Valor Auto Companion Inc 739DVN, 739DVP User Manual

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Direct Vent Gas Insert

Model 739DVN (Natural Gas)

Model 739DVP (Propane Fuel)

Installation and Owner’s Manual

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

PLEASE READ THESE INSTRUCTIONS

FOR YOUR SAFETY

CAREFULLY BEFORE INSTALLING AND OPERATING THE APPLIANCE.

DO NOT store or use gasoline or any other ﬂ ammable vapors or liquids in the vicinity of this or any other appliance.

IF YOU SMELL GAS:

Do not try to light any appliance.

Open windows.

Do not touch electrical switches.

Do not use any phone in your building.

Extinguish any open ﬂ ame.

Immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach the gas supplier, call the ﬁ re department.

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING: If the information in these instructions is not followed exactly a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

Installation and service must be performed by a qualiﬁ ed installer, service agency or the gas supplier.

WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the Commonwealth of Massachusetts. This appliance is suitable for installation in a bedroom or bed-sitting room.

Made in Canada by Miles Industries Ltd.

190-2255 Dollarton Highway, North Vancouver, BC, Canada V7H 3B1

www.milesﬁ replaces.com

Table of Contents

Introduction ............................................................................................... 3

Appliance Dimensions ............................................................................. 4

Safety Information .................................................................................... 5

Speciﬁ cations ............................................................................................ 7

Planning ..................................................................................................... 8

Clearances ................................................................................................. 9

Venting ..................................................................................................... 11

Pack Contents ......................................................................................... 13

Appliance Preparation ............................................................................ 15

Remote Control Preparation .................................................................. 16

Gas Supply .............................................................................................. 17

Panel Installation .................................................................................... 18

Log Installation ....................................................................................... 19

Burner & Pilot Operation ........................................................................ 21

Window Reﬁ tting ..................................................................................... 21

Trim Installation ...................................................................................... 22

Final Checks ............................................................................................ 23

Operational Warnings .............................................................................24

Lighting Instructions .............................................................................. 25

Maintenance ............................................................................................ 26

Programmable Remote Control ............................................................. 28

Venting Options ...................................................................................... 30

Warranty ................................................................................................... 31

The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or speciﬁ cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).

Introduction

Thank you for purchasing the Valor 739 Direct Vent insert. This high quality unit is speciﬁ cally designed to be used where installations are restricted by the size of the ﬁ replace. It is our goal to satisfy every Valor customer. This owner’s manual explains the steps required to safely assemble, install, operate, and maintain your new appliance.

Options

The model 739 base unit is supplied equipped for use with either natural gas 739DVN or propane fuel 739DVP.

Appliance Styles

Standard metal front, black Kit #741SFB Cast iron front, black Kit #742CFB FenderFire Double Doors Front Kit #743FVI FenderFire Single Door Front Kit #744FVI

Optional Outer Trims

3-sided Contour Trim Kit Kit #746 3-sided Deluxe Trim Kit Kit #747 4-sided Contour Trim Kit Kit #748 4-sided Deluxe Trim Kit Kit #749

Additional Optional Features

Circulating Fan Kit #755CFK

Variable speed and temperature control. It is designed to boost the natural convection process through the appliance. It may be ﬁ tted before the ﬁ replace is installed or retroﬁ tted at a later date.

Natural Gas Conversion Kit #608NGK

For conversion from propane to natural gas. Intended primarily for post-installation conversion in areas where natural gas was not available at the time of initial installation.

Venting Options

Direct Vent Installations

One or more of the accessories listed on page 30 must be used for each installation. See vent installation section for details..

Appliance Dimensions

See section on installation for details regarding clearances and mantel height allowances.

Appliance Dimensions

28-3/8”

2-5/8”

26-5/8”

19-1/2”

36-1/2”

R 1/12”

12-5/8” with Contour Outer Trim

12” with Deluxe Outer Trim

10” with Contour Outer Trim

9-3/8” with Deluxe Outer Trim

20”

9-1/4”

Gas Line

7-3/8”

Electrical

** See Page 9 for clearance information **

Safety Information

If this appliance is not properly installed, a house ﬁ re or explosion may result. For your safety, follow the installation directions. Contact local building or ﬁ re ofﬁ cials about restrictions and installation requirements in your area. Please read this entire manual before you install and use your new appliance. Failure to follow instructions may result in property damage, bodily injury or death.

Safe installation and operation always require common sense. We are also required by Canadian and ANSI safety standards to point out the following:

Installation and repair should be done by a qualiﬁ ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera.

It is imperative that control compartments, burners and circulating air passageways of the appliance are kept clean.

Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

Do not use this heater if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

Clothing or other ﬂ ammable materials should not be placed on or near the appliance.

Any safety screen or guard removed for servicing of a room heater must be replaced prior to operating the appliance.

The ﬂ exible cord provided must be connected to a line voltage electrical supply.

Never vent the appliance into other rooms or buildings. The appliance must be vented only to the outside.

This appliance must not be connected to a chimney ﬂ ue serving a separate solid- fuel burning appliance.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

The appliance area must be kept free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

Young children should be carefully supervised when they are in the same room as the appliance.

Provision for adequate combustion and ventilation air must be provided.

We recommend that our gas hearth products be installed and serviced by professionals who are certiﬁ ed in the United States by NFI (National Fireplace Institute®).

Safety Information

NOTE: Always allow adequate clearance around air openings into the combustion chamber and maintain accessibility clearances for servicing and proper operation.

