Valterra Products Go Power! SOLAR FLEX KIT GP-FLEX-50, Go Power! SOLAR FLEX KIT GP-FLEX-200, Go Power! SOLAR FLEX KIT GP-FLEX-30, Go Power! SOLAR FLEX KIT GP-FLEX-50E, Go Power! SOLAR FLEX KIT GP-FLEX-100 User Manual
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SOLAR FLEX KITS
User Manual
GP-FLEX-30
GP-FLEX-50
GP-FLEX-50E
GP-FLEX-100
GP-FLEX-100E
GP-FLEX-200
™
© 2018 Go Power!® By Valterra Products LLC,
Worldwide Technical Support and Product Information gpelectric.com
Go Power! Corporate Headquarters
21-710 Redbrick Street, Victoria, BC Canada V8T 5J3
Tel: 1.866.247.6527
73835_MAN_GP_SOLAR_FLEX_30_50_50E_100_100E_200_RevH
1. Contents
2. GENERAL INFORMATION ..........................................................................................................4
2.1 HOW DOES A GO POWER! SOLAR CHARGING KIT WORK? .................................................4
2.2 CAUTIONS ..................................................................................................................................6
2.3 DISCLAIMERS ............................................................................................................................7
2.4 KIT PARTS ..................................................................................................................................8
2.4.1 PARTS CHECKLIST .......................................................................................................8
2.5 REQUIRED TOOLS ..................................................................................................................10
3. PLANNING LOCATIONS ............................................................................................................ 11
3.1 PLAN YOUR SOLAR SYSTEM SETUP ...................................................................................11
3.2 PLACEMENT OF SOLAR PANELS ......................................................................................... 11
3.3 SOLAR CHARGE CONTROLLER ............................................................................................12
4. INSTALLATION................................................................................................................................13
4.1 SOLAR PANELS .......................................................................................................................13
4.2 REFRIGERATOR VENT OPTION 1 ..........................................................................................14
4.3 REFRIGERATOR VENT OPTION 2 ..........................................................................................14
4.4 CABLE ENTRY PLATE .............................................................................................................15
4.5 INSTALLING THE SOLAR CHARGE CONTROLLER ..............................................................15
4.6 INSTALLING THE FUSE AND FUSE HOLDER ........................................................................15
4.7 CONNECTING SOLAR CHARGE CONTROLLER TO BATTERY BANK .................................16
4.8 INITIAL CONNECTION AND OPERATING ...............................................................................16
5. MAINTENANCE ..............................................................................................................................17
6. SPECIFICATIONS .........................................................................................................................18
7. WARRANTY RETURN PROCEDURE ................................................................................19
8. SYSTEM DIAGRAMS ..................................................................................................................20
gpelectric.com | [page 3]
2. GENERAL INFORMATION
RV Console
Area
Solar Charge
Controller
Cable to
Bank
Battery Bank
Solar Panel (s)
Cables From
Solar Charge Controller
Internal
View
Refrigerator
Vent Cover
30A Fuse
Battery Bank
Refrigerator
Vent Cover
or Cable Entry Plate
100W
Solar Panel
PWM 30
Solar Charge
Controller
MC4 Red Postive
Extension Cable (25 ft)
MC4 Black Negative
Extension Cable (25 ft)
MC4 Connector
Legend
"CLICK"
Congratulations on purchasing your Go Power! Solar Flex Kit. You have chosen a clean, quiet and sustainable power source. Go
Power! Solar Kits allow you to power appliances in your RV, without hooking up to shore power or a noisy generator. Go Power!
Solar kits will keep your batteries charged, ensuring you have power when you need it.
This mobile DC power system allows you to enjoy the luxuries that electricity provides, without a campsite hookup. For simple
battery maintenance or full-time live-aboard power, Go Power! Solar Power Kits are available in a variety of sizes and can be
installed on RVs, campers, trailers, fth wheels and motor homes. As with any off-grid power systems, the user is required to
manage electrical loads to ensure continual power availability for essential services. Your location and season (hours of sunlight
available) play a role in how much energy can be harnessed from this kit.
Note
This manual will aid in the process of installing the Go Power! Solar Kit. Please read and understand this manual
and all included manuals before installing the Go Power! Solar Kit. Review all diagrams included in this guide for the
easiest and safest installation. Please retain this manual for future reference.
