).
D 2.3.2.3. Lowering speed control (2.3)
2.3
69---27,2
The lowering speed control adjusts the lowering speed of the lower links.
Rear position = Max. lowering speed Front position = Min. lowering speed
CAUTION: Minimum lowering speed should always be used when heavy implements are mounted on the hydraulic lift.
D 2.3.3. Rear power take --- off (3)
D 2.3.3.1. Selector lever, power take ---off (3.1)
3.1
69---27,3
The tractor has some of the following PTO speed
Page 40
---39---
D. Instruments and controls
alternatives:
1000/540
--- the lever left = PTO 1000 connected
--- centre position = PTO disconnected
--- the lever right = PTO 540 connected
540E/540
--- the lever left = PTO 540E connected
--- centre position = PTO disconnected
--- the lever right = PTO 540 connected
3.1A
69---28
When engaging or disengaging the power take---off with the selector lever, the PTO clutch lever (3.1A) should be in the rear position (disengaged). The clutch lever (3.1A) must only be used for temporary disengagement of the power take--- off (further instructions on page 52).
D 2.3.4. Auxiliary hydraulic (4)
D 2.3.4.1. Auxiliary hydraulics, control lever (4.1)
69---28,9
4.1
This lever permits control of single or double---acting cylinders (e.g. tipping trailer). The outside valve (the upper double quick---action coupling), is controlled by moving the lever back and forth, the inside valve (the lower double quick---action coupling), by left ---right movement. When the lever is pulled back or to the left, pressure acts in the upper quick--- action couplings of the double quick ---action couplings (e.g. tipper control) and vice versa (see instructions on page 59). The inside valve can be changed to a single --- or double--- acting by turning the knob under the valve (see
instructions on page 59).
D 2.3.5. Side pillar control panel (5)
5
5.1
69---28,4
Side pillar switches see point “Side pillar control panel” on page 42.
If the tractor is equipped with a lot of extra equipment there might not be enough space for all the switches on the side pillar, In this situation, the rest of the switches are located on the extra housing (5.1) beside the PTO selec­tor lever.
D 2.3.6. Other controls (6)
D 2.3.6.1. Trailer hitch release control (extra equip-
ment)
(6.1)
6.1
6.2
69---28,5
When the lower links are in the top position the trailer hitch can be released by pulling the release control. (See, Using trailer hitch, operating instructions in section K on page 127.
D 2.3.6.2. 3---pin power socket (6.2)
More information, see on page 43.
Page 41
---40---
D. Instruments and controls
D 2.3.7. Openable side window (6.3) (on both sides)
6.3
69---28,6
Pull the handle rear side and push the window to the open
position.
D 2.4. Electro ---hydraulic three ---point linkage, control panel
D 2.4.1. Rear linkage (electrohydraulically
controlled lift) (1)
The following controls (1 ---12) are only fitted on tractors with an electro ---hydraulic three--- point linkage. In this case the following controls have been removed from the cab:
--- position control lever
--- lowering speed control
The operating instructions for electro ---hydraulic linkage are (in section F) on page 57.
D 2.4.1.1. Diagnose light (1.1)
1.1
69---30,2
When the tractor ignition switch is on, the light illuminates for a moment, goes out again and illuminates on again. When the diagnostic light is on, it shows that the linkage has not been activated. The linkage is activated by turning the lift/stop/lower switch (1.3) to lift or lower position, then the light goes out and the linkage switches can be used. Linkage activation must only be carried out when the main power has been switched off, and when the inner switch for connecting implements or the push button control has been used. The flashing of the diagnostic light informs of a system failure. In these instances contact with your nearest dealer.
D 2.4.1.2. Position control knob (1.2)
1.2
1.3
69---30,3
The linkage is lifted when this knob is turned clockwise and lowered when it is turned counter---clockwise. The knob allows continuous control of the position of the lower links. It sets the position of the lower links when the lift/stop/lower switch (1.3) is in the lower position.
D 2.4.1.3. Lift/stop/lower switch (1.3)
The lift/stop/lower switch has 3 positions:
--- Left side pressed down lowers the linkage = Autocontrol position.
--- Centre position stops the arms.
--- Right side pressed down the linkage lifts = transport position
By switching to the lift position, the operator can use this switch to lift the implement into the transport position; by switching it to the lower position the implement is then lowered to the right depth (as selected using the position control knob 1.2).
Linkage movement can be stopped by placing the lift/lower switch in the centre position.
Page 42
---41---
D. Instruments and controls
D 2.4.1.4. Lift/lower indicator lights (1.4)
1.4 1.5 1.6 1.7 1.8
1.4
1.9
69---31,1
The lift indicator (red = lift) is lit when the lower links are lifting, the lowering indicator (green = lowering) is lit when they are lowering. Neither indicator is lit when the links are stationary.
D 2.4.1.5. Lowering speed selector (1.5)
There are nine different positions available. The lowering speed is increased when this knob is turned clockwise. A slow lowering speed should be selected with heavy implements. The lowering speed is independent of the load.
D 2.4.1.6. Transport height selector (1.6)
The transport height (i. e. the upper position of the lower links) is increased when this knob is turned clockwise. Nine different positions are available. This knob limits the lifting height when either the position control knob (1.2) or the lift/stop/lower switch (1.3) is used. The height limit is a useful feature when there is a danger that the implement could hit the cab, etc.
CAUTION: This knob does not limit lifting height when the push buttons in the cab or on the mudguards are used.
NOTE: To quickly stop the lowering movement of the lower links, press the lift or lower button.
D 2.4.1.7. Draft control selector (1.7)
1.4 1.5 1.6 1.7 1.8
1.4
1.9
69---31,1
This knob should be turned to the P position when the position control is being used (base position). This ensures that the linkage will remain in the selected position without draft control. When draft control is used (e.g. when ploughing/plowing) the knob should be turned to one of the six (1--- 6) sensitivity levels.
D 2.4.1.8. Drive balance control switch (1.8)
Drive balance control switch has two positions and is used when transporting heavy implements on the linkage. It is used for balancing the tractor when driving. The system only operates in the transport position, in other words when the lift/stop/lower switch is in the lift position.
The balance control system begins to work when driving the tractor. In this case the linkage lowers automatically about 4 % (it can be seen on the lowering light). So that the linkage has enough movement in both direction. The linkage has to be high enough to accommodate these movements. When the vehicle stops, the balance control system stops functioning and the linkage rises to the starting position (visable on the lifting light).
D 2.4.1.9. Drive balance control light (1.9)
When the drive balance control is ready for work, the light is on.
Page 43
---42---
D. Instruments and controls
D 2.4.1.10. Passing switch for position control
knob = forced lowering switch (1
.10)
1.10
1.11
69---31,2
By pushing this switch, the lower links are lowered below the position, set by the position control knob (1.2). After releasing the switch the lower links return to the value, set by the position control knob. The switch is spring loaded. The forced lowering only operates when the lift/stop/lower switch (1.3) is in the lowering = Autocontrol position. The forced lowering switch uses the lowering speed set by the lowering speed selector.
D 2.4.1.11. Inner switch for connecting imple-
ment (1
.11)
The lower links are raised and lowered by the switch in the cab and by push button on the rear mudguards. These are useful, for instance, when implements are being attached. The lower links lift or lower as long as the corresponding switch/button is pressed. The switch/push buttons operate when the lift/stop/lower switch (1.3) is in the lower position or the centre position. After these switch/buttons have been used the position control system must be activated by operation of the lift/stop/lower switch (1.3).
CAUTION: The transport height selector (1.6) does not limit the lifting height when these switch/buttons are being used.
The lower link position sensor does not limit the lifting height when the switch/push buttons are used; instead the arms are moved to their extreme positions when the switch/buttons are pushed.
D 2.4.2. Side pillar control panel (2)
D 2.4.2.1. Rear window wiper and washer (2.1)
(extra equipment)
2.4
2.3
2.2
2.1
69---31,3
The switch controls both the windscreen washer and wiper.
D 2.4.2.2. Change over switch for LCD ---display in
Agroline--- instrument panel (2
.2)
The tractor is fitted with this switch, if equipped with Agro­line--- instrument panel. The operation of change over switch for LCD--- display unit is explained under “Agroline---instrument panel” starting on page 34.
D 2.4.2.3. Switch for front working lights (2.3)
(extra equipment)
The parking lights or full/dipped ---beam headlights must be switched on when using the working lights.
D 2.4.2.4. Switch for upper headlights (2.4) (extra
equipment)
When this switch is pressed the upper headlights are switched on. When the upper headlights are on the lower headlights in the front are off and vice versa.
Page 44
---43---
D. Instruments and controls
D 2.4.2.5. Switch for rear working lights (2.5)
2.8
2.7
2.6
2.5
69---31,4
The parking lights or full/dipped ---beam headlights must be switched on when using the working lights.
D 2.4.2.6. Switch for rotating warning light (2.6)
(extra equipment)
D 2.4.2.7. Control stop switch (2.7) (extra equip-
ment)
The operating instructions for the control stop switch are under “Extra equipment” (in section K) on page 115.
D 2.4.2.8. Electric main circuit switch (2.8) (extra
equipment)
The operating instructions for the electric main circuit switch are under “Extra equipment” (in section K) on page 115.
D 2.4.3. Other controls (3)
D 2.4.3.1. 3---pin power socket (3.1)
2
1
3.1
69---31,5
The socket (3.1) is of the 3 pin, type ISO/TR 12369. Current (DC) can be taken for various devices, (1) 5A through the ignition switch, and 25A (2) from the battery, for use by the implement(s) etc. The male connector part number is 33615500.
D 2.4.3.2. Lighter (3.2)
3.2
3.3
3.4
69---31,6
Extra equipment, also for mechanical linkage model.
D 2.4.3.3. Switch for front PTO (3.3) (extra equip-
ment)
The operating instructions for the front power take--- off are under “Extra equipment” (in section K) on page 116.
D 2.4.3.4. Switch for rear fog light (3.4) (extra equip-
ment)
Standard in some marketing areas.
Page 45
---44---
D. Instruments and controls
D 2.5. Controls on left hand side
D 2.5.1. Parking brake (1)
65---33
2
1
3
Pull the lever up to apply the hand brake. The brake is released by pushing the button at the end of the lever and pushing the lever down. A warning lamp comes on when the parking brake is applied.
CAUTION: The brake pedals should be connected together when using parking brake.
DANGER: If the tractor has the trailer brake valve, the trailer brakes also operate when using the parking brake, when the tractor engine is running (brake pedals have to be connected together). When the tractor engine is off and the parking brake is on, the trailer brakes do not operate.
D 2.5.2. Engaging control, 4WD (four ---wheel
drive)
(2)
By pulling the lever the four wheel drive engages (see Operating Instructions on page 50).
D 2.5.3. Extra seat (3)
The extra seat can be locked in the sitting position or in the down position.
D 2.6. Controls on rear side
D 2.6.1. Rear window opening device (1)
65---34
1
2
By pulling the handle (1) the window can be opened.
D 2.6.2. Rear window intermediate position
latch (2)
The window can be opened a little (intermediate position) by using the latch (2).
Page 46
---45---
D. Instruments and controls
D 2.7. Roof console
1
2
3
4
a
69---33,1
D 2.7.1. Recirculation control knob (1)
(extra equipment, with air conditioning)
On the front part of the roof console there is an adjustable control knob for air recirculation. Turning this knob clockwise progressively closes the air inlet from outside.
With the knob in this position:
--- The cab will heat up faster
--- The heating capacity will be higher
--- Higher cooling capacity with air conditioning.
With the knob in this position:
--- The windows will demist faster (reduces humidity/ice forming)
--- The pressure in the cab will be higher (reduces dust quantity)
D 2.7.2. Roof fan (2)
(3--- speeds, extra equipment)
This fan blows air through the ventilation nozzles in the roof console, the amount of heat can be adjusted with the heater control knop (a), see page 34.
D 2.7.3. Air conditioning control knob (3)
(extra equipment)
Air conditioning see page 125.
D 2.7.4. Ventilation nozzles (4)
(extra equipment, with roof fan)
In the upper part of the cab there are three nozzles which can be turned to the desired direction. The window surfaces can be cleared of ice or condensation by turning the nozzles towards the glass.
Page 47
---46---
D. Instruments and controls
69---1,4
5
6
6a
7
D 2.7.5. Cab light switch (5)
The cab light switch has 3 positions. The switch positions are:
--- left position = light off
--- centre position = door position
--- right position = light on
D 2.7.6. Sun visor (6)
By pulling the sun visor it can be lowered and by pulling the string (6a) the sun visor can be raised.
D 2.7.7. Radio (7) (extra equipment)
D 2.8. Seat
2
1
3
3A
5
4
6
69---34
CAUTION: Do not attempt to adjust the seat while driving, increased risk of an accident.
The seat can be adjusted as follows:
D 2.8.1. Lock for turning the seat (1)
Release the lock by pulling the control upwards. The seat can now be turned 360û clockwise or counter clockwise. The seat has set positions at 10û (e.g. can be used when
Page 48
---47---
D. Instruments and controls
ploughing/plowing).
D 2.8.2. Lock for adjustment for
forwards/rearwards (2)
Lift up the lever and push the seat forwards or rearwards.
D 2.8.3. Seat suspension control (3)
Turn the control clockwise to make the suspension harder. The decal (3A) shows recommended settings for different driver weights.
D 2.8.4. Seat belt anchor point (4)
There are anchor points for the seat belt on the seat.
D 2.8.5. Seat back inclination (5)
Pull this lever up then set the back rest to the desired position.
D 2.8.6. Vertical adjustment (of seat) (6)
Raising: Lift the seat to the desired position. The seat will automatically lock in position.