2.1 General Safety (Home Owner)

Cleaning. To clean the appliance, make sure it

is off and cold. Then remove the logs and use a vacuum to clean the burner and air openings in the bottom and back of the appliance. Replace the logs.

Fire Extinguisher. Every home should have at least one ﬁ re extinguisher. An approved Class A-B-C extinguisher should be mounted on the wall near an exit and close to the appliance, but not so close that accessibility to the extinguisher could be blocked by a ﬁ re. Your local Fire Department can advise you concerning the most appropriate location.

Smoke Detectors & Carbon Monoxide Detectors. Install at least one smoke detector on

each ﬂ oor of your home to ensure your safety. It should be located away from the gas appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement installation and maintenance instructions. Your local Fire Department may provide assistance in selecting smoke detectors and carbon monoxide detectors. It is strongly recommended, for your family’s protection, that a carbon monoxide detector be placed in all homes that utilize gas in any form.

3.1 Planning Your Installation

Please note the following key points regarding the location of your appliance:

•

A sufﬁ cient gas pressure is required to supply the unit with a minimum inlet pressure.

•

Allow adequate accessibility clearances for servicing and proper operation.

•

Allow adequate clearance to combustibles and around air openings for combustion.

•

A suitable power outlet is required to provide power when ﬁ tted with a fan.

3.2 Listing and Codes

The Valor model 739 is listed and certiﬁ ed for installation in the U.S.A. and Canada under the following standards:

•

ANSI Z21.88-2005 / CSA 2.33-2005 Vented Gas

Fireplace Heaters.

•

CAN/CGA-2.17-M91, Gas-Fired Appliances for

Use at High Altitudes.

3.3 Installation Codes

This appliance must be installed in accordance with local codes if any or, in the absence of local codes,

follow the National Fuel Gas Code, ANSI Z223.1 or Natural Gas and Propane Installation Code, CAN

1-B149.

2.2 Safety for the Installer

Wear gloves and safety glasses for protection.

•

Exercise extreme caution when using ladders

•

or when on rooftops. Be aware of electric wiring locations in walls

•

and ceilings. Use a back support when doing any heavy

•

lifting.

2.3 Vent Safety

Venting must be installed according to local codes and good venting practices.

2.4 Electrical Code

These appliances, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.

3.4 High Altitude Installation

When installing this appliance over 4,500 ft. (1,372 m) above sea level in Canada, the appliance must be properly de-rated and installed according to local codes; in the absence of local codes, it must be installed in accordance with CAN/CGA-B149. In the US, for installations above 2,000 ft., the appliance must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54.

Speciﬁ cations

Note: Always check appliance label for correct information

MODEL 739 Natural Gas (NG) Propane (LPG)

Manifold pressure 3.95 in. w.c. (0.98 kPa) 9.5 in. w.c. (2.37 kPa)

Min. supply pressure for purpose of input adjustment

Max. supply pressure for purpose of input adjustment

Oriﬁ ce size Bray CAT 82–650 Bray CAT 92–260

Maximum input rating 24,000 BTU/hr 24,000 BTU/hr

High altitude (US) 0–2,000 ft. (0–610 m) US 0–2,000 ft. (0–610 m) US

High altitude (Canada) 0–4,500 ft. (0–1,372 m) Can 0–4,500 ft. (0–1,372 m) Can

Electrical rating 120 V.A.C. System 120 V.A.C. System

Circulating fan Variable Speed Variable Speed

Vent system 3” approved ﬂ ex 3” approved ﬂ ex

Log set Ceramic (6–Piece) Ceramic (6–Piece)

5.0 in. w.c. (1.25 kPa) 11.0 in. w.c. (2.75 kPa)

10.5 in. w.c. (2.6 kPa) 14.0 in. w.c. (3.5 kPa)

Planning

5.1 Forward Planning

We recommend the following steps for installation.

Familiarize yourself with this manual.

1. Check the minimum install dimensions and vent installation.

2. Check your local install codes.

3. Check that you have all the parts and components necessary to complete the installation.

4. Check that the gas and electrical supplies are ready.

5. Prepare opening (clean chase, level base, etc.).

6. Install vent.

7. Install base unit and connect vent.

8. Install optional fan.

9. Connect gas and electrical supplies.

10. Install operational components and prepare for ﬁ rst test ﬁ re.

11. Check operation of unit.

12. Fit surround (optional) and front kit.

13.

Take time to explain the operation of the appliance to the customer (most call backs are caused because

14.

the customer does not understand the operation of the unit).

NOTE: THIS APPLIANCE MAY ONLY BE INSTALLED IN A SOLID-FUEL BURNING FIREPLACE WITH A WORKING FLUE AND CONSTRUCTED OF NON-COMBUSTIBLE MATERIAL.

Clearances

6.1 Existing Fireplace (Masonry or Factory-Built)

The model 739 is intended for installation into masonry or listed factory-built ﬁ replaces. Masonry ﬁ replaces must be built according to the requirements of the standards for chimneys, ﬁ replaces, vents and solid-fuel burning appliances, NFPA 211 (Latest Edition) or the applicable national, provincial, state or local codes. The section 6.2 shows the minimum install dimensions for the model 739.

5” 5”

Distance from unit (engine) to combustible wall

Note: The model 739 is certiﬁ ed without requiring a hearth projection, although local codes may require a minimum hearth projection.

Check that masonry step does not interfere with install dimensions or vent pipe.

If mantel is combustible see section 6.2 for allowable clearances.

