Valor Madrona MF28ILN, Madrona MF28ILP Installation & Owner's Manual

MADRONA
FS DV Gas Stove
MF28ILN (NG) & MF28ILP (LPG)
Engine to be installed ONLY with the cast stove body MFCS01 or MFCS02
Installation & Owner’s Manual
INSTALLER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Leave this manual with the appliance.
CONSUMER
Retain this manual for future reference.
Please read this manual BEFORE installing and operating this appliance.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts. Also, see Carbon Monoxide Detector requirements under “Safety and Warning Information” on page 6.
Ce guide est disponible en français sur demande.
4001917-09
©2011, Miles Industries Ltd.
Manufactured by
MILES INDUSTRIES LTD., British Columbia, Canada
www.valorfi replaces.com
Thank You ...
For purchasing a Valor Madrona. Your new radiant gas heater is a technical appliance that must be installed by a qualifi ed dealer. Each Madrona is fully tested during the production process for your safety and comfort.
Your unit has been professionally installed by:
Dealer Name _______________________________________
Phone Number ______________________________________
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the fi replace.
The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
Fireplace
Hearth
Do not put
furniture or other objects
in this space in front of
the replace:
36” (0.9 m)
Designed and Manufactured by / for
Miles Industries Ltd.
190–2255 Dollarton Highway, North Vancouver, BC, CANADA V7H 3B1
Tel. 604-984-3496 Fax 604-984-0246
www.valorfi replaces.com
© Copyright Miles Industries Ltd., 2011
2
Safety and Your Fireplace
Safety and Your Fireplace
Please Read and Carefully Follow all Safety Warnings and
Operating Instructions Contained in Your Owners Manual
(Replacement Manuals are available by contacting our service department at 1-800-468-2567 or visit www.valorfi replaces.com).
Please Follow These Important Child Safety Precautions and Recommendations,
Parts of your Valor Fireplace become
extremely hot while in operation.
The glass viewing window
temperature can exceed 500 F
at full capacity. Momentary contact with a hot glass
surface can cause a severe burn, even if the fi replace
is operating at reduced heating capacity.
The glass window will remain hot
for an extended period of time after the fi replace has been turned off. Ensure that children are prevented from touching the fi replace during the cool down period.
Toddlers and Y oung Children
must be closely supervised at all times when they are in the same
room as the operating fi replace. They lack full awareness of danger and rely on your protection. Toddlers, in particular, do not have the motor
skills and response refl exes to withdraw in the event of accidental contact with a hot surface.
A physical barrier is strongly
recommended if there are young
children, or at-risk individuals in the house. Install an approved after­market safety gate to keep toddlers, young children and other at-risk individuals a safe distance from the replace.
Keep the remote control handset
out of reach of children at all times. A wall mount storage holster
is provided with your remote control handset.
Ensure that the replace, including
the pilot light, is completely turned off when children are present and
close supervision and safety barriers are not available—see page 29 of
Owner’s Information section.
If the fi replace is not going to be used
for the summer or any extended
period of time, remove the batteries
from the remote control handset and receiver. It is recommended that
batteries are replaced annually in any event—see page 28.
3
Table of Contents
Safety and Your Fireplace .............................................................................3
Safety & Warning Information ......................................................................5
Specifi cations ................................................................................................8
Dimensions & Clearances .............................................................................9
Venting ..........................................................................................................11
Installation Planning ....................................................................................16
Packs Contents—Appliance & Castings ...................................................16
Appliance Preparation .................................................................................17
Supply Gas Installation ...............................................................................22
Ceramic Logs Installation ...........................................................................23
Window Refi tting .........................................................................................24
Remote Control Initial Set-up .....................................................................24
Operation Check & Aeration Settings Adjustment ...................................25
Front & Top Installation ...............................................................................25
Remote Control Handset Wall Holder Installation ....................................26
Owner’s Information ....................................................................................27
Remote Control Operation ..........................................................................30
Options .........................................................................................................34
Lighting Instructions ...................................................................................35
Wiring Diagram ............................................................................................36
Approved Venting Components .................................................................37
Warranty .......................................................................................................39
Replacement Parts ......................................................................................40
= Updated content
4
Safety & Warning Information
OWNER’S INFO
READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in
possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the
Owner’s Information section of this manual.
DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualifi ed service
technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED
by a qualifi ed service person. The appliance and
venting system should be INSPECTED before initial
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, etc. It is
IMPERATIVE that the unit’s control compartment, burner, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and
ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the appliance CLEAR
of all obstacles and materials for servicing and proper operation.
Due to the high temperature, the appliance should be
LOCATED out of traffi c areas and away from furniture
and draperies. Clothing or fl ammable material
SHOULD NOT BE PLACED on or near the appliance. Children and adults should be ALERTED to the
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition.
This unit MUST be used with a vent system as
described in this installation manual. NO OTHER vent system or components MAY BE USED.
This gas fi replace and vent assembly MUST be vented directly to the outside and MUST NEVER be
attached to a chimney serving a separate solid fuel
burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are
PROHIBITED. INSPECT the external vent cap on a regular basis to
make sure that no debris, plants, trees, shrubs are interfering with the air fl ow.
The glass door assembly MUST be in place and
sealed before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or
qualifi ed service person. DO NOT strike or slam the
glass door.
The glass door assembly SHALL ONLY be replaced
as a complete unit, as supplied by the fi replace
manufacturer. NO SUBSTITUTE material may be
used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door
when it is hot.
TURN OFF the gas before servicing this appliance.
It is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
MUST BE REPLACED before operating this
appliance.
DO NOT place furniture or any other combustible
household objects within 36” of the fi replace front.
YOUNG CHILDREN should be CAREFULLY SUPERVISED when they are in the same room as
the appliance. Toddlers, young children and others
may be susceptible to ACCIDENTAL CONTACT BURNS. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access
to a fi replace or stove, INST ALL AN ADJUSTABLE SAFETY GATE to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
BE CAREFUL not to put any decorating objects
sensitive to heat to close above or around the replace as it gets very hot when operating.
DO NOT use this heater as a temporary source of
heat during construction.
This appliance is a DOMESTIC ROOM-HEATING AP- PLIANCE. It must not be used for any other purposes
such as drying clothes, etc.
5
OWNER’S INFO
Safety & Warning Information
Operating Your Fireplace for the First Time
When operating your new fi replace for the fi rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the fl ames to be the full height of the fi rebox, or even slightly higher, for the fi rst few hours of operation.
It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours’ use, the vapors will have disappeared and the fl ames will be at their normal height.
State of California. Proposition 65 Warning.
Fuels used in gas, wood-burning or oil fi red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6.
State of Massachusetts Carbon Monoxide Detector/Vent Terminal Signage Requirements
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gasfi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
6
Safety & Warning Information
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
OWNER’S INFO
7
INSTALLATION
Specifi cations
Approval & Codes
This appliance is certifi ed to ANSI Z21.88-2009/ CSA 2.33-2009 American National Standard / CSA
Standard for Vented Gas Fireplace Heaters for use in Canada and USA, and to CGA 2.17-91 High Altitude Standard in Canada. This appliance is for direct vent
installations. Conversion between fuels may only be done using
the approved conversion kits listed on page 33. This
appliance complies with CSA P4.1-09 Testing method for measuring annual replace ef ciencies.
The installation must conform to local codes or, in the
absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1 or the Natural Gas and Propane Installation Code CAN/CGA-B149. Only quali ed
licensed or trained personnel should install this appliance.
This appliance, when installed with the optional circulating fan kit (blower), must be electrically grounded in accordance with local codes, or, in the
absence of local codes, with the National Electrical
Code, ANSI/NFP A 70 or the Canadian Electrical Code, CSA C22.1.
For installations at elevations above 4,500 feet (1,370 m) in Canada, please consult provincial and/or local authorities having jurisdiction.
