Valor Dream Fireslid 9500433, Dream Fireslid 9500435, Dream Fireslid 9500434 Installer's Manual
Dream Fireslide
INSET LIVE FUEL EFFECT GAS FIRE
WITH EITHER
Brass Front
(MODEL 9500433)
Chrome Front
(MODEL 9500434)
Black Front
(MODEL 9500435)
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING VALOR CONVERSION KIT No.591159 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND
THE REPUBLIC OF IRELAND (IE) ONLY
We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However if
further information is required, our Valor advice line will be pleased to help.
Ring 0345 626 341 (local call rates apply).
INSTALLER GUIDE
INSTALLER: Please leave these instructions with the owner
600B610/01
July 2000
Valor 600B610_01 7/12/00 3:22 PM Page 1
Safety First.
Valor fires are CE Approved and designed to meet the appropriate British Standards and Safety
Marks.
Quality and Excellence.
At the heart of every Valor fire.
All Valor fires are manufactured to the highest standards of quality and excellence and are
manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.
The Highest Standards
Valor is a member of the Society of British Gas Industries which works to ensure high standards of
safety, quality and performance.
Careful Installation
Valor is a Corgi registered company. All our gas fires must be
installed by a competent Corgi Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
© Valor Heating
Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.
Valor 600B610_01 7/12/00 3:22 PM Page 2
Page
INSTALLER SECTION.........................................................................................................................4
APPLIANCE DATA ..........................................................................................................................4
GENERAL INSTALLATION REQUIREMENTS...........................................................................................4
PRELIMINARY CHECKS....................................................................................................................6
Unpacking......................................................................................................................................6
Check Ignition Spark......................................................................................................................6
Check The Fireplace........................................................................................................................7
Fireplace Flue Pull............................................................................................................................7
PREPARING APPLIANCE FOR INSTALLATION....................................................................................7
Gas Supply Connection...................................................................................................................7
Appliance Preparation....................................................................................................................8
INSTALLATION TO FIREPLACE.....................................................................................................8
BURNER & FASCIA INSTALLATION......................................................................................................9
Preliminary burner checks.............................................................................................................10
Reference Pressure Check...............................................................................................................10
Burner Trim Fitting...........................................................................................................................11
Fascia Fitting................................................................................................................................11
CERAMIC COALS INSTALLATION........................................................................................................11
FULL OPERATING CHECKS................................................................................................................12
Check the Fireslide control..........................................................................................................12
Check For Spillage...............................................................................................................................13
FINAL REVIEW...................................................................................................................................14
SERVICING & PARTS REPLACEMENT.................................................................................................14
To remove the ignition microswitch......................................................................................................15
To remove the gas shut-off microswitch...............................................................................................15
To replace the control slide knob..........................................................................................................16
To remove the burner unit...................................................................................................................16
To remove the electronic ignition generator..........................................................................................16
To remove the thermocouple interrupter block...................................................................................17
To remove the pilot unit......................................................................................................................17
To remove the shut-off tap..................................................................................................................18
To remove the gas flow rate controller...............................................................................................18
To remove the main burner injector....................................................................................................19
To replace burner plaques...................................................................................................................19
To remove the appliance from the fireplace.......................................................................................19
SHORT LIST OF SPARES.....................................................................................................20
LIST OF CONTENTS
Page 3
Valor 600B610_01 7/12/00 3:22 PM Page 3
This product uses fuel effect pieces containing
Refractory Ceramic Fibres (RCF), which
are man-made vitreous silicate fibres. Excessive
exposure to these materials may cause
temporary irritation to eyes, skin and respiratory
tract. Consequently, it makes sense to
take care when handling these articles to ensure
that the release of dust is kept to a
minimum. To ensure that the release of fibres
from these RCF articles is kept to a
minimum, during installation and servicing we
recommend that you use a HEPA
filtered vacuum to remove any dust and soot
accumulated in and around the fire before
and after working on the fire. When replacing
these articles we recommend that the
replaced items are not broken up, but are sealed
within a heavy duty polythene bag,
clearly labelled as RCF waste. This is not
classified as “hazardous waste” and may be
disposed of at a tipping site licensed for the
disposal of industrial waste. Protective
clothing is not required when handling these
articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or
drinking in the work area and always
wash your hands before eating or drinking.
This appliance does not contain any component
manufactured from asbestos or
asbestos related products.