Minimum width of ﬁ replace opening at front = 28”

X = 12-5/8” for Contoured Outer Trims X = 12 ” for Deluxe Outer Trims

Y = 20”

Clearances

6.2 Combustible Mantel Clearance

Figure below shows minimum clearances to combustible mantles.

14” (355 mm)

8” (203 mm)

4” (102 mm)

1” (25 mm)

38” (965 mm)

35” (889 mm)

32” (813 mm)

28” (711 mm)

Note: Measure taken from underside of mantel to ﬁ nished ﬂ oor surface that the unit is sitting on.

6.3 Finishing Materials

Combustible materials: Material such as wood, compressed paper, plant ﬁ bers, plastics or any material

capable of igniting and burning, whether ﬂ ame-proofed or not, plastered or un-plastered.

Non-Combustible Material: Material such as steel, iron brick, tile, concrete or materials that bear the UL mark for zero (0) ﬁ re rating.

Venting

7.1 Vent Location

The vent terminal must be located through the roof. This direct vent appliance is designed to operate when an undisturbed airﬂ ow hits the outside vent terminal from any direction.

Check local codes for allowable vertical vent termination.

7.2 Venting Chart

Maximum vertical height 30 ft. (measured to bottom of termination)

Minimum vertical height 10 ft (measured to bottom of termination)

Maximum horizontal run 4 ft. (measured center to center of pipe)

Maximum offset angle 45° (sweeping bend to allow for obstructions)

Venting Notes

Where possible, avoid joining ﬂ ex pipes. If joints are required,

use the Dura-Vent 923F connector and seal joints with RTV high temp sealant.

Four ft. horizontal is permissible to allow for routing around masonry projections. Do not bend ﬂ ex pipe over a 45° radius.

4’ Max.

45˚

Horizontal Run (Feet) Max. 4’

Venting

7.3 Vent Installation

IMPORTANT: This appliance’s venting system is room sealed, which means that there should be no provision to allow room air to be used in the combustion process.

Note: Use only 3” ﬂ ex venting materials approved for masonry installations.

Planning Your Vent Installation

This type of direct vent system may only terminate in the following way:

Vertical termination using a Dura-Vent

3” adapter and cap (see Vent parts list). There are limitations to the vertical and/or horizontal lengths (see page 11 for venting chart).

When calculating the length of the vent pipe from the outlet of the appliance to termination, allow for any offsets in the chase and sufﬁ cient vertical height above the roof.

Apply RTV sealant to the appliance’s

1. vent pipe and slide over the air intake and exhaust pipes. Secure using the 8 self-tapping screws

2. provided (4 per ﬂ ex pipe). Slide the unit into the opening, taking

3. care not to damage the liner (allow enough slack for ﬁ nal surround assembly). At the top of the chimney, slide the

4. connector plate over the 2 ﬂ ex liners. Attach the termination cap to the ﬂ ex

5. pipes using the 8 screws provided. Seal the connector plate to the chimney

6. (ﬁ re cement).

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

Typical components used in shown example.

Note: Inspect vent connection before installing the trim surrounds.

Cap (High Wind)

991 DV GS

980 DV GS

Cap (Low Proﬁ le)

930 DV GS

Extended Cap

2150 DV GS

Flex Connector

923GK DV GS

Chimney Liner Kit

923F DV GS

Appliance

Flex Connector

Pack Contents

#739DVN or #739DVP Engine Unit

1 Appliance engine unit ﬁ tted with window 1 Ceramic log pack (contains 6 pieces) 1 Ceramic brick pack (contains 3 pieces) 1 Remote control kit (handset, receiver and wires) 4 1.5 V AA batteries 1 9 V battery 2 Side shroud mounting brackets 1 Top shroud mounting bracket 1 Gas inlet pipe connection adapter 1 Rear log support 8 #8 screws 3 Cable clips

Take care when removing the contents from the packaging to prevent damage. Check that all the contents are in the packs and are undamaged.

#741SFB Standard Fronts (Alternative)

1 Frame and upper louver unit 1 Lower louver unit

#742CFB Cast Iron Front (Alternative)

1 Top casting unit 1 Bottom casting unit

#755CFK Circulating Fan Kit (Additional option)

Details are with the kit.

Ceramic Brick Pack

Pack Contents

739DVN or 739DVP Engine

Engine Pack

Ceramic Log Set

Rear Log Rest Remote Control

742CFB Cast Iron Front741SFB Standard Metal Front

Appliance Preparation

CAUTION: Do not abuse the appliance’s glass by striking, slamming or similar trauma. Do not use the appliance with the window removed, glass panel cracked or broken. Only use glass approved for use with this heater. Do not use substitute materials. Replacement of the panel should only be carried out by a licensed qualiﬁ ed service person.

Do not remove the window when the appliance is hot. Not only is it dangerous but it could cause damage to the gasket.

9.1 Window Removal

Remove the bottom center spring-loaded bolt.

•

Turn the 5 remaining spring-loaded bolts 90 degrees to release the window from the ﬁ rebox.

•

Carefully lift the window away and put aside in a safe location to avoid damage.

•

To reinstall, follow the instructions given in the section Window Reﬁ tting on page 21.

•

9.2 Ignition Spark Check

The pilot burner and electrode unit are at the left end of the burner. Push in the lighting knob and turn it counter-clockwise through the “IGN” position to “PILOT”. A spark should ﬂ ash across from the pilot electrode to the pilot burner shield as shown below.

Spring-loaded bolts

Thermostat Knob Gas Control Knob

Remote Control Preparation

CAUTION! Do not connect the batteries to the remote control receiver until the wires are connected to the burner control unit, as short circuit could result in destruction of the electrical components.