Supply Gas
Heater engine MF28ILN is used with natural gas. Heater engine MF28ILP is used with propane gas. The supply pressure must be between the limits
shown in the Ratings section above. The supply connection is 3/8” NPT female.
5/16” O.D. tubing
5/16” are
3/8” N.P.T. Female
3/8” N.P.T.
Electrical
The Madrona stove does not require an electrical power source unless it is fi tted with an optional circulating fan—see page 20.
Ratings
Model (Field convertible Top
or Rear Vent Outlet)
Gas Natural Propane Altitude (Ft)* 0-4,500 feet* Input Maximum (Btu/h) 28,000 28,000 Input Minimum (Btu/h) 6,500 14,500 Manifold Pressure (in w.c.) 3.75 10.5 Minimum Supply Pressure
(in w.c.) Maximum Supply Pressure
(in w.c.) Main Burner Injector Marking 82-750 92-300 Pilot Injector Marking 35 27
MF28ILN MF28ILP
5.0 11.0
11.0 14.0
*High Altitude Installations
Input ratings are shown in BTU per hour and are
certifi ed without deration for elevations up to 4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction. Heating value of gas in some areas is reduced to compensate for elevation—consult your local gas utility to confi rm.
8
Dimensions
Dimensions & Clearances
INSTALLATION
Gas inlet position 3/8” fem. NPT
17-7/8”
Inlet collar
Ø 6-5/8”
x
Exhaust
collar Ø 4”
4”
Center
line
28-1/2”
Supplied with top vent; fi eld convertible to rear vent
Gas inlet position 3/8” fem. NPT
x
27-1/2”
Hearth Requirements
This unit is approved for mounting directly on combustible wood fl ooring. If installed directly on carpeting, vinyl or soft combustible fl oor other than wood, it must be installed on a metal or wood panel covering a minimum surface of 15 inches deep by 28 inches width.
23”
7-1/2”
30-1/2”
25-1/8”
14”
9
INSTALLATION
Clearances
Min. 5”
between
combustible
wall and
stove
Corner clearances Wall clearances
Dimensions & Clearances
Min. 5” between
combustible wall
and stove
Min. 5”
between
combustible
wall and rear
of stove
17-7/8”
Min. 6” between
combustible wall
and side of stove
28-1/2”
Maximum 26” from wall for
projection of combustible
Minimum 12”
between
stove and
combustible
mantel or
shelf
30-1/2”
Min. 36”
Keep a minimum of 36” of space in front of stove free of furniture or object
17-7/8”
Mantel / shelf clearances
mantel or shelf
5”
40-1/2” minimum
5” between combustible wall and back of stove
43-1/2” minimum
26” maximum
Alcove clearances
10
Venting
INSTALLATION
Top / Rear Outlet
This unit is shipped with a top outlet collar which is eld-convertible to rear outlet—see page 21 for details.
Vent Material
This unit is approved for installation using 4 by 6-5/8 inches co-axial direct vent pipe and accessories—see list of approved venting pipes and accessories on pages 37–38.
This unit may also be converted to co-linear (two 3
inches) venting (rear vent only) for use in solid-fuel
burning fi replaces and chimneys using adapters and accessories—see list of approved venting pipes and accessories on pages 37–38. Instructions for co-linear conversion are packaged with the co-linear adapter.
Do not mix components from different vent manufacturers, with the exception of Valor’s 551DVK Horizontal Termination Kit which can be used in combination with approved manufacturers’ venting pipes listed on pages 37–38. Follow the installation instructions supplied with the individual venting components.
Framing Vent in Combustible Walls & Ceilings
When penetrating through combustible walls and ceilings, frame a minimum of 10 by 10 inches opening to ensure that the insulation is kept clear of the vent pipe. Also, seal all joints between the wall plates, the wall and the vent pipe. Follow the installation instructions supplied with the individual venting components.