2.1 HOW DOES A GO POWER! SOLAR CHARGING KIT WORK?
The solar panel converts the sun’s energy into DC electricity and this electricity charges the battery. The battery stores the
electricity, similar to a water tank storing water. This battery power may be used at any time to operate DC powered devices connected to the battery. To increase the battery service life, a solar controller is used to prevent the solar panels from overcharging
the batteries. This is process is managed by the Solar Charge Controller included in this kit. See Figure 2-A (below) and 2-B (on
following page) for solar system examples.
FIGURE 2-A: TYPICAL RV INSTALLATION
[page 4] | gpelectric.com
Battery
30A Fuse
Battery Bank
Refrigerator
Vent Cover
or Cable Entry Plate
100W
Solar Panel
PWM 30
Controller
MC4 Red Postive
Extension Cable (25 ft)
MC4 Black Negative
Extension Cable (25 ft)
MC4 Connector
Legend
"CLICK"
GENERAL INFORMATION
Solar Charge
FIGURE 2-B: FLEX 100 WIRING DIAGRAM
gpelectric.com | [page 5]
2.2 CAUTIONS
GENERAL INFORMATION
Disconnect all power sources
before attempting installation
Solar panel safety
Battery and wiring safety
Electricity can be very dangerous. It is critical that the electrical layout and
installation of the photovoltaic system be completed by an electrician or quali-
ed personnel and in compliance with the detailed procedures in this manual.
Photovoltaic panels generate DC electricity when exposed to sunlight or other
light sources. Contact with the electrically active parts of the panel, such as
terminals, can result in burns, sparks and lethal shock whether the panel is
connected or disconnected.
When panels are connected in parallel, amperages are additive. Consequently,
a system assembled from photovoltaic panels can produce high amperages,
which constitute an increased hazard. Do not touch terminals while panel is
exposed to light. Cover the panel face completely with opaque material to halt
the production of electricity when installing or working with panels or wiring.
Systems must be handled with extreme caution — failure to do so may
result in possible injury or death.
Observe all safety precautions of the battery manufacturer when handling or
working around batteries. When charging, batteries produce hydrogen gas,
which is highly explosive. Work in a well ventilated area and use caution when
making or removing electrical connections. Ensure wires are disconnected from
their power sources when wiring. Do not expose battery to open ame, cigarettes
or sparks. Shield skin and eyes from battery acid. Cable leads should not be
crossed or shorted together. If shorting occurs, completely cover the panel with
a dark, light-proof material BEFORE disconnecting the cables. Modules must
not be connected or disconnected when there is a current source attached, or
when the module is exposed to light.
Ensure all connections are tight and secure. Loose connections may generate
sparks, heat and in extreme cases may catch re. Be sure to check connections
one week after installation to ensure they are still tight.
Wear protective eye wear and appropriate clothing during installation. Use
extreme caution when working with electricity and when handling and working
around batteries. Use properly insulated tools only.
Work safely
Observe correct polarity
at all times
Do not exceed the voltage
and current ratings of the
Solar Controller
Do not carry the panels by the junction box or by the electrical cables. Do not
walk on the panels. Do not handle or install modules when they are wet or in
windy conditions. Do not allow standing water to accumulate on the module.
Go Power! recommends a minimum cable bend radius equal to or greater
than 40 mm (1.5”).
Reverse polarity of the battery terminals will cause the controller to give a
warning tone. Reverse connection of the array will not cause an alarm but
the controller will not function. Failure to correct this fault could damage the
controller.
The total current of the solar system is the sum of the short circuit current of
the solar panels in parallel, multiplied by a safety factor of 1.25. The resulting
system current is not to exceed the amperage rating of the controller. The
voltage of the array is the rated open circuit voltage of the solar panels and is
not to exceed 28volts.
The current rating of the solar system is the sum of the Maximum Power Current (Imp) of the solar PV strings in parallel. The resulting system Imp current
is not to exceed 30A. If your solar system exceeds these ratings, contact your
dealer for a suitable controller alternative.