Connect the wiring harness to the receiver box by pushing the wire connector on to the receiver circuit

1. board. The plug will only go on one way so please ensure that the wires are pointing up and the slot in the board is in line with the tab on the wiring harness plug. Connect the wires “A” (with the “L” terminals) to the connectors “B” on the control valve. Please note that

2. the connectors are different sizes; the smaller one ﬁ ts to the lower connection on the valve. Connect the wires “C” to the connectors “D” on the control valve. (Either wire can be ﬁ tted to either

3. connector.) Remove the remote control receiver lid.

4. Fit four 1.5 V batteries. Reﬁ t the lid.

Place the remote control receiver of the Velcro pad.

6. Fit the 9 V battery to the handset transmitter.

Receiver Cable

Sensor Opening

LED (green)

Remote control receiver

Gas Supply

Only persons licensed to work with gas piping may make the necessary gas connection to this appliance.

You are now ready to hook up the gas supply. Be sure that gas plumbing instructions and all provincial and local codes are carefully followed. Use approved ﬂ exible gas connections or rigid piping, depending on provincial and local codes, to attach burner to gas supply. Be sure to use proper size gas supply line. Carefully check all connections for gas leaks with soap and water solution. Each installation must conform to all local, provincial and national codes. Refer to the national fuel gas code, local zoning and code authorities for details on installation requirements.

11.1 Existing Gas Supply

Before interrupting the existing gas supply it is recommended that the following be checked:

Shut down all gas appliances and carry out a pressure test to insure there are no existing leaks on the system.

•

Before connecting the appliance to the gas supply line, double-check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certiﬁ cation label and also on the appliance’s gas valve.

•

Check the gas pressure to insure you will be able to supply the minimum inlet pressure for the appliance.

•

Check your pipe sizing to insure that sufﬁ cient volume will be supplied to the appliance.

11.2 Gas Supply Installation

•

Provide adequate clearance for proper installation and checking of the gas connections.

•

Have your gas supplier or a qualiﬁ ed gas ﬁ tter run a gas supply line into the gas ﬁ replace. The line must be properly sized and ﬁ tted according to the installation codes. Upstream of the appliance supply connection, the ﬁ tter shall provide an easily accessible manual shut-off valve.

•

The gas supply pipe should enter the appliance case through the opening at the rear left side. The supply pipe should be connected to the appliance gas inlet pipe situated at the left side of the control unit. Supply line connection to the inlet pipe is 3/8 NPT.

•

If the circulating fan is to be installed, be aware that the supply pipe run inside the case should be at the same height as the appliance inlet pipe in order to clear the fan. If intending to ﬁ t an internal isolating valve, check that it will be clear of the fan.

•

Use only new black iron or steel pipes or copper tubing if acceptable—check local codes. Note that in USA, copper tubing must be internally tinned for protection against sulfur compounds.

•

Unions in gas lines should be of ground joint type.

•

Sealant used must be resistant to the action of all gas constituents including LP gas. Sealant should be applied lightly to male threads to ensure excess sealant does not enter gas lines.

11.3 Pressure Testing the Supply Line for Leaks

•

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

•

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Failure to do so will damage the appliance’s gas valve. Such damage is not covered by the manufacturer’s warranty.

•

When testing for leaks:

Make sure that the appliance is turned off.

•

Open the manual shut-off valve.

•

Test for leaks by applying a liquid detergent or soap solution to all joints.

•

Bubbles forming indicate a gas leak.

Never use an open ﬂ ame to check for leaks.

•

Correct any leak detected immediately.

•

The pressure test tapping locations are shown in the diagram to the right.

•

A built-in non-adjustable regulator controls the burner manifold pressure. The

•

correct pressure range is shown in the Speciﬁ cations section of this manual. The pressure check should be made with the burner lit. See the lighting instructions section for full operating details.

BE SURE TO TIGHTEN THE PRESSURE TAP SET-SCREW AFTER CHECKING THE PRESSURE.

CHECK ALL GAS CONNECTIONS FOR GAS LEAKS.

Panel Installation

12.1 Ceramic Panels Installation

Remove the Firebox Bafﬂ e by ﬁ rst removing 2

screws on the front ﬂ ange and lifting the Bafﬂ e towards you.

Position the Rear Ceramic Panel onto the Rear Brick Panel Rest. The Panel will sit on the lower ledge and be ﬂ at against the rear of the ﬁ rebox.

Slide the Left Ceramic Panel against the left side

3. of the ﬁ rebox and up to the Rear Ceramic Panel. The Panel will have to be angled to ﬁ t inside the ﬁ rebox. Position the Right Ceramic Panel in the same fashion.

Re-install the Firebox Bafﬂ e ﬁ tting the rear ﬂ ange

4. above the Rear Brick Panel Rest and fastening 2 screws provided on the front edge.

Rear Brick Panel Rest

Log Installation

13.1 Ceramic Logs Installation

Install the Rear Log Rest supplied using 3 screws provided. See ﬁ gure 13.1.

Place the Ash Bed in position. The projections at the front of the Ash Bed are positioned against the

2. sloping metal stops, immediately behind the burner. See ﬁ gures 13.2, 13.8, 13.9.

Place the Rear Log in position. Place the Log on the 2 pins on the top left and right of the Ash Bed. See

3. ﬁ gure 13.3.

Place the Front Log at the front of the ﬁ rebox locating it on the front support. See ﬁ gure 13.4.

