Valor BR622 Installer's Manual

MODEL BR622

(GC32 - 032 - 09)

INSET LIVE FUEL EFFECT GAS FIRE

INCORPORATING THE

VALOR CONTROL

WITH

ADORN,

VISAGE,

ELEGANT or

ICON Front

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING VALOR CONVERSION KIT No.591159 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND

THE REPUBLIC OF IRELAND (IE) ONLY

We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However if

further information is required, our Valor advice line will be pleased to help.

Ring 0345 626 341 (local call rates apply).

INSTALLER GUIDE

Please keep in a safe place for future reference

600B624/03

May 2000

Safety First.

Valor fires are CE Approved and designed to meet the appropriate British Standards and Safety

Marks.

Quality and Excellence.

At the heart of every Valor fire.

All Valor fires are manufactured to the highest standards of quality and excellence and are

manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.

The Highest Standards

Valor is a member of the Society of British Gas Industries which works to ensure high standards of

safety, quality and performance.

Careful Installation

Valor is a Corgi registered company. All our gas fires must be

installed by a competent Corgi Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Valor Heating, Erdington, Birmingham B24 9QP

Because our policy is one of constant development and improvement, details may vary slightly from

those given in this publication

© Valor Heating

Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.

Page

Appliance Data.......................................................................................................................................4

General Installation Requirements.........................................................................................................4

Contents of Packs.................................................................................................................................8

Ignition Spark Check............................................................................................................................9

Fireplace Requirements.......................................................................................................................9

Gas Supply Pipe.................................................................................................................................10

Preparing Appliance for Installation....................................................................................................11

Convection Box Installation..............................................................................................................12

Burner Installation..............................................................................................................................15

Ceramic Walls Installation..................................................................................................................15

Front Surround & Control Linkage Installion......................................................................................16

Ceramic Coals Installation............................................................................................................18

Operating Checks...........................................................................................................................19

• Fire Controls Check.........................................................................................................19

• Reference Pressure Check..................................................................................................20

• Spillage Check.............................................................................................................20

Front - Final Installation...................................................................................................................22

Final Review.................................................................................................................................22

Servicing & Parts Replacement......................................................................................................23

• Ignition Microswitch .........................................................................................................23

• Gas Shut-off Microswitch..................................................................................................23

• Fire Front.........................................................................................................................24

• Control Slide Button (Visage & Icon............................................................................24

• Control Slide Unit......................................................................................................25

• Burner Unit........................................................................................................................25

• Electronic Ignition Generator...............................................................................................25

• Thermocouple Interrupter Block..........................................................................................26

• Pilot Unit............................................................................................................................26

• Gas Shut-off Tap..........................................................................................................26

• Gas Flow Rate Controller......................................................................................................27

• Injector - Main Burner.........................................................................................................27

• Burner Plaques.............................................................................................................28

• Removing Appliance from Fireplace.................................................................................28

• Spare Parts - Short List .......................................................................................................29

LIST OF CONTENTS

Page 3

This product uses fuel effect pieces, burner
compartment walls and gaskets containing
Refractory Ceramic Fibres (RCF), which are man­made vitreous silicate fibres. Excessive exposure
to these materials may cause temporary irritation
to eyes, skin and respiratory tract. Consequently,
it makes sense to take care when handling these
articles to ensure that the release of dust is kept
to a minimum. To ensure that the release of
fibres from these RCF articles is kept to a
minimum, during installation and servicing we
recommend that you use a HEPA filtered vacuum
to remove any dust and soot accumulated in and
around the fire before and after working on the
fire. When replacing these articles we
recommend that the replaced items are not
broken up, but are sealed within a heavy duty
polythene bag, clearly labelled as RCF waste.
This is not classified as “hazardous waste” and
may be disposed of at a tipping site licensed for
the disposal of industrial waste.
Protective clothing is not required when handling
these articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or
drinking in the work area and always wash your
hands before eating or drinking.
This appliance does not contain any component
manufactured from asbestos or asbestos related
products.
The appliance data label is on a tie below the
burner and is visible when the bottom front
cover is removed.