[page 6] | gpelectric.com
GENERAL INFORMATION
• All installations must be performed in compliance with the National Electrical
C ode (NEC) and applicable local codes
• In Canada, installations must comply with CSA C22.1, Safety Standard for
Electrical Installations, Canadian Electrical Code, Part 1
• Do not attempt to repair the module — there are no user-serviceable parts
ADDITIONAL SAFETY
CONSIDERATIONS
• If the panel sheet (front or back) is torn, contact with the module surface or
frame may result in electric shock
• Damaged hardware (junction boxes, cables and connectors) represent shock
and laceration hazards. Remove these modules from service and contact
Go Power! for disposal instructions
• Cracked or damaged metal ribbons in the panel are an electrical hazard.
Remove modules from service and contact Go Power! for disposal instructions
• Please keep these instructions for future reference
2.3 DISCLAIMERS
IMPORTANT: Please follow installation and wiring instructions exactly as outlined to ensure safety. We recommend installation
by an RV technician or professional electrician to ensure adherence to relevant electrical codes. We have made every reasonable effort to ensure the accuracy of the instructions in this manual, but Go Power! does not guarantee that the information is
error free, nor do we make any other representation, warranty or guarantee that the information is accurate, correct, reliable or
current. The specications in this manual are for reference purposes only and are subject to change without notice. For
additional information please see www.gpelectric.com.
DISCLAIMER: Go Power! disclaims liability for any direct, indirect or incidental damages caused by, or in case of, installation
not performed following the instructions and cautions in this manual. Go Power! will refuse requests for exchanges or returns,
resulting from the purchase and installation of items which do not comply with local codes. To avoid such concerns Go Power!
recommends installation by a professional electrician or RV technician. Examples that are shown within this manual are for
illustrative purposes only.
gpelectric.com | [page 7]
2.4 KIT PARTS
GENERAL INFORMATION
Note
Please unpack and make sure all parts shown in the list below are included in the kit. If any parts are missing please
contact Go Power!’s customer service team at customerservice@gpelectric.com or 1.866.247.6527.
2.4.1 PARTS CHECKLIST
FLEX-30
FLEX-50
FLEX-50E
FLEX-100
ITEM # DESCRIPTION
01 FLEX 30W Solar Panel 1
02 FLEX 50W Solar Panel 1 1
03 FLEX 100W Solar Panel 1 1 2
04 #10-16 x 1” screw 6 6 6 6 6 6
05 #10 Washer 6 6 6 6 6 6
06 #6 x 3/4” screw 6 6 6 6 6 6
07 Tie Wrap 6 6 6 6 6 6
08 Cable Clamp 6 6 6 6 6 6
09 MC4 Black Negative Wire Extension Cable (25 ft) 1 1 1 1
10 MC4 Red Positive Wire Extension Cable (25 ft) 1 1 1 1
11 Butt Splice, 12-10 AWG 2 2 2 2
12 Fuse Holder 1 1 1 1
13 30A Fuse 1 1
14 10A Fuse 1 1 1
15 Red Heat Shrink 2 2 2 2
16 MC4 Expansion Connector (1 Male, 2 Female) 1 1 1
17 MC4 Expansion Connector (2 Male, 1 Female) 1 1 1
18 PWM 10 Amp Solar Charge Controller 1 1
19 PWM 30 Amp Solar Charge Controller 1 1
FLEX-100E
FLEX-200
[page 8] | gpelectric.com
GENERAL INFORMATION
1 2 3 4, 6 5
7 8 9 10 11
30
10
12 13 14 15 16
17 18 19
gpelectric.com | [page 9]
2.5 REQUIRED TOOLS
GENERAL INFORMATION
a. Screwdriver (Phillips)
b. Keyhole Saw
c. Pencil or Marker
d. Pliers
e. Wire Strippers and Cutters
f. Butt Splice Crimping Tool
g. Electric Hand Drill
Design your solar set up here:
h. 1/16” and 3/8” Drill Bits
i. 5/16” & 7/16” Wrench
j. Heat Gun
k. Caulking Gun
l. Sealant
m. Digital Multimeter (troubleshooting only)
n. Torque Driver (optional)
[page 10] | gpelectric.com
3. PLANNING LOCATIONS
3.1 PLAN YOUR SOLAR SYSTEM SETUP
1. Take a few minutes before commencing any installation work to layout your solar system on paper rst. Use the diagrams
within this manual to help.
2.