Place the Left Side Center Log in position, locating the thick part on the left side of the Ash Bed on the 2

5. pins provided, with its “nose” resting on top of the Ash Bed center projection. See ﬁ gure 13.5.

Identify the Right Side Center ‘Y’ log. Place the Right Side Center Y Log in position, locating the thick

6. part on the right side of the Ash Bed on to the pin provided with its “nose” located on the single pin. See ﬁ gure 13.6.

Install the Cross Twig by ﬁ rst mounting the rear of the Cross Twig on the pin situated on the top of the

7. Rear Log near the center. Then, move the front of the Cross Twig until it ﬁ nds its location in the cradle provided in the Front Log. See ﬁ gure 13.7.

Log Installation

13.1

Rear Log Rest

13.2

Rear Log Pins

Ash Bed

13.3

Rear Log

13.6

Right Center Twig

13.7

Cross Twig

13.8

Left Center

Log Pins

13.4

Front Log

13.5

Left Center Twig

See no. 2

on p. 18

13.9

Front Support

Window Reﬁ tting

14.1 Window Reﬁ tting & Checking

Fit the window to the ﬁ rebox. Insert the bottom middle spring-

1. loaded bolt and tighten it.

Locate the bottom 2 spring-loaded bolts, turning through 90

2. degrees to lock them in position.

Repeat with the top 3 spring-loaded bolts.

Pull the top of the window and release it to check that it opens slightly and returns in place in the event of a delayed ignition explosion. Similarly, check the bottom of the window by pulling it forward and releasing it.

14.2 Glass Replacement

In the event that the glass is damaged, the door and glass will be replaced only as a complete assembly, as supplied by the manufacturer.

Remove the broken glass pieces (be sure to wear gloves) then

remove the window frame. See section 9.1 for window removal. Contact the manufacturer for replacement window part #4000084S.

See section 14.1 above for window reﬁ tting.

Burner & Pilot Operation

15.1 Burner & Pilot Checks

Check ignition, pilot stability, burner ﬂ ames and the full range of the thermostat settings using the rotary switch inside the appliance and all other controls (remote handset). See the lighting and remote control instructions further on in this manual for full details.

15.2 Aeration Adjustment

The burner aeration is adjustable.

For the vast majority of installations, no adjustment will be necessary. However, in a very few instances, performance may be improved by sliding the shutter to adjust the aeration.

Evaluate the aeration only after the unit has warmed-up—approximately 15 minutes.

Increasing aeration will cause the ﬂ ames to appear more transparent and blue making the ceramic fuel effects glow more.

Decreasing aeration will cause the ﬂ ames to appear more yellow or orange making the fuel effects glow less.

Too little aeration may result in black carbon forming and dropping into the ﬁ rebox.

Trim Installation

16.1 Side Trim Assembly

Slide the corner connection plates into the channels in the top section and one of the side sections. Butt the two sections together. Fit four grub screws in the corner plates and tighten to secure the sections together as shown in ﬁ gure 16.1a.

Repeat for the other corner(s).

Attach the two shroud mounting brackets to the back of the

trim’s side sections with three screws for each side as shown in ﬁ gure 16.1b. 3-sided trim: The brackets will mount ﬂ ush to the bottom of each side section.

4-sided trim: The brackets will mount ﬂ ush to the bottom inside corner of each side section.

Attach the complete trim unit to the ﬁ rebox with four screws as

shown in ﬁ gure 16.1c

16.2 741SFB Standard Metal Front

Secure the Standard Front to the front of the unit by hanging on the 4 metal tabs to the shroud mounting brackets as highlighted in detail A of ﬁ gure 16.2a

16.1a

16.3 742CFB Cast Iron Front

Hook the bottom casting unit to the second space from the

bottom on the shroud mounting brackets at the ﬁ rebox sides as shown on ﬁ gure 16.3a.

Hook the top casting unit to the top space on the shroud

mounting brackets at the ﬁ rebox sides as shown in ﬁ gure 16.3b.

16.3a

16.1b

16.1c

16.3b

16.2a

Final Checks

17.1 Final Check

INSTALLER: Before leaving the appliance with the customer, you must check the operation of the appliance.

Check correct rating by clocking the appliance at

•

15 minutes (see label). Check ﬂ ame picture. Adjust primary air if

•

required. Take time to explain to the customer how to

•

operate the unit.

NOTE: When ﬁ rst ﬁ red, the unit will produce an odor. This is normal and is part of the paint curing process. This will be noticeable for at least 4 hours. During the ﬁ rst hour smoke detectors in the house may be set off. It is recommended that you open a few windows to ventilate the room. Following the initial burn-in period, the glass panel

•

may require cleaning.

CAUTION: Do not clean the glass when the appliance is hot!

When the appliance is cold when ﬁ red, the glass may

•

fog up. This is due to condensation and it is normal. Make yourself familiar with these instructions before

•

operating the appliance. Check any loose electrical wires that may cause a

•

shock.

Check around the appliance for gas leaks. IF YOU

•

SMELL GAS, follow the instructions on the front

cover of this manual. Check to see that the logs are correctly positioned.

•

The pilot light should be visible. Check to make sure that the venting is secure.

•

Check that all external parts, such as grills, doors

•

and control cover are properly attached and fastened.

CAUTION: Do not turn the unit off and on again without a minimum of a 5 minute wait.

