Valor DZ1GEC Installation Instructions And Owner's Manual

Electric Fireplace
DZ1GEC
Installation Instructions and
Owner’s Manual
Please read this manual before installing and operating this heater.
This manual should remain with the homeowner.
Easy to install and operate
Operates with or without Heat
CSA certied
© 2006, Miles Industries Ltd. All rights reserved.
4001025-04
Plugs into standard outlet
Miles Industries Ltd.
British Columbia, Canada
CONGRATULATIONS!
We know that there are a lot of other brands that you could have purchased, and we appreciate that you have chosen a Valor product. Be assured that you have not only selected a superior heater, but also superior service.
Your dedicated dealer will maintain the performance and efciency of your electric heater. All dealers are certied experts and will be happy to answer any questions you may have, so please don’t
hesitate to call them as your satisfaction is our number one priority.
Sincerely, Miles Industries Ltd.
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions. The instructions included here will assure that you have many years of dependable and enjoyable service from your electric heater.
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the heater.
2
Table of Contents
Safety Information 4
Specications, Dimensions & Clearances
Testing the Unit
Grounding
Installation
Installation with the Bolero Front 1
Installation with the Adorn Front 1
Installation with the Arch Fronts 1
Operating Instructions
Maintenance
Spare Parts List
Spare Parts Diagram
Wiring Diagram
Warranty
19
17
21
22
23
24
5
8
8
8
1
3
5
3
Safety Information
WARNING: IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED EXACTLY, AN
ELECTRICAL SHOCK OR FIRE MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
INTRODUCTION
This Electric Fireplace is designed for residential applications to be framed in as a zero clearance
replace.
This appliance has been tested in accordance with
UL 2021 and CSA C22.2 No. 46-M198 standards for xed and location dedicated electric room heaters.
Installation must conform to local codes. In the absence of local codes, electrical wiring and
grounding must comply with the National Electrical
Code ANSI/ NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.
IMPORTANT: Before starting your replace
installation, read this installation and operation manual very carefully to ensure you understand it completely and entirely.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN A POSSIBLE ELECTRIC SHOCK, FIRE HAZARD AND/OR INJURY OR PROPERTY DAMAGE AND WILL VOID THE WARRANTY.
CAUTION: Do not install the replace directly onto a
carpet, rug, furniture or similar surfaces, which could
hinder or block the airow.
This appliance has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint or
ammable liquids are used or stored.
This replace should not be used as a drying rack
for clothing, nor should christmas stockings or other decorations be hung near it.
This appliance may become hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes and curtains at least 3 feet (0.9 meter) from the front of this appliance.
CAUTION: Extreme caution is necessary when any
heater is used by or near children and whenever the heater is left operating and unattended.
Do not operate any heater with damaged wiring or connectors, or after the appliance malfunctions, or if it has been dropped or damaged in any way.
Any repairs to this replace should be performed by a qualied service technician only.
Under no circumstances should this replace be modied. Parts having to be removed for servicing must be replaced prior to operating the replace again.
Do not use this appliance outdoors. Do not expose replace to the elements (such as rain, etc.).
This appliance is not intended for use in bathrooms, laundry areas or similar indoor locations. Never locate this appliance where it could fall into a bathtub or other water container.
Do not run electrical wiring or power cord under carpeting. Do not cover with throw rugs, runners or similar materials.
If possible, avoid the use of an extension cord because the extension cord may overheat and cause a risk of re. However, if you have to use an extension cord, the
cord shall be no. 14 Awg minimum size and rated not
less than 1875 watts, 15 amps. The extension cord must
be a three wire cord with grounding type plug and cord connection.
For coal ember bed lamps and ame generation lamps,
replace only with halogen lamp type GX 6.35 Rated 120
V, 35 W max. (embers) and 25 W max. (ames).
Use this appliance only as described in this manual. Any other use is not recommended by the manufacturer and
may cause a re, electric shock or injury to persons.