Complete a simple block diagram identifying the key components and connections of your Solar charging system: Solar Panels,
MC4 Positive and Negative Extension Cables, Solar Charge Controller and your Battery Bank as detailed in the diagrams.
3. Identify and prepare easy/safe access to possible installation locations in the 3 key installation areas within your RV;
• Roof Solar Panels
• Instrument/Controls Solar Charge Controller and/or Inverter Remote
• Storage Compartments Inverter, Converter/Charger, Transfer Switch
4. Identify on your RV if you have a Cable Entry Plate (GP-CEP) see Fig 3-A pre-installed by
the RV Manufacturer. The Cable Entry Plate makes the Solar Panel to Solar Charge Controller installation simpler. (After market purchase of GP-CEP available)
5. If you do not have the Cable Entry Plate pre-installed on your RV. You will be following the
‘Routing Power Cable through the Refrigerator Vent’ steps.
6. Whilst on the roof of your RV identify the refrigerator vent and investigate the vent-fastening
hardware.
FIGURE 3-A: GP-CEP
3.2 PLACEMENT OF SOLAR PANELS
Solar modules should be installed strictly in accordance with the instructions provided in this manual. The structure on which the
module is attached must be completely rigid and remain so in all weather conditions, such as extreme winds or heavy snow. In
the case of marine applications, structures must remain rigid in heavy storm conditions and be impervious to long-term saltwater
exposure.
Solar panels will not stay exible once xed to the mounting surface. Bending or exing of the mounting surface can result in re
and/or permanently damage the solar module components.
BEFORE GLUING SOLAR PANELS - you must carefully position all solar panels BEFORE applying adhesives. Once panels are
glued to the supporting structure, they cannot be repositioned.
UTILIZATION — We strongly recommend the use of ame retardant and chemically resistant cables, especially in marine environments or in other extreme operating conditions.
1. Remove all solar panels from their boxes. Set aside the boxes as they will be used in the instructions to follow.
2.
Using the solar panel boxes, plan the layout of the panels on your RV rooftop. Please use the notes below to help select
the best panel location(s)
Note
• Placement of the panel(s) should be as close together as possible. Each panel has 3.3’ of cable coming from the
junction box. It may be necessary to use solar panel extension cables. If required, longer extension cables can be
purchased. Please contact customer service at 1.866.247.6527 to purchase.
• Select a location where the mounting surface is at least 1/2” thick and strong enough to support the solar panel
mounting hardware.
• Solar panels should be located a minimum of 3’ from the front of RV to reduce wind load on the panels.
• Avoid internal wiring when selecting the solar panel mounting locations for drilling the mounting holes.
• Ensure xed obstacles, such as air conditioners, will not shade the solar panels. (Shading can greatly reduce the
performance of the solar system).
gpelectric.com | [page 11]
PLANNING LOCATIONS
MC4 Connector
Legend
Fuse
Battery Bank
Refrigerator
Vent Cover
or Cable Entry Plate
Fuse
Inverter
Inverter
Remote
AC
Loads
AC
Panel
Transfer
Switch
Fuse
Converter /
Charger
Shore Power
/ Generator
PWM 30
Solar Charge
Controller
MC4 Red Postive
Extension Cable (25 ft)
MC4 Black Negative
Extension Cable (25 ft)
Solar Panel
3.3 LOCATING THE GP-PWM-10 OR GP-PWM-30 SOLAR CHARGE CONTROLLER
The GP-PWM-10 or GP-PWM-30 is included in all Go Power! RV Solar Kits detailed in this manual except for the expansion
kits (50E and 100E). The GP-PWM provides the necessary protection for the RV battery system. A condensed version of the
installation instructions appear in this manual. However, please read the full installation manual included with the GP-PWM-10
or GP-PWM-30 Solar Charge Controller.
1. Plan where the Solar Charge controller will mount, see Figure 3-B.
•
Note
The Solar Charge Controller is designed to be mounted vertically in an indoor location inside a weatherproof
enclosure.
• Ideally the Solar Charge Controller should be located so it can be easily seen for monitoring system operation.
• The location will need access to the cable ends from the solar panels and the battery compartment.
WARNING: Failure to secure the Solar Charge Controller could cause it to become dislodged while the RV is
in transit and cause severe damage to the unit and/or the RV.