Lowering: To lower the seat you have to first lift the seat to the top position and allow it to drop to the bottom position. You must then lift it up to the desired position.
Air suspension ---driver’s seat see page 124.
Page 49
---48---
E. Starting and running
E. Starting and running
Before starting to drive your new tractor make yourself familiar with all instruments and controls. Study the instructions given in the manual concerning the use of the devices. Read the safety precautions at the beginning of
this manual.
Check all instruments immediately after starting and keep checking on them while driving. Always carry out daily maintenance on the tractor before starting the day’s work.
E 1. Points to note during the first 50 hours running
Drive smoothly and vary the loading in order to run the tractor in correctly. This will give the tractor a longer service life and make it more economical.
--- Do not race the engine and do not run it at maximum
speed.
--- Do not pull heavy loads with the engine running at too
low a speed.
--- Avoid driving in the same gear and at the same engine speed for long periods at a time.
NOTE: Check that all nuts and bolts are properly tightened (wheels, exhaust system etc.).
E 2. Start
WARNING: Never run the tractor in an enclosed building.
WARNING: Never start the engine unless you are seated in the tractor.
IMPORTANT!
If the engine has not been used for some time (over a month), loosen the turbocharger oilpressure pipe (DS/DW---motors) pour clean oil (ca 0.2 l) into the turbocharger housing.
E 2.1. Normal start
1. Depress the clutch pedal and move the gear lever to the neutral position.
2. Move the hand throttle lever to the low idling position.
3. Turn the starter key to start the tractor and release the key when the engine starts. Use accelerator pedal to increase engine revs.
4. Reduce the engine speed as soon as the tractor has started. Never ”race” a cold engine.
--- Observe the oil pressure. After 3 ---4 seconds it should be normal (expecially DW/DS models).
NOTE: If the engine does not start the first time, wait until it is completely stopped before trying again.
E 2.2. Cold start
NOTE: Switch off all electrical equipment, as they still draw current on therm and start positions.
1. Depress the clutch pedal and move the gear lever to the neutral position.
2. Move the hand throttle lever to the low idling position.
3. Turn the starter switch key to the ”Therm” position and hold it there for 20--- 25 seconds.
4. From the ”Therm” position, turn the key to the ”Start” position and hold it there until the engine is started, or for a maximum of 30 seconds. Use accelerator pedal to increase engine revs.
5. If the engine fails to start, move the key back to ”Therm” and wait for a further 10 seconds, then make a further attempt to start the engine.
--- Observe the oil pressure. Never ”race” a cold
engine.
E 2.2.1. Cold start, special instructions
If the engine does not run smoothly after it has started, engage the cold ---starting again for a further maximum period of 30 seconds (starter switch key in position ”Therm”).
If the starter motor does not engage immediately the key is turned to the START position, stop the starting attempt and try again after a short while.
IMPORTANT! First warm up the engine and hydraulics for a little while at low engine revs. You can speed up the warming of the hydraulic system by turning the steering wheel (not to the limit positions). Do not use the auxiliary hydraulic valves when the oil is cold.
If you have to start the engine without the aid of the cold--- starting device when it is very cold, keep the starter motor engaged (for a maximum of 30 seconds at a time) until the engine has started.
Starting the tractor when it is very cold is easier if the battery is kept in a warm place when not working.
Never race a cold engine. Run the engine with a light load until it has reached its normal operating temperature.
CAUTION: Always use the engine heater (standard equipment), when the temperature is below 0q
C, when
possible.
This ensures the start in cold conditions and reduces the wear on the engine. 2 ---3 hours warm up before starting is enough. When the engine heater is connected to the plug socket you can hear a hissing sound which means that the warm up is on.
NOTE: If tractor driving is for a short--- distance, make sure that the battery is charged enough to ensure re--- starting.
Page 50
---49---
E. Starting and running
E 2.3. Starting aerosol
NOTE: Use of a starting aerosol is not recommended. Large doses can damage the engine and the warranty does not cover any damage caused in this way.
WARNING! Starting aerosol must not be used for engines with pre ---heating coil as this combination may cause an explosion.
E 2.4. Starting with auxiliary batteries
(jump starting)
A3565---57
--- Check that the auxiliary batteries have the same voltage as the standard battery.
--- Open the battery plugs to avoid risk of explosion
---WARNING: A fully charged battery
connected directly to a dead battery can cause a current surge which can cause the batteries to explode. The correct procedure is as follows:
--- Connect one of the jump leads from the positive terminal on the auxiliary battery to the positive terminal on the starter motor and then connect the other jump lead from the negative terminal on the fully charged battery to ground on the machine, e.g. the starter motor attaching bolt or frame member close to the starter motor.
--- When the engine has started, first remove the jump lead between ground on the machine and the negative terminal on the auxiliary battery. Then remove the jump lead between the positive terminals.
Start the engine using the ignition switch. Always follow the correct procedure. Never try to start the engine by short-circuiting leads.
Having started the engine, declutch, select the correct gear, and release the parking brake. Steadily increase the engine speed, and release the clutch pedal slowly.
E 3. Driving
--- In cold conditions warm the engine to normal operating temperature before applying any loading. Remember that there is heavier wear on the engine when running cold than at normal operating temperature.
--- Keep an eye on the warning lamps and gauges.
--- Never stop the engine immediately after a hard working shift. Allow the engine to idle for a few minutes so that the temperature falls.
--- Lower the implement.
--- Stop the engine and turn the ignition switch to the ”O” position.
WARNING! Never turn off the current before the engine has stopped.
--- Fill up the fuel tank when finishing work for the day in order to prevent condensation.
E 3.1. Changing gear
Select the ratio which gives the optimum fuel consumption without overloading the engine and the transmission. Bear in mind at the same time that soil conditions can vary with­in a matter of a few yards in the same field. Select a ratio which allows the engine to operate comfortably at about 75 % of its maximum power.
The highest velocities of the individual gears, see speed ranges (page 101).
To change to neutral while the engine is running use the gear lever, not the range lever. This minimizes the number of gears that remain engaged.
Electrohydraulic clutch, HiShift (extra equipment), using and functioning, see page 36.
Page 51
---50---
E. Starting and running
E 3.1.1. Forward/reverse models
65---36,1
First choose the right speed range with the RH side
lever
:
H = High range M = Low range LL = Creeper speed range
Next, select the desired speed gear (1 --- 4) with the middle lever.
Finally, choose the desired driving direction with the LH side lever.
Forward/reverse gears, range gears (except range LL) and speed gears are synchronized and the clutch pedal must always be used when changing gears. When engaging the creeper range (LL) or changing driv­ing direction, the tractor must be stationary.
The tractor has 12 gears forward and 12 reverse gears .
CAUTION: The crawling speed range can not be used for bigger drafting force than which is reached with Low range (M).
E 3.1.2. Overdrive models
65---36,3
First choose with the middle lever the desired speed
gear 1, 2, 3 or 4.
After this choose with the LH side lever the overdrive on or off.
Finally, choose the desired driving direction with the RH side lever. When starting forward it can be chosen high (H) or low (L) range.
Changing from High to Low while the tractor is moving is not recommended, the difference in rotation speed be­tween the sets of gears is too great to allow a smooth change down. Overdrive is synchronized, so it is possible to engage or disengage while running.
E 3.2. Powered front axle
65---36
Four---wheel drive can be operated without pressing down the clutch pedal even when the tractor is running. However, engaging must not be done under heavy loading or if the rear wheels spin. Always keep a good look-out over the running route so that four--- wheel drive can be engaged in good time before reaching difficult stretches.
E 3.2.1. Engaging
Pull the lever to engage four---wheel drive.
E 3.2.2. Disengaging
Close the throttle slightly and press down the lever.
E 3.2.3. Running on road
Do not engage four ---wheel drive when running on the road unless drive on the front wheels is absolutely necessary. Speeds in excess of 15 km/h are not allowed with 4WD if road driving conditions are good.
Page 52
---51---
E. Starting and running
E 4. Stopping
Lower the implement (and in cold weather lower links without implements), apply the parking brake and stop the engine.
CAUTION: Before pulling out the stop control, reduce the engine speed to idling, for about one minute, to allow time for the engine temperature to stabilise.
Fill up the fuel tank when finishing work for the day in order to prevent condensation.
E 5. Action to be taken during using
E 5.1. Permitted driving inclinations for a
tractor on a slope
(continuous driving to ensure a sufficient lubrication)
Lengthwise in relation to the tractor with the front end up:
--- 600, 700 33q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800, 900 25q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lengthwise in relation to the tractor with the rear end up:
--- 600, 700 36q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800, 900 28q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sideways to the right:
--- 600, 700 32q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800, 900 28q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sideways to the left:
--- 600, 700 40q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800, 900 28q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combined, to the sides/lengthwise:
--- 600, 700 25q/20q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800, 900 25q/20q. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING: Angles for safe driving should be smaller to avoid the tractor tipping over.
E 5.2. Use of snow chains
Snow chains must always be fitted on the front wheels if they are fitted on the rear wheels. Check that the chains are suitably tensioned so that the mudguards are not damaged. When needed adjust the turning angle of the tyres/tires.
E 5.3. Towing the tractor
If possible towing should be avoided when the engine is not running, because the pressure lubrication of the gearbox does not operate. If towing can not be avoided, the range lever must be in neutral (the rightmost lever) and the gear lever engaged in gear. The forward/reverse gear lever must also be engaged. The gearbox must have normal filling of oil.
NOTE: Towing speed should not exceed 15 km/h.
Page 53
---52---
F. Operating instructions
F. Operating instructions
Operating instructions for the extra equipment are in section K, of this book, after each extra equipment.
F 1. Use of power take --- off
Before attaching implements to the tractor PTO unit, make sure the implement is designed for 540 R.P.M PTO or 1000 R.P.M PTO.
F 1.1. To engage PTO
The power take ---off should not be engaged, if it is not in use. Disengagement for a short time can be done with the PTO clutchlever (1) (max 5 min). When the PTO is disengaged using lever (1) which is situated on left side of the instrument panel, the light on the instrument panel is lit.
1
69---38
--- Pull the PTO clutch lever (1) back (at the same time turning the knob clockwise).
--- Set engine revs to low idling.
65---39
2
--- Move the PTO selector lever (2) to desired PTO range position
lever in left position = 1000 or 540E lever in right position =540
--- Release the PTO clutch lever (1) steadily and allow it to move forward to the front position. Adjust engine revs.
NOTE! When using the 540 E position, be aware that, when increasing the engine revs, the PTO shaft can rotate up to 800 r/min.
F 1.2. Disengagement
In reverse order.
The power take ---off is equipped with a brake, which prevents the PTO shaft from rotating when the PTO is disengaged.
69---56,2
WARNING: Stop the engine and disengage the PTO before attaching an implement to the tractor. Check that the implement’s working area is clear before engaging the PTO.
CAUTION: The PTO should only be engaged when the engine is running.
CAUTION: The disengagement of the PTO must only be done using the lever (2) on the right --- hand side of the seat, e.g. when leaving the cap.
WARNING: When a PTO driven implement is used no personnel are allowed near the PTO shaft. Service work on the PTO shaft should only be carried out with the PTO disengaged, the engine stopped and the key removed from the ignition switch.
WARNING: After the PTO is disengaged the implement continues to rotate for some time. Do not approach the implement until it has fully stopped.
When coupling or decoupling an implement it should be supported if necessary to prevent it from falling.
Page 54
---53---
F. Operating instructions
65---37
WARNING: The guard casing over the power take--- off shaft must always be fitted when the power take --- off is not being used.
F 2. Trailer
Gross weight of trailer = load + tare weight of trailer.
The kind of trailer which can be connected to the tractor depends, among other things on whether the trailer has brakes, how much of the trailer weight is on the hitch, the slackening of the tractor brakes and whether the trailer has one or more axles. For further information, contact the dealer.
When loading the trailer hitch, make sure that the load on the front axle is at least 20% of the tare weight of the tractor. Do not exceed the maximum permissible loading on the tyres/tires or trailer hitch. The values for tyre/tire pressures and permissible loadings are given in the ”Technical specifications”, see page 98 and the trailer hitch loading in the “Extra equipment”, see page 127.
If the tractor is fitted with an optional trailer brake valve the brake fluid used should be (SAE J1703):
--- The brake fluid has to be checked regularly, only use brake fluid SAE J1703.
DANGER: The brake fluid is corrosive and poisonous and must therefore be handled carefully at all times.
WARNING: If the trailer hitch is worn --- out or otherwise damaged so, that it is possible that the drawbar eye can be detached from the trailor hitch. The hook must be replaced.
F 2.1. Trailer socket
65---40,2
1. Brake light (red)
2. Direction indicator left (yellow)
3. Ground (---) (white)
4. Direction indicator right (violet)
5. Parking light right (brown)
6. Parking light left (black)
7. Continuous current, max. 15 A. The possibility to switch off the currentsupply is only available on the models with a main switch.
Page 55
---54---
F. Operating instructions
F 3. Three --- point linkage
65---40
The tractors are supplied with Category 2 telescopic lower links. Hook ends are available as optional equipment.
F 3.1. Lifting links
65---40,1
The length of the lifting links can be adjusted by lifting the levelling screws up and turning them in the required direction. After adjustment the levelling screws must be lowered back down to the locked position.
A3565---65,3
1
The lifting links can be attached to the lower links at one of two holes. Different holes give different lifting ranges and lifting power for the lower links. In addition, the carrier pin (1) can be fitted to the lower links at two different positions; one gives a fixed position and the other allows slight vertical movement of the lower links.
F 3.2. Check links
B
A
65---41
Check links are used to limit the lateral movement of the lower links.
By changing position of the check link attaching pin (A),
Page 56
---55---
F. Operating instructions
different lateral positions for the lower links can be obtained. If the pins are fitted in the long holes, the lower links have a floating position in the lateral direction.
