Valor Horizon 534ILN, Horizon 534ILP Installation And Operation Instructions Manual

HORIZON
Model 534ILN (Natural Gas)
Model 534ILP (Propane)
Direct Vent Gas Fireplace Heater
Installation & Operating Instructions
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Please read this manual BEFORE installing and operating this appliance.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts. Also, see Carbon Monoxide Detector requirements under “Safety and Warning Information” on page 5.
MILES INDUSTRIES LTD., British Columbia, Canada
4001950-13 © 2011, Miles Industries Ltd. All rights reserved.
Manufactured by
www.valorfi replaces.com
Thank You ...
For purchasing a Valor by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualifi ed dealer. Each Valor fi replace is fully tested during the production process for your safety and comfort.
Your unit has been professionally installed by:
Dealer Name _______________________________________
Phone Number ______________________________________
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the fi replace.
The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
Fireplace
Do not put
furniture or other objects
in this space in front of
We recommend that our gas hearth products be installed and serviced by professionals who are certifi ed in the United States by NFI (National Fireplace Institute®).
Designed and Manufactured by / for
Miles Industries Ltd.
190–2255 Dollarton Highway, North Vancouver, BC, CANADA V7H 3B1
Tel. 604-984-3496 Fax 604-984-0246
www.valorfi replaces.com
© Copyright Miles Industries Ltd., 2011
the replace:
36” (0.9 m)
Hearth
2
2
Table of Contents
Safety and Warning Information ..............................................................4
Specifi cations ............................................................................................7
Overview.....................................................................................................8
Dimensions ................................................................................................9
Framing ....................................................................................................10
Location ....................................................................................................11
Venting ......................................................................................................11
Co-Axial Venting ......................................................................................12
Co-Linear Venting ....................................................................................18
Appliance Preparation ............................................................................19
Gas Supply Installation ...........................................................................23
Liner Panels Installation .........................................................................24
Ceramic Logs Installation .......................................................................25
Window Refi tting & Checking ................................................................26
Remote Control Initial Set-up .................................................................26
Operation Check & Aeration Settings Adjustment ...............................27
Remote Control Handset Wall Holder Installation ................................27
Owner’s Information ................................................................................28
Remote Control Operation ......................................................................31
Options .....................................................................................................34
Lighting Instructions ...............................................................................35
Wiring Diagram ........................................................................................36
Approved Venting Components .............................................................37
Warranty ...................................................................................................39
Replacement Parts ..................................................................................40
= Updated content
33
Safety and Warning Information
READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in
possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the
Owner’s Information section of this manual.
DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualifi ed service
technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED
by a qualifi ed service person. The appliance and
venting system should be INSPECTED before initial
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, etc. It is
IMPERATIVE that the unit’s control compartment, burner, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and
ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the appliance CLEAR
of all obstacles and materials for servicing and proper operation.
Due to the high temperature, the appliance should be
LOCATED out of traffi c areas and away from furniture
and draperies. Clothing or fl ammable material
SHOULD NOT BE PLACED on or near the appliance. Children and adults should be ALERTED to the
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition.
This unit MUST be used with a vent system as
described in this installation manual. NO OTHER vent system or components MAY BE USED.
This gas fi replace and vent assembly MUST be vented directly to the outside and MUST NEVER be
attached to a chimney serving a separate solid fuel
burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are
PROHIBITED. INSPECT the external vent cap on a regular basis to
make sure that no debris, plants, trees, shrubs are interfering with the air fl ow.
The glass door assembly MUST be in place and
sealed before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or
qualifi ed service person. DO NOT strike or slam the
glass door.
The glass door assembly SHALL ONLY be replaced
as a complete unit, as supplied by the fi replace
manufacturer. NO SUBSTITUTE material may be
used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door
when it is hot.
TURN OFF the gas before servicing this appliance.
It is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
MUST BE REPLACED before operating this
appliance.
DO NOT place furniture or any other combustible
household objects within 36” of the fi replace front.