17.2 Important - Glass cleaning - Mineral

deposits

One of the by-products of the combustion process in a gas appliance is a mineral which can show up as a white ﬁ lm on the ceramic glass of the viewing door. The composition of the deposit varies widely from various locations and also from time to time in the same location. It seems this is associated with the varying sulfur content of the gas. You may have the problem for a time and then not see it for many months when it will reappear in your area.

We have discussed this problem with ceramic glass manufacturers and they cannot give us a deﬁ nitive answer to this problem. Dealers have tried various cleaning products with varying results. The following recommendations will not guarantee results in your particular case.

NOTE: This is a problem beyond Miles Industries’ control and is not covered under

warranty.

Clean the glass regularly as soon as you notice

the buildup (white ﬁ lm). If the ﬁ lm is left for a longer period of time, it will bake on. It is then much harder, if not impossible, to remove.

NEVER use an abrasive cleaner on the ceramic glass. Any abrasion of the surface has the immediate effect of compromising the strength of the glass. An emulsion type cleaner is recommended.

Use a soft damp cloth to apply the cleaner. Dry the glass with a soft, dry, preferably cotton cloth. Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided.

Our dealers have had good results from the products listed below. We cannot, however, guarantee the results of these products.

BRASSO

•

POLISH PLUS by KEL KEM

•

COOK TOP CLEAN CREME by ELCO

•

WHITE OFF by RUTLAND

•

17.3 Operating Your Fire

The operating instructions are also on a plate located under the unit’s inner ﬁ rebox.

For your safety, this appliance is ﬁ tted with a ﬂ ame supervision device, which will shut-off the gas supply if, for any reason, the pilot ﬂ ame goes out. This device incorporates a ﬁ xed probe, which senses the heat from the pilot ﬂ ame. If the probe is cool, the device will prevent any gas ﬂ ow unless the burner control knob is kept pushed-in at the PILOT position. See full lighting instructions.

When ﬁ rst turned on, the decorative ﬂ ames will appear predominantly blue. After approximately 15 minutes the ﬂ ames will turn yellow.

Operational Warnings

Pre-Start Up Checks

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY AND/OR PERSONAL INJURY.

DO NOT use tools to operate controls; only use your hand to push-in and turn

the control knobs.

DO NOT abuse the glass window by striking or slamming it shut. DO NOT try to repair the appliance. Call a qualiﬁ ed service technician. DO NOT clean the appliance when hot. DO NOT use this appliance if any part has been under water. Immediately call a

qualiﬁ ed service technician to inspect the appliance and replace any part of the gas control system which has been under water.

DO NOT use this appliance if you smell gas.

WHAT TO DO IF YOU SMELL GAS:

OPEN WINDOWS.

DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE THE PHONE

IN YOUR BUILDING.

EXTINGUISH ANY OPEN FLAME.

IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S

PHONE AND FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.

IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE

DEPARTMENT.

WARNING: Do not operate appliance with the window removed, cracked or broken. Replacement of the window should be done by a licensed or qualiﬁ ed service person.

Note: The copy in the manual is for reference only. In the event of a discrepancy, the label on the unit is to be taken as the latest version.

Lighting Instructions

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:

property damage, personal injury or loss of life. A. This appliance has a pilot, which must be lighted by hand. When lighting the pilot, follow these

instructions exactly. To save energy, turn the pilot off when not using the appliance.

B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor

because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the control knobs. Never use tools. If the controls will not

push in or turn by hand, don’t try to repair them, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service

technician to inspect the appliance and to replace any part of the control system and any gas control, which has been under water.

If you do not follow these instructions exactly, a fire or explosion may result causing

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Set the flame adjustment knob as far clockwise

3. Turn the gas control knob clockwise

NOTE: The knob cannot be turned from PILOT to OFF unless it is pushed in partially. Do not force.

4. Wait five (5) minutes to clear out any gas, then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.

5. Find the pilot. It is at the left side of the firebox viewed through slotted hole in front log.

6. Push in and turn the gas control knob counterclockwise until resistance is felt just before the “IGN” position.

7. Keep pushed in for a few seconds to allow gas to flow then, keeping knob depressed, turn to “PILOT” to light pilot. Hold knob in for a further 5 seconds then release. The knob should pop back out. Pilot should remain lit. If pilot goes out repeat steps 3 through 7.

· If knob does not pop out when released, stop and immediately call your service technician or

gas supplier.

· If pilot lights but will not stay lit after several tries, turn the gas control knob to “OFF” and call

your service technician or gas supplier.

8. When pilot is lit, partially depress the knob and turn to “ON” position (Burner alight).

· Do not leave knob set between “PILOT” and “ON”.

9. Set the flame height to desired setting

as possible*.

to OFF.

TO TURN OFF GAS TO APPLIANCE

1. Set the flame adjustment knob as far clockwise as possible*

2. Push in gas control knob slightly and turn clockwise to “OFF”. Do not force.

The flame height can be increased or decreased by depressing the remote control hand set

button.

Maintenance

Warning : Use only genuine Valor parts, do not use substitute materials.

20.1 Cleaning

It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface. Initially paint, while curing, may deposit a slight ﬁ lm on the glass. We therefore recommend that, during the ﬁ rst few weeks of use, the glass be cleaned two or three times with non-abrasive common household cleaners such as dish soap and warm water.

Ammonia based cleaners should NOT be used. Subsequently the glass should be cleaned two or three

times a season depending on the circumstances. Do not clean the glass while it is hot. Always close the window securely before lighting.

20.2 To Clean the Inside of the Glass

Warning : Do not clean the appliance when hot!!

•

Standard front: Lift up, unhook and remove completely.