The appliance data label is on a tie below the
burner and is visible when the bottom
front cover is removed.
Gas: Natural (G20) Propane (G31)*
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)
Input - Min. (Gross) 2.7kW (9,410 Btu/h) 4.3kW (14,670 Btu/h)
Burner Test Pressure (Cold) 17.3±0.75mbar 35.1±0.75mbar
(7.0±0.3in w.g.) (14.1±0.3in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Bray Cat. 31 Size 440 Bray Cat. 18 Size 190
Pilot & Atmosphere
Sensing Device SIT Ref. OP9030 SIT Ref. OPLPG9222
Ignition Electronic (Battery 9V PP3) Electronic (Battery 9V PP3)
Aeration Non-adjustable Non-adjustable
*When converted using kit 591159
2.1 The installation must be in accordance with
these instructions.For the user’s protection,
in the United Kingdom it is the law that all
gas appliances are installed by competent
persons in accordance with the current
edition of the Gas Safety (Installation and
Use) Regulations. Failure to install the
appliance correctly could lead to
prosecution. The Council for the
Registration of Gas Installers (CORGI)
requires its members to work to recognised
standards.In the United Kingdom the
installation must also be in accordance with:
All the relevant parts of local regulations.The
current edition of the Building Regulations
issued by the Department of the
Environment and the Welsh Office or the
Building Standards (Scotland)
(Consolidation) Regulations issued by the
Scottish Development Department.All
relevant codes of practice.The relevant parts
of the current editions of the following
British Standards:BS 715
BS 1251
BS 1289 Part 1
BS 1289 Part 2
BS 4543 Part 2
BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 2
BS 5872 Part 3
BS 6461 Part 1
BS 6891
In the republic of Ireland the installation
must also conform to the relevant parts of:
The current edition of IS 813
b) All relevant national and local rules in
force.
Page 4
1.APPLIANCE DATA
INSTALLER GUIDE
2. GENERAL INSTALLATION
REQUIREMENTS
Valor 600B610_01 7/12/00 3:22 PM Page 4
2.2 If the appliance is intended to be installed to
a chimney which was previously used for
solid fuel, the flue must be swept clean prior
to installation. All flues should be inspected
for soundness and freedom from blockages.
2.3 The minimum effective height of the flue
must be 3m.
2.4. Any chimney dampers or restrictors should
be removed. If removal is not possible
they must be fixed in the open position.
2.5 In the United Kingdom (GB) no special
ventilation bricks or vents are required in
the room for this appliance.
In the Republic of Ireland (IE), permanent
ventilation must comply with the
regulations currently in force.
2.6. Note that soft wall coverings (e.g.embossed
vinyl, etc.) are easily affected by heat.
They may scorch or become discoloured
when close to a heating appliance. Please
bear this in mind when installing.
2.7. The minimum allowable distance to a corner
wall or other combustible projection from
the outside edge of the front surround at
either side is 100mm.
2.8. The minimum clearance from the top surface
of the hearth to the
underside of any shelf made from wood or
other combustible materials is as follows:-
•For a shelf up to 150mm deep
Minimum height = 750mm
•For a shelf deeper than 150mm
750mm + 12.5mm for every 25mm depth
over 150mm.
2.9. The appliance must not be installed in any
room, which contains a bath, or shower or
where steam is regularly present.
2.10 In the United Kingdom, as supplied, this
appliance can be installed in the following
situations: -
2.10.1 A masonry chimney with a minimum
diameter of 175mm free from obstruction.
Note the flat surface area requirement
(Figure 1). A masonry chimney having a
correctly installed flue liner to BS715 and
with a minimum flue diameter of 125mm is
also acceptable. Chair brick removal may
not be required providing at least 50mm
clearance is available from the flue outlet to
any fireplace component. This appliance is
designed to cater for low lintel installations
(minimum height 505mm) provided that a
minimum distance of 45mm is maintained
between the lintel and the front face of the
fireplace - i.e the fire surround has a
minimum rebate of 45mm.
Page 5
INSTALLER GUIDE
figure 1 Masonry fireplace
figure 2 Metal flue box
figure 3 Hearth minimum dimensions
Valor 600B610_01 7/12/00 3:22 PM Page 5
2.10.2 A twin wall metal flue system
conforming to BS715, the flue
Diameter being a minimum of 125mm
(See figure 2) with a minimum internal
depth of 250mm. Incombustible
mineral wool insulation of not less than
50mm thickness must be applied to the
top surface of the system firebox and
must stand on a non-combustible base
of 25mm thickness.