F 3.3. Telescopic lower links
When connecting an implement, pull from the link (B), then the lower link will move to the floating position. After disconnecting the lower link will lock when lifting the
implement.
When disconnecting the implement, pull the link (B) and turn 1/4 turn (implement lifted up). Lower the implement and move the tractor forward a few centimeters, this will put the lower links in the floating position and allow the implement to be disconnected easily.
CAUTION: Turn the links anti-clockwise to the down position when connecting the implement.
F 4. Using the hydraulic lift
F 4.1. Using the mechanically controlled hydraulic lift
A3565---66
The hydraulic lift is operated by means of:
--- Position lever
--- Draft control sensitivity (by changing the place of the top link)
--- Lowering speed control
DANGER: When transporting tractor mounted implements it is essential that the check links of the lower links are locked with the cotters.
F 4.1.1. Position lever
3
1
65---42,1
Move the lever (3) backwards to raise the lower links and forwards to lower them. When the position lever is set in an intermediate position, the lower links move to a corresponding height.
NOTE: Lock the position control lever with locking
device (1) in the rearmost position (lower links at top) when transporting an implement mounted on the three--- point linkage.
When working with position control only the pawl for the top link bracket (impulse sender pawl) should be in the locked position (lever in horizontal position).
The position control is used when working with tractor---mounted machines (mowers, centrifugal broadcasters, plant sprayers etc).
With the limiter (1) of the position control lever (3) the lower links can always be lowered to the same position.
F 4.1.2. The floating position
The floating position is used when working with implements which are provided with support wheels or similar. Push the position lever forward as far as it will go, when the lower links and working implements can move freely up and down.
Position control
Lowering
Lift
Draft control
Working depth
Plough/plow, harrow
Free
Locked at the top position
Operating lever at the lock position
Lowering speed
Slow
Normal
Lower the implement and stop the engine when you leave the tractor
Locked
Page 57
Slow
Normal
---56---
F. Operating instructions
F 4.1.3. Draft control and automatic weight
transmission
(by means of position lever)
65---43
2
Draft control functions when the impulse sender lever (2) is in the vertical position.
Set at a suitable working depth for the implement, position the lever in the locked position. When the draft resistance exceeds the set value the top link bracket activates the hydraulic lift which raises the implement so that the resistance remains constant.
The draft sensing is regulated by the force in the top link. The automatic weight transmission acts together with the draft control.
With increasing draft resistance the hydraulic lift raises the implement and its weight is partly transmitted to the rear wheels of the tractor so that maximum draft is always obtained on the rear wheels.
65---44
4
Mechanically controlled hydraulic lift
NOTE: Draft control sensitivity can be altered by moving the attaching points of the top link (4) on the tractor. Draft control sensitivity is least when the top link is connected to the lower hole and greatest when connected to the upper hole.
Draft control is used when working with soil penetrating implements (ploughs/plows, cultivators etc).
NOTE: Semi ---mounted and fully mounted implements can not be exploited with top link sensitivity.
WARNING: Only engage draft control with the lever (2) when there is no load on the three--- point linkage unit (lowest position) and the position lever is fully in its lowest position.
NOTE: Adjust the check links so that the rear end of the lower links have a play of approx. 70 mm (3 in). The sideways movement of the implement affects the draft resistance.
When draft control is not being used the impulse sender pawl (2) should be in the horizontal position.
F 4.1.4. Adjustment of lowering speed
A3565--70
Control fully pushed in = max. lowering speed Control fully pulled out = min. lowering speed
When heavy implements are connected to the hydraulic lift the lowering speed control should be set at minimum. This gives the smoothest possible lowering movement.
Free
Locked
Min sensivity
Max sensivity
Page 58
---57---
F. Operating instructions
F 4.2. Using the electrohydraulically controlled hydraulic lift
F 4.2.1. Lift/stop/lower switch (Autocontrol switch)
9
1
2
8
3
5 6 4 10
11
69---45
7
The lift/stop/lower switch (2) has 3 positions. When the left side is pressed down the lower links are lowered to the height which is set by the position control knob
(1). When the right side is pressed down the lower links raise to the height set by the transport height selector (6). The lower links stop moving when the switch is set in the centre position.
F 4.2.2. Activating the linkage
The position control is activated by switching the lift/stop/
lower switch (2) to the lift position or to the lower position. After this, the lower links take up the position set
by the position control knob. The linkage can only be activated when the tractor has been switched off or when the push buttons mounted on the mudguards or the inner switch in the cab (8) have been used.
F 4.2.3. Position control
The position control is used with implements which run on the ground (mowers, rakes, sprayers etc.).
CAUTION: When the position control is being used the draft control selector (4) must be set to the P position. This ensures that the linkage will remain in the position selected without draft control.
The lower links are raised when the position control knob (1) is turned clockwise and lowered when it is turned anti-clockwise. When the knob is set to an intermediate position the lower links take up and maintain the
corresponding position.
NOTE: The implement can be lifted up by switching the lift/stop/lower switch (2) to the lift position (=transport position, the upper position chosen by knob 6) and lowered back to the same depth (lower position set by the position control, 1) by switching to the lower position.
CAUTION: When lifting with the inner switch or push buttons the lifting has to be stopped when the linkage has reached its top position. This avoides unnecessary over straining and heating of oil.
F 4.2.4. Setting transport height
The transport height selector (6) can be used to limit the lifting height. Switching the lift/stop/lower switch (2) to the lift position or using the position control knob (1) will result in the links being lifted to the upper limit set by the selector. The numbers of the position control knob (1) and the transport height selector (6) correspond to each other. Nine different heights can be selected using this knob. This selector does not limit the lifting range when the push buttons are used.
F 4.2.5. Floating position
The floating position is used when working with certain types of implements, which have to follow the ground surface (e.g. sowing machine, roller etc.). The position control knob (1) is turned to the extreme anti-clockwise
Page 59
---58---
F. Operating instructions
position and the lower links can then move freely up and down following the movements of the implement.
NOTE: The control panel is fitted with lights (7) to indicate whether the lower links are being lifted or lowered.
F 4.2.6. Draft control
65---44,1
A
Electrohydraulically controlled hydraulic lift
Draft control is used when working with implements that operate below the surface of the ground (ploughs/plows, cultivators etc.). The draft control sensitivity is set by turning the selector (4) to one of six different sensitivity positions (1--- 6). Further the top link (A) can be attached to four different holes, which give 24 different sensitivity settings.
On Autocontrol the linkage is adjusted by the draft controls which influence the working depth, 1 = small influence ... 6 = very large influence.
NOTE: Semi ---mounted and fully mounted implements can not be exploited with top link sensitivity.
Position 3 or 4 are normally used for ploughing/plowing.
NOTE: The ploughing/plowing depth can be adjusted using the position control knob (1).
The lift/lower indicator lights (7) show the speed at which the draft control is operating.
NOTE: The lower links allow a certain amount of sideways movement to the implement, and this also affects the range of the draft control. Therefore the sideways movement of the links should be adjusted to about 70 mm (3 inches) at the ends of the arms.
NOTE: When draft control is not in use the selector switch should be turned to the P position.
When the draft resistance exerted by the implement on the lower links rises to the value set, the linkage lifts the implement in order to counteract the increase in resistance trying to keep it constant.
When the draft control is operating the weight of the implement is automatically shifted to maintain traction. If
pulling resistance increases the hydraulic lift raises the implement and some of the weight is transferred to the rear wheels. Thus the driving wheels maintain maximum traction.
F 4.2.7. Lowering speed control
Choice of lowering speed (5) depends on the type of implement being used. A slow lowering speed must be used with heavy implements. The lowering speed is increased as the knob is turned clockwise and vice versa. Lowering speed is independent of the load.
F 4.2.8. Passing switch for position control
knob = forced lowering switch
The override switch for position control knob (9) can be used on jobs, where lower links have to be, temporarily, lower then the value which has been set by the control knob. This is useful e.g. when ploughing/plowing. This switch allows quicker entry of the plough/plow to the correct depth at the beginning and better maintenance of depth in exit at the end.
F 4.2.9. Drive balance control switch
A
69---45,2
10
11
The best use of the drive balance control is in driving at high speed when a heavy implement is attached to the three--- point linkage. It can also be used on fields. The drive balance control is activated, when the switch (10) is turned to the position A (indicator light 11 lights). Then when lifting the linkage with the lift/stop/lower switch (2), the drive balance control is on.
Min. sensitivity
Max. sensitivity
Page 60
---59---
F. Operating instructions
F 5. Operation of auxiliary hydraulics
2
1
65---49
Two auxiliary hydraulic valves are fitted as standard. Single--- lever control is used for these valves. Quick action couplings are mounted at the rear of the tractor (1, as standard 4 pcs). The working pressure is 18 MPa with a 37 l pump and 19 MPa with a 52 l pump. The lower quick couplings are for the inner valve and the uppers for the outer valve.
The volume of hydraulic oil available for the auxiliary hydraulics is given in the “Technical Specifications”, see page 106.
As extra equipment two extra valves for auxiliary hydraulics can be fitted on the hydraulic system in addition to the two supplied as standard. An extra valve for a trailer brake can also be fitted.
CAUTION: Take great care if using unfamiliar trailers or implements as the oil in the cylinder can contaminate the oil in the hydraulic system of the tractor.
If the external hydraulics are used extensively it is recommended that a return filter should be mounted in the line (extra equipment).
An auxiliary hydraulic 1/2 inch quick---action coupling return connection is fitted as standard (2).
F 5.1. Valves adjusting for single --- or
double acting
65---50
When the adjustment knob under the inner valve has been turned up the valve is double---acting, and when it is turned down the valve is single---acting.
65---50,1
1
2
3
4
Pressure acts in the quick ---coupling 1 in the single--- acting position of the inside valve (e.g. tipper control) when the lever is pulled towards the driver (direction 1). When pulling the lever towards the numbered arrow, pressure acts in the similar numbered quick--- acting coupling. The inside valve has to be adjusted into double--- acting.
Page 61
---60---
F. Operating instructions
F 5.2. Action to be taken during operation
DANGER: When auxiliary cylinders and hydraulic motors are connected ensure that the hoses are attached to the correct couplings. If the hoses are incorrectly attached the functions may be reversed.
WARNING! It is prohibited to transport anything on auxiliary hydraulic valves while driving on the road. The load, the trailer link steering etc. have to be locked (e.g. mechanically). WARNING! Implements connected to the linkage or the auxiliary hydraulic system must be lowered during maintenance.
CAUTION: When the auxiliary hydraulics are not in use ensure the auxiliary hydraulic control lever(s) are in the central position (neutral). Overheating of the hydraulic pump may result if the levers are locked in the push or pull positions.
F 6. Attaching implements
When attaching implements to the three---point linkage on the electrohydraulically controlled hydraulic lift models (this also applies to the drawbar) use the lift/lower push--- buttons located on the mudguards or the inner switch for connecting implement in the cab must be used. The push---buttons only operate when the lift/stop/lower switch is in the lower position.
DANGER! In the electrohydraulically controlled hydraulic lift models always before engaging or disengaging an implement turn the draft control selector to the position control positionP. In the sensitive positions even the small position control knob turning may cause an unexpected linkage movement. In the electrohydraulically controlled hydraulic lift models always use the push--- buttons situated on the mudguards or the inner switch for connecting implements when engaging or disengaging implements. When engaging or disengaging implements with push ---buttons, always stand outside the implement and beside the tractor. Never stand on the implement or between the implement and the tractor.
NOTE: After the buttons or inner switches for connecting implement have been used on the electrohydraulically controlled hydraulic lift models the position control system must be activated by operation of the lift/stop/lower switch.
WARNING: If necessary, when coupling or decoupling an implement it should be supported to prevent it from
falling.
Make sure that the implement is correctly attached before putting it to work and that the implement does not strike against the cab when raised to the top position. When transport driving with implements carried by the hydraulic lift, the check links must be locked with pins.
Always follow the implement manufacturer’s instructions. Remember that correct adjustment of harrows, ploughs/plows and cultivators greatly reduces the required power. An incorrectly adjusted plough/plow, for instance, creates a badly shaped furrow, tries to twist the tractor away from the travelling direction, increases fuel consumption and causes loss of power because of wheel slip.
When attaching implements to the hydraulic lift, make sure that at least 20 % of the tractor weight still rests on the front wheels. When required use a sufficient number of front ballast weights.
F 6.1. Using PTO shafts
When PTO---powered implements are used, always make sure that the PTO shaft is of the correct length, so that it can work at full deflection vertically and horizontally. If the shaft is too long it will cause damage. Follow the instructions of the manufacturer when fitting the shaft.
WARNING: When fastening the PTO shaft check that its shield is undamaged. Always fasten the shield to a stationary part of the tractor frame or implement.
Page 62
---61---
F. Operating instructions
F 7. Use of top link
65---51
NOTE! When using a top link turn the bracket towards the tractor until it is fully touching the hydraulic top link. Then there is no danger that the bracket fouls the holder pin and damages the hydraulic top link.
1) If the hydraulic lift cannot raise the implement, this may be due to incorrect position of the top link.
NOTE! The lifting force and lifting height are dependant on which hole the top link is connected to in the brackets on the tractor and on the implement. Maximum lifting height (and minimum lifting force) =
top link in lower attaching hole on tractor and in upper attaching hole on implement. Maximum lifting force (and minimum lifting height) = top link in upper attaching hole on tractor and in lower attaching hole on implement.
When you are using a hydraulic top link, ensure that it operates normally when you are attaching an implement.
65---52
2) The hydraulic lift has a greater lifting force when the top link is moved upwards on the tractor and downwards on the implement.
65---53
3) Top link set too long giving poor lifting height on rear end of the implement.