Gas: Natural (G20) Propane (G31)*
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)
Input - Min. (Gross) 2.7kW (9,410 Btu/h) 4.3kW (14,670 Btu/h)
Output - Max. 4.2kW (14,300 Btu/h) 4.1kW (13,900 Btu/h)
Output - Min. 1.3kW (4,440 Btu/h) 2.0kW (6,820 Btu/h)
Burner Test Pressure (Cold) 17.3±0.75mbar 35.1±0.75mbar

(7.0±0.3in w.g.) (14.1±0.3in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Bray Cat. 31 Size 440 Bray Cat. 18 Size 180
Pilot & Atmosphere
Sensing Device SIT Ref. OP9030 SIT Ref. OPLPG9222
Ignition Electronic (Battery 9V PP3) Electronic (Battery 9V PP3)
Aeration Non-adjustable Non-adjustable

*When converted using kit 591159

2.1 The installation must be in accordance with

these instructions.For the user’s protection,
in the United Kingdom it is the law that all
gas appliances are installed by competent
persons in accordance with the current
edition of the Gas Safety (Installation and
Use) Regulations. Failure to install the
appliance correctly could lead to
prosecution. The Council for the
Registration of Gas Installers (CORGI)
requires its members to work to recognised
standards.In the United Kingdom the
installation must also be in accordance with:
a) All the relevant parts of local regulations.
b) The current edition of the Building
Regulations issued by the Department of the
Environment and the Welsh Office or the
Building Standards (Scotland)
(Consolidation) Regulations issued by the
Scottish Development Department.
c) All relevant codes of practice.
d) The relevant parts of the current editions
of the following British Standards:­BS 715
BS 1251
BS 1289 Part 1
BS 1289 Part 2
BS 4543 Part 2
BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 2
BS 6461 Part 1
BS 6891
BS 8303
In the republic of Ireland the installation
must also conform to the relevant parts of:
a) The current edition of IS 813
b)All relevant national and local rules in
force.

Page 4

1.APPLIANCE DATA

INSTALLER GUIDE

2. GENERAL INSTALLATION
REQUIREMENTS

2.2 As supplied the appliance can be installed

in the following situations:-

2.2.1 To a fireplace complete with surround and

hearth as shown in figure 1 and
complying with BS1251 after removal of
the fireback and sufficient material behind
the fireback for a debris catchment space.
The required fireplace, hearth, debris
catchment area and clearance dimensions
are shown in figure 1.

2.2.2 To a fireplace incorporating a metal flue

box complying with the constructional
requirements of the current edition of
BS715. The dimensions of the flue box
must conform to those shown in figure 2.

2.3 With the addition of optional accessory

spacing kit 617K together with a
sufficiently deep surround and hearth, this
appliance can be fitted in the following
situations. Full installation requirements
and instructions are provided with the kit.

2.3.1 To a fireplace that has a precast concrete

or clay flue block system conforming to
BS1289. The appliance is suitable for
installations conforming to older versions
of BS1289 as well as the current edition.
The flue blocks must have a minimum
width not less than 63mm and a cross­sectional area not less than 13,000mm

2

.
Older editions of BS1289 required a
cross-sectional area of 13,000mm

2

. The
current revision of the standard requires
16,500mm

2

. This appliance is suitable in
both cases.
The distance from the back face of the flue
starter blocks to the extreme front face of
the fireplace including all surfacings must

Page 5

INSTALLER GUIDE

figure 1 Hearth & Fireplace opening

figure 2 Metal flue box

figure 3 Precast or clay block system

requirements for use with kit 617K

figure 4 Fireplace with fireback to

BS1251. Requirements for
use with kit 617K

be no less than the distance shown in
figure 3. The distance from the front face
of the flueway opening in the lintel block
(or equivalent) to the extreme front face of
the fireplace including all surfacings must
be no more than the distance shown in
figure 3. If this maximum is exceeded
poor clearance of combustion products
could result.
The flue starter blocks should not be
modified.
The current version of BS1289
recommends that there should be an air
space or insulation between the flue
blocks and the plaster because heat
transfer may cause cracking on directly
plastered flues. However, generally this
appliance is suitable for installations under
all circumstances unless there is a history
of cracking problems.
Remember that faults such as cracking
may be caused by poorly built and
restrictive flues, e.g. mortar extrusions,
too many bends, flue heights below three
metres, restrictive terminations etc.

2.3.2 Into a fireplace that has a fireback of

nominal size 400mm or 450mm and
conforming to BS1251. The distance from
the front face of the flueway opening in
the lintel (or equivalent) to the extreme
front face of the fireplace including all
surfacings must be no more than the
distance shown in figure 4. If this
maximum is exceeded poor clearance of
combustion products could result.