If appliance is to be disconnected, turn off controls rst.
Do not insert or allow foreign objects to enter any
ventilation or exhaust opening, as this may cause an electric shock, re, or damage to the appliance.
To prevent a possible re, do not block air intakes or exhausts in any way. Do not use near soft surfaces, like
a pillow, where openings may become blocked.
WARNING! This unit is supplied with coal
pieces which are loosely placed on the coal
ember bed. These pieces of coal are small
enough to possibly cause choking if swallowed
by young children.
KEEP SMALL CHILDREN AWAY FROM THE
UNIT AT ALL TIMES.
4
Specications, Dimensions & Clearances
Specications
Power Supply: 120 V; 15-amp grounded, circuit
Power Cord Length: 7’ (213.3 cm)
Frequency: 60 Hz
Heater BTU Output: 5000 BTUs
Heater Power: 1500 W
Net Weight: 34 lb / 15.4 kg
Note: A dedicated power supply circuit is recommended for the unit but not required. Additional electrical appliances on the same circuit may exceed the current (amperage) rating for that circuit. If
after the installation of your unit, the circuit breaker trips or the fuse fails on a repeated basis, then
a dedicated circuit will likely be required. Any new wiring must be done in compliance with local and national codes and other applicable regulations in order to reduce the risk of re, electric shock or
other injuries. Therefore, it is strongly recommended that you hire a licensed electrician to complete any such work.
Dimensions of Fireplace Insert
Height: 22-1/8” (562 mm) Width: 17-5/8” (448 mm) Depth: 8-3/4” (223 mm)
Top ViewFront View Side View
5
Specications, Dimensions & Clearances
Suggested apperture dimensions for custom backing plate (not supplied). Dimensions shown include the bracket kit 210EFK.
Height: 25-1/2” (648 mm) Width: 19-1/4” (489 mm) Depth: 11” (279 mm)
20-1/4” (514 mm)
Trim for Bolero
minimum for mantels and cabinets
25-1/2” (648 mm)
19-1/4” (489 mm)
25-1/2” (648 mm)
Trim for Adorn
Trim for Arches
20-1/4” (514 mm)
20-1/4” (514 mm)
27-1/2” (699 mm)
2”
(51 mm)
19-1/4” (489 mm)
25-1/2” (648 mm)
Windsor front only (w/no plate): The custom backing plate must be cut out to receive the hooks from the cast front arch.
1”
(25 mm)
Not to scale
29” (737 mm)
19-1/4” (489 mm)
25-1/2” (648 mm)
17-1/2” (444 mm)
6
Specications, Dimensions & Clearances
Bolero FrontAdorn Front
Windsor Arch w/no plate
Classic Arch w/plateWindsor Arch w/plate
7
Testing the Unit
Carefully remove the unit from the box. Prior to installation of the unit, test it to make sure it operates
properly. Plug the unit’s power supply cord into a conveniently located 120-volt grounded outlet.
Caution: The unit’s power supply cord must be connected to a properly grounded and protected 120-
volt outlet. Always use ground fault protection where required by the electrical code.
Warning: Do not operate the unit if it is damaged or has malfunctioned. If you suspect the unit
is damaged, return it to an authorized service facility for examination, electrical or mechanical
adjustment or repair.
Refer to the Operating Instructions regarding the various controls and features of the unit further on in this manual.
Grounding
This heater is for use on 120 volts. Its power cord has a three-prong plug with a grounding pin. It must be plugged in a three-prong permanently grounded outlet. The grounding pin cannot be cut off to
t in a two-prong outlet.
If possible, avoid the use of an extension cord because the extension cord may overheat and cause a risk of re. However, if you have to use an extension cord, the cord shall be no. 14 Awg minimum size and rated not less than 1875 watts, 15 amps. The extension cord must be a three-wire cord with
grounding type plug and cord connection.
Installation
This section outlines how to install the replace insert into either:
An existing replace or;
A new construction or renovation.