•

Cast iron fronts: Lift up and unhook the upper casting and lower casting. If you have difﬁ culties removing either front please refer to section 16.

•

Remove the bottom center spring-loaded bolt. Turn the 5 remaining spring-loaded bolts 90 degrees to release the window from the ﬁ rebox.

•

Carefully lift the window away and put aside in a safe location to avoid damage.

•

Replacement: To reinstall, follow the instructions given in the section Window Reﬁ tting on page 21.

•

Always securely fasten the window before lighting.

Spring-loaded bolts

Removable bolt

20.3 To Clean the Ceramic Fuel Effects, Firebox

Spring-loaded bolts

Walls & Burner

Dust can be brushed from the ceramic fuel effects and ﬁ rebox walls after removing the front unit and completely removing the window. Dust can also be removed from the burner using a soft brush after removing the ceramic fuel effects.

Remove the window assembly as described above. Always completely remove the window before removing the ceramic fuel effects. When cleaning, make sure that no particles are brushed into the slots in the burner. Always replace the window securely before lighting.

Maintenance

20.4 Checks

Performance of LPG appliances may be affected by the quality of commercial gas supplied in your area.

A periodic check of the pilot and burner ﬂ ames should be made. Check after the ﬁ re has been on for at

1. least 30 minutes. The pilot ﬂ ame must cover the tip of the thermocouple probe. The main burner ﬂ ame pattern will vary from appliance to appliance depending on the type of installation and climatic conditions.

Pilot ﬂ ame Flame picture

The appliance area must always be kept clear and free from combustible materials, gasoline and other

2. ﬂ ammable vapors and liquids.

Inspect the vent terminal outdoors regularly to make sure that dirt, snow, insects, leaves and trees or

3. other object do not obstruct it.

Examine the whole vent system regularly using a qualiﬁ ed agency. We recommend an annual inspection.

20.5 General Servicing

If your appliance requires any servicing, contact your supplier quoting the model number. It will be helpful if the appliance’s serial number can also be quoted. The serial number is on the rating plate, which is located under the ﬁ rebox, and is accessible by opening the bottom access panel of the front. The repair parts are shown in the separate repair parts leaﬂ et. Please always quote the part number and description when requesting a spare part.

Programmable Remote Control

Your ﬁ replace remote control helps you get the comfort, convenience and aesthetics you want from your gas ﬁ replace. The remote controls your ﬁ replace in different ways.

IMPORTANT: BEFORE YOU BEGIN, please note that on this system, the settings of time, temperature and automatic ON/OFF can only be programmed when the function display is ﬂ ashing. Be patient when programming as it can take a few seconds to set.

Setting the time

The ﬁ rst thing to do is to set the time.

With your thumb, hold down both the AUTO and TIMER buttons until F ﬂ ashes. Let go.

Note the digital clock on the bottom right hand corner. The ▲ button sets

the hour; the ▼ button sets the minutes. Set the time.

Note: You must start setting the time while the F is ﬂ ashing. If it stops ﬂ ashing, go back to 1.

The display shows °C/24-hour or °F/12-hour. To change the temperature/ hour display, press on the AUTO button while the display ﬂ ashes.

Let go and wait until the ﬂ ashing stops. The remote shows the time you set. It also shows the current temperature.

Setting the temperature

Use this setting when you come in and want to enjoy a speciﬁ c temperature.

Push the AUTO button until a number and F ﬂ ash. Let go.

While it is still ﬂ ashing, push the ▲ and ▼ buttons to the temperature you want. Let go.

Your ﬁ replace will reach that temperature and the remote will check the temperature every ﬁ ve minutes, adjusting the amount of fuel needed to give you a steady, even heat.

Programmable Remote Control

Setting the ﬂ ame

Use this setting when you want a particular ﬂ ame level. For instance, you want to watch ﬂ ames burn at their highest level and you don’t mind if the room is too hot.

To raise the ﬂ ame, press and hold the ▲ button until the flame gets to the

1. desired level. Let go.

To lower the ﬂ ame, press and hold the ▼ button until the ﬂ ame gets to the

2. desired level. Let go.

The ﬂ ame level will remain just as you set it.

Automatic ON/OFF

You can set your ﬁ replace to come on before you wake up and turn off after you leave and then, turn on again just before you come home and turn off after going to bed.

You can leave it like this for the heating season.

Decide what temperature you want your ﬁ replace to be at. Also, decide what time you want your ﬁ replace to turn on and off. Finally, decide what time you want it to come back on and off in the afternoon or evening. For the ﬁ rst few times you set the timer, it’s handy to write these times down.

Set the temperature (just as you did in the section Setting the

temperature.)

Press the TIMER button and hold it until P1

go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the

time at which you want your ﬁ replace to turn on in the morning.

Press the TIMER button and hold it until P1 ☽ appears and ﬂ ashes. Let go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the time at which you want your ﬁ replace to turn off when you leave.

Press the go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the time at which you want your ﬁ replace will turn on again in the afternoon.

Press the TIMER button and hold it until P2 go. While ﬂ ashing, push the buttons ▲ (hour) and ▼ (minutes) to set the time at which you want your ﬁ replace to turn off in the evening.

Note: If you want to set your ﬁ replace for only one time on and off, set P2 and P2 ☽ for the same times as P1 ☽. The remote will record the P1 ☽ off time for both P2 times. To temporarily override the timer setting, just press AUTO or ▲ and ▼ to go back to manual settings. Press TIMER to go back to your settings.