65---54
4) Lifting height large at rear end since top link has been lowered on the tractor and raised on the implement.
65---55
5) Draft control does not function since top link comes too low on the tractor. The wheels spin.
65---56
6) The plough/plow does not sink to the required depth (the top link must be adjusted horizontally). If the top link is shortened in order to further the plough’s/plow’s depth into the ground, care must be taken to hold the plough/plow straight.
When ploughing/plowing, it is important that the plough’s/plows body is in the same direction with the ground surface both lengthways and sideways. If you alter ploughing/plowing depth, the top link length and the lift link gear must be readjusted. As a basic rule, the top link’s end situated towards the plough/plow is set clearly higher than the end situated towards the tractor.
NOTE: See also manufacture’s instructions.
Page 63
---62---
G. Maintenance schedule
G. Maintenance schedule
G 1. Service
Correct maintenance at the right time is a basic condition for reliable operation of the tractor. Maintenance costs are small compared with any repair costs resulting from lack of maintenance. The most important measures are those which you carry out yourself and which include lubrication and various checks and adjustments.
The service intervals shown apply for normal operating conditions but in more severe conditions servicing should be carried out more frequently.
G 1.1. General instructions concerning oil
checks and oil filling
--- Always stop the engine before doing any servicing work.
--- Apply the parking brake to ensure the tractor cannot move. If the ground is uneven the wheels should be blocked.
--- Always observe the utmost cleanliness in all maintenance work.
NOTE: Do not let the water get to the electrical equipment when washing the machine.
--- Thoroughly wipe off filler caps and plugs as well as surrounding parts of the tractor before filling up with fuel or oil.
--- Inspect the oil and filters when changing. Large amounts of dirt (e.g. heavily clogged filters) can point to a fault which could cause extensive and costly repairs if not corrected in time.
--- When carrying out checks the tractor should stand on level ground.
--- Levels should be checked before driving when the oil is cold and has had time to run down to the bottom of the unit concerned.
--- When changing the oil, bear in mind that the oil can be very hot when it drains from the tractor. Waste oil and oil filters should be handled carefully and disposed of properly.
--- Avoid touching the exhaust manifold, turbocharger and other hot parts of the engine.
--- Keep the engine surfaces clean in order to avoid the risk of fire.
--- The fuel, lubricating oil and coolant cause irritation to skin if in contact for long periods.
--- After completion of any service work replace all safety covers etc.
G 1.2. Lubrication of points provided with
grease nipples
--- Always clean the grease nipples before applying the grease gun.
--- Pump in grease to the nipples until clean grease is squeezed out (unless otherwise instructed).
--- Wipe off all surplus grease which has been squeezed out at the lubricating points.
--- Preferably carry out lubrication with bearing points and joints unloaded and with the bearings in different positions ( e.g. lubricate the steering knuckle bearing on the steering axle with the wheels at both full left and right lock and with the front axle lifted up).
G 1.3. Lubrication and maintenance
schedule
NOTE: All intervals are counted from zero hours on the hour recorder. For example, the 250 hours service is carried out after 250, 500 hours etc. even if the measures have been carried out at the guarantee service (=100 hours service). Example: The 500 hour service contains all items mentioned under the 10 hr/daily and the 50 hr/weekly checks as well as the 250 hr service.
G 1.4. Service inspection (at 100 hours)
Your dealer gives this cost--- free service inspection (excluding oil and filter costs) after 100 hours running to all new Valtra tractors.
The following steps should be taken:
20 Engine
--- Change engine oil and filter
--- Change prefilter of fuel system ( not models with in---line pump)
--- Change fuel filter
40 Power transmission
--- Change filter
60 Steering system and front axle
--- Change oil in differential
--- Change oil in planetary gears
90 Hydraulic system
--- Change pressure filter and clean hydraulic pump suction strainer
General
--- Lubricate according to chart
--- Road test tractor. During the road test check all the functions of all the controls and instruments. After the road test, check for oil leaks, check the coolant and fuel system.
Page 64
---63---
G. Maintenance schedule
G 2. Recommended fuel and lubricants
All volumes are with filters.
Part of machine Valtra---grade SAE/Viscocity API grade
Volume when
changing l
Engine 600
700
Valtra 10W---30: --- 20ûC...+30ûC CG---4
7
800
Valtr
a
Engine E
10W30:20C...+30
C
15W---40: --- 10ûC...+40ûC
CG4
CH---4
900
g
9
Hydraulic system
Valtra
Transmission
Valtra
Hydraulic
HT 60: ---30ûC...+30ûC
HT 100: ---10ûC...+40ûC
32: --- 30ûC...+30ûC 46: --- 10ûC...+40ûC
ISO VG 32 ISO VG 46
35 upper mark
(25 lower mark)
Power transmission
Valtra
Transmission
HT 60: ---30ûC...+30ûC
HT 100: ---10ûC...+40ûC
GL---4
(G2---98)
32
Powered front axle (4 ---WD)
differential
Valtra Axle 80W--- 90 GL ---5 (LS)
6,5
hubs
(
)
2 x 0,8
Valtra
Engine
10W/30
CE
CF/CF
F
ront
PTO
GL 5/4
CCMC D4
1,4
Fuel tank
79
--- with extra fuel tank
D
i
ese
l
fuel
103
Cooling system
600
13,5
700
A
nti---freeze agent + water (standardiASTM D3306--- 86a or BS
13,5
800
658
0:1985)
15,5
900
15,5
Brake fluid reservoir Brake fluid SAE J1703 0,3 Windscreen washer Washer fluid 1,5
Bio oil is also possible on hydraulic/transmission. For more information contact your nearest dealer.
G 2.1. Oil recommendations according to outdoor temperature
When starting the tractor in a warm garage, oil meant for warmer areas may be used.
10W---30
80W---90
15W---40 / HT100 / H46
---30ûC ---20ûC ---10ûC 0ûC +10ûC +20ûC +30ûC +40ûC
HT 60 / H32
69---81
Biodiesel fuel
--- Valtra engines are able to use esterified rape oil as biodiesel fuel --- or RME (rape oil esterified with methanol) without any technical modifications to the engine. The requirement for the acceptance is that the biodiesel that is used is very pure and that it fills the Austria ”C 1190” biodieselnorm demands of pureness. Practically it means that the amount of pure carbon, hydrogen and oxygen content together in the biodiesel is more than 99 %.
--- In the service instructions there is one change: checking cleaning of nozzles every 1000 hours.
Page 65
---64---
G. Maintenance schedule
G 2.2. Quality requirements of engine fuel
Property Requirement Test standard
Specific weight +15ûC, ISO 12185 0,82...0,86 kg/litre ASTM D 4052, EN
Viscosity +40ûC, 445, ISO 31041 1,2...4,5 mm2/s ASTM D
Sulphur content max. 0,2 p ---% ASTM D 4294, ISO 8754
Cetane number 4737 min. 51 ASTM D
Water content max. 200 mg/kg ASTM D 1744
The fuel must conform to the EN 590 standard.
G 2.2.1.
Fuel
--- The properties of light fuel oil that is only intended for warming use do not meet the requirements of modern diesel engines and cannot be used as fuel.
--- In particular, distributor--- type injector pumps require the fuel to have sufficient lubricity, because they do not have oil lubrication in the same way as typical multi ---el­ement pumps. Adding oil to diesel fuel is not recom­mended, because it causes carbon build --- up, and if oil is mixed with even a small amount of water it will clog the filter.
--- Additionally, various fuel quality requirements imposed by taxation and seasonal changes have to be taken into consideration.
G 2.2.2.
Fuel storage
--- Storing and distributing fuel must be arranged in condi­tions where no water or impurities can enter the storage tanks. The storage tanks must be installed in a slanted position, so that water and impurities are collected at the opposite end from the suction pipe of the pump. The suction pipe of the pump should not reach the bot­tom of the tank.
--- Water must be periodically drained from the tank in order to prevent problems. Refueling at the same time the tank is being refilled must be avoided without excep­tion.
--- When the tank is filled with winter---quality fuel in good time, the engine is guaranteed to run flawlessly during the cold season.
G 2.2.3.
Filter system
--- The engine’s standard filter system gives sufficient protection for the injection system from impurities that can be present in well --- tended distribution systems.
--- The control of distributor---type injection pumps is based on internal pressure, which will drop if the fuel system is clogged. If the pilot pressure drops too low, engine power is reduced, smoke increased and starting becomes more difficult. Additionally, water in the injec­tion system will destroy it in a very short time. For this
reason, the water trap and the filters must always be serviced according to the specified amount of run­ning hours.
--- It is also important always to use original Valtra (or Sisu
Diesel) fuel filters. They guarantee sufficient filtration, preventing impurities from damaging the fuel system. There are many cheap filter kits (so---called pirates) on the market, with lower quality and performance in order to minimise the cost. Among other things, the quality and amount of filter paper are often insufficient. There are also often dangerous defects in the basic structure that may cause expensive damage even in a short period of time.
G 3. Grease
Always use the following greases in Valtra tractors. Each point requires it own type of grease.
Valtra Grease
Universal grease
Lithium--- based universal grease. Is suitable for grea­sing all heavy machines.
--- 30û ... +130ûC
Universal grease of high quality, lithium based grease for vehicle use. It is recommended for greasing wheel bea­rings, chassis water pumps, catepillar rollers etc. The grease is adhesive, protects against corrosion and resists water and varying temperatures. Temperature range is
---30û ... +130ûC.
Valtra Calsium LF
Calsium Grease LF
Is suitable for greasing all heavy machines. Long fibre grease. Colour red.
--- 20û ... +60ûC
Calsium LF is of long fibre, high quality and calsium based
universal grease for vehicle use. It is recommended for greasing chassis, water pumps, pins etc.The grease is adhesive, protects against corrosion and resists water and varying temperatures. Temperature range is --- 20û ... +60ûC.
Valtra Grease Moly
Moly Grease
Is suitable for greasing all heavy machines. Lithium --- ba­sed universal grease.
--- 30û ... +130ûC
Universal grease of high quality, lithium based grease for vehicle use. It is recommended for greasing wheel bea­rings, chassis water pumps, catepillar rollers etc. The grease is adhesive, protects against corrosion and resists water and varying temperatures. Temperature range is
---30û ... +130ûC.
Avoid repeating skin contact.
Protect nature and take care of empty packages.
Page 66
---65---
G. Maintenance schedule
G 4. Lubrication and maintenance schedule
The same numbering system as used on the detached maintenance schedule are placed in brackets where applicable.
G 4.1. Daily/every 10 hours
See page
1. Check engine oil level 68
2. Check coolant level and radiator fins 68
G 4.2. Weekly/every 50 hours
3. Lubricate front axle and steering nipples 69
2--- wheel drive
--- front axle mountings (2 nipples)
--- steering knuckles (2 nipples)
4--- wheel drive
--- front axle mountings (2 nipples)
4. Lubricate brake and clutch pedals (3 nipples) 69
5. Lubricate top link and lifting links 70
6. Check fluid level in windscreen washer 70
7. Check belt tightness 70
8. Check electrolyte level in battery 70
9. Check prefilter (on distributor pump models) and fuel filter of fuel system 71
G 4.3. Every 250 hours
10. Clean cab air filter and also upper filter (extra equipment) 72
11. Change engine oil and oil filter 72
12. Lubricate gear lever joints 73
13. Check tyre/tire pressures and wheel nuts 73
14. Check brake fluid level 73
15. Grease door hinges 74
NOTE: When carrying out servicing you must follow the service intervals, i.e., you must also do all previously mentioned items. For example, when doing 50 hours service you must also do the servicing required at 10 hours.
69---57,22
13 14145 4 9 1 11 3
5 12 4 8 10 9 2 7 13 3 3 1313
6
5
2
3
10
11 13
Page 67
---66---
G. Maintenance schedule
G 4.4. Every 500 hours
See page
16. Check brake pedal free travel 74
17. Check propulsion clutch pedal free travel 74
18. Check PTO lever free travel 74
19. Check oil level in power transmission 75
20. Check oil lever in differential, 4---wheel drive 75
21. Check oil level in hub reduction gears, 4---wheel drive 75
22. Check oil lever in hydraulic system 75
23. Change pressure filter in hydraulic system 76
24. Change oil filter in transmission 76
G 4.5. Every 1000 hours/yearly
25. Change oil and oil breather filter of the hydraulic system 76
26. Change oil in power transmission 77
27. Change oil in differential, 4---wheel drive 77
28. Change oil in hub reduction gears, 4---wheel drive 77
29. Clean hydraulic pump suction strainer 78
30. Clean fuel tank 78
31. Change prefilter (on distributor pump models) and fuel filter of fuel system 78
32. Change air filter and safety filter 79
33. Lubricate front wheel bearings, 2 --- wheel drive 79
34. Check and adjust toe --- in front wheels (2 nipples) 80
35. Adjust valves 80
36. Change cab air filter and upper filter (extra equipment) 80
37. Tighten bolts and nuts of frame 81
38. Grease flywheel ring gear 81
When using biodiesel check and clean injectors, see the point 42.
G 4.6. Every 2000 hours/every other year
39. Clean coolant system 81
40. Check alternator 82
41. Check starter motor 82
42. Check and clean injectors (when using biodiesel after every 1000 hours) 83
43. Change brake fluid 83
G 4.7. Every 4000 hours
44. Check turbocharger at authorized workshop, (not on all models) 84
NOTE: When carrying out servicing you must follow the service intervals, i.e., you must also do all previously mentioned items. For example, when doing 2000 hours service you must also do the servicing required at 1000, 500, 250, 50 and 10 hours.