10” (254 mm)
Align the vent center to the center of the frame
10” (254 mm)
Wall Thickness
The appliance vent is suitable for penetrating a combustible wall assembly up to 14 inches (36 cm) in thickness. A non-combustible wall can be of any thickness up to the maximum horizontal run of vent pipe allowed for the particular installation.
Important Installer Notice – Weather Sealing & Vapor Barriers
It is the installer’s responsibility to ensure that vent installations through exterior walls are caulked and weatherproofed in such a manner as to:
• Prevent rain water from entering the wall from the weather side by adequately caulking the outer vent plate to the exterior wall surface.
• Prevent moisture inside the home from penetrating into the wall structure by ensuring the inside wall plate is adequately sealed to the inside vapor barrier.
• Prevent rain water and moisture from entering the walls by sealing the joints between the outer vent tube and the inner and outer wall plates.
We recommend the use of a high quality polyurethane sealant.
11
INSTALLATION
Venting
Typical Venting Components
See list of approved venting pipes and accessories on pages 37–38.
Maximum pipe length: 24” (straight out with snorkel) 14” (45° elbow out with snorkel)
No more than one 45°
elbow allowed
Snorkel required (min. 14” high) with horizontal run through the wall
(no rise)
Through wall (without vertical rise)
12
Through wall (with vertical rise) Through roof
Venting
INSTALLATION
How to Read the Venting Chart
The chart below applies to top or rear outlet, roof or
wall termination with a vertical rise.
All rear outlet venting without a vertical rise must be terminated by a snorkel.
1. The total length of the vent pipe cannot exceed 40 feet (12.2 m).
2. The minimum vertical height with roof termination is 8 feet (2.45 m).
3. Any combination of rise and run can be used as long as they are within the allowable limits shown on the chart below.
3” clearance
to combustible
above
horizontal pipe
1” clearance
to combustible
around vertical
pipe
1” clearance to combustible at bottom and sides of horizontal pipe
4. A maximum of 5 x 90 degrees elbows or equivalent (2 x 45 degrees = 90 degrees) can be used.
5. Each 90 degrees elbow installed on the horizontal plane is equivalent to a 3 feet horizontal pipe; therefore, 3 feet must be subtracted from allowable horizontal run. (45 degrees elbow is equivalent to 18 inches horizontal pipe.)
6. All horizontal pipe runs must be graded 1/4 inch per foot upwards in the direction of the exhaust fl ow.
7. Co-linear rear venting in existing chimney systems is
limited to 40 feet vertical rise.
8. Restrictors are not required for co-linear
installations.
Roof termination
V3
Wall termination
5 x 90º ELBOWS
MAXIMUM
40
38
36
34
32
30
Allowable Vent
Confi gurations
NO
INSTALLATION
Not to scale
Example 1 V Value = V1 (6’) + V2 (6’) + V3 (2’)= 14’ H Value = H1 (3’) + H2 (3’) = 6’ 75% restrictor required
28
26
24
22
20
18
16
14
VERTICAL RISE
12
10
8
6
4
2
Restrictor 75
Example 1
Restrictor 50
NO
RESTRICTORS
NO INSTALLATION
2 4 6 8 10 12 14 16 18 20
HORIZONTAL RUN
13
INSTALLATION
Venting
Restrictors
SOME INSTALLATIONS REQUIRE RESTRICTORS.
For improved fl ame picture and performance, this unit is supplied with two different sets of vent restrictors. The level of restriction required depends on the vertical rise in the venting system and, to a lesser degree, the horizontal run and number of elbows.
The amount of restriction is based on laboratory tests. The ideal restrictor position may vary slightly, especially when the vent pipe length is near the limits of the acceptable confi gurations for each type of restrictors.
The chart on the previous page shows the vent restrictor required relative to the length of the vent pipe. Restrictors are not required for co-linear applications.
To install restrictors:
1. Remove every second screw from the exhaust ports in the top of the fi rebox.
2. Install the restrictors with the removed screws.
14
50
75
OR
Restrictor 50 Restrictor 75
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