[page 12] | gpelectric.com
FIGURE 3-B
4. INSTALLATION
4.1 SOLAR PANELS
WARNING: Photovoltaic panels generate DC electricity when exposed to sunlight or other light sources.
When exposed to light, contact with the electricity active parts of the panel, such as terminals, can result in
burns, sparks and lethal shock whether the panel is connected or disconnected.
Do not touch the terminals while the panel is exposed to light. Cover the panel faces completely with an opaque material
to stop the production of electricity when working with panels or wiring – the cardboard shipping boxes are the perfect
option to cover glass surface of the panels.
Note
Site Considerations — Excluded Operating Environments
Certain extreme operating environments are not recommended for Go Power! products and are excluded from the Go Power!
limited warranty. These include (but are not limited to): winds exceeding 45 MPH, ooding or immersion in water or other uids,
contact with liquids or substances with a pH less than 6.5 or greater than 8.5, and contact with re, projectiles, lava ow, volcanic
eruptions, or meteors.
Mounting Congurations
Modules installed over a roong system must be mounted over a at, re-resistant roof covering with the appropriate safety rating
for the application. While modules can be mounted at any vertical or horizontal angle, it is recommended that they are installed
at a minimum 10-degree angle to reduce dirt accumulation and soiling.
Water entering the junction box could present a safety hazard, and junction boxes should be oriented on the uppermost position
of the panel. The junction box should never be mounted in a depression. Note the junction box manufacturer rates this product
with an ingress protection rating of IP67 for the box.
Modules may be attached using an adhesive on the panel backside or by using the grommet holes as attachment points. Go
Power! does not recommend a preferred attachment method or make any claim as to the safety of the attachment.
Mount modules away from obstructions such as vents, AC Units, etc.
Module Handling
Always use gloves when handling modules. Modules are sensitive to oils and abrasive surfaces — not doing so may lead to
scratching and soiling. Minimize module contact as much as possible, especially with any abrasive surfaces. Do not place any-
thing on the modules. Do not lift modules by the cables or the junction box under any circumstances. Remove ngerprints from
the panels by washing the panel as described below.
Panels are not recommended to bend beyond 30° (for 100W Modules, 30° = 2.7”, 69mm Bend)
The panels are designed to withstand a 30-degree bend top to bottom (with the junction box placed on the top end) — approximately
8cm of deection. Care must be taken not to bend, ex, or twist panels excessively when handling. Do not place sharp objects
on the panels — this may cause a puncture or damage, resulting in decreased power and creating a potential safety hazard.
Do not use blunt or sharp force with other hardware (junction boxes, cables and connectors). The resulting damage could render
the module unusable.
1. Remove shipping plastic from panel
2. Expose the panel(s) to sunlight and use a voltmeter to test for DC Voltage
3. Locate the solar panels on the RV roof replacing each of the boxes used in the planning step.
4. Locate the Cable Entry Plate / Fridge Vent or Access Point on the roof.
5. Attached the MC4 Positive and Negative Extension Cables to the solar panel(s).
6. Test that the end solar panel cables can reach the GP-CEP / Fridge Vent or Access Point.
7. Use the screws and washers provided in the kit to secure the solar panel to the roof. Or an adhesive sealant can be used
to attach the panels to the roof. Please contact your vehicle manufacturer for specications on an appropriate sealant.
8. Apply sealant under, around and on top of each of the 6 screws to ensure a watertight installation.
gpelectric.com | [page 13]
INSTALLATION
RV Roof
Refrigerator
Vent Cover
Solar
Module
Cable Clamps
Caution: The drilled hole may have sharp
edges or burrs - REMOVE
WARNING: Using an adhesive can create a permanent mounting situation. It is strongly advised that placement
is well thought out and that panel function has been tested before mounting. Go Power! is not responsible
for damage caused by the removal of any solar panels.
WARNING: The Panels must be securely fastened. Failure to do so could cause the panels to lift and separate
from the surface while in transit which could cause signicant damage and/or injury.
Note
Use appropriate sealant as recommended by your RV Dealer for your RV roof.
4.2 REFRIGERATOR VENT ACCESS
OPTION 1
1. Locate the refrigerator vent on the roof of the RV. Remove
vent cover to gain access to the duct opening.