69---58,72
26 24 17
43
3818
31
39 354234 212820
27
27
39 32 33 34
25 22 26 19
26 13 23 30 16 36
31
41
294440
34 212820
27
33 34
Page 68
---67---
H. Periodic maintenance
H. Periodic maintenance
H 1. General
Periodic maintenance for the extra equipment are in section K, after each extra equipment.
H 1.1. Air filters
69---59
2
1
Change air filter (1):
--- At least once a year
--- After every 1000 hours
--- After 5 cleanings, when the warning light of the air cleaner has illuminated 5 times
Change safety air filter (2):
--- At least once a year
--- After every 1000 hours
Unless it is necessarry do not open the cover of the air cleaner housing. Only associated with the situations
mentioned before. During the maintenance check, that the cover of the housing, pipes and unions are in good condition.
69---59,4
1
A
A low---pressure indicator with a warning lamp is
connected to the air cleaner. When the lamp (A) lights up on the instrument panel, the filter must be cleaned. If the warning light illuminates quickly in dusty conditions, check the ejector pipe (1) is fitted properly (800, 900), the models 600 and 700 have dustvalves.
Cleaning:
--- Always stop the engine before cleaning. A blockage of the air filter is indicated by a change of the engine beat, smoky exhaust and reduction of engine power.
--- Check the inside of the air cleaner housing and the inlet pipe. Dirt on these parts indicates that the filter element is defective or has not been fitted properly.
--- Clean the filter element with compressed air, max. pressure 500 kPa, or with an effective vacuum cleaner.
NOTE: The filter element must not be cleaned more than 5 times, after which it must be replaced. The filter must be changed every 1000 hours in accordance with the maintenance requirement:--- change of the safety filter.
--- Hold up the filter element against the light (or shine a
flashlight through the centre hole) and inspect the element.
--- If any holes are noticed the filter element must be
changed.
Filters fitting, see maintenance point 32 on page 79.
Page 69
---68---
H. Periodic maintenance
H 2. Maintenance daily (at least every 10 hours)
H 2.1. Check engine oil level (1)
69---59,5
2
1
The oil lever should come between the max. and min. marks on the dipstick (1). Adding oil should be done through the oil filler cap (2). Stop the engine and allow it to stand for a few minutes before checking the level so that all the oil has had time to run down into the sump. The distance between the marks corresponds to 1.5 liters of oil. Oil qualityis to be in accordance with the table on page 63.
H 2.2. Check coolant level and radiator
fins (2)
69---60,3
DANGER! The radiator cap (1) must not be opened when the system is hot, as the cap has no position for relieving the pressure before opening. DANGER FOR SCALDING!
CAUTION: If it is needed to open both caps when the system is hot, do it in the following order:
4
1
3
2
69---60,2
--- ALWAYS open the cap (3) of the expansion tank ) (2) first. Open the expansion tank cap carefully. When running the tractor the expansion tank has overpressure (0.7 bar).
--- After that open the radiator cap (1).
The expansion tank has a liquid level sign (4) where the liquid level must be when it is cold. Hot liquid level is higher.
CAUTION: The coolant pump is provided with a drain hole underneath which must not be blocked. On a new engine a certain amount of leakage can occur before the pump has had time to run itself in.
Freezing resistance of coolant
Check the freezing resistance of the coolant at the start of the cold season. If the freezing resistance is low, drain off the necessary amount of coolant and refill with the correct mixture of coolant and anti---freeze.
WARNING: Never use water only as coolant.
Ensure that a recommended coolant is always used, this should be a mix of water and glycol..
Check the radiator core and clean if needed.
When cleaning use air pressure or a water hose.
Page 70
---69---
H. Periodic maintenance
H 3. Maintenance weekly (at least every 50 hours)
H 3.1. Lubricate the front axle and
steering nipples (3)
Use Valtra Universal Grease.
2---wheel drive models
A3565---87
A
B
B
A
A. Front axle mountings: Lubricate the nipples (two) with
grease (lift up the front end to take the weight off the axle).
B. Steering knuckles: Turn the steering wheel backwards
and forwards when lubricating (2 pcs).
4---wheel drive models
A3565---88,1
A
A
A. Front axle mountings: Lubricate the nipples with grease
(lift the front end to take the weight off the axle), 2 pcs.
H 3.2. Lubricate the brake and clutch
pedals (4)
65---89
Use Valtra Universal Grease.
One nipple on left side for lubricating the clutch pedal bearing and two nipples on right side for lubricating the brake pedal bearings.
Page 71
---70---
H. Periodic maintenance
H 3.3. Lubrication of the three---point
linkage (5)
65---61
1
1
2
2
3
3
4 4
Use Valtra Universal Grease.
--- 1, the top link, 2 pcs
--- 2, lifting links 2 pcs
--- 3, extra cylinder 2 pcs
--- 4, telescopic lower links 2 pcs (additional equipment)
H 3.4. Check fluid level in windscreen
washer (6)
69---62
Check that there is always sufficient fluid in the container. Add washer fluid to the water. In winter use anti ---freeze washer fluid.
H 3.5. Check belt tensions (7)
69---63,1
The belt is suitably tensioned when it can be pressed in about 20 mm (0.79 in) with the thumb halfway between the belt pulleys. Remove the finger shield if necessary.
Tensioning fan belt:
--- Loosen the alternator attaching bolts
--- Turn the alternator until the fan belt is suitably tensioned
--- Tighten the alternator attaching bolts.
Check that the fan belt is in good condition when adjusting. A slack, worn and/or oily fan belt can cause problems with battery charging and the cooling system. Always keep a spare fan belt handy.
If the tractor is equipped with a compressor, also check and tension its drive belt.
NOTE: If the finger shield is removed make sure you re--- fit it.
H 3.6. Check electrolyte level in
battery (8)
69---63
Electrolyte level
Page 72
---71---
H. Periodic maintenance
--- Check that the electrolyte level comes about 5 ---10 mm (0.2--- 0.4 in) over the battery cell plates.
--- Top up with distilled water if necessary.
--- Never top up the battery with acid only and never use a naked flame when checking the electrolyte level.
NOTE: If the water in the battery evaporates too quickly, it may be a sign that the charging voltage is too high. Keep the outside of the battery clean and dry. Protect the battery and cable terminals with special grease.
NOTE: In winter it is very important to allow the engine to run for a little while after topping up with distilled water, otherwise the water can freeze before it has mixed properly with the battery acid.
WARNING: Be carefully with the battery solution---danger from corrosion!
H 3.7. Check prefilter and fuel filter (9)
1
2
69---64
Drain the prefilter (distributor pump models) by opening
the tap (1) a little in the bottom of the prefilter. By opening the airscrew (2) in the upper part of the prefilter water comes out easier. After draining water close the tap and the airscrew.
Drain the prefilter more often if reguired.
69---63,2
4
Drain water from the fuel filter by opening the tap (4) in the bottom of the filter. Close the tap.
Drain the fuel filter more often if reguired.
Bleed the fuel system if necessary, (see “Checks and Adjustments on page 85).
Page 73
---72---
H. Periodic maintenance
H 4. Maintenance every 250 hours
H 4.1. Clean cab air filter and also upper
filter (extra equipment) (10)
Clean lower filter
69---66,2
--- Lift up the filter housing cover (rear part first)
--- Remove the filter element and knock it with the palm of the hand, use a vacuum cleaner from the direction air goes in or blow it clean with compressed air from the centre outwards. Make sure that the air pressure is not too high. Check the condition of the filter. Always change a damaged filter.
--- Refit the filter element.
NOTE: The air filter element does not remove chemicals from the outside air.
Clean upper filter (extra equipment)
69---66
Remove the air cleaner housing from the front part of the roof and service as for the lower filter.
H 4.2. Change engine oil and engine oil
filter (11)
H 4.2.1. Draining
65---68
Remove the drain plug and allow the oil to run out into a suitable container. Drain the oil while the engine is warm (makes draining quicker particularly in cold weather). Clean the plug and replace it.
H 4.2.2. Changing oil filter
69---69
2
3
1
--- Remove the oil filter (1) by unscrewing it
--- Wipe off the oil which has run out on the chassis
--- Oil the new gasket
--- Tighten the new filter by hand (not too hard).
H 4.2.3. Crankcase ventilation
When changing the oil always check that the ventilation pipe is clean and not blocked.
Page 74
---73---
H. Periodic maintenance
H 4.2.4. Filling
Oil quality is to be in accordance with the table on page 63.
Fill up with new oil to the prescribed level (upper mark on dipstick 3) through the filler opening (2).
Oil volume incl. filter
---600, 700 7 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
---800, 900 9 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter capacity 0.5 I. The distance between max and min marks on the dipstick corresponds to 1.5 liters of oil.
Then start the engine in the normal way. Allow the engine to idle for a little while and check the oil level again.
H 4.3. Lubricate gear lever joints (12)
65---70
Carefully clean joint before lubricating. Lubricate the joint with Valtra Grease Moly. Carry out lubrication every 250 hours or when necessary.
H 4.4. Check tyre/tire pressures and
wheel nuts (13)
NOTE: Check tyre/tire pressures and torque of wheel nuts (also rim/wheel discs) frequently (values are listed in the Technical Specifications on page 98).
WARNING: Avoid over inflation as excess pressure may cause the tyre/tire to explode.
It is recommended that the changing of tyres/tires and wheels is carried out in a professional tyre/tire workshop which is equiped to handle this type of work.
DANGER! When welding the discs the tyre/tire must be away from the rim/ disc, DANGER OF EXPLOSION!
When mounting the tyre/tire on the disc the pressure limit is 250 kPa. If the tyre/tire does not go on the disc properly, remove it and refit. When the tyre/tire is positioned correctly on the disc, inflate to correct pressure.
H 4.5. Check brake fluid level (14)
69---69,1
The fluid level should be between the max. and min. marks. Top up with new fluid as necessary, see recom­mended fuel and lubricants on page 63.
WARNING! Normally there will be no need to top up the fluid. If leakage has occurred, it must be repaired immediately, before dri­ving. If necessary, contact the authorized Valtra--- workshop.
The brake fluid level should be checked frequently. Use recommended fluid only.
65---70,2
If the tractor is equipped with the push buttons for HiShift as extra equipment, check the brake fluid level. The brake fluid reservoir for HiShift is to the left side of the battery. Check, that the fluid level is between the min. and max. marks.
Page 75
---74---
H. Periodic maintenance
WARNING: Brake fluid is corrosive and poisonous and must be handled carefully at all times (it also corrodes the paint).
H 4.6. Grease door hinges (15)
There are nipples on door hinges. Use Valtra Universal Grease.
H 5. Maintenance every 500 hours
H 5.1. Check free travel of brake
pedals (16)
A3565---102,1
60 mm
The free travel should be 60 mm (2.4 in) when the pedals are connected together. Adjust the free travel if necessary (see under ” checks and adjustments” on page 90).
H 5.1.1. Adjusting parking brake
65---73
The parking brake acts on the foot brake mechanism mechanically by means of a rod.
Adjust the free travel if necessary (see under ” Checks and Adjustments” on page 90).
H 5.2. Check pedal free travel of
propulsion clutch (17)
A3565---104
20--- 25 mm
Slowly press down the clutch pedal until the clearance is taken up and declutching begins. The free travel should be 20 ---25 mm. Adjust the free travel if necessary (see under ”Checks and Adjustments” on page 89).
H 5.3. Check the travel of PTO lever (18)
69---74
The free travel at the end of the lever should be 30--- 40 mm. Adjust the free travel when necessary (see under ”Checks and Adjustments” on page 89).
Page 76
---75---
H. Periodic maintenance
H 5.4. Check oil level in power
transmission (19)
65---75
The oil lever should come between the max. and min. marks on the dipstick. Top up with oil when necessary. Oil quality should be in accordance with the table on page 63.
The distance between max and min marks on the dipstick corresponds 3 liters of oil.
H 5.5. Check oil level in differential
(powered front axle) (20)
A3565---107
The oil lever should come up to the filling plug hole. Top up when necessary. Oil quality should be in accordance with the table on page 63.
H 5.6. Check oil level in hub reduction
gears
(powered front axle) (21)
A3565---108
Turn the wheel until the oil surface indicator line is horizontal. The oil surface should be level with the hole. Add more oil if necessary. Oil quality should be in accordance with the table on page 63.
H 5.7. Check hydraulic oil level (22)
69---76
When the hydraulic system is filled to the minimum mark on the dipstick the total volume of oil is 25 l, of which 14 l is available for the auxiliary hydraulics.
It is, however, recommended that the system be filled to the maximum mark on the dipstick (total volume =35 l). In this case 24 l is available for the auxiliary hydraulics. Adding oil, see point 25 change oil in hydraulic system. Oil quality should be in accordance with the table on page 63.
Page 77
---76---
H. Periodic maintenance
H 5.8. Change pressure filter in hydraulic
system (23)
A3565---100
--- Clean surrounding parts
--- Loosen the filter and take out the element
--- Wash the filter housing with diesel fuel and fit the new element (oil the seal first). The seal must always be changed.
--- Tighten the filter with a suitable wrench to a torque of
200 Nm.
NOTE: Always change the filter when carrying out repairs caused by impurities in the hydraulic system.
Clean suction strainer as described earlier (see service at 1000 hours intervals page 78).
CAUTION: If the external hydraulics are used extensively and no return oil filter is used, the filter must be changed ever 250 hours.
If the external hydraulics are used extensively it is recommended that a return filter should be mounted in the line (extra equipment).
On tractors with a return filter, all oil which is returning from the outside machine, goes through the return filter. Follow to changing intermediate on the return filter.
H 5.9. Change oil filter in
transmission (24)
65---77
--- Clean surrounding parts and remove the filter
--- Oil a new seal and fit the new filter. Tighten by hand (not too tight).
H 6. Maintenance every 1000 hours (or yearly)
H 6.1. Change oil and oil breather filter in
hydraulic system (25)
Draining
65---78
--- Run the tractor for warm up the hydraulic oil.
--- Remove the drain plug and drain off the oil
--- Clean the plug and replace it in again
Refilling
69---79,1
1
2
3
4
--- For refilling the oil, first open the breather filter (2) together with the fastening tube (3) by opening the locking nut (4) (hole inside the breathers fastening tube is too small for refilling the oil).
--- Refill with new oil through the filling cap. The lower mark on the dipstick (1) corresponds to 25 l, the upper mark to 35 l. The system may be filled to any level between these two points.
Page 78
---77---
H. Periodic maintenance
--- Subsequent to refilling, the engine should be started and the hydraulic lift operated for a short time, after which the level should be checked again. Replace the breather filter (2) and adjust it with fastening tube (3) so that the filter top is horizontal.
Where the larger quantity is recommended, 35 l, the oil level should come up to the upper mark on the dipstick which is fitted on the oil filler cap. Then 24 l can be taken out for auxiliary hydraulics.
H 6.2. Change oil in power
transmission (26)
Draining
A3565---112,1
--- Run the tractor to warm up the transmission oil.
--- Remove the plugs under the gearbox and final drive gears and allow the oil to run out into a suitable container.
--- Clean the plugs and screw them in again.
Filling
65---75
Oil quality should be in accordance with the table on page 63.
--- Remove the plug on the dipstick opening
--- Fill up with new oil to the upper mark on the dipstick.
Oil quantity is 32 l. The distance between max and min
marks on the dipstick corresponds to 3 liters of oil.
H 6.3. Change oil in differential (powered
front axle)
(27)
A3565---114
2
1
3
Remove the drain plug (1). Clean the plug and screw it in again. Fill up with new oil to the lower edge of the level plug (2).
Oil volume 6.5 l
Oil quality should be in accordance with the table on page 63.
H 6.4. Change oil in hub reduction gears
(powered front axle) (28)
A3565---108
Unscrew the plug and drain the oil. Turn the wheel until the line of the inspection hole is horizontal and fill up with oil to the level of the hole.
Oil volume 2 x 0.8 l
Oil quality should be in accordance with the table on page 63.
Page 79
---78---
H. Periodic maintenance
H 6.5. Clean hydraulic pump suction
strainer (29)
69---80
CAUTION: In work where the hydraulic system is subjected to abnormally heavy pollution (e.g. when running with tipping trailers) the suction strainer must be cleaned at shorter intervals. If the pump begins to ”shriek”, the engine should be stopped, the suction strainer cleaned and the viscosity of the oil checked against the manufacturer’s recommendations.
H 6.5.1. Removing and cleaning
--- Place the tractor with the front end higher so that less oil runs out.
--- Loosen the wing nut on the end of the housing and place a funnel or similar under the housing to collect up the oil.
--- Remove the cover and drain off the oil into a suitable container.
--- Carefully pull out the element.
--- Clean the element with diesel fuel and dry with compressed air.
--- Also clean the magnetic plugs.
H 6.5.2. Fitting
--- Place the cleaned element in the housing
--- Replace the cover together with the seal and tighten the wing nut by hand
--- Check the oil level in the hydraulic system.
CAUTION: Look for any foaming of the oil when starting up again (check through the filling opening). Foaming indicates that the cover seal is leaking and must be changed or retightened.
H 6.6. Clean fuel tank (30)
Always clean the fuel tank at the start of the winter season. This avoids problems with condensation in the fuel tank. Always make sure that the tank is as full as possible so that condensation is prevented.
--- Empty the tank and rinse it with clean diesel fuel. Screw in the drain plug again.
--- Fill up with new fuel (if you suspect that fuel is not clean, use a fine gauze strainer).
WARNING! Never use spirit as anti ---freeze agent in the
fuel, as this could cause blockage of the fuel filter and impair the lubricating properties of the fuel.
H 6.7. Change prefilter and fuel filter (31)
Change prefilter
(distributor models)
1
2
69---81
NOTE: Remove the filter by hand, do not use a filter--­wrench.
Turn the prefilter lock (2) to open and remove prefilter (1) by pulling it downwards. Set new filter in place and turn the prefilter lock (2) to the fasten direction until you hear a click. Change the prefilter more often if needed.
Change fuel filter
69---81,1
Clean the outside of the filter and remove it. Oil the new gasket and tighten the new filter by hand (not too tight). Change the fuel filter more often if needed.
After changing the filter, pump up fuel with the hand pump until the prefilter (distributor models) and the filter are filled up. If needed bleed the fuel system (see under ”Checks
Page 80
---79---
H. Periodic maintenance
and Adjustments” on page 85).
H 6.8. Change air filter and safety
filter (32)
69---82
The main air filter has to be changed no later than 1000 hours together with the safety filter if it has not been cleaned already 5 times and changed earlier. The safety filter protects the engine if the main filter should become damaged. The safety filter must not be cleaned, it should always be changed.
CAUTION: Never run the tractor without the safety filter.
Take great care when removing the safety filter so that no dirt enters the inlet pipe.
--- Take out the main filter
--- Remove the safety filter
Models with cyclone cleaner (600, 700)
69---67,5
4
1
2
3
Models with ejector cleaner
(800, 900)
69---67
4
1
2
3
Filters fitting
--- Check that, the seals are in good condition
--- Check that, the sealing surfaces are clean
--- Fit a new safety filter and make sure that it is correctly positioned in the housing. Tighten the nut (1) carefully.
--- Fit the main filter carefully. Tighten the nut (2), on the filter until the filter has come into contact with the end of the housing.
Do not tighten the nut (3) on the cover of the air cleaner housing too tight (approx 1 ---1.5 turns after the flange seal has come into contact with the surface of the housing). The cover of the housing (also in cyclone cleaner models) must be mounted so that the outlet pipe (4) is in the lower position.
H 6.9. Lubricate front wheel bearings (33)
(2WD)
3565---117,1
Use Valtra Universal Grease.
In dusty and muddy conditions, it is necessary for lubrication to be carried out much more often. When injecting new greese, ensure that enough is injected so that it pushes the dirt out of the hub. Check also the bearings tightness and if necessary have them adjusted at an authorized workshop.
Page 81
---80---
H. Periodic maintenance
H 6.10. Check and adjust toe---in of front
wheels (34)
A
A+ 2...6 mm
(4--- WD:A+0...2 mm)
3565---118
See under ”Checks and Adjustments” on page 91.
H 6.11. Check and adjust valve clearance
(35)
A3565---120
Both inlet and exhaust valves should have a valve clearance of 0.35 mm (0.014 in). The valve clearance can be adjusted when the engine is either warm or cold.
Checking and adjustment should be carried out by an authorized workshop.
H 6.12. Change cab air filter and upper
filter
(extra equipment) (36)
Change lower filter
69---66,2
Lift up the filter housing cover (rear part first) and replace the filter with a new one. Change filter more often if necessary.
Change upper filter (extra equipment)
69---66
Remove air cleaner housing from the front part of the roof and replace the filter with a new one. Change filter more often if necessary.
Page 82
---81---
H. Periodic maintenance
H 6.13. Tighten frame nuts and bolts (37)
H 6.14. Grease flywheel ring gear (38)
69---66,3
On the left ---hand side of the clutch housing there is a hole
through which the ring gear can be greased. Apply a little grease (one stroke with a grease gun) at a few points on the ring gear. With use the grease will spread round the gear. Use Valtra Moly Grease, about 1 cm
3
.
H 7. Maintenance every 2000 hours (or every other year)
H 7.1. Clean coolant system (39)
Periodically check and clean the outside of the radiator by means of compressed air or by flushing through with water. Also clean from the fan side of the radiator.
The cooling system can be thoroughly cleaned if problems occur in the function, in which case clean as follows.
Clean the coolant system using a special cleaning agent available from your dealer. Follow the manufacturer’s instructions.
H 7.1.1. Draining
1
2
69---84,2
--- Always stop the engine before draining the coolant.
DANGER: The radiator cap can not be opened when the system is hot, because the cap has no clamp position, which would remove the pressure before opening.
--- ALWAYS open the cap (1) of the expansion tank first. Open the expansion tank cap carefully. At running temperature the expansion tank has overpressure (0.7 bar).
Page 83
---82---
H. Periodic maintenance
--- Loosen the lower water pipe (2) (remove the finger shield if necessary). The best way to drain the system is to loosen the upper end of the pipe and then loosen the lower end, then the pipe can be bent to the side and the fluid drained into a container.
3
69---84,3
--- Open the plug (3) on the cylinder block
--- Turn on the heater control in cab. Drain the fluid into a container.
--- Drain the water pump by cranking the engine a few revs with the drain plugs removed.
H 7.1.2. Filling
Mix the antifreeze and water according to the manufacturer’s instructions.
1
2
69---84,4
3
--- Fill up the radiator (1) with a mixture of anti---freeze fluid and water completely full, close the filler cap. The expansion tank’s cap has to be open when filling.
--- Fill the expansion tank (2) with fluid up to the fluid level sign (3).
NOTE! If the finger shield is removed make sure you re--- fit it.
H 7.1.3. Coolant volume
--- 600 13.5 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 700 13.5 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 800 15.5 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 900 15.5 l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ensure that a recommended coolant is always used.
WARNING: Never fill up with cold fluid while the engine is warm. Do not use plain water as coolant.
After changing the fluid run the engine for a time and check the level of fluid.
H 7.2. Check alternator (40)
69---85
Check all leads and terminals. Oily or corroded contacts can cause trouble in the battery circuit. Cleaning and reconditioning of the alternator should be carried out by an authorized workshop.
H 7.3. Check starter motor (41)
69---86
Check that leads and terminals are clean and in good condition. Correct any defects. Overhaul and reconditioning of the starter motor should be carried out by an authorized workshop.
Page 84
---83---
H. Periodic maintenance
H 7.4. Check and clean injectors (42)
A3565---123
When using biodiesel the checking and cleaning of the injectors must be done after every 1000 hours. For the engine to produce full power the injectors must be in perfect condition. Checking and cleaning should be carried out by an authorized workshop.
Symptoms of dirty or defective injectors:
--- Knocking indicates a fault on one or more of the injectors. Knocking can occur on a cold engine when running at idling speed. When knocking occurs at normal working temperature this indicates that the injectors are not functioning property.
--- Air in the fuel system can also cause knocking (disappears after the system has been bled).
--- Smokey exhaust gases are another symptom of poor function of the injectors (can also be due to other reasons, e.g. blocked air cleaner).
H 7.5. Change brake fluid (43)
69---69,1
It is recommended that the brake fluid be changed every second year or after 2000 hours of operation.
--- Empty the brake fluid reservoir, open the bleed nipples. It is better to place hoses from the nipples into a con­tainer, as the fluid corrodes the paint. Pump the brake pedal until all brake fluid in the pipes and cylinders has run out.
--- Fill the brake system with new brake fluid.
--- Bleed the brake system of air (see Checks and Adjust­ments on page 90).
If the tractor is equipped with the trailer brake valve and / or air pressure brakes as extra equipment, open also their bleed nipples to drain the hoses. The brakes must also be bleeded from the nipples:
--- the fluid brakes of the trailer, see the bleeding instructi­ons on page 123.
--- the air pressure brakes, see the bleeding instructions on page 121.
The correct amount of brake fluid is 0.3 liter.
65---86,1
If the tractor is equipped with the push buttons for HiShift as extra equipment, change the brake fluid. The brake fluid reservoir for HiShift is to the left side of the battery. Empty the brake fluid reservoir by loosening the hose coming from the reservoir from the valve side. The correct amount of brake fluid is 0.3 liter.
WARNING: Brake fluid is corrosive and poisonous and must be handled carefully at all times (it also corrodes the paint).
Page 85
---84---
H. Periodic maintenance
H 8. Maintenance every 4000 hours
H 8.1. Check turbo unit (not on all models) (44)
69---87
Inspection and reconditioning of the turbo unit should be carried out by an authorized workshop. For trouble free functioning make sure that the air and oil filters are in good condition, that they are changed according to schedule and that the fuel system is kept clean. Note particularly that the air filter must be clean and have good flow ---through properties. Regularly check the attachment of the turbo unit on the exhaust system and the attachment of the intake and exhaust manifolds on the turbo unit.
Vibration or abnormal engine noise are usual symptoms of incorrect function of the turbo unit.
Where any defects are suspected, have the turbo unit checked by an authorized workshop as soon as possible.
Page 86
---85---
I. Checks and adjustments
I. Checks and Adjustments
Check and adjustment instructions for the extra equipment are in section K, after each extra equipment.
I 1. Engine
I 1.1. Bleeding fuel system
There should be no air in the fuel system to ensure that the motor function is of maximum efficiency. The system automaticly removes the small guantity of air which has built up in the filters and injection pump. The fuel system must be bled if any part of it has been removed or if the tractor has run out of fuel during driving so that air has entered the system. Bleed the fuel system as follows:
I 1.1.1. Bleeding distributor pump system of
air
69---88
1
1. Pump by hand the lever (1) on the fuel pump. If pumping feels ineffective, turn the engine a little, so the camshaft turns away from the line of the pump arm.
69---89
3
2
2. Open the bleed screw (2). Operate the hand pump (1) until there are no air bubbles in the fuel which runs out. Tighten screw (2).
NOTE! Do not open the bleed screw above the prefilter, as it is in the suction side.
3. Continue pumping and open the bleeding union (3) which is in the middle of the rearside of the pump, until there are no air bubbles in the fuel which runs out. Tighten the union.
CAUTION: When the pump is empty of fuel, do not leave the tractor switched on for a long time, as there is a stop solenoid in the injection pump which could be damaged.
After bleeding the system as detailed above, the fuel pump will fill up once the starter motor starts to turn the engine.
4. Start the engine and check that there are no leaks.
Page 87
---86---
I. Checks and adjustments
I 1.1.2. Bleeding in---line pump system of air
3
1
2
A3565---125,1
The bleeding of the in---line pump system differs from the bleeding of the distributor pump system as follows:
--- The fuel hand priming pump (1) is located beside the injection pump. Continue pumping a few times to fill the injection pump, then tighten the bleeding screw (2)
--- The fuel from the injection pump can also be bled through the overflow valve (3) after bleeding the fuel filters.
I 1.1.3. Bleeding the thermostart --- system of
air
69---89,1
1
2
3
Allways bleed the fuel pipe of the glow plug, if the pipe or the fuel container is empty e.g. after service. damage to the glow plug can occur due to the lack of fuel when starting the engine.
--- If the container (1) has become empty, fill it with a drip can through the breather hole (2) on the cover.
--- Open the glow plug pipe adapter (3).
I 1.2. Air cleaner
69---90
The air cleaner prevents dust and other dirt from entering the engine with the induction air. Engine wear is largely dependent on the cleanliness of the induction air so it is very important to check the air cleaner regularly and to maintain it correctly.
CAUTION: The safety filter inside the main filter must not be cleaned but must always be changed according to the maintenance schedule. The purpose of the safety filter is to prevent damage to the engine if the main filter should fail.
I 1.2.1. Maintenance of main filter
A3565---127
The air filter must not be cleaned more than five times, after which time it must be replaced. Check when cleaning that the filter and its seals are undamaged. A damaged filter must always be replaced.
NOTE: Never clean or remove the air filter unless it is absolutely necessary. When removing the air filter there is always the possibility that dirt can enter the induction system of the engine.
Page 88
---87---
I. Checks and adjustments
Cleaning the main filter
A3565---128
Use clean and dry compressed air with a max. pressure of 500 kPa (5 bar).
1. Direct the air flow against the inside of the filter along the folds. Do not hold the nozzle closer than 3 --- 5 cm.
2. Then direct the air flow against the outside of the filter along the folds and after this against the inside of the filter again.
3. Check the filter and its sealing surfaces by means of a torch. Replace the filter if any holes or other defects are discovered.
NOTE: See service instructions on page 67 and replace safety filter in the air cleaner (maintenance every 1000 hours or yearly page 79).
I 1.3. Maintenance--- cooling system
A3565---129
The following action should be taken to make sure that the cooling system functions correctly:
--- Check the coolant level (see maintenance program daily checks).
--- Check the fan belt tension (see maintenance program weekly checks).
--- Clean the radiator honeycomb externally by means of compressed air or by flushing through with water.
I 1.3.1. Coolant
The cooling system is filled with a mixture of water and anti--- freeze agent on delivery. The anti --- freeze agent also has the property of preventing rust from forming in the cooling system. However, the anti--- rust properties of the agent diminish with time so that it is important to change the coolant at regular intervals. A suitable mixture is half anti--- freeze agent and half water but the manufacturer’s directions should always be followed (see cleaning of cooling system, Service at 2000 hrs intervals on page 81).
Page 89
---88---
I. Checks and adjustments
I 2. Electrical system
I 2.1. Checking and maintenance of
battery
A3565---130
--- Check the charge of the battery with an acid tester. Min.
1.23.
--- Check fan belt tension.
--- Keep the battery clean. It can be washed with lukewarm water after removal from the tractor (always disconnect the negative lead first).
--- Also clean the pole studs, the cable terminals and the battery retainer thoroughly. Wash off oxidized spots with water.
--- Wipe the outside of the battery, and coat the pole studs and the cable terminals with petroleum jelly.
--- Refit the battery (always connect the positive lead first).
WARNING: Avoid sparking or naked flames near the battery. The battery gives off hydrogen gas which is highly explosive. The battery electrolyte is corrosive.
I 2.2. Alternator
69---91
The tractor has a negative --- grounded alternator which
can easily be damaged if an incorrect connection is made in the electrical system. For example, connection of the battery with wrong polarity can burn out the alternator or rectifier. The electrical charging circuit must not be broken when the engine is running.
I 2.3. Safety precautions for the electrical
system
--- Always connect the battery with the correct polarity.
--- Disconnect the negative lead of the battery first and connect it last.
---Never brake the charging circuit while the engine is running.
--- Disconnect the battery negative lead before removing the alternator from the engine.
--- Arrange enough ventilation to prevent the build---up of explosive gases in and around the battery.
CAUTION: The battery leads (negative first) and the alternator wiring must be disconnected before arc welding is carried out on the tractor or an implement which is attached to it.
Never run the engine with the alternator disconnected. Do not connect any additional electrical equipment, as this may damage components of the existing electrical system.
I 2.3.1. Fuses
65---92,4
4321 5 4321 5 4321 54321 5 4321 54321 5
The fuse box is placed under the instrument panel. It is divided into four parts. The fuse rating is as follows: 5A (six), 10A (three), 15A (six), 20 A (three) and 25 A (two). In the component list the fuses are numbered from left to right.
Fuses must not be replaced with ones of a higher rating, as this may cause damage to the electrical
Page 90
---89---
I. Checks and adjustments
equipment. The fuse list is on the component list of the wiring diagram on page 108.
When you need a continuous electrical supply eg. to the implement, illumination etc. power can be taken from the trailer connection (see page 53). With the implement control system (optional equipment) electrical power to the optional equipment can be switched on and off from the driver’s cab.
Power for optional equipment can also be taken from the spare fuses or unused optional equipment fuses. A continuous power source can be connected from the main current pole of the starter motor (on the models with main circuit breaker, power is switched off with main switch) through the new fuse.
I 2.4. Headlight adjustment
A3565---132
Correct adjustment of the headlights is very important
when running on the public road. Headlight adjustment can be carried out quickly and accurately by using an optical headlight adjusting unit. If no optical instrument is available, adjustment can be done as follows.
With dipped---beam switched on, the cutoff edge of the light pattern should come at height H when the tractor is at distance L. With full---beam switched on, the distance between the light points should be B. Any necessary adjustment is done by using the headlamp adjusting screws.
Measurements:
L = 5 m B = Center distance between headlights H = Height of headlights above ground minus
50 mm
If tractor has up lifted full/dipped beam headlights (on the top part of the cab), the lights have to be adjusted so, that the light pattern shines on the mark at a distance of 30 m on even ground.
I 3. Power transmission
I 3.1. Adjusting pedal free travel of
propulsion clutch
17--- 19 mm
A3565---133
B
C
A
Check the pedal free travel at regular intervals. The pedal free travel should be 20--- 25 mm. Carry out adjustment as follows:
--- Slacken lock nut A.
--- Screw the adjusting rod with nut B until the pedal free travel is correctly adjusted. Tighten the lock nut.
--- When the restricting sleeve comes up against the lock nut further adjustment of the pedal free travel is no longer possible, therefore, the clutch disc must be changed. The measurement (17 ---19 mm) shown in the figure applies to a clutch with new disc.
I 3.2. Adjusting PTO clutch lever free
travel
A3565---134
The free travel at the end of the lever should be
30--- 40 mm.
Page 91
---90---
I. Checks and adjustments
Adjusting:
--- Slacken the lock nut.
--- Turn the adjusting nut until the travel is correctly adjusted.
--- Tighten the lock nut.
I 4. Brake system
I 4.1. Adjusting travel of brake pedals
65---93,2
1
1
2
4
4
3
4
1
1
The travel should be 60 mm with pedals connected together.
--- Fit blocks in front of the front wheels to prevent the trac­tor from moving.
--- Raise the rear end of the tractor off the ground and adjust both brakes separately by turning the brake rods (1) on the drive gear (NOTE: with the ring spanner of 9 mm, the fork spanner may slip) until the brakes are on.
--- Slacken the brake rods 1 turn and check that the wheels can rotate freely.
--- Check by driving with the pedals connected together that the brakes do not pull to one side.
Check the pedals free travel.
I 4.2. Adjusting parking brake
The parking brake is controlled mechanically and it is con­nected to the foot brake mechanism by a cable. The parking brake is adjusted in the factory and re ---ad­justment is not necessary unless parts of brake mechan-
ism have been changed (the parking brake is affected when the foot brakes are adjusted).
When necessary, adjust parking brake lever free travel to about 50 mm (at lever end) by turning the adjusting nut (2) at the rear end of the cable.
NOTE: Always adjust the driving brakes before adjust­ing the parking brake.
I 4.3. Bleeding brake system of air
NOTE: Check that the brake fluid reservoir (3) is full before starting to bleed the system.
Page 92
---91---
I. Checks and adjustments
Bleed the brakes as the following (the brake pe-
dals should not be latched together
):
--- Depress one of the brake pedals and at the same time open the bleed nipple (4) on the brake which is being actuated by the pedal. Before depressing the brake pedal and opening the bleeding nipple, pump several times with the pedal in order to build up the pressure in the system.
--- Depress the brake pedal fully and close the nipple and slowly let the brake pedal up again.
--- Repeat the pumping action with the brake pedal until the brake fluid which runs out at the bleeding nipple is completely free of air.
--- The procedure for bleeding the brake is the same on both sides.
--- Check the brake fluid amount in the reservoir after bleeding and top up if required.
If the tractor is equipped with the trailer brake valve and / or air pressure brakes, they must be bled before bleeding the brakes, because their bleeding nipples are placed lower down:
--- the fluid brakes of the trailer, see the bleeding instructi-
ons on page 123.
--- the air pressure brakes, see the bleeding instructions on
page 121.
I 5. Steering system
I 5.1. Checking and adjusting toe---in of
front wheels
A
A+ 2...6 mm
(4--- WD:A+0...2 mm)
3565---137
First check that there is no play on the ball joints of the steering arms and tie rod. Set the wheels for running straight ahead.
Checking
Make a vertical mark on the front edge of both front tyres/tires on the middle of the tread level with the hubs. Measure the distance between the marks. Roll the tractor forwards so that the marks again come level with the hub, this time at the rear edge. Measure the distance between the marks again. The measurement should be larger at the rear edge, 2 --- 6 mm more on two---wheel drive tractors and 0--- 2 mm more on four-wheel drive tractors.
I 5.1.1. Adjusting toe ---in 2WD
(50 Nm)
A3565---138
1
2
3
--- Loosen the tie rod bolts (1) and slacken the locking nut (2).
--- Turn the rod (3) to desired direction (one round at once). Lock the nut (2) and re---tighten the bolts (1) back.
Adjust both tie ---rods so that there is no restriction of the steering lock. Check toe --- in as before.
Page 93
---92---
I. Checks and adjustments
I 5.1.2. Adjusting toe ---in 4WD
A3565---139
1
2
Slacken the locking screw (1) of the tie rod and turn the adjusting screw (2) in the desired direction. Tighten the locking screw.
Adjust both tie ---rods so that there is no restriction of the steering lock. Check toe --- in as before.
I 5.2. Limiting steering lock of front
wheels
(powered front axle)
A3565---140
1 2
CAUTION: When altering the track width or when fitting a front loader, always make sure that the front wheels have free movement to full lock in both directions and that the front axle and the wheels can turn fully. If necessary adjust the steering lock stops on
the powered front axle. To carry out the adjustment slacken the locking nuts (1) and adjust the adjusting screws (2). After adjusting tighten the locking nuts.
NOTE: Adjust the adjusting screws of both sides to the same length, so that the turning angle is the same on both sides.
I 6. Adjusting track width
When track widths are adjusted or larger tyres/tires fitted, the turning angles have to be checked/adjusted for max turning angle of the front axle on both sides. Check also when using chains that the distance from
the cab to the tyres/tires does not go below 80 mm. Check that the distance from parking lights to the outer sides of the tyres/tires does not exceed 400 mm.
I 6.1. Front axle
Apply the parking brake or scotch the rear wheels to ensure the tractor cannot move.
Page 94
---93---
I. Checks and adjustments
I 6.1.1. 2WD axle
380 Nm
50 Nm
A3565---141
2
1
--- Raise the front end with a jack under the centre of the front axle.
--- Loosen and remove the bolts of the front axle (1) and tie rods (2)
--- Pull out the axle until the desired track width is obtained.
--- Move both tyres/tires the same distance.
--- The front axle has three different track width possibilities.
Track widths, ”Specifications” are given on page 99. Refit the bolts and tighten the nuts.
NOTE: Check the toe--- in after adjusting (instructions on page 91).
I 6.1.2. Powered front axle
69---95,2
11.2--- 24,
12.4--- 24
1)
, 12.4R24
1)
13.6--- 242), 13.6R242),
14.9--- 242), 14.9R242), 340/85R242), 360/70R242), 380/70R24
2)
, 380/85R242), 420/70R242), 440/65R24
2)
1415
1520
1615
1815
12.4R28
1420
1715
1515
1820
1915
230/95R32
1380
1520
1320
1615
1)
1720
2)
1620
1475
1640
1735
1405
1495
1665
1755
The standard track widths are underlined.
Adjusting front and rear wheel track widths is done in the same way.
Track width can be adjusted by changing the position of the wheel rim in relation to the central disc or by turning the wheel around (as shown above). Make sure that the arrows on the upper part of the tyres/tires are pointing forwards.
CAUTION: When altering the track width or fitting a front--- mounted loader, check that the wheels do not
go too far at maximum steering lock and axle pivoting movement, if necessary restrict the steering lock with the limiters fitted on the axle.
CAUTION: The toe ---in of the front wheels must be checked again after any adjustment of the track width. The widest track width must not be used when running with large front --- mounted loaders. (Loadings on the section ”Specifications” see page 96).
Lubricate the wheel nuts and tighten them to the recommended values. Wheel nuts must be retightened periodically (see technical specifications).