YOUNG CHILDREN should be CAREFULLY SUPERVISED when they are in the same room as
the appliance. Toddlers, young children and others
may be susceptible to ACCIDENTAL CONTACT BURNS. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access
to a fi replace or stove, INST ALL AN ADJUSTABLE SAFETY GATE to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
44
BE CAREFUL not to put any decorating objects
sensitive to heat to close above or around the replace as it gets very hot when operating.
DO NOT use this heater as a temporary source of
heat during construction.
This appliance is a DOMESTIC ROOM-HEATING AP- PLIANCE. It must not be used for any other purposes
such as drying clothes, etc.
Safety and Warning Information
Operating Your Fireplace for the First Time
When operating your new fi replace for the fi rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the fl ames to be the full height of the fi rebox, or even slightly higher, for the fi rst few hours of operation. It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours use, the vapors will have disappeared and the fl ames will be at their normal height.
State of California. Proposition 65 Warning.
Fuels used in gas, wood-burning or oil fi red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6.
State of Massachusetts Carbon Monoxide Detector/Vent Terminal Signage Requirements
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
55
Safety and Warning Information
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
66
Specifi cations
Approvals & codes
These appliances are certifi ed by ANSI Z21.88-2009/CSA
2.33-2009 American National Standard / CSA Standard for Vented Gas Fireplace Heaters for use in Canada and USA. These appliances are for installation directly venting through an outside wall or through the roof.
Model 534ILN is for use with natural gas. Model 534ILP is for use with propane gas.
Conversion between fuels may only be done using the approved conversion kits listed in the section Options.
These appliances comply with CSA P4.1-09 Testing method for measuring annual replace ef ciencies.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas
Code, ANSI Z223.1 or the Natural Gas and Propane Installation Code CAN/CGA-B149. Only quali ed
licensed or trained personnel should install these appliances.
These appliances, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
Ratings
Model 534ILN 534ILP
Gas Natural Propane
Altitude (Ft.) 0-4500 *
Input Max. (Btu/h) 24,000 24,000
Input Min. (Btu/h) 6,500 13,000
Manifold pressure (in w.c..) 3.95 10.5
Min. Supply pressure (in. w.c.) 5.0 11.0
Max. Supply pressure (in. w.c.) 11.0 14.0
*Tested to CGA - 2.17-91 High Altitude Standard in Canada. In the USA, installations may require deration over 2000 feet—check local codes.
*High Altitude Installations
Input ratings are shown in BTU per hour and are certifi ed without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction. Heating value of gas in some areas is reduced to compensate for elevation—consult your local gas utility to confi rm. For installations at elevations above 4,500 feet (1,370 m) in Canada, please consult provincial and/or local authorities having jurisdiction.
Supply Gas
Heater engine unit 534ILN is used with natural gas installations. Heater engine unit 534ILP is used with propane gas installations. The supply pressure must be between the limits shown in the table above. The supply connection is inch NPT. The opening for the gas supply line is at the left side of the appliance.
X
X
Wall Thickness
The vent system (when horizontally terminated) is approved to pass through combustible wall construction of up to 14 inches (36 cm) thick.
A non-combustible wall can be any thickness up to the maximum horizontal run of vent pipe allowed for the particular installation—see Venting section.
Venting options
Direct vent installations (solid piping)
A list of all approved venting accessories is shown on pages 37–38 of this manual.
NOTE: An 817VAK Vent Adapter is required in all cases when using vent components other than Valor’s 551DVK Standard Vent Terminal.
Direct Vent Co-Linear Installations (fl exible piping)
Converts the appliance outlet collars to accept two 3-inch diameter fl ex liners for installation into existing solid-fuel burning fi replaces and chimneys. Requires a co-linear adapter at the appliance and either a co-linear terminal or co-linear-to-co-axial adapter and terminal at the top of the chimney. A list of approved venting accessories is shown on pages 37–38 of this manual.
Floor/Hearth
This appliance is approved for installation directly on combustible material such as plywood and so on. Vinyl, carpet, and soft fl ooring require sheet metal extending the whole width and depth under the appliance. This appliance does not require a hearth. Combustible ooring may extend up to the front of the unit.