2.4 Suitable flues and minimum flue sizes are

as follows:-

a) 225mm x 225mm conventional brick flue.
b) 175mm diameter lined brick or stone flue.
c) 200mm diameter factory made insulated
flue manufactured to BS4543.
d) 175mm diameter flue pipe. See BS6461
Part 1 for suitable materials.
e) Single wall, twin wall or flexible flue liner
with a minimum diameter of 125mm. The
materials to be used are stainless steel or

aluminium as specified in BS715.
f) A properly constructed precast concrete or
clay flue system conforming to BS1289 Part 1
or 2. This system is only suitable when the
conditions stated in section 2.3 are met.

It should be noted that, as with many
appliances, sharp bends or horizontal runs
in metal flues at the top of the system
can be a cause of problems in these types
of installation.

2.5 The minimum effective height of the flue

must be 3m.

2.6 The flue must not be used for any other

appliance or application.

2.7 Any chimney damper or restrictor should

be removed. If removal is not possible,
they must be secured in the open
position.

2.8 If the appliance is intended to be installed

to a chimney which was previously used
for solid fuel, the flue must be
swept clean prior to installation. All flues
should be inspected for soundness and
freedom from blockages.

2.9 If the fireplace opening is an underfloor

draught type, it must be sealed to stop
any draughts.

2.10 The appliance must be mounted behind a

non-combustible hearth (N.B.
conglomerate marble hearths are
considered as non-combustible). The
appliance can be fitted to a purpose made
proprietary class “O”-150

0

C surround.
The hearth material must be at least
12mm thick. The periphery of the hearth
(or fender) should be at least 50mm
above floor level to discourage the placing
of carpets or rugs over it.
The surface of the hearth must be
sufficiently flat to enable the bottom of the
front surround and the bottom front
cover to be aligned horizontally. Any
excessive unevenness (uneven tiles,
Cotswold stone, etc.) should be rectified.
The appliance must not stand on
combustible materials or carpets.

Page 6

INSTALLER GUIDE

If the appliance is to be fitted against a
wall with combustible cladding, the
cladding must be removed from the area
covered by the outer surround (see figure

5). We suggest that the actual surround is
used as a template to mark the area
for combustible cladding removal.
The distance from the outside edge of the
appliance front surround to a corner wall
or other projection extending
further forward than the front of the
appliance on either side must not be less
than that shown in figure 5.

2.11 The front face of the fireplace should be

reasonably flat over the area covered by
the convection box top and side flange
seals to ensure good sealing. These faces
should be made good if necessary.
The fireplace floor should be reasonably
flat to ensure that a good seal with the
convection box can be made (see figure

25).

2.12 The minimum height from the top surface

of the hearth to the underside of any shelf
made from wood or other combustible
materials is as follows:-

• For a shelf up to 150mm deep
Minimum height = 818mm.

• For a shelf deeper than 150mm
818mm + 12.5mm for every 25mm depth
over 150mm.

2.13 Note that soft wall coverings (e.g.
embossed vinyl, etc.) are easily affected
by heat. They may scorch or become
discoloured when close to a heating
appliance. Please bear this in mind when
installing.

2.14 This appliance must not be installed in any
room which contains a bath or shower or
where steam is regularly present.

2.15 An extractor fan may only be used in the
same room as this appliance, or in any
area from which ventilation for the
appliance is taken, if it does not affect the
safe performance of the appliance. Note
the spillage test requirements

detailed further on in this manual. If the
fan is likely to affect the appliance, the
appliance must not be installed unless
the fan is permanently disconnected.

2.16 No special ventilation bricks or vents are

required in the room for this appliance.

2.17 Propane gas appliances must not be

installed in a room which is built entirely
below ground level (see BS 5871 Part 2).

Page 7

INSTALLER GUIDE

figure 5 Front surrounds

Adorn

Visage

Icon

The items required for this appliance are packed
in two sections.

Section 1

- Fire Unit contains:
1 Burner & Convection box Unit
1 Nut & olive for 8mm inlet pipe
1 Flue restrictor plate
3 Screws (For flue restrictor)
1 Ceramic back wall
1 Pair of ceramic side walls
1 Front coal
1 Main coal bed
1 Pack of loose coals containing 1 large,

8 medium & 2 small coals

2 Small “U” seals for convection box

side flanges
1 Strip of floor sealing tape
4 Fibre plugs
4 Woodscrews
2 Fire retaining cables
2 Cable clamps
2 Eyebolts
1 Knurled shouldered screw for control

linkage fixing
1 PP3 Battery
1 Smoke match tube
9 Machine screws (5mm) (For use with kit

617K)
1 Users instruction booklet

Section 2 - “Adorn”