2. Drill a hole through the side of the vent (5/8” hole).
3. Remove any sharp edges from the hole.
4. Insert a rubber grommet (not included) into the hole.
5.
Insert the MC4 positive and negative extension cables
through the hole and carefully route it to the solar charge
controller. Be certain to leave enough slack to allow cable
routing from module to vent along desired path.
6.
Use cable clamps with the #6 self-tapping screw and/or tie
wraps every few feet along roof and interior route to the
solar charge controller.
7. Ensure all penetrations into the roof or surface are water-
tight. Use an appropriate sealant as recommended by your
RV Dealer to seal holes wherever necessary.
8. Replace vent cover.
4.3 REFRIGERATOR VENT ACCESS
OPTION 2
1. Locate the refrigerator vent on the roof of the RV. Remove
vent cover to gain access to the duct opening.
2.
Thread the MC4 positive and negative extension cables
carefully through the screen and into opening.
3. Enlarge screen grid hole if necessary
4. Remove any sharp edges from the hole.
5. Avoid strapping the power cable to existing wire between
the module and the battery.
Note
Allowing a few inches of space between the power
cable and existing wire will lessen the chance of
voltage loss through thermal conduction.
6.
Use cable clamps with the # 6 self-tapping screw and/or
tie wraps every few feet along RV roof and interior route to
the solar charge controller.
Refrigerator
Vent Cover
Solar
Module
RV Roof
Caution: The drilled hole may have sharp
edges or burrs - REMOVE
FIGURE 4-B
Refrigerator
Vent Cover
Vent
Screen
RV Roof
Caution: The vent screen may have sharp
edges or burrs.
FIGURE 4-C
Cable Clamps
Solar
Module
Cable Clamps
[page 14] | gpelectric.com
7.
Battery Bank
PWM 30
Controller
30A
Ensure all penetrations into the RV roof are watertight.
Use an appropriate sealant as recommended by your RV
Dealer to seal holes wherever necessary.
8. Replace vent cover.
4.4 CABLE ENTRY PLATE
1.
Remove the rubber sealing caps from the ends of the MC4
connectors in the GP-CEP.
2. Plug the Positive and Negative MC4 Connectors from the
solar panels directly into the GP-CEP
3.
Locate the positive and negative cables exiting the GP-CEP
and route these to the solar charge controller
4.5 INSTALLING THE SOLAR CHARGE CONTROLLER
INSTALLATION
FIGURE 4-D
Ensure the Solar Panels are covered. Cover the nel faces completely with an opaque material to stop the
production of electricity when working with panels or wiring – the cardboard shipping boxes are the perfect
option to cover glass surface of the panels.
1. Use the template included in the solar charge controller Manual to mark the four mounting holes. For the GP-PWM-30 also
mark the “cutting line for ush mounting”.
2. Drill the mounting holes.
3. For the GP-PWM-30 use a keyhole or jig saw to cut along the rectangular outline previously marked.
4. Cut the MC4 extension cables to length, allow some excess for strain relief/exibility.
5.
Use the leftover cable to connect the controller to the batteries ensuring the Fuse holder is installed as per 4.7 & 4.8. If extra
battery cable is required to connect to the battery bank, Go Power! recommends using an equivalent cable to that supplied
with the kits: 10 Gauge Wire rated to – UL/cUL/USE2.
6. Mount the controller to the wall using the four wood screws provided.
7. Ensure the back of the controller is protected from damage by any object
4.6 INSTALLING THE FUSE AND FUSE
Solar Charge
HOLDER
1. Locate the positive battery cable from the solar charge controller
2.
Plan where you can safely and easily access the fuse holder
& fuse
3.
Cut the battery positive cable from the solar charge controller
to the planned lengths
4.
Strip the fuse holder cable and positive cable from solar
charge controller as shown in Fig 4-F
5. Thread the red heat-shrink onto the fuse holder cable
FIGURE 4-E
gpelectric.com | [page 15]
INSTALLATION
6. Insert the fuse holder and solar charge controller stripped
cable ends into the butt splice as shown in Fig 4-G
7.
Crimp the butt splice fully - test the connection by gently
pulling on both cables
8.
Thread the heat-shrink over the butt splice as shown in
Fig 4-H
9.
Use the heat gun to shrink the heat shrink over the butt
splice as shown in Fig 4-I
10.