Existing Fireplace Installation
Thoroughly clean out the existing replace and hearth area.
1.
Seal all drafts, vents or ash clean outs with berglass insulation. Seal the ue and once sealed,
2. close the damper to stop debris from falling onto the unit.
If the existing rebox is susceptible to moisture, cap the top of the chimney ue to prevent the
3. inltration of water.
Note: It is strongly advised that you hire a qualied professional to undertake this step in order to prevent personal injury. Once the ue is capped, the chimney is no longer suitable for wood
burning.
Note: Do not install this unit into a replace that is prone to dampness; the area of installation
must be dry.
8
Installation
Plan the power supply. If an existing grounded outlet is near the replace, the power cord can
4.
run along the front of the replace. If the cord is not long enough to reach the outlet, a grounded extension cord minimum AWG No. 14 and rated to a minimum of 1875 watts, may be used. If you plan to cut or drill a hole in the existing replace for wiring, it is strongly recommended that you
hire a professional to undertake this step in order to prevent personal injury. To reduce the risk
of re, do not run the power supply cord under rugs, carpets, etc. Arrange the power supply cord away from high trafc areas where it may pose a tripping hazard.
New Construction or Renovation
Select a location that is not prone to moisture and is located at least 3 feet (0.9 m) away from
1. combustible materials such as curtains or drapes, furniture, bedding clothes, paper, etc. Place the unit in the selected location to see how it will look in the room.
2.
Mark the desired location on the oor and store the unit in a safe, dry and dust free location.
3. Depending which front will be used, the framing dimensions may be different. See the dimensions
4. and clearances on pages 6 and 7. Any new wiring must be done in compliance with local and national codes and other applicable
5.
regulations in order to reduce the risk of re, electric shock or other injuries. Therefore, it is
strongly recommended that you hire a professional to complete any such work.
Plan your power supply (see options previously described in the previous section “Existing
6. Fireplace Installation”, no. 4).
Unit Preparation
To accommodate the cast front, the unit needs to be tted with the framing kit 210EFK.
NOTE: Depending of which front is installed, some parts of this kit are not used. See the following pages for the appropriate kit installation as it will differ depending on the front.
Installing the Unit
Position the unit in its frame.
1. Ensure that the power switch is in OFF position (refer to Operating Instructions on page 17).
2. Plug the unit in a 15-amp/120 V grounded electric outlet. Use a CSA or UL approved surge
3. protector. Position the cast front.
4. Place the loose coals supplied on the coal ember bed.
5.
NOTE: The coals pieces provided are real and may stain if not handled carefully.
WARNING!
This unit is supplied with coal pieces which
are loosely placed on the coal ember bed.
These pieces of coal are small enough to
possibly cause choking if swallowed by young
children.
KEEP SMALL CHILDREN AWAY FROM THE
UNIT AT ALL TIMES.
9
Installation
210EFK Electric Framing Kit
The 210EFK kit is used on the electric replace to accommodate either one of the cast front: Bolero,
Adorn, Windsor or Classic Arches. NOTE: Not all the pieces of this kit are used in each application. See the following pages which
components of this kit are required for your specic application. Discard the remaining unused pieces.
LH extension
bracket (Bolero)
Hooks for cast
front (Adorn)
Hooks for cast
front (Bolero)
Top panel
(Bolero, Adorn, Arches)
Cross bar support
(Adorn)
Rear mounting
panel (Bolero,
Adorn, Arches)
LH Side support
(Bolero, Adorn,
Arches)
RH Side support
(Bolero, Adorn,
Arches)
RH extension
bracket (Bolero)
10
Equipment required:
1 Bolero Front Kit 541BPC
1 Framing Kit 210EFK
Mount Rear Panel
1
Installation with the Bolero Front
Bolero Front
Bolero framing kit
‘high set position
approx.