TIMER button and hold it until P2 ☼ appears and ﬂ ashes. Let

☼ appears and flashes. Let

☽ appears and ﬂ ashes. Let

☼

When your remote control displays BATT, you need to replace the battery with a new 9 volt alkaline battery—6LR61/MN1604.

APPROVED ALTERNATIVE DIRECT VENT SUPPLIERS FOR VALOR

VENTING PARTS DESCRIPTION

Venting Options

MODELS 739 AND

MILES FIREPLACES’ MODELS RF24

VENTING PARTS CODE / AVAILABILITY BY MANUFACTURER

RLH

INDUSTRIES

HS-C33U-99

HS-C33F-1313

MILES

559CLT

VERTICAL

TERMINATION CAPS

COUPLERS

VENT ADAPTERS /

LINER

FLEXIBLE

ALUMINUM

VENT

SIMPSON

DURA-VENT

STANDARD CO-AXIAL 980 4DT-VC — — HSDV4658-1313 —

HIGH WIND CO-AXIAL 991 — — SV4CGV — —

EXTENDED CO-AXIAL 930 — — — — —

CO-LINEAR — — — 3PDVCV

UNIVERSAL ADAPTER 3”

FLEX COUPLER

CO-LINEAR FLEX

CONNECTOR

CO-AXIAL TO CO-LINEAR

ADAPTER

CO-LINEAR TO

CO-AXIAL ADAPTER

3” DIAMETER 2280 Series 3” ACFL

2150 — — — — —

923F — — — — —

923GCL — — — — 556CLA

923GK — — — — —

SELKIRK

NOTE: 2-ply liner approved to CAN/ULC S635 suitable for venting gas appliances. As manufactured by Z-Flex.

SECURE

Notes: 1) Simpson Dura-Vent co-axial pipes and ﬁ ttings require Valor 817VAK Starter Adapter to ﬁ t Valor’s smooth collars. All other above

manufacturers’ collars will ﬁ t directly to Simpson Dura-Vent or Valor’s smooth collars. 2) Follow instructions supplied with each manufacturer’s components. 3) Unless otherwise speciﬁ ed, all the parts and assemblies from the above table are to be used with 4” x 6-5/8” pipes.

4) Termination caps manufactured by RLH Industries are from Homestyle Chimney Collection and can be ordered in one of the following ﬁ nishes: a) aluminum; b) black powder coated; c) solid copper.

INDUSTRIES

Warranty

If you have a problem with this unit, please contact your dealer or supplier immediately. Under no circumstances should you attempt to service the unit in any way by yourself. The warranties in paragraphs 1 and 2 are provided only to the ﬁ rst purchaser/user of this unit, are not transferable and are subject to the conditions and limitations in paragraphs 3, 4 and 5. Please review the conditions and limitations carefully and strictly follow their requirements.

1. Extended Warranty Coverage

For a period of up to ten (10) years, Miles Industries Ltd., (the “Company”) or its appointed distributor will at its option pay the initial purchaser for the repair of, or will exchange the following parts or components which are found to be defective in material or workmanship under normal conditions of use and service:

Part or Component Defect Covered Maximum Warranty Period

Exterior steel casing Corrosion 10 years

Glass Loss of structural integrity 10 years

Cast iron parts Corrosion 10 years

Firebox and heat exchanger

Corrosion (but not discoloration) causing loss of structural integrity

10 years

2. Two-Year Parts Warranty

In addition, for two (2) years from the date of purchase, the Company, at its option, can repair or exchange all parts and

components not listed above but that are found to have a bona ﬁ de defect in material or workmanship under normal conditions

of use.

3. Conditions and Limitations

The warranty registration card must be completed by the initial owner and returned to the Company within 90 days of

purchase. Installation and maintenance must be performed by an authorized and trained dealer in accordance with the Company’s

installation instructions. This warranty is void where installation of the unit does not conform to all applicable codes including national and local gas

appliance installation codes and building and ﬁ re codes. The owner must comply with all operating instructions.

The Company is not responsible for the labor costs to remove defective parts or re-install repaired or replacement parts.

The ﬁ rst purchaser or user of the unit will be responsible for any shipping charges for replacement parts as well as travel

time incurred by the dealer to perform the warranty work. This warranty applies to non-commercial use and service and is void if it is apparent that there is abuse, misuse, alteration,

improper installation, accident or lack of maintenance to the unit. This warranty does not cover damage to the unit through:

i) Improper installation, operational or environmental conditions. ii) Inadequate ventilation in the area or competition for air from other household equipment or appliances. iii) Damage due to chemicals, dampness, condensation, or sulphur in the fuel supply lines which exceeds industry

standards.

This warranty does not cover glass, log breakage or damage to the unit while in transit.

The Company does not allow anyone to extend, alter or modify this warranty and assumes no responsibility for direct,

indirect or consequential damages caused by the unit. State or provincial laws where the ﬁ rst purchaser or user resides may provide speciﬁ c rights to extend this warranty and, if so, the Company’s sole obligation under this warranty is to provide labor and/or materials in accordance with those laws.

4. Discharge of Liability

After two (2) years from the date of purchase, the Company may, at its option, fully discharge all obligations under this warranty by paying to the ﬁ rst purchaser/user the wholesale price of any defective parts.

5. No Other Warranty

All obligations to repair this unit are deﬁ ned in this warranty. Some states or provinces may speciﬁ cally mandate additional warranties on the part of manufacturers, but in the absence of such speciﬁ c legislation, there is no other warranty or obligation expressed or implied.

Valor Auto Companion Inc 739DVN, 739DVP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual