Valor L2 1700KN, L2 1700KP Installation Manual

Installation Manual
Direct Vent Zero Clearance Gas Fireplace natural gas 1700KN propane gas 1700KP
L2
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
DANGER
Hot glass will cause burns.
Do not touch glass until cooled.
Never allow children to touch glass.
Do not touch any electrical switch; do
not use a
Leave the building immediately.
Immediately call your gas supplier from
a neigh supplier’s instructions.
If you cannot reach your gas supplier,
ll the fi re department.
ca
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
ny phone in your building.
bor’s phone. Follow the gas
4008056-01
©2019, Miles Industries Ltd.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
INSTALLER: Leave this manual with the appliance.
This manual contains instructions to install the ENGINE ONLY. A trim kit is REQUIRED to complete the installation. A barrier screen is provided with the trim kit. Refer to the manual supplied
with the trim for installation.
This appliance is a domestic room­heating appliance. It must not be used for any other purposes such as drying clothes, etc.
CONSUMER: Retain this manual for future reference.
Massachusetts:
The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts. Also, see Carbon Monoxide Detector requirements in the fi replace installation manual.
WARNING
This product can expose you to chemicals including Benzene, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Note: Natural gas, in its original state, contains
Benzene.
This appliance is suitable for installation in a bedroom or bed sitting room.
Ce guide est disponible en français sur demande.
Valor Fireplaces
190–2255 Dollarton Highway North Vancouver, BC, Canada V7H 3B1 T 604.984.3496 F 604.984.0246
valorfi replaces.com
2
The information contained in this manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
© Copyright Miles Industries Ltd., 2019. All rights reserved.
Designed and manufactured for Miles Industries Ltd.
Welcome to Valor
®
This appliance has been professionally installed by: Dealer Name: ________________________________ Phone:______________________________________
Fireplace Safety ................................................. 4
Specifi cations ..................................................... 6
Kits & Accessories .............................................. 7
Dimensions & Location ..................................... 8
Installation Planning ......................................... 9
Before Installing ............................................................9
Overview ......................................................................10
Mantel Clearances ......................................................11
Framing .........................................................................13
Wall Finish ....................................................................16
Material Specificat ions ..............................................16
Non-Combustible Cement Board ............................16
Avoiding Cracking Wall Finishes ...............................18
Venting .............................................................. 19
Overview ......................................................................19
Co-Axial ....................................................................... 20
Typical Co-axial Venting Components ....................20
Venting Chart ..............................................................21
Restrictor Settings .....................................................22
Horizontal Vent Termination ....................................23
Vertical Vent Termination .........................................24
Co-Linear Conversion ................................................ 25
Installation into existing fireplace cavity ................25
Installation partially into fireplace cavity ...............26
Installation into existing adjacent chimney ...........27
Example of co-linear conversion accessories........28
Installation ....................................................... 29
Appliance Preparation .............................................. 29
Unpack Appliance ......................................................29
Fit Standoffs ................................................................29
Remove Heat Shield ...................................................29
Convert from Top to Rear Outlet (if required) .......30
Fit Appliance into Framing ........................................31
Remove Window ........................................................32
Please read this manual BEFORE installing and operating this appliance.
HeatShift™ System—if used .................................... 33
Install HeatShift Take-Off Collars to Appliance .....33
Remove Convection Baffle .......................................33
Electrical Wiring ......................................................... 34
Gas Supply ................................................................... 36
Liners ........................................................................... 38
Fuel Beds ..................................................................... 40
Driftwood Kit 1705DWK ........................................... 40
Decorative Glass Murano 1700DGM.......................43
Rocks & Shale Set 1714RSS ...................................... 44
Split Wood Kit 1700SWK ............................................47
Birch Log Kit 1700BLK ................................................50
Window Re-Installation & Checking ....................... 53
Wall Switch .................................................................. 54
Remote Control Pairing ............................................. 56
Checking Operation and Aeration .......................... 58
Trim & Barrier Screen ................................................ 59
Wiring Diagram ................................................ 60
Approved Venting Components .................... 61
Commonwealth of Massachusetts ............... 63
Appendix A—Lighting Instructions ............... 65
Appendix B—Remote Control Operation .... 66
Appendix C—Wall Switch Operation ............73
Appendix D—HeatShift™System .................. 74
Appendix E—Spare Parts ............................... 94
3
Fireplace Safety
This manual contains very important information about the safe installation and operation of the fi replace. Read and understand all instructions carefully before installing and operating the fi replace. Failure to follow these instructions may result in possible fi re hazard and will void the warranty.
Replacement manuals are available by contacting the Valor Customer Service at 1-800-468-2567, or by visiting
valorfi replaces.com.
WARNING: Extremely Hot!
Heat and fl ammability
• Some parts of the fi replace are extremely hot, par- ticularly the glass windows. Use the barrier screens provided or a gate to reduce the risk of severe burns.
• The glass windows can exceed 500°F (260°C) at full capacity.
• Always keep the appliance clear and free from com­bustible materials, gasoline, and other fl ammable vapors and liquids.
• Be aware of hot wall surfaces! The walls directly above the fi replace can get very hot when the fi replace heats. Although safe, it may reach temperatures in ex­cess of 200ºF (93°C) depending on choice of optional accessories. Do not touch!