75 mm (3”)
2
rear
Rear mounting panel
RH side
2 xing screws from
the engine side panels
2 xing screws from
the engine back panel
Mount the Side supports
engine ange
3
Assemble extension
brackets
RH side support
RH side
rear
LH side
front
11
Installation with the Bolero Front
Complete bracket assembly
4
5
Assemble top panel
rear view
Change hooks on cast front
6
Assemble front to replace
rear view
rear view
12
Equipment required:
1 Adorn Front Kit 923ACF
1 Framing Kit 210EFK
Mount Rear Panel
1
Rear mounting panel
Installation with the Adorn Front
Adorn Front
Adorn framing kit
RH side
‘low’ set position
approx.
30 mm
(1-1/4”)
2 xing screws from
the engine side panels
2 xing screws from
the engine back panel
2
Mount the Side supports
Side supports assembly
top
engine
ange
LH side
rear view
13
Installation with the Adorn Front
3
4
Bend top panel’s tags upward
Assemble top panel to replace
Complete bracket assembly
5
Fix cross bar support to replace
rear view
front view
6
Assemble front to replace
looking up
from the oor
14
Equipment required:
1 Windsor Arch Kit
539AFB or 539AFP (w/plate) or 1 Windsor Arch Kit
549AFB or 539AFP (w/out plate) or 1 Classic Arch Kit
550CAP (w/plate) 1 Framing Kit 210EFK
Mount Rear Panel
1
Rear mounting panel
RH side 2 xing screws from
the engine side panels
Installation with the Arch Fronts
Windsor ArchWindsor Arch w/plate
Classic Arch w/plate
‘high set position
approx.
75 mm (3”)
Mount the
2
Side Supports
2 xing screws from
the engine back panel
top
engine
ange
LH side
Arch framing kit
rear view
15
3
Bend top panel’s tags downward
4
Assemble top panel to
replace
Assemble outer casting or
5
backing plate to replace
Installation with the Arch Fronts
Complete bracket assembly
rear view
rear view
Hook inner casting to outer
6
casting or backing plate
16
Operating Instructions
Heater LED
Temperature
Control Button
Power LED
Flame Control
Button
Remote Control
Receiver
ON/OFF
Power Button
Controls For
Electric Fireplace
RECEIVER
HEATER
POWER
TEMP
FLAME
TEMP
FLAME
HEATER
POWER
RECEIVER
The controls of the replace are located near the top of the unit behind a ip down panel / louver.
Plug your electric replace.
1.
Flip down the front panel / louver near the top of the
2.
unit to reveal the controls.
Main ON/OFF Power Switch and LED: The main
3.
ON/OFF switch is located on the left side of the control panel. The “|” indicates ON and “O” indicates OFF. The Power LED is located at the farthest right side of the control panel. It has the word “POWER” right below it.
When the unit is rst turned on, the Power LED will
be Green and the default settings are as follows:
Ember bed: HIGH
Flame: HIGH
Heater: OFF
Temperature Control Button and LED: The
4.
HEATER LED is located to the right of the FLAME Button. It has the word “HEATER” right below it. Push the TEMP button to cycle through different heater settings. Press and release the TEMP button to cycle through LO, MED, HI and OFF. Each time the TEMP button is pushed, the HEATER LED will change to its corresponding colour: Green for LO, Orange for MED, Red for HI, and blank for OFF. When the heater is turned on, heat will emit through the heater vents behind the top panel / louver. The heater has a built-in thermostat so it will shut off automatically once the preset temperature is reached. It will also turn on automatically if the room temperature drops below the preset temperature.
Note: When the heater is truned on for the rst time,
it may release a slight, harmless odor. This odor is a normal occurrence caused by the initial heating of the internal elements and should not occur again.
Flame Control Button: This button is located to the
5.
right of the TEMP Button. After the power is turned on, push the FLAME Control Button to adjust the
ame height and ember bed brightness. Press and
release the Flame Control Button to cycle through LO, MED, HI and OFF.
17
Operating Instructions
Infrared Ray Exit
Indicator Light
ON/OFF
HEATER
FLAME
+
-
Remote Control For
Electric Fireplace
Operating by Remote Control
Plug-in your electric replace.
1.
Make sure the unit’s main Power ON/OFF
2.
button is at the ON position! The remote control will NOT work if the main Power button is in the OFF position.
When operating the remote control, it must be
3.
pointed towards the front of the unit. The ON/OFF button at the top left of the remote
4.
is the main ON/OFF power button. Pressing this button activates the power to the unit.
To activate the heater, press the HEATER button.
5.
Press and release the HEATER button to cycle through LO, MED, HI and OFF. Each time the HEATER button is pushed, the HEATER LED will change to its corresponding color: Green for LO, Orange for MED, Red for HI, and blank for OFF. The heater has a built-in thermostat that will shut off automatically once the preset temperature is reached. It will also turn on automatically if the room temperature drops below the preset temperature.
To adjust the ame height and ember bed
6.
brightness, press the FLAME + or - buttons.
To increase the ame height and ember bed
brightness, press the FLAME + button; to
decrease the ame height and ember bed
brightness, press the FLAME - button. There are
seven levels of ame effects. To turn off the replace, press the ON/OFF button
7.
once. When you restart the replace with the
remote control, all of the features you had set will remain in effect.
Note: This remote control must remain within 8
meters or 26 feet of the replace to be effective.
Note: Make sure the batteries are fully charged and installed correctly in your remote control.
18
Maintenance
Warning: The unit must be unplugged from the power supply prior to any maintenance or
cleaning in order to reduce the risk electric shock or re.
Light Bulb Replacement Procedure
Warning: The halogen light bulbs in your unit can become extremely hot. Allow at least 10 minutes
between turning off the unit and removing the light bulbs to avoid the accidental burning of the skin. There are a total of 6 halogen light bulbs provided with your unit (type GX6.35 rated 120 volts, 25 watts and 35 watts):
2 bulbs provide illumination for the ember bed beneath the coal (maximum 35 watts)
2 bulbs provide illumination for the ame generation assembly (maximum 25 watts)
2 bulbs for replacement (1 maximum 25 watts and 1 maximum 35 watts)
Warning: Do not install replacement light bulbs which exceed the specied maximum watts. Most halogen light bulbs are rated to last approximately 2000 hours. Like all light bulbs, halogen bulbs require periodic replacement. When the bulbs in your unit have burned out you will notice one
or more of the following:
Contrasting lights are dark
The ame is dim or dark in certain areas
• The coal ember bed appears dim or dark in certain areas
Replacement light bulbs GX 6.35 120V
Your replace unit must be opened in order to replace the light bulbs. To reduce the number of times
you need to open the unit, replace all the lights bulbs at the same time if they are close to the end of their rated life.
Replacing the coal ember bed light bulbs (35 W maximum)
Gently lift up and remove the coal ember bed.
1. The spinners are attached to their metal bracket by a plastic tab. To remove the spinner, carefully
2. grab its upper and under sides (including its plastic tab) and slide it towards the front of the unit. The light bulb is maintained in place by a metal spring clip. To remove the bulb, grab it at its base
3. and pull it upward until the connecting pins are out of the socket. Remove the bulb from its spring clip.
Use a glove or tissue to handle the new bulb (35 W max.) to avoid damaging it with the oil of
4.
your ngers (the oil left on the bulb, when heated up, causes the glass bulb to shatter).
Insert the new bulb tip into its spring clip, pull it upwards and insert the connecting pins into the
5. socket.
19
6.
Flame generation cylinder drum
screw
7.
8.
Replacing the ame generation bulbs (25 W maximum)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Maintenance
Slide the spinner back on its metal bracket by inserting its plactic tab back in the bracket. Repeat steps 2 to 6 for the second bulb. Replace the coal ember bed by gently pushing it down.