Fire Front contains:
1 Fire front surround with sliding control
1 Bottom front cover casting
1 Canopy Shield
3 Tapping screws for canopy shield
2 Machine screws for front surround fixing
or

Section 2 - “Visage”

Fire Front contains:
1 Fire front surround with sliding control
1 Fire front casting
1 Bottom front cover casting
1 Canopy shield
2 Front surround securing brackets
3 Tapping screws for canopy shield
4 Machine screws for front surround &

securing brackets

or

Section 2 - “Icon”

Fire Front contains:
1 Fire front surround with sliding control
1 Bottom front cover
1 Top shield
3 Tapping screws for top shield
2 Machine screws for front surround fixing
2 Knurled screws for bottom front cover

fixing
Carefully remove all the contents. Take
special care in handling the ceramic walls
and the coals. Take care not to bend or
distort the slide control linkage when
handling the fire front surround.
Check that all the listed parts are present
and in good condition.

Page 8

INSTALLER GUIDE

3.UNPACKING

figure 6 Pack Contents

3.1 Check Ignition Spark

Before attempting to install, it is worth
checking that the electronic ignition
system performs satisfactorily.

3.1.1 Fit the battery to the ignition block located

below the burner tray at the left side (see
figure 7). The positive (+) terminal is to
the right as you insert.

3.1.2 Rotate the control pivot bracket clockwise

as far as it will go (see figure 8).
This should close the ignition circuit.
Sparks should be seen tracking from the
electrode pin to the thermocouple tip (see
figure 9).
If there are no sparks make the following
checks.

a) Check condition of battery and that it is

correctly fitted.

b) Check spark gap between electrode wire

and thermocouple tip (see figure 9).

c) If a & b are satisfactory, check the ignition

circuit and components - see the servicing
section in this manual.

4.1 INSTALLATIONS NOT REQUIRING

OPTIONAL SPACING KIT 617K

4.1.1 Fireplace size

The fireplace must comply with the
requirements described in section 2.2.
This will probably entail removing the
fireback and infill material behind the
fireback. The debris catchment area
shown in figure 10 must be kept clear of
obstructions.

4.1.2 Fireplace general condition

The fireplace floor should be reasonably
flat to ensure that the convection box can
be installed without it rocking and so that
a good seal can be made at the bottom
front of the box. The front face of the
fireplace should be reasonably flat over
the area covered by the convection box
top and side flange seals to ensure good
sealing. These faces should be made good
if necessary. If the appliance is to be fitted
against a wall with combustible cladding,
the cladding must be removed from the
area covered by the fire front surround
(see figure 5). We suggest that the actual
fire front is used as a template to mark the
area for combustible cladding removal.

Page 9

INSTALLER GUIDE

4.THE FIREPLACE

figure 10 Fireplace areas

figure 7 Battery Fitting

figure 8 Control pivot

rotation

figure 9

Pilot ignition
system

4.1.3 Soundness for appliance attachment

Two primary methods of retaining the
appliance are provided:-

1) By fixing to the fireplace front surround.

2) Using concealed tension cables fixed to
the rear of the fireplace opening together
with secondary fixing to the fireplace floor.
The methods are detailed in section 7 of
this manual. Before selecting the retention
method, consult with the customer.
Method 2 is provided for instances where
drilling holes in the front surface of the
fireplace surround is unacceptable to the
customer or otherwise impractical. N.B. It
is unwise to attempt to drill into marble
without the proper tools and equipment.
If method 1 is chosen, make sure that the
front surround area is sound enough to
take the rawlplugs and woodscrews. If
necessary, make sound with a suitable
cement. If method 2 is chosen, make sure
that the areas at the back and towards the
centre of the fireplace floor are sound
enough to take the eyebolts and screws. If
these areas have deteriorated due to
prolonged use, they should be made
sound with a suitable cement.

4.1.4 Installations using a metal flue box

The whole of the top surface of the metal
flue box must be covered with a 100mm
layer of mineral wool or equivalent
insulation (see figure 2).

4.2 INSTALLATIONS REQUIRING SPACING
KIT 617K

The Valor accessory kit 617K must be
used for all installations described in
section 2.3 of this manual. Full
instructions for its installation are included
with the kit.

4.3 FIREPLACE FLUE PULL

After preparing the fireplace, carry out the
flue flow test as detailed in BS5440: Part 1.
Note - A 13 gramme smoke pellet will
generate the required volume of smoke,
anything smaller may give a false pass
result.