• Be aware of hot hearth/fl oor surfaces! Any projections directly around the fi replace can get very hot when the fi replace heats. Although safe, they may reach temperatures in excess of 200ºF (93°C)depending on elevation of hearth. Be careful of touching these! Tem­perature of projection surfaces will be reduced when barrier screens are installed.
• Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the fi replace. Avoid placing candles, paintings, photos and other combustible objects sensitive to heat or furniture within 36 inches (0.9m) around the fi replace.
)LUHSODFH
Hearth
Do not put
furniture or other objects
in this space in front of
WKHȴUHSODFH
36” [0.9 m]
• Any safety screen, guard, or barrier removed for ser­vicing an appliance must be replaced prior to operat­ing the appliance.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recom­mended if there are at-risk individuals in the house. To restrict access to a fi replace or stove, install an adjust- able safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.
• Due to its high temperatures, the appliance should be located out of traffi c areas and away from furniture and draperies.
4
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
• Clothing or fl ammable material should not be placed on or near the appliance.
Fireplace Safety
Glass windows
WARNING
Do not operate this appliance with the glass front removed, cracked, or broken. Replacement of the glass front should be performed by a licensed or qualified service person. Do not strike or slam the glass front.
• The glass front assemblies must be in place and sealed before the unit can be placed into safe operation.
• The glass front assemblies must only be replaced as complete units, as supplied by the fi replace manufac- turer. No substitute material may be used.
• Do not use abrasive cleaners on the glass front as­semblies. Do not attempt to clean the glass when it is hot.
Intended use
• This appliance is designed and approved as a supple­mental heater and provides the potential for most energy conservation when used while attended. The use of an alternate primary heat source is advisable.
• This unit is not for use with solid fuel.
• Do not use this heater as a temporary source of heat during construction.
Installation and Servicing
• Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control com­partments, burners, and circulating air passageways of the appliance be kept clean.
Venting
• This unit must be used with a vent system as de­scribed in this manual. No other vent system or com­ponents may be used.
• Never obstruct the fl ow of combustion and ventilation air. Keep the front of the appliance clear of all obsta­cles and materials for servicing and proper operation.
• This gas fi replace and vent assembly must be vented directly to the outside and must never be attached to a chimney serving a separate solid fuel burning ap­pliance. Each gas appliance must use a separate vent system. Common vent systems are prohibited.
WARNING
Side outlets
Ceiling outlet
Front outlet
HeatShift System: Do not cover or place items in front of or above outlet(s)!
5
Specifications
Approval & Codes
This appliance is certifi ed to ANSI Z21.88-2017/CSA
2.33-2017 American National Standard / CSA Standard
for Vented Gas Fireplace Heaters for use in Canada and USA, and to CGA 2.17-91 High Altitude Standard in Canada. This appliance is for direct vent installations.
This appliance complies with CSA P.4.1-15 Testing method for measuring annual fi replace effi ciencies.
The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CAN/CGA-B149.1. Only qualifi ed licensed or trained personnel should install this appliance.
This appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
Ratings
Model 170 0KN 1700KN
Gas
Altitude (Ft.)*
Input Maximum (Btu/h)
Input Minimum (Btu/h)
Manifold Pressure (in w.c.)
Minimum Supply Pressure (in w.c.)
Maximum Supply Pressure (in w.c.)
Main Burner Injector Marking
Pilot Injector Marking
Min. Rate By-Pass Screw
Natural Propane
0-4,500 feet* 36,000 36,000 21,000 22,500
4” 10”
5” 11”
10” 14”
DMS#32 DMS#49
51 3 0
220 160
*High Altitude Installations
Input ratings are shown in BTU per hour and are certifi ed without deration for elevations up to 4,500 feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction. Heating value of gas in some areas is reduced to compensate for elevation—consult your local gas utility to confi rm.
For installations at elevations above 4,500 feet (1,370 m) in Canada, please consult provincial and/or local authorities having jurisdiction.
Supply Gas
Heater engine 1700KN uses natural gas. Heater engine 1700KP uses propane gas.
The supply pressure must be between the limits shown in the Ratings section.
The supply connection is 3/8” NPT male and located on the left hand side of the fi rebox. A shut-off valve (not supplied) is required on the supply line to isolate the unit during service. See Gas Supply Installation section for details.
X
Conversion Kits
The 1700K are supplied as natural gas or propane gas and are fi eld convertible between fuels. See instructions packaged with the conversion kits for further information.
Electrical
The 1700K are designed to run on battery power and do not require an electrical power source to operate as a heater. However, they require electrical power to operate optional 1595CFKV2 Circulating Fan Kit, GV60WIFI WiFi Kit or 1270RBK Remote Blower Kit.
HeatShiftSystem
The 1700K are designed to allow the installation of the optional HeatShift System, a convection system that redistributes the warm air fl ow away from the fi replace opening to a more desirable location using natural convection, without use of a fan.
The warm air fl ow may be relocated to a position higher up the wall, out the sidewalls, or even to another room. The result is much cooler wall temperatures above the replace opening for locating televisions, artwork, etc.
Please note that the framing and mantel clearances are aff ected by the installation of the HeatShift System. Refer to “Appendix D—HeatShift™System™” on
page 74 for more information.
Outdoor Conversion Kit
The 1700K models are supplied standard for indoor applications and may be adapted for installation in specifi c “outdoor” applications protected from weather as defi ned in the GV60CKO outdoor conversion kit manual.
6
Kits & Accessories
Required Kits Information accurate at the time of printing and subject to change
without notice.
Fuel Beds (choose one)
1705DWK Driftwood Kit 1700DGM Decorative Glass Murano Kit 1714RSS Rock & Shale Kit 1700SWK Split Wood Kit 1700BLK Birch Logs Kit
Liners Panels (choose one)
1715FBL Fluted Black Liners 172 5RGL Re fl ective Glass Liners (requires 1725RGL-3 Glass Retainer Kit) 1735LML Limestone Liner Set 1740SSL Stacked Stone Liners
Trims (choose one) Barrier Screen
1730CIK Clean Install Kit - Fine Mesh - REQUIRES HeatShift 4007675 1750v2 Linear 3-1/2” Surrounds 4004221 1775LFB Linear 1” Finishing Trim Black 4005562
Optional Accessories
Information accurate at the time of printing and subject to change without notice.
Gas Conversion Kits
1700KNGK Conversion to natural gas 1700KPGK Conversion to propane gas
Other Accessories
GV60WIFI WiFi kits - REQUIRES GV60 V-module GV60CKO Outdoor Fireplace Conversion Kit 1506DRK Additional rocks for Driftwood Kit 1595CFKV2 Circulating Fan Kit - REQUIRES GV60 V-module 1270RBK Remote Blower Kit LDK HeatShift System Kits (gravity fl ow) - MANDATORY with 1730CIK
Hearth Gate
Hearth gates such as Cardinal’s VersaGate are available at retail stores carrying safety products for children.
WARNING
HeatShift System MUST be installed on this appliance when using 1730CIK—Clean Installation Kit!
WARNING
Optional electrical accessories ARE NOT ALLOWED when adapting appliance for outdoor use.
7
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Dimensions & Location
Dimensions
4
2 m
-7/
5 mm 5
ero Clearance
457 mm
mm
” /
-
5-1/1
14-1/
mm
/4” [ 1467 mm
1 mm
ente
ne
Top V iew
eatShift System
outlets (remove
1130 mm
1092 mm
cement board o
n. 44-1/2”
to to
M
Min. 43”
lates)
heade
underside o
5-1/1
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Heade
eat shield
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41 mm ”
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Blower Kit outlet
remove plate)
Location
8
RBK Remot
5 mm
as Line ccess Poin
49-11/16” [ 1
mm
nlet Poin
Front ViewLeft Side View Right Side View
Corner Dimensions
RBK Remote
lower Kit outlet
remove plate)
Installation Planning
 Caution
Only qualified, licensed, or trained personnel should install this appliance.
1. YOU NEED TO KNOW FROM THE HOMEOWNER:
• Will optional HeatShift System
• Height of appliance and shelf, if used;
• Thickness and type of wall fi nish around appliance;
• Trim used
• Other optional accessories used (if any);
• Venting confi guration.
2. Unpack the appliance, removing all items packed inside and around it. Recycle the packaging.
3. Check that you have everything, using the Pack Con­tent sheet. Also, check that you have:
• Fuel bed (packed separately);
• Liner panels (packed separately);
• Remote Battery and Wall Switch Kit;
• HeatShift System components (if used);
• Gas conversion kit (if necessary);
• Venting accessories;
• Electrical accessories (if used).
4. Carefully read the Installer’s Checklist included with the fi replace for the installation sequence.
*
;
*
be used;
Before Installing
WARNING
*
HeatShift System MUST be installed on this appliance when using 1730CIK—Clean Installation Kit!
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Installation Planning
Overview
Note: This appliance may be installed in outdoor, weather protected environments as de ned in the GV60CKO
Outdoor Conversion Kit instruction manual.
Mantel—See Mantel & Hearth Clearances
Framing—See Framing Requirements
rrou
ith Barrier Screen
required)
Nar
ow 1” Trim 1775LFB and
wid
r 3-1/2” steel Trim 1750
table, acc
on-combustible finish over
Cement board finishes up to
Not
173 0 C I K in s tal l s befor
wall finishes applied
ver cement board must
be non-combustible.
Combustible mantel are o
rovided they conform to
chart on
additional
cement
behind tr
CIK’s narrow trim
uires HeatShi
imeter of tr
cement
an
11
1/2 inch thick non-combustible cement board –NOT supplied
Supplied as vertical outlet, fi eld convertible to horizontal outlet. Note - Vertical rise required in vent system
Optional HeatShif t System outlets (4)—Required with 173 0C IK
170 0 K hea t er
Remote Battery and Wall Switch Kit (required) (35-foot wire
length) (supplied)
Remote
Handset
Wall Holder
Electrical junction box (not supplied) to connect power when using optional fan, WiFi
Combus tible Floor
Hearth: not required. If used, must be minimum 4” below fi replace opening unless using HeatShift (see “Appendix D— HeatShift™System” on page 74)
WARNING
Some materials or items, although safe, may discolor, shrink, warp, crack, peel, and so on because of the heat produced by the fireplace. Avoid placing candles, paintings, photos, and other items sensitive to heat around the fireplace.
10
Combustible Framing Allowed Beneath Fireplace. When the appliance is installed directly on carpeting, tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and recessed depth of the appliance.
WARNING
HOT WALL SURFACES! The wall directly above the fireplace is constructed of non­combustible materials and, although safe, it may reach temperatures in excess of 200°F (93°C) depending on choice of trims. Do not touch. Finish wall using materials suitable for these temperatures.
Installation Planning
Combustible Mantel—Left Side View
NOTE
Use for the optional HeatShift System affects mantel and hearth clearances. See HeatShift section in Appendix D of this manual.
WARNING
HeatShift System MUST be installed on this appliance when using 1730CIK—Clean Installation Kit!
(from Face of Cement Board)
0 2” 4” 6” 8” 10”12”
Mantel Projection
Mantel Clearances
Ceiling
44”
Mantel
42”
Height
(from
40” 38”
Bottom of Unit)
24” Min. to Ceiling
Face of 1/2” thick non-combustible cement board
Fireplace Opening
4” minimum to combustible or non-combustible hearth
Bottom of Unit
23-7/8”
Do not put furniture or objects within 36” (914 mm) of front of appliance
9-3/8”
11
Installation Planning
Combustible Sidewall / Mantel Leg—Top View
Face of Finished Wall
Mantel Clearances
FIREPLACE
Fireplace Opening
49-11/16”
Wall
Min. 4” to
wall or
combustible
mantel leg
12
Installation Planning
Framing Dimensions
Framing
NOTE
Use fo the optional HeatShift System affects mantel and hearth clearances. See HeatShift section in Appendix D of this manual.
NOTE: Height of cavity may be
D΍HFWHGE\YHQWFRQȴJXUDWLRQ
- see page 15
1/2” thick non-combustible cement board required above, on each side and below engine opening (NOT supplied)
NOTE: This unit requires a solid platform to support it. Combustible framing allowed
EHQHDWKȴUHSODFH:KHQWKH
appliance is installed directly on carpeting, tile or other combustible material other
WKDQZRRGȵRRULQJWKH
appliance shall be installed on a metal or wood panel
H[WHQGLQJWKHIXOOZLGWK
and recessed depth of the appliance
WARNING
HeatShift System MUST be installed on this appliance when using 1730CIK—Clean Installation Kit!
Between underside of header and bottom
RIȴUHER[
43”
20”
57-3/4”
No hearth required. If using a hearth, see page 11.
13
Installation Planning
Framing with Partial Shelf—Top Outlet
15-1/16”
[383 mm]
Approx. 10-3/4”
[274 mm] from back surface of
ZDOOȴQLVKWR
front surface
of appliance
case w/no
YHQWR΍VHW
Framing
Min. 1”
[25 mm]
clearance to
combustibles
around
vertical
vent pipe
19-1/4”
ȋWKLFN
non-combustible Cement Board
Fireplace Opening
14-1/2”
9-3/8”
[489 mm]
[369 mm]
43” [ 1093 mm] to underside of combustible cavity
[238 mm]
14
PARTIAL SHELF, top outlet
Installation Planning
Venting Considerations—Vertical Takeo
24” pipe section
Min 1”
[25 mm]
*67-1/2” [ 1715 mm] with 24” vent pipe
Required
clearance
to vertical
37” [940 mm]
stand-o
pipe is
within
space
Fireplace ­Left Side View
Stand-o
19-1/4”
[489 mm]
14-1/2”
[369 mm]
9-3/8”
[238 mm]
Framing
*Notes—ALL venting considerations
• Dimensions of venting are based on us­ing Dura-Vent elbows. Elbow curve radius dimensions will vary when using other brands. In general, other brands have slightly bigger radius.
• Minimum 24 inches vertical pipe section required right at unit. Refer to venting chart on page 30 for allowable horizontal runs.
• 3 inches clearance to combustibles re­quired above horizontal pipe. Slope hori­zontal pipe upwards 1/4 inch per foot. 1 inch clearance required around sides and bottom of horizontal pipe and around verti­cal pipe.
• When calculating eff ective pipe lengths subtract approximately 1-1/2 inch for pipe joint - for example, a 12 inches pipe sec­tion will add approximately 10-1/2 inches overall.
43” [ 1093 mm] to underside of combustible cavity
Venting Considerations—Horizontal Takeo
24” pipe section
*70” [ 1778 mm] with 24” vent pipe
36-1/2” [927 mm]
2-1/2”
[64 mm]
Fireplace ­Left side view
19-1/4”
[489 mm]
14-1/2”
[369 mm]
9-3/8”
[238 mm]
43” [ 1093 mm] to underside of combustible cavity
15
Installation Planning
Wall Finish
Material Specifi cations
Non-Combustible
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750°C shall be considered non-combustible materials.
Combustible
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
Minimal coverage area of non-combustible cement board. Any wall ȴQLVKDSSOLHGWRVKDGHGDUHDPXVWEHQRQFRPEXVWLEOH
Min. 60” [1524 mm]
Non-Combustible Cement Board
The L2 Linear fi replace requires a 1/2” (13mm) thick non-combustible cement board to be used as a wall surface immediately surrounding the unit’s opening— see diagram for minimum coverage.
Extending the cement board well beyond the minimum shown will help avoid cracking due to diff erential expansion of materials.
Pre-drill cement board with oversized holes and do not over-tighten screws to avoid cracking due to heat expansion.
Standard gypsum wall board may be used beyond the perimeter of the cement board.
NON-COMBUSTIBLE MATERIALS ONLY
MATÉRIAUX INCOMBUSTIBLES SEULEMENT
READ INSTRUCTIONS
CONSULTEZ LE GUIDE D’INSTALLATION
DD
A
B
Min. 44-1/2” [1130 mm]
C
With 1750 or
inches [mm]
1775 trims
Min. 20-1/2 [521] Min. 20-1/8 [511]
A
14-3/4 [375] 15-13/16 [401]
B
Min. 9-1/4 [235] Min. 8-9/16 [218]
C
Min. 5 [127] Min. 4-1/2 [114]
D
Min. 50 [1270] Min. 51-1/16 [1296]
E
E
NON-COMBUSTIBLE MATERIALS ONLY
NON-COMBUSTIBLE MATERIALS ONLY
READ INSTRUCTIONS
MATÉRIAUX INCOMBUSTIBLES SEULEMENT
CONSULTEZ LE GUIDE D’INSTALLATION
READ INSTRUCTIONS
MATÉRIAUX INCOMBUSTIBLES SEULEMENT
CONSULTEZ LE GUIDE D’INSTALLATION
with 1730CIK kit
Non-combustible cement board required thickness: 1/2” [13 mm]
Linear 1700 outline
LQFOXGLQJVWDQGR΍V
Joints preferred at corners to prevent cracking
Flush with bottom of unit; add extra cement board to overlap framing.
16
Installation Planning
1/4”
(235 mm)
Possible screw loc (in the designated
ard flush with bo
of heater; add extra overlapping framing
Non-Combustible Finishing Over Cement Board
Additional non-combustible material such as tile, etc., may be applied over top of the cement board or you may choose to leave it fi nished clean with no tile, etc.
Be aware that a trim is always required. Finish should
not cover the trims.
1775 and 1750 Trims
Only the 1775 and 1750 style trims will accept tile, etc. tucked behind them (up to 5/8” thick for the 1775 and up to 1 inch thick for the 1750).
1730 Trim
1730 trim must be installed BEFORE cement board. Cement board and fi nishes are applied to the perimeter of the trim frame. Cement board and fi nished CANNOT be tucked under this trim.
Wall Finish
Wider trim (1750) can adjust up to 1” forward of sur face of cement board. Cement board tucks behind trim.
Narrow trim (1775) can adjust up to 5/8” forward of sur face of cement board. Cement board tucks behind trim.
Clean Installation Kit 1730CIK requires HeatShift. Cement board fi nishes up to perimeter of frame.
Must install BEFORE cement board.
17
Installation Planning
Wall Finish
Avoiding Cracking Wall Finishes
We recommend installing the optional HeatShift System to reduce the wall temperatures and minimize the possibility of cracking wall fi nishes.
WARNING
HeatShift System MUST be installed on this appliance when using 1730CIK—Clean Installation Kit.
If a clean fi nish with no tile, etc. is desired, joints in the cement board and the transition to gypsum board will require special attention if future cracking is to be controlled. Be aware that temperatures on the non­combustible wall surface above the appliance can exceed 200°F (93°C).
Below are some tips on how to best avoid any cracking:
• Allow materials to dry thoroughly before fi nishing the wall. Cement board has the ability to absorb up to 30 percent of its weight in water and may shrink as much as 1/8” over a 48” length when drying from a satu­rated condition. Running the fi replace for an extended period before fi nal fi nishing will help drive out mois- ture.
• Always pre-drill screw holes through cement board and use screws specifi c for material used.
• Always use mesh tape over joints.
• Always stagger joints in wall board.
• Behind joints, double up studs or use studs “on the at” to add extra support to the joint. Adhesive on the backside of wall board behind any joints can help control diff erential movement.
• Use multiple, thinner coats of joint compound and al­low to dry thoroughly between coats.
• Ensure framing materials are dry.
• After fi nishing the wall, introduce heat gradually to slowly dry any excess moisture rather than drying too fast.
• Avoid notching cement board or tiles around corners of window opening and instead provide a joint that intersects the corner.
• Avoid using lage one-piece slab of material with a cut-out in the middle as a surround for the fi replace. Expansion above the opening will cause cracking at in­side corners. Provide a joint that intersects the inside corner to avoid cracking.
18
Provide joints either here or here
Cracks
Venting
Overview
Top or Rear Outlet
This unit is supplied with a top vent outlet which can be fi eld-converted to a rear vent outlet. See Appliance Preparation section for more information.
Vent Material
This unit is approved for installation using 4 x 6-5/8 inches co-axial direct vent pipe and accessories as listed in the Approved Venting Components section on pages 61–62 of this manual. Follow the installation instructions supplied with the individual venting accessories.
This unit may also be converted to co-linear (1 x 3 in by 1 x 4 in) venting for use in solid-fuel burning fi replaces and chimneys using adapters and accessories—see list in the Approved Venting Components section on pages 61–62 of this manual.
Vent Sealing
Seal all outer coaxial pipe and elbow joints, including sectioned elbow joints, using high quality, high tem­perature 2 inch wide self-adhesive aluminum foil tape (Nashua-322-2 brand or similar). Wrap the tape com­pletely around all joints and press fi rmly to seal.
A high temperature black silicone sealant may be used in the outer joints as a substitute to foil tape.
Ensure all the pipe joints have a minimum of 1¼ inch overlap.
Tape all joints (including all elbow joints)
Wall Thickness
The appliance vent is suitable for penetrating a combustible wall assembly up to 8 inches in thickness. A non-combustible wall can be of any thickness up to the maximum horizontal run of vent pipe allowed for the particular installation.
Framing Vent in Combustible Walls & Ceilings
When penetrating through combustible walls and ceilings, frame a minimum of 10 in x 10 in opening and ensure that the insulation is kept clear of the vent pipe using either a wall thimble or an attic insulation shield. Follow the installation instructions supplied with the individual venting components.
Align the vent center to the center of the frame
10” (254 mm)
10” (254 mm)
Important Installer Notice – Weather Sealing & Vapor Barriers
It is the installer’s responsibility to ensure that vent installations through exterior walls are caulked and weatherproofed in such a manner as to:
• Prevent rain water from entering the wall from the weather side by adequately caulking the outer vent plate to the exterior wall surface.
• Prevent moisture inside the home from penetrat­ing into the wall structure by ensuring the inside wall plate is adequately sealed to the inside vapor barrier.
• Prevent rain water and moisture from entering the walls by sealing the joints between the outer vent tube and the inner and outer wall plates.
We recommend the use of a high quality polyurethane sealant.
All horizontal pipe runs must be graded 1/4 inch per foot upwards in the direction of the exhaust fl ow. The nal pipe length, when terminating through the wall may be graded downwards slightly to prevent water migration.
19
HORIZONTAL TERMINATION
2-PIECE WALL THIMBLE
PIPE LENGTH
HORIZONTAL TERMINATION
2-PIECE WALL THIMBLE
PIPE LENGTH
PIPE LENGTH
PIPE LENGTH
PIPE LENGTH
90˚ ELBOW
CEILING FIRESTOP
ATTIC FIRESTOP
ATTIC INSULATION SHIELD
FLASHING
STORM COLLAR
VERTICAL TERMINATION
PIPE LENGTH
90˚ ELBOW
90˚ ELBOW
Venting
Typical Co-axial Venting Components
Co-Axial
Rear Outlet
20
Top Out l et Top Out l et
Venting
Co-Axial
How to Read the Venting Chart
The chart below applies to co-axial roof or wall termination.
1. A minimum vertical rise of 24 inches is required directly off the unit or after fi rst elbow, as shown.
2. The total length of the vent pipe cannot exceed 40 feet.
3. The minimum vertical height with roof termination is 6 feet.
4. Any combination of rise and run can be used as long as they are within the allowable limits shown on the chart below.
5. A maximum of 4 x 90 degrees elbows—or equivalent (2 x 45 degrees = 90 degrees)—can
Venting Chart
4 x 90º ELBOWS MA XIMUM (or equivalent)
V3
1” min. around bottom & sides of horizontal pipe
1” min.
all around
vertical pipe
3” min.
above top of
horizontal pipe
H1
V2
be used. Excludes the 45 degrees take-off elbow shipped with the appliance.
6. Each 90 degrees elbow installed on the horizontal plane is equivalent to a 3 feet horizontal pipe; therefore, 3 feet must be subtracted from allowable horizontal run. (45 degrees elbow is equivalent to 18 inches horizontal pipe.)
7. All horizontal pipe runs must be graded 1/4 inch per foot upwards in the direction of the exhaust fl ow. The fi nal pipe length, when terminating through the wall may be graded downwards slightly to prevent water migration.
8. A restrictor adjustment is required for most installations having a vertical rise—see “Restrictor Settings” on page 22. Note: The restrictor is shipped installed at the exhaust exit of the fi rebox.
Allowable Co-Axial Vent Confi gurations with restrictor positions
40
38
36
34
32
Position #5
30
28
NO INSTALLATION
V1
Minimum 24” pipe section
Example 1 V Value = V1 (2 ’) + V2 (4’ ) + V3 (1’)= 7’ H Value = H1 (2’) = 2 ’ Restrictor position # 1 required
45° elbow take-o supplied with unit
24” minimum
vertical pipe rise
off unit or after
rst elbow
26
24
22
20
18
16
14
VERTICAL RISE (ft)
12
10
8
6
4
2
0
02468101214161820
Position #4
Positions #2/3
Example 1
Position #1
NO INSTALLATION
HORIZONTAL RUN (ft)
21
Venting
Restrictor Settings
The restrictor is located in the roof of the fi rebox hidden above the top liner panel. Adjust the restrictor before installation of the top liner panel. Should subsequent adjustment be required, you will need to remove the top liner panel—see “Liners” on page 38.
ALL INSTALLATIONS REQUIRE A RESTRICTOR for improved fl ame picture and performance. This unit is supplied with a pre-fi tted restrictor having fi ve diff erent positions or settings. The restrictor is shipped mounted at the maximum open position which is used for rear venting with no vertical rise. The level of restriction required depends on the vertical rise in the venting system and, to a lesser degree, the horizontal run and number of elbows.
The amount of restriction is based on laboratory tests. The ideal restrictor position may vary slightly, especially when the vent pipe length is near the limits of the acceptable confi gurations for each type of restrictor.
Co-Axial
Inside fi rebox—roof venting port
The chart on the previous page shows the vent restrictor required relative to the length of the vent pipe.
To set the restrictor position:
1. Establish the required position of the restrictor looking up the venting table on the previous page.
2. Release the screws (2) on each side of the restrictor already installed on the rebox roof port.
3. Slide the restrictor in the required posi­tion.
4. Tighten the screws.
Position #1 Position #2
Position #3 Position #4
22
Position #5
V
G
A
Min. 72”
Max. 72”
Venting
Co-Axial
Horizontal Vent Termination
Horizontal Vent Termination Location
• The vent terminal must be located on an outside
wall or through the roof.