2.11 The appliance must be mounted behind
a non-combustible hearth with minimum
dimensions as figure 3. (n.b
conglomerate marble hearths are
considered as non-combustible). The
appliance can be fitted to a purpose
made proprietary class “O” 150∞C
surround. The hearth material must be
at least 12mm thick. The periphery of
the hearth (or fender) should be at least
50mm above floor level to discourage
the placing of carpets or rugs over it.
The appliance must not stand on
combustible materials or carpets.
The appliance must not be fitted
directly against a combustible wall.
If the appliance is to be fitted against a
wall with combustible cladding, the
cladding must be removed from the area
covered by the appliance outer
surround. We suggest that the actual
surround is used as a template to mark
the area for combustible cladding
removal.
2.12. The flue must not be used for any other
appliance or application.
2.13. If the fireplace opening is of underfloor
draught type, it must be sealed to stop
any draughts.
2.14 An extractor fan may only be used in the
same room as this appliance, or in any
area from which ventilation for the
appliance is taken, if it does not affect
the safe performance of the appliance.
Note the spillage test requirements
detailed further on in this manual. If the
fan is likely to affect the appliance, the
appliance must not be installed unless
the fan is permanently disconnected.
2.15 Propane gas appliances must not be
installed in a room, which is built entirely
below ground level (see BS 5871 Part 2).
3.1 Unpacking
Carefully remove the contents. Take
special care in handling the ceramic
coals. Take care not to bend or distort the
slide control linkage when handling the
burner and convection box unit.
Check that all the listed parts are present
and in good condition.
3.2. Check Ignition Spark
Before attempting to install, it is worth
checking that the electronic ignition
system performs satisfactorily.
3.2.1 Fit the battery to the ignition block located
below the burner tray at the left side (see
figure 4). The positive terminal (+) is to
the right as you insert.
Page 6
INSTALLER GUIDE
3. PRELIMINARY CHECKS
figure 4 Battery fitting
Valor 600B610_01 7/12/00 3:22 PM Page 6
3.2.2 Depress the slider as far as it will go.
This should close the ignition circuit.
Sparks should be seen tracking from the
electrode pin to the thermocouple tip
(see figure 5). If there are no sparks
make the following checks.
a) Check condition of battery and that it
is correctly fitted.
b) Check spark gap between electrode
wire and thermocouple tip (see figure 6).
c) If a & b are satisfactory, check the
ignition circuit and components - see the
servicing section in this manual.
3.3. Check The Fireplace
The fireplace must comply with all the
requirements of section 2.
The fireplace floor should be reasonably
flat to ensure that the convection box can
be installed without it rocking and so that
a good seal can be made at the bottom
front of the box. The front face of the
fireplace should be reasonably flat over
the area covered by the convection box
top and side flange seals to ensure good
sealing. These faces should be made
good if necessary. If the appliance is to
be fitted against a wall with combustible
cladding, the cladding must be removed
from the area covered by the outer
surround. We suggest that the actual
surround is used as a template to mark
the area for combustible cladding
removal.
3.4. Fireplace Flue Pull
After preparing the fireplace, carry out
the flue flow test as detailed in BS5440:
Part 1. Note - A 13 gramme smoke pellet
will generate the required volume of
smoke, anything smaller may give a false
pass result. Observe the smoke. If there
is a definite flow into the opening
continue with the installation. If there is
not a definite flow, preheat the chimney
for ten minutes and recheck. If there is
still no definite flow, the chimney may
need attention. Do not fit the appliance.
Seek expert advice.
4.1. Gas Supply Connection
8mm Bundy or semi-rigid tubing must be
used to connect the appliance to the gas
supply. Centre the appliance in the
fireplace opening taking care not to
scratch or damage the hearth. If a
concealed gas pipe fixing is to be used,
offer the gas pipe through the
appropriate grommet. A nut and olive are
provided for an 8mm pipe inlet
connection to the elbow at the bottom
front of the appliance. The elbow can be
rotated to allow a connection from
any direction. The elbow includes a valve
for isolating the gas supply.
Page 7
INSTALLER GUIDE
figure 5 Slider control
figure 6 Pilot ignition system
4.PREPARING APPLIANCE FOR
INSTALLATION
Valor 600B610_01 7/12/00 3:22 PM Page 7
4.2. Appliance Preperation
4.2.1 Disconnect the control linkage from the
burner unit by removing the shouldered
screw which joins the control linking bar
to the control pivot unit (see figure 7).