Repeat the process for the other fuse holder cable & battery
bank connection.
11. Do not install the fuse at this stage
4.7 CONNECT THE SOLAR CHARGE
CONTROLLER TO THE BATTERY
BANK
It is recommended to connect directly to the battery whenever possible. You can also connect to the converter/charger where
the battery positive and negative wires connect to the converter/charger
FIGURE 4-F
FIGURE 4-G
FIGURE 4-H
FIGURE 4-I
1. Clean all corrosion from the battery terminals before proceeding
2. Crimp ring terminals onto the positive and negative cables to be attached to the battery
3. Check the ring terminal crimp connection by gently pulling on the cable and ring terminal
4.
Attach the Negative (Black) ring terminal to the battery bank and tighten according to the battery manufacturers specication
5. Attach the Positive (Red) ring terminal to the battery bank and tighten according to the battery manufacturers specication
6. Check all electrical connections
7. Apply a protective coating to the battery terminals
4.8 INITIAL CONNECTION AND OPERATING
1. Check all electrical connections and ensure all cables are securely fastened
2. Install the Fuse into the fuse holder, ensure the fuse holder is securely fastened
3. Remove the opaque material from the solar panels
4. Follow the solar charge controller user manual and operating steps
[page 16] | gpelectric.com
4.9 BATTERY BANK CONFIGURATIONS
Ring
Terminal
Legend
Ring
Terminal
Cable
Fuse
Fuse
Fuse
Fuse
6V
200A/hr @ 6V
6V
200A/hr @ 6V
Series: 2 x 6V
System Capacity = 200A/Hr
Series & Parallel: 4 x 6V
System Capacity = 400A/Hr
6V
200A/hr @ 6V
6V
200A/hr @ 6V
6V
200A/hr @ 6V
6V
200A/hr @ 6V
Parallel: 4 x 12V
System Capacity = 400A/Hr
Parallel: 2 x 12V
System Capacity = 200A/Hr
12V
100A/hr @ 12V
12V
100A/hr @ 12V
12V
100A/hr @ 12V
12V
100A/hr @ 12V
12V
100A/hr @ 12V
12V
100A/hr @ 12V
INSTALLATION
FIGURE 4-J: TYPICAL BATTERY BANK CONFIGURATIONS
5.1 INSPECTION
System Voltage = 12V
System Voltage = 12V
System Voltage = 12V
System Voltage = 12V
5. MAINTENANCE
After installing any Go Power! Solar Kit or any other Go Power! products, all modules, electrical and mechanical components
and connections should be inspected annually by a trained Go Power! or dealer representative or other qualied personnel for
safe electrical and mechanical connections and to ensure modules are corrosion-free and vehicle mounting has not affected
connections.
5.2 CLEANING
Although Go Power! Solar Kits are generally maintenance free, signicant performance gains can be made with clean solar panels
1. Clean the solar panels monthly. Use water and a soft sponge or cloth. A mild non-abrasive cleanser can be used for more
stubborn residue. Rinse well.
2.
Clean solar panels more frequently during drier months, as they may become covered in dust more quickly. A pressure
washer is not recommended.
3.
Visual inspection – check the exterior for cracks, missing or broken hardware or other potential problems. Check all roof
penetrations and replace sealant areas as required
5.3 LONG TERM STORAGE - RV
If your RV will be stored in extremely cold climates you may need to remove your batteries to prevent them from freezing. Please
note if your solar panel(s) are covered by snow they will not produce power and can not be depended upon to keep the batteries
topped up. In mild climate storage you can depend upon your solar system to top up your batteries when they are exposed to
sunlight. Make sure that all parasitic draws are removed from the batteries i.e. Propane detector, clock radio, etc to make sure
the solar panel(s) can keep the batteries topped up even with reduced sun exposure.