• This direct vent appliance is designed to operate
when an undisturbed airȵ ow hits the outside vent terminal from any direction.
• The minimum clearances from this terminal that
must be maintained when located on an outside wall are shown in ȴ gure below. Any reduction in these clearances could result in a disruption of the
airȵ ow or a safety hazard. Local codes or regulations may require greater clearances.
• The vent terminal must not be recessed into a wall or siding.
• The vent terminal should be positioned where any snowdrifts will not cover it.
• Sidewall vent terminations require a terminal guard such as 658TG or 845TG when accessible—within 7’ of ground.
Alcove detail (open on one side) Normal ceiling/soɝ t clearances apply.
KEY VENT TERMINAL LOCATIONS - MINIMUM DISTANCES
Inches Cm A Clearance above grade, verandah, porch, deck or balcony 12 30 B Clearance to window or door that may be opened 12 30 C Clearance to permanently closed window (recommended to prevent condensation on window) 12 30
Vertical clearance to ventilated soɝ t located above the terminal within a horizontal distance of 2 feet (60 cm)
D
from the center-line of the terminal E Clearance to unventilated soɝ t 12 30 F Clearance to outside corner 12 30
G Clearance to inside corner 12 30
Horizontal clearance to center-line of meter/regulator assembly located within 15 feet (4.6bm) below the
H
terminal
Clearance to service regulator vent outlet
I J Clearance to non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance 12 30
K Clearance to a mechanical air supply inlet 72 180
Clearance above paved sidewalk or a paved driveway located on public property
Note: A vent must not terminate directly above a sidewalk or paved driveway, which is located bet ween t wo single- L
family dwellings and serves both dwellings. THIS DOES NOT APPLY to direct vent, non-consdensing appliances in
the Province of Ontario.
Clearance under a verandah, porch, deck or balcony
M
Only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the ȵ oor
Note: Local codes and regulations may require di΍ erent clearances.
MINIMUM
CLEARANCE
18 4 6
36 90
36 90
84 210
12 30
23
Venting
Vertical Vent Termination
Co-Axial
Roof Pitch
Flat to 7/12 1'
Over 7/12 to 8/12
Over 8/12 to 9/12
Over 9/12 to 10/12
Over 10/12 to 11/ 12
Over 11/12 to 12/12
Over 12/12 to 14/12
Minimum
"H" (feet)
1.5'
2.5’
3.25’
Overhang should not extend beyond vent if
Horizontal overhang
2’
Vertical wall
4’
5’
Roof ashing
Termination cap
Min. 18”
Storm collar
within 48” of termination cap
Min. 24” (unvented sot) Min. 36” (vented sot)
‘H’
24
Venting
Co-Linear Conversion
Installation into existing fi replace cavity
Note: Co-linear portion of vent system may only be
installed within a solid-fuel burning fi replace and chimney.
The appliance must not be connected to a chimney fl ue serving a separate solid-fuel burning appliance.
Requires the Valor Co-Axial to Co-Linear appliance Adapter 1156CLA, two lengths of 2-ply fl exible chimney liner both approved for venting gas appliances: one 3” diameter liner for intake and one 4” diameter liner for exhaust, a 3 x 4 co-linear termination kit and fl ashing.
Firebox zero clearance standoff s supplied with the heater may be removed to suit this application.
1156CLA Co-Linear Vent Adapter
FRONT REAR
11-11/16”
9-3/8”
3” exhaust collar
3” intake liner
Co-linear adapter
3” min. bend radius for intake liner and 4” min. bend radius for exhaust liner
Any fi nishes
applied
around the
replace
must be non-
combustible
4” exhaust liner
Flashing
Engine
Approved 3 x 4 co-linear termination
1156 Co-linear adapter
1 x 3” intake liner and 1 x 4” exhaust liner
4”
4” exhaust collar adapter
1-1/2”
Rules for Co-Linear Venting
• Maximum 40 feet vertical pipe
• Minimum 10 feet vertical
• Maximum off set 8 feet with liners at minimum 45 degrees from horizontal plane
• Restrictor: Not required when using co-linear venting.
Installation
For installation of the adapter to the appliance, see the instructions supplied with the 1156CLA.
Note: Co-linear fl exible aluminum venting should be professionally inspected periodically for corrosion and damage and replaced when necessary. If the installation does not allow for future inspection or replacement of the fl exible aluminum venting, then stainless steel vent liners should be used.
Co-Linear installation into existing fi replace
Dimensions with 1156CLA Co-Linear Adapter
52”
3” intake
32-3/8”
18-1/8”
8-5/8”
4” exhaust collar on the centerline
25
Venting
Co-Linear Conversion
Installation partially into fi replace cavity
Note: Co-linear portion of vent system may only be
installed within a solid-fuel burning fi replace and chimney.
The appliance can be adapted to co-linear applications using an existing chimney. The appliance must not be connected to a chimney fl ue serving a separate solid- fuel burning appliance.
Requires the Valor Co-Axial to Co-Linear appliance Adapter 1156CLA, 46DVA-GLC34 or equivalent, two lengths of 2-ply fl exible chimney liner both approved for venting gas appliances: one 3” diameter liner for intake and one 4” diameter liner for exhaust, a 3 x 4 co­linear termination kit and fl ashing.
The appliance must be fully enclosed while maintaining clearances to combustibles detailed elsewhere in this manual.