77
Overview
Note: A non-combustible cement board is required above the fi replace when converting to higher input using the 534HNK/534HPK conversion kits. Refer to the instructions provided with the conversion kits for details.
Mantel—See Dimensions section for mantel clearances
Remote Handset Wall Holder
Framing—See Framing section
Fire On/Off Wall Switch
(optional)
Required Front
(Contemporary Front 601SFB
shown—sold separately)
Wall Finish
May be combustible (see note
above). Finished wall surface
should be fl ush or slightly forward
of fi replace frame for most
applications. See instructions
provided with optional front trims.
Wall Finish
Flush
Field convertible from top to rear outlet
534IL
Forward
(534 recessed)
Hearth (if used) may be
combustible. Install the bottom
of the heater fl ush with the
top of fi nished hearth for most
applications. See instructions
provided with optional front trims.
Combustible Floor
Combustible framing allowed beneath fi replace. When the appliance is installed directly on carpeting, tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
88
Dimensions
3” (75 mm) min.
To side wall from
inner frame
in front of
the appliance
16” (406 mm)
Stand-offs
32-3/16” (817 mm)
4-1/2”
(114 mm)
7” (180 mm) From finished wall front to top vent
1-1/2”
(38 mm)
Stand-offs
36”
(914 mm)
min.
A
Mantel
See table
B
26-3/4” (679 mm)
Mantel depth “A”
Mantel clearance “B”
29-3/4” (756 mm)
X
Gas line
1”
(25 mm)2”(51 mm)3”(76 mm)
7”
(178 mm)8”(203 mm)9”(229 mm)
4”–5”
(102–127 mm)6”(152 mm)7”(178 mm)
10”
(254 mm)
11”
(279 mm)
12”
(305 mm)
14”
(355 mm)
8”–12” max.
(203–305 mm) max.
14”
(356 mm)
23-1/8” (587 mm)
to rear vent center
33-1/2” (850 mm)
99
Framing
• A non-combustible hearth is not necessary in front of this appliance.
• Note that the unit is installed at the framing stage and fi xed to framing using support angles. See page 20. Wall nish is then installed over the support angles up to the black frame on the unit.
NOTE: If using a 613CCB front, refer to the kit’s instruction manual for framing dimensions.
When the appliance is installed directly on carpeting, tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
Header height MUST BE
WARNING!
The 9” (23 cm) space
between the appliance
and the header MUST
be non-combustible
(cement board or
similar) when using
the 534HNK or
534HPK kits.
Wall Finish
33-3/4” to header
38-3/4” when using
the 534HNK or
534HPK High Input kits!
29-3/4” to wall finish
30-3/4” when using
645CFV Clearview Front
FRAMING DIMENSIONS
This is the framing width. Wall finish
35-1/2”
16” min. straight out or off the top venting.
Allow for elbow if rear vent with rise.
to 32-3/16” wide.
45-1/2” (115.5 cm) min.
1-1/2”
64-1/4” (163.2 cm) min.
(38 mm) min. clearance
45-1/2” (115.5 cm) min.
FRAMING IN A CORNER
1010
Location
Venting
Vent Material
This unit is approved for installation using 4 x 6-5/8 inches approved co-axial direct vent pipes and acces­sories listed on pages 37–38 of this guide. Follow the installation instructions supplied with the individual venting accessories. This unit may also be converted to co-linear venting with two 3-inch pipes for use in solid-fuel burning replaces and chimneys using approved adapters and accessories listed on pages 37–38 of this guide.
Wall Thickness
The appliance vent is suitable for penetrating a combustible wall assembly up to 14 inches in thickness. A non-combustible wall can be of any thickness up to the maximum horizontal run of vent pipe allowed for the particular installation.
Vent Penetration through Walls & Ceilings
Combustible: When penetrating through combustible
walls and ceilings, frame a minimum of 10 inch x 10 inch opening and ensure that the insulation is kept clear of the vent pipe using either a wall thimble or an attic insulation shield. Follow the installation instructions supplied with the individual venting components.
Non-combustible: If the wall is totally non-combustible
(e.g. masonry block or concrete), mark for a 7 inch circular hole.
In both cases, the center of the hole should line up with the center line of the horizontal vent.
10” (254 mm)
Align the vent center to the center of the frame
10” (254 mm)
Square opening
1111
HORIZONTAL TERMINATION
2-PIECE WALL THIMBLE
PIPE LENGTH
PIPE LENGTH
PIPE LENGTH
817VAK
817VAK
PIPE LENGTH
90˚ ELBOW
CEILING FIRESTOP
ATTIC FIRESTOP
ATTIC INSULATION SHIELD
FLASHING
STORM COLLAR
VERTICAL TERMINATION
Co-Axial Venting
Typical Co-Axial Venting Components
1212
Co-Axial Venting
Rear Vent with No Vertical Rise
The horizontal vent run cannot be extended by the use of any vent accessory pipes.
26” (66 cm) max. vent length (14” (36 cm) max. enclosed within combustible wall cavity)
Use 835TG vent guard with the 551DVK termination located at less than 7’ (2.13 m) above grade
23-1/8” (58.7 cm)
Vent pipe max. 15” (38 cm) after 45° elbow
Approved side wall termination
Approved through wall shield/thimble
Rear vent—no vertical rise
Corner rear vent—no vertical rise
Important Installer Notice – Weather Sealing & Vapor Barriers
It is the installer’s responsibility to ensure that vent installations through exterior walls are caulked and weatherproofed in such a manner as to:
• Prevent rain water from entering the wall from the weather side by adequately caulking the outer vent plate to the exterior wall surface.
• Prevent moisture inside the home from penetrating into the wall structure by ensuring the inside wall plate is adequately sealed to the inside vapor barrier.
• Prevent rain water and moisture from entering the walls by sealing the joints between the outer vent tube and the inner and outer wall plates.
We recommend the use of a high quality polyurethane sealant.
1313
Co-Axial Venting
V
G
A
Min. 72”
Max. 72”
Horizontal Vent Termination Location
• The vent terminal must be located on an outside wall or through the roof.
• This direct vent appliance is designed to operate when an undisturbed airfl ow hits the outside vent terminal from
any direction.
• The minimum clearances from this terminal that must be maintained when located on an outside wall are shown
in fi gure below. Any reduction in these clearances could result in a disruption of the airfl ow or a safety hazard. Local codes or regulations may require greater clearances.
• The vent terminal must not be recessed into a wall or siding.
• The vent terminal should be positioned where any snowdrifts will not cover it.
• 551DVK sidewall vent termination requires the 835TG terminal guard when accessible—within 7’ of ground.
Alcove detail (open on one side) Normal ceiling/soffi t clearances apply.
KEY VENT TERMINAL LOCATIONS - MINIMUM DISTANCES MINIMUM
CLEARANCE
Inches Cm
A Clearance above grade, verandah, porch, deck or balcony 12 30
B Clearance to window or door that may be opened 12 30
C Clearance to permanently closed window (recommended to prevent condensation on window) 12 30 D Vertical clearance to ventilated soffi t located above the terminal within a horizontal distance of
2 feet (60 cm) from the center-line of the terminal
E Clearance to unventilated soffi t1230
F Clearance to outside corner 12 30
G Clearance to inside corner 12 30
H Horizontal clearance to center-line of meter/regulator assembly located within 15 feet (4,6 m)
below the terminal
I Clearance to service regulator vent outlet 36 90
J Clearance to non-mechanical air supply inlet to the building or the combustion air inlet to any
other appliance
K Clearance to a mechanical air supply inlet 72 180
L Clearance above paved sidewalk or a paved driveway located on public property
Note: A vent must not terminate directly above a sidewalk or paved driveway, which is located
between two single-family dwellings and serves both dwellings
M Clearance under a verandah, porch, deck or balcony
Only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor
Note: Local codes and regulations may require different clearances.
18 46
36 90
12 30
84 210
12 30
1414
Loading...
+ 30 hidden pages