4.2.2 Detach the burner unit from the
convection box by removing two screws
(see figure 8). Lift the burner unit clear.
4.2.3 Fit the coal rear support to the burner by
inserting the support through the slot
in the burner tray from the underside.
Align the fixing holes and fasten with the
two tapping screws supplied in the
direction of the arrows in figure 9.
4.2.4 Self-adhesive foam seals are supplied for
attaching to the rear of the firebox frame
on all three faces. Make sure that all joints
are butted together to prevent air gaps.
5.1 Cables and eyebolts are supplied for the
retention of the appliance. Ensure that
the interior of the fireplace is sufficiently
sound to take the eyebolts and wall plugs.
If the fixing areas have deteriorated due to
prolonged use, they should be made
sound with a suitable cement.
5.2 Drill two holes in the rear wall of the
fireplace for the eyebolt plugs. The holes
should be drilled in the positions shown
in figure 10 using a no.12 masonry drill.
The holes should be equidistant each side
of the centre line of the fireplace to ensure
that the appliance finishes centrally in the
opening when tension is applied to the
cables.
5.3 Insert a fibre plug into each hole. Use the
rawlplugs supplied with this appliance -
Never use plastic plugs instead of the
fibre plugs supplied.
Screw the eyebolts
into the plugs. Make sure that the bolts
are secure.
5.4 Place the convection box unit close to the
fireplace but allow sufficient access into
the fireplace opening so that the cables
can be threaded through the eyebolts and
returned through the back of the
convection box. If a concealed connection
is being used, insert the convection box
into the fireplace feeding the supply pipe
through a suitable gas inlet point.
5.5 The convection box has two holes at each
end of the debris deflector. Insert one
end of each cable (one cable each side)
from the back through the lower of the
two holes and return the end through the
upper of the holes (see figure 10). Give
the cables a pull so that they grip against
the debris deflector flanges.
5.6 Thread the cables through the eyebolts in
the rear wall. Return the cables through
the holes near the bottom of the
convection box back panel and through
Page 8
INSTALLER GUIDE
figure 7 Control linkage
figure 8 Burner attatchment points
figure 9 Coal rear support fitting
5.INSTALLATION TO FIREPLACE
Valor 600B610_01 7/12/00 3:22 PM Page 8
the “V” shaped brackets near the bottom
front sides of the convection box (see
figure 10).
5.7 Place the convection box fully back into
the fireplace opening so that it is sealed
against the fireplace front surround.
5.8 Fit a cable retainer over the bottom end of
each cable (see figure 10).
5.9 Pull each cable taut. Push the cable
retainers hard up against the “V”
brackets.
Tighten the screws in the retainers so that
they clamp the cables in position. Apply
tension to the cables by turning the
hexagonal adjusters by hand
(see figure 10).
5.10 Inspect the installation of the convection
box against the fireplace surround. If the
convection box is aligned squarely and
the sealing is satisfactory, fully tighten the
cable retainers.
5.11 If the convection box is not correctly
aligned, release the tension on the cables
by slackening the screws and turning the
hexagonal adjusters fully anticlockwise.
The convection box should then
automatically realign itself. Pull each cable
taut again and push the cable retainers
back against the “V” brackets. Again,
tighten the screws in the retainers and
apply tension to the cables by turning the
hexagonal adjusters clockwise as far as
possible.
5.12 Store the free length of the cables in
convection box. This will allow easy
removal and refitting of the appliance
during subsequent service calls.
5.13 Using the floor sealing tape supplied, seal
the bottom of the convection box to the
fireplace and hearth floor (see figure 11).
Make sure that the whole length of the
front edge of the convection box is fully
sealed.
6.1 Refit the burner unit to the convection box
with two screws. Make sure that the
tab at the right side of the battery box is
in front of the “L” shaped bracket which
projects up from the fire case base.
See figure 11A.
6.2 Reconnect the slider control linkage firmly
to the burner control pivot with the
shouldered screw using a screwdriver
(Not finger tight only).
Page 9
INSTALLER GUIDE
6.BURNER & FASCIA
INSTALLATION
figure 10 Cable retention arrangement
figure 11Floor sealing
figure 11A Burner fitting
Valor 600B610_01 7/12/00 3:22 PM Page 9
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