Rules for Co-Linear Venting
• Maximum 40 feet vertical pipe
• Minimum 10 feet vertical
• Maximum off set 8 feet with liners at minimum 45 degrees from horizontal plane
• Restrictor: Not required when using co-linear venting.
Approved 3 x 4
3” intake liner
Co-linear adapter
3” min. bend radius for intake liner and 4” min. bend radius for exhaust liner
Co-Linear installation partially into existing fi replace
4” exhaust liner
Clearances to combustible materials listed
elsewhere in this
manual apply
Framed wall
co-linear termination
Flashing
1156 Co-linear adapter
Engine
1 x 3” intake liner and 1 x 4” exhaust liner
Note: Co-linear fl exible aluminum venting should be professionally inspected periodically for corrosion and damage and replaced when necessary. If the installation does not allow for future inspection or replacement of the fl exible aluminum venting, then stainless steel vent liners should be used.
26
Venting
Co-Linear Conversion
Installation into existing adjacent chimney
Note: Co-linear portion of vent system may only be
installed within a solid-fuel burning fi replace and chimney.
The appliance can be adapted to co-linear applications using an existing chimney. The appliance must not be connected to a chimney fl ue serving a separate solid- fuel burning appliance.
Requires the Co-Axial to Co-Linear appliance Adapter 46DVA-34CLAA or equivalent, two lengths of 2-ply exible chimney liner both approved for venting gas appliances: one 3” diameter liner for intake and one 4” diameter liner for exhaust, a 3 x 4 co-linear termination kit and fl ashing.
The appliance must be fully enclosed while maintaining clearances to combustibles detailed elsewhere in this manual.
Approved 3 x 4 co-linear termination
4” exhaust liner
3” intake liner
Flashing
Rules for Co-Linear Venting
• Maximum 40 feet vertical pipe
• Minimum 10 feet vertical
• Maximum off set 8 feet with liners at minimum 45 degrees from horizontal plane
• Restrictor: Not required when using co-linear venting.
Note: Co-linear fl exible aluminum venting should be professionally inspected periodically for corrosion and damage and replaced when necessary. If the installation does not allow for future inspection or replacement of the fl exible aluminum venting, then stainless steel vent liners should be used.
Approved 3 x 4
4” exhaust
liner
3” intake liner
co-linear termination
Flashing
3” min. bend radius for intake liner and
3” min. bend radius for intake liner and 4” min. bend radius for exhaust liner
46DVA-34CLAA
or 46DVA-GCL34
Engine
Co-linear
adapter
1 x 3” intake liner and 1 x 4” exhaust liner
Clearances
to combustible
materials listed
elsewhere in this
manual apply
Installation using 46DVA-34CLA A Installation using 46DVA-GCL34
Framed wall
4” min. bend radius for exhaust liner
Clearances to combustible materials listed
elsewhere in this
manual apply
46DVA-GCL34
or 46DVA-34CLAA
Co-linear
Framed wall
adapter
Max. 12”
1 x 3” intake liner and 1 x 4” exhaust liner
Engine
27
Venting
Example of co-linear conversion accessories
Examples of Co-axial to Co-linear Appliance Adapters
Co-Linear Conversion
46DVA-GCL34
46DVA-34CLAA
Examples of Co-linear Terminal Configurations
10”
10”
7-5/8” dia. collar
3” Inlet & Exhaust
A 3” - 4”
.
Collars
adapter may be used for exhaust liner.
Flashing KitCo-Linear Terminal (typical)
Co-linear Termination Kits
Alternate Co-linear to Co-axial Conversion at Terminal
Co-Linear to Co­Axial Adapter
With...
Co-axial Terminal Cap
Flashing
28
Installation
Unpack Appliance
Beware of sharp edges! Wear gloves!
1. Remove the cardboard wrapping and the wood pal­let from the appliance and discard.
2. Unpack any loose items from around the appliance.
3. Remove the window and set aside in a safe place to avoid damage—see”Remove Window” on page
32.
4. Verify that you have all the components re­quired for the installation, including:
approved cement board;
liners and fuel bed (in separate cartons);
trim kit with barrier screen;
venting components and accessories;
optional HeatShift system if used;
electrical components if installing optional
decorative light wall switch or blower.
Appliance Preparation
Stando
Standoff s installed
Fit Standoff s
The standoff s are supplied fl at on the fi rebox sides and fi xed at one end. Swivel up the fl at standoff s, bend them as shown and fi x the loose end to the top of the rebox.
Remove Heat Shield
Remove the heat shield from the top of the appliance case (3 screws). If using a rear outlet, keep the shield to reinstall after converting the top to rear outlet—see next subsection. If using the top outlet or the HeatShift system, discard the shield.
Fold fl at standoff s
Remove heat shield (3 screws)
29
Installation
Convert from Top to Rear Outlet (if required)
This unit is supplied with a top vent outlet which can be fi eld-converted to a rear vent outlet.
Please note that the rear outlet requires the instal­lation of the heat shield on top of the heater case as indicated.
1. Remove the top outlet collar (6 screws).
2. Swivel the collar and install as a rear outlet (6 screws).
3. Reinstall the heat shield to the top of the appliance case (3 screws).
Appliance Preparation
Remove top outlet (6 screws)
Reinstall heat shield
to top of appliance
(3 screws)
Swivel the outlet so that it is oriented towards the rear and reinstall to heater (6 screws)
30
Rear outlet with required heat shield
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