Page 95
---94---
I. Checks and adjustments
I 6.2. Adjusting track width: Rear axle
69---96,1
13.6--- 36, 13.6R36
16.9--- 30, 16.9R30,
18.4R30, 480/70R30
1410
1)
1510
2)
1610
1710
1810
1910
2010
2110
16.9--- 34, 16.9R34,
18.4--- 34,18.4R34, 420/85R34, 460/85R34, 480/70R34, 520/70R34, 540/65R34, 13.6---38,
13.6R38, 14.9R38, 340/85R38
1410
1)
1510
2)
181019101610
1710
20102110
1410
1)
1515
18101915
1610
171520102115
1500
1600
1900
2000
1520
1620
1920
2020
230/95R48
1)
Not in forest cab, in standard cab not with wider than
16.9 tyres/tires.
2)
With 16.9 or wider tyres tires not in forest cab.
Adjusting front and rear wheel track widths is done in the same way.
Before adjusting scotch the front wheels to prevent the tractor from moving. Raise the rear wheels off the ground and position sturdy axle stands under the axle housing.
The standard track widths are underlined.
I 7. If the tractor is not used
I 7.1. Storing the tractor
For a period shorter than two months
No special measures are required provided that:
--- The tractor has been regularly maintained
--- The tractor is clean and has been washed
--- The coolant contains enough anti---corrosion liquid
--- The fuel tank is full
--- The battery is kept in a suitable place
--- The air conditioning is operated for a few minutes at least once a month.
For a period longer than two months
--- Clean, wash and lubricate the tractor
--- Clean the fuel tank
--- Fill the fuel tank with fuel
--- Change prefilter of the fuel system, distributor models
--- Change the fuel filter and bleed the fuel system of air
--- Clean the air cleaner
--- Change engine oil and oil filter
--- Make sure that the coolant contains enough anti--- corrosion liquid and check the charge in the battery
--- Run the engine until it is thoroughly warm
--- Lower the hydraulic lift to its lower position
--- Stop the engine, unscrew the injectors and pour 0.1 liter of preserving oil into each cylinder.
--- Crank the engine few rews. Refit the injectors with new gaskets.
--- Remove the battery, clean it and store it in a cool dry place where there is an even temperature. Charge the battery every 2 months.
--- Slacken the fan belt (compression belt)
--- Protect exposed parts against corrosion by applying anti--- corrosion oil.
--- Cover the air induction pipe to the air cleaner and the exhaust pipe with a plastic bag or similar.
--- Operate the air conditioning for a few minutes at least once a month
I 7.2. Removing the tractor from storage
After a period shorter than two months
--- Fit the battery (fully charged)
--- Check the oil level in the engine and transmission, the coolant level in the radiator, the electrolyte level in the battery and the tyre/tire pressures.
Page 96
---95---
I. Checks and adjustments
--- Carry out the general lubrication
--- Bleed the fuel system if required
--- Pour about 0.2 liter of motor oil into the turbocharger housing through the pressure oil pipe connection (models with turbo)
--- Start the engine without racing it
--- Test ---run the tractor and make sure that everything works correctly.
After a period longer than two months
--- Check the tyre/tire pressures
--- Remove the protective covers
--- Turn the radiator fan carefully forwards and backwards, so that the sealing ring of the coolant pump works loose (it may have stuck to the shaft).
--- Wash off any anti ---corrosion oil applied to the exterior of the tractor
--- Tension the fan belt (compression belt)
--- Remove the valve cover and lubricate the rocker mechanism with engine lubricating oil.
--- Check the oil level in the engine and transmission, the coolant level in the radiator and the electrolyte level in the battery
--- Bleed the fuel system of air
--- Refit the battery (fully charged)
--- Pour about 0,2 liter of motor oil into the turbocharger housing through the pressure oil pipe connection (models with turbo)
--- Start the engine without racing it
--- Test ---run the tractor.
Page 97
J. Specifications
---96---
J. Specifications
Specification information for the extra equipment are in section K, after each extra equipment.
J 1. Dimensions and weights (mm, kg)
Tractor 600---2, 700 ---2 600 --- 4, 700 --- 4 800--- 2, 900 --- 2 800--- 4, 900 --- 4
Tyres/tires rear 16.9R34 16.9R34 18.4R34 18.4R34
Tyres/tires front 10.00---16 12.4R24 11.00---16 14.9R24
Length 3745 3861 3877 4043
Width 2139 2139 2177 2177
Height to the exhaust pipe 2655 2655 2676 2700
Height to the roof
1)
2660 2660 2695 2700
Ground clearance, front axle 505 427 505 472
Ground clearance, back (without trailer hitch)
460 450 495 495
Wheel base 2112 2255 2244 2387
1
) With low cab, 155 mm lower.
Full tank, with overdrive, without agricultural drawbar, varies, depending on equipments (weights are determined according the EU directives).
Tractor 600---2 700 ---2 800 --- 2 900 --- 2
Rear/front tyres/tires 16.9R34/10.00---16 16.9R34/10.00---16 18.4R34/10.00---16 18.4R34/10.00---16
Total weight 3160 3210 3330 3360
Front axle (%) 1070 (34) 1100 (34) 1120 (34) 1140 (34)
Rear axle (%) 2090 (66) 2110 (66) 2210 (66) 2220 (66)
Tractor 600---4 700 ---4 800 --- 4 900 --- 4
Rear/front tyres/tires 16.9R34/13.6R24 16.9R34/13.6R24 18.4R34/14.9R24 18.4R34/14.9R24
Total weight 3390 3440 3560 3590
Front axle (%) 1280 (38) 1310 (38) 1330 (37) 1350 (38)
Rear axle (%) 2110 (62) 2130 (62) 2230 (63) 2240 (62)
J 2. Max permissible axle loadings (kg)
Disregarding limitations due to tyre/tire equipment
Tractor 600--- 2, 700 --- 2/600 ---4, 700 ---4 800--- 2, 900 --- 2/800 ---4, 900 ---4
On rear axle, max 40 km/h 4500/4500 4500/4500 On front axle, max 40 km/h 2050/2050 2050/2050 On front axle, max 8 km/h ---/3500 ---/3500
Total weight, max 40 km/h 6500 6500
Page 98
J. Specifications
---97---
J 3. Tyres/tires (alternative tyre /tire equipment (pairs))
4WD
Rear Front 600
700,
800, 900
Long lower links Fixed discs
16.9--- 30/8 11.2---24/8 x x
16.9R30 12.4R24 x x
18.4R30 13.6R24 x x
480/70R30 360/70R24 x x
420/85R34 340/85R24 x x
16.9--- 34 13.6---24 x x
16.9R34 13.6R24 x x
460/85R34 380/85R24 x x
18.4R34 14.9R24 x x
18.4--- 34 14.9---24 x x
480/70R34 380/70R24 x x x
520/70R34 420/70R24 x x
540/65R34 440/65R24 x x x
340/85R38 340/85R24 x x
13.6R36 12.4R24 x x
13.6--- 36 12.4---24 x x
13.6R38 13.6R24 x
1)
x
13.6--- 38/8 13.6---24/8 x x
14.9R38 12.4R28 x
230/95R48 230/95R32 x x
13.6R24/12IND 275/80R18 x x x
16.9R34IND 13.6R24/IND x x x
18.4R34/IND 14.9R24/IND x x
16.9--- 34/14FOR 13.6 ---24/10FOR x x x
18.4--- 34/14FOR 14.9 ---24/14FOR x x
1)
Not all tyres/tires marks
Always contact your dealer to ensure the correct ratio is used. When adjusting track widths or changing tyres/tires the turning angles must be checked/adjusted with maximum turn­ing angles on both sides of the axle.
J 3.1. Tightening torques, wheel nuts
Front wheels, 2WD 130 Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front wheels, 4WD 300 Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear wheels 550 Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rim/wheel disc, front and rear 310 Nm. . . . . . . . . . . . . . . . . . . . . .
Page 99
J. Specifications
---98---
J 3.2. Tyre/tire pressures and permissible loadings (30 km/h, R tyres/tires 40 km/h)
Rear wheels
Pressure
(kPa)
Max. load per
tyre/tire (kg)
Front wheels Pressure
Max. load per
tyre/tire (kg)
16.9--- 30/8
170
2300 10.00 ---16/8 280 1190
16.9R30/8 160 2300 10.50 ---18/10 330 1605
18.4R30/8 160 2650 11.00---16/8 160 1320 60 1450 12.4 ---24/8 230 1415
480/70R30
160 2575 12.4R24/8 160 1360
16.9--- 34/8 170 2380 13.6R24 160 1450
16.9R34/8 160 2430 13.6 ---24/8 200 1545
18.4R34 160 2800 14.9R24 160 1700
18.4--- 34/8 140 2565 14.9 ---24/8 180 1760 420/85R34
160
2650
60 845
460/85R34
160
3075
360/70R24
160 1500
160 2725 340/85R24 160 1650
480/70R34
60 1800
60 930
160 3150
380/70R24
160 1650
520/70R34
60 1775 380/85R24 160 1950
160
2900
160 1900
540/65R34
60
1580
420/70R24
60 1070
13.6R36/8
160
1750
160 1800
13.6--- 36/6
160
1615
440/65R24
60 990
13.6--- 38/8
200
1950 12.4R28 160 1450
13.6R38/8 160 1800 230/95R32 320 2000
14.9R38/8 160 2060 275/80R18 240 1400
340/85R38
160
2060 13.6R24 IND 330 2585
230/95R48
320
2240 14.9R24 IND 330 3090
13.6R24/12 IND
330
2585 13.6--- 24/10 FOR 250 1790
18.4R34 IND 290 4850 14.9 --- 24/14 FOR 300 1900
16.9R34 IND 290 3935
16.9--- 34/14 FOR 260 3025
18.4--- 34/14FOR
260
3730
When using twin --- mounted wheels note the following:
--- the loading on these two wheels together can be multiplied by 1.76 of the permissible loading on one wheel.
--- using twin ---mounted wheels is for decreasing the surface pressure, not for obtaining better side support
--- do not exceed tyre/tire size stated for the model, see table J 3, when using dual/extension wheels
--- the track width of the inner wheels has to be adjusted to minimum value.
--- when needed limited turning angle
Page 100
J. Specifications
---99---
J 4. Track widths, mm
Rear wheels Track width Front wheels Track width
16.9--- 30, 16.9R30, 18.4R30, 480/70R30
14102), 15103), 1610
, 1710, 1810,
1910, 2010, 2110
10.00--- 16, 11.00 ---16/8 1410 ---1510---1610
1)
16.9--- 34, 16.9R34, 18.4 ---34,
18.4R34, 420/85R34, 460/85R34, 480/70R34, 520/70R34, 540/65R34, 13.6---38, 13.6R38,
14.9R38, 340/85R38
14102), 15103), 1610, 1710
, 1810,
1910, 2010, 2110
11.2--- 24, 12.4 ---24, 12.4R24
1320, 1415, 1520, 1615
, 1720, 1815
13.6--- 36, 13.6R36
14102), 1515, 1610, 1715, 1810, 1915, 2010, 2115
13.6--- 24, 13.6R24, 14.9 ---24,
14.9R24, 340/85R24, 360/70R24, 380/70R24, 380/85R24, 420/70R24, 440/65R24
1320, 1415, 1520, 1615, 1720
, 1815
230/95R48
1500, 1520, 1600, 1620, 1900, 1920, 2000, 2020
12.4R28
1420, 1515, 1620, 1715
, 1820, 1915
13.6R24/12 IND 1620, 1900 230/95R32
1380, 1405, 1475, 1495
, 1640, 1665,
1735, 1755,
18.4--- 34/14 FOR, 18.4R34 IND,
16.9R34 IND, 16.9---34/14 FOR
1650, 1880 275/80R18 1545, 1585
13.6R24 IND, 13.6---24/10 FOR,
14.9--- 24/14 FOR, 14.9R24 IND
1430, 1710
Measured between middle of tyres/tires. Adjusting track width on page 92.
Fixed discs
1)
First adjusting track widths, if rear tyres/tires are 34” or bigger.2)Not in forest cab, in standard cab not with wider than
16.9 tyres/tires.
3)
With 16.9 or wider tyres/tires not in forest cab.
In the cabin, the distance between the mudguards is 924 mm. In Forest model the left mudguard is 50 mm wider.
NOTE! Standard track widths are underlined. When track widths are adjusted or larger tyres/tires fitted, the turning angles have to be checked/adjusted with max turning angle of front axle on both sides. When adjusting the rear axle track widths, check that the wheels rotate freely. Check when using chains that the distance from the cab to the tyres/tires is not less than 80 mm. Check further that the distance from parking lights to the outer sides of the tyres/tires does not exceed 400 mm.
When using the narrow track widths for the rear axle, check that the lower links do not touch the tyres/tires. When required lock the side regulators.
J 5. Engine
Tractor 600 700 800 900
Engine type Four---stroke direct injection diesel engine
Turbocharger No Yes Yes Yes
Designation 320DE 320DSRE 420DSRE 420DSRE
No. of cylinders 3 3 4 4
Displacement dm
3
3.3 3,3 4,4 4.4
Stroke mm 120 120 120 120
Cylinder bore mm 108 108 108 108
Compression ratio 16.5:1 16,5:1 16,5:1 16.5:1
Power output kW DIN (hp) / r/min
44 (60)
2270
51 (70)
2270
59 (80)
2270
66 (90)
2270
Torque Nm/r/min 220/1400 290/1400 315/1400 350/1400
Moment rice % 19 34 27 26
Idling speed r/min 850 850 850 850
Max no load speed r/min 2470 2470 2470 2470
Valve clearance (cold or warm) mm
0.35 0,35 0,35 0.35
Loading...