gpelectric.com | [page 17]
Flex 30 Solar Panel Specs
Rated power (Pm) 30W
Maximum power voltage (Vmp) 17.5V
Maximum power current (Imp) 1.70A
Open circuit voltage (Voc) 21.0V
Short circuit current (Isc) 1.88A
Flex 50 Solar Panel Specs
Rated power (Pm) 50W
Maximum power voltage (Vmp) 17.5V
Maximum power current (Imp) 2.88A
Open circuit voltage (Voc) 19.0V
Short circuit current (Isc) 3.04A
Flex 100 Solar Panel Specs
6. SPECIFICATIONS
Rated power (Pm) 100W
Maximum power voltage (Vmp) 17.5V
Maximum power current (Imp) 5.71A
Open circuit voltage (Voc) 21.0V
Short circuit current (Isc) 6.28A
GP-PWM-10 Specs (Detailed specs available in the solar controller manual)
Maximum Output Current 10A at 104˚F (40˚C)
Maximum Solar Panel Wattage at STC 160W at 12V
Maximum PV Open Circuit Voltage (Voc) 28VDC absolute maximum at coldest conditions
GP-PWM-30 Specs (Detailed specs available in the solar controller manual)
Maximum Output Current 30A at 104˚F (40˚C)
Maximum Solar Panel Wattage at STC 488W at 12V
Maximum PV Open Circuit Voltage (Voc) 28VDC absolute maximum at coldest conditions
10A ATO Blade Fuse
Max DC Voltage 32VDC
Trip Amps 13.5A
Polarized No
30A ATO Blade Fuse
Max DC Voltage 32VDC
Trip Amps 40.5A
Polarized No
[page 18] | gpelectric.com
7. WARRANTY & RETURN PROCEDURE
7.1 WARRANTY LENGTH
The Go Power! warranty is valid against defects in materials and workmanship for the specic product warranty period. It is not
valid against defects resulting from, but not limited to:
• Misuse and/or abuse, neglect or accident
• Exceeding the unit’s design limits
• Improper installation, including, but not limited to, improper environmental protection and improper hook-up
• Acts of God, including lightning, oods, earthquakes, re, and high winds
• Damage in handling, including damage encountered during shipment
A warranty shall be considered void if the warranted product is in any way opened or altered. The warranty will be void if any
eyelet, rivets, or other fasteners used to seal the unit are removed or altered, or if the unit’s serial number is in any way removed,
altered, replaced, defaced, or rendered illegible.
7.2 Warranty Return Procedure
Before contacting Go Power!’s customer service department, please read the “frequently asked questions” section of our website
to troubleshoot the problem. If trouble persists:
1. Call your Go Power!™ Technical Support team (1-866-247-6527) or
2. Return defective product to place of purchase
Unless approved by Go Power! Management, all product shipped collect to Go Power! will be refused. Test items or items that
are not under warranty, or units that are not defective, will be charged a minimum bench charge of ($50.00 US) plus taxes and
shipping. A 15% restocking charge will be applied on goods returned and accepted as “new” stock.
An RMA number (Return Materials Authorization number) from Go Power! Customer Service is required prior to returning any
Go Power!. Go Power! reserves the right to refuse any items sent to Go Power! without an associated RMA number. To obtain
an RMA number, please contact techsupport@gpelectric.com or Telephone 1-866-247-6527 or Fax 1-866-607-6527 worldwide.
gpelectric.com | [page 19]
MC4 Connector
Legend
10A Fuse
Battery Bank
Refrigerator
or Cable Entry Plate
PWM 10
Controller
MC4 Red Postive
Extension Cable (25 ft)
"CLICK"
MC4 Black Negative
Extension Cable (25 ft)
FLEX 30 and 50 SYSTEM DIAGRAM
Vent Cover
8. SYSTEM DIAGRAMS
30W or 50W
Solar Panel
Solar Charge
[page 20] | gpelectric.com
FLEX 200 SYSTEM DIAGRAM
MC4 Expansion
Connector - Negative
Legend
30A Fuse
Battery Bank
Refrigerator
or Cable Entry Plate
100W
Solar Panel
100W
Solar Panel
PWM 30
Controller
MC4 Red Postive
Extension Cable (25 ft)
MC4 Black Negative
Extension Cable (25 ft)
MC4 Expansion
Connector - Postive
30A Fuse
Battery Bank
Refrigerator
Vent Cover
or Cable Entry Plate
100W
Solar Panel
PWM 30
Solar Charge
Controller
MC4 Red Postive
Extension Cable (25 ft)
MC4 Black Negative
Extension Cable (25 ft)
MC4 Connector
Legend
"CLICK"
Vent Cover
SYSTEM DIAGRAMS
Solar Charge
gpelectric.com | [page 21]
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