On each side of the glass panel, there are 2 thin black metal strips. Remove the bottom screw holding the strip in place. Lifting the top panel above the glass, slide the strip up to unhook it and pull it out. Repeat for the other strip. Lift the top part of black metal above the glass to reach behind it and grab the edge of the glass. Gently pull the glass edge forward to free the top. Lift the glass panel carefully and set it aside in a safe place.
Locate the ame generation cylindrical
drum. Remove the screw from the half drum. To access the light bulbs, remove the top half of the drum cylinder by gently
squeezing it until its edges clear their
tracks.
Note: Do not exert excessive pressure on the drum cylinder as this
may cause damage. Grab the light bulb at its base and pull it upward until the connecting tips are out of the socket. Remove the bulb from its bracket. Use a glove or tissue to handle the new bulb (25 W max.) to avoid
damaging it with the oil of your ngers (the oil left on the bulb, when
heated up causes the glass bulb to shatter). Insert the new bulb tip into its spring bracket, pull it upwards and insert the connecting tips into the socket. Repeat steps 6 to 8 for the second bulb. To reposition the removed cylinder drum half, insert its edges into their
tracks by gently squeezing it until both edges are tted back into the top drum
tracks.
Fix the drum half with the screw
previously removed. Replace the glass panel by inserting
the bottom rst and then pushing its top
behind the top metal panel.
Slide back the black metal strips into place and x them with
their 2 screws to secure the glass.
20
Spare Parts List
Valor Electric Fireplace
Part Number Quantity Description
DZ-RG 1 Rear Glass (Mirror)
DZ-BP1006 1 Back Panel (control board, wires, and switches)
DZ-BH1006 1 Blower and Heating Element Assembly (cord and plug)
BK25-10 10 Bulb Kit (25 W Halogen) for drum ame
BK35-10
06GT-21-002 2 Flame Cylinder Drum Cover
DZ-TF 1 Transformer
DZ-FS 1 Fuse
DZ1-LV1006 1 Louver Panel
DZ1-BS 4 Light Bulb Sockets
DZ-CP 1 Coal pack
DZ-CC 1 LH Spinner (clear cap)
DZ-RC 1 RH Spinner (red cap)
FM24 1 24 rpm motor
DZ-LGR 1 LH glass retainer
DZ-RGR 1 RH glass retainer
DZ-FB 1 Fuel bed moulding
R-15 1 Black remote control
DZ-CM1006 1 Circuit Board
DZ-RS 1 Remote Control Sensor
DZ-SW1006 1 Main ON/OFF Switch
DZ-PO 1 Potentiometer (not shown)
10 Bulb Kit (35 W Halogen) for ember bed
21
Spare Parts Diagram
DZ-BP1006
06GT-21-002
R-15
DZ-CM1006
BK35-10
BK25-10
DZ1-LV1006
DZ1-PB
DZ-BH1006
FM24
DZ-CC
DZ-RC
DZ-CP
DZ-FB
DZ-LGR
DZ-RGR
DZ-TF
DZ-RG
DZ1-SW1006
DZ1-BS (4)
22
Wiring Diagram
23
Warranty
This electric replace was inspected, tested and carefully packaged to minimize the chance of dam­age during shipment. If a part (excluding light bulbs*) within one year from the date of purchase
proves to be defective in material or fabrication under normal use, the part will be repaired or re­placed. The Company’s obligation under the warranty is to replace or repair defective parts or to re­fund the purchase price. Any expenses or damage resulting from the installation, removal or transpor­tation of the product will the responsibility of the owner and are not covered by this warranty. Defects must be reported to the authorized dealer where the product was purchased. The owner assumes all other risks arising out from the use or misuse of the product. The warranty will be void if the product damage or failure is deemed by the Company to be caused by accident, alteration, misuse, abuse, incorrect installation or removal, or connection to an incorrect power source by the owner. The Com­pany neither assumes, nor authorizes any person or entity to assume for it any obligation or liability associated with its products.
* Light bulbs are not covered under this warranty
© 2006, Miles Industries Ltd. All rights reserved.
Miles Industries Ltd.
British Columbia, Canada
24
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