Observe the smoke. If there is a definite
flow into the opening continue with the
installation. If there is not a definite flow,
preheat the chimney for ten minutes and
recheck If there is still no definite flow, the
chimney may need attention. Do not fit

the appliance. Seek expert advice.

A nut and olive are provided for an 8mm
pipe inlet connection to the elbow at the
bottom front of the appliance. The elbow
can be rotated to allow a connection from
any direction. The elbow includes a valve
for isolating the gas supply.
The supply pipe must be rigid material.
Flexible pipe must not be used.

5.1 CONCEALED SUPPLY PIPE CONNECTION

If a concealed connection from inside the
fireplace is required then, before the
appliance is fitted into the fireplace it
will be necessary to extend the supply line
so that it will project through the sealed
opening at the back of the convection box
and run to the elbow at the front. If the
installation includes the optional spacing
kit 617K, the kit and surround should be
installed before extending the supply line.
The pipe run from the supply line up to
the rear opening in the convection box
must be kept away from the area which
will be taken by the convection box when
it is installed (See figure 10).
Note that the centre of the appliance inlet
elbow is 25mm above the fireplace floor.
The inlet elbow should be removed from
the appliance and fitted to the supply pipe
at this stage.

Page 10

INSTALLER GUIDE

5.GAS SUPPLY PIPE

6.1 Detach the burner unit from the
convection box by removing two screws
(see figure 11). Lift the burner unit clear.

6.2 Fit the two “U” section seals to the bottom
edges of the convection box side flanges.
The seals should cover the front edges
and the side edges up to where they meet
the convection box base (see figure 12).

6.3 “Adorn” & “Visage” Fronts
Attach the canopy shield to the convection
air outlet aperture using the three tapping
screws supplied in the fire front pack (see
figure 13).

6.4 “Icon” Front

Attach the top shield to the convection air
outlet aperture using the three tapping
screws supplied in the fire front pack (see
figure 14).

6.5 “Visage” front only

Fit the two surround securing brackets to
the convection box side flanges with the
screws supplied. Note the different
orientation of the brackets at left and right
sides - See figure 15.

6.6 For Concealed Connection Only
Cut a slit in the seal at the back of the
convection box. The seal must envelop the pipe.
Do not slit the seal unless the supply pipe is to
pass through it.

Page 11

INSTALLER GUIDE

6.PREPARING THE APPLIANCE
FOR INSALLATION

figure 11 Burner attachment points

figure 12 “U” Seals

figure 13 “Adorn” & “Viasge” Canopy shield

attachmant

figure 14 “Icon” Top shield attachment

figure 15 “Visage” Surroud securing bracket

Right side

Left side

6.7 The appliance is supplied with two

fireback spacers extending backwards to
ensure sufficient clearance from the back
of the fireplace when installed without the
spacer kit 617K. If the appliance is being
installed with the spacer kit, reverse the
fireback spacers. This will give the
minimum rear clearance required when
used with the spacer kit (see figure 16).

If the kit is not used do not reverse the
fireback spacers. Never totally remove
the spacers.

6.8 This appliance is supplied with a flue

restrictor for use where the flue draught is
excessive. The restrictor must NOT be
fitted where a precast flue or a flue liner is
used. For all other installations the
restrictor should be fitted. There may
however, be certain exceptional
circumstances where fitting the restrictor
causes the fire to fail the spillage test. In
such cases the restrictor will have to be
removed. After removal conduct the
spillage check again.
The restrictor is packed loose with the
appliance and is fixed with three screws
(See figure 17).

7.1 INSTALLATIONS WITHOUT SPACER KIT
617K

7.1.1 Method 1 - Front fixing to fireplace

surround
Make sure that the fixing area is
satisfactory - see section 4 of this
manual.

7.1.1.1 Place the convection box centrally in the

fireplace in the position in which it
is to be permanently installed.
If a concealed connection is being used,
insert the convection box into the
fireplace feeding the supply pipe through
the slit in the rear seal.

7.1.1.2 Mark the fireplace front surround

through the four fixing holes in the side
flanges of the convection box (see figure 18).

Page 12

INSTALLER GUIDE

figure 16 Fireback spacers

figure 17 Flue restrictor

7.CONVECTION BOX
INSTALLATION

figure 18 Front fixing

7.1.1.3 Remove the convection box. Drill four

holes in the fireplace front surround at
the marked positions using a no.12
masonry drill.

7.1.1.4 Insert a rawlplug into each hole.

7.1.1.5 Place the convection box back in

position in the fireplace.

7.1.1.6 Fit a woodscrew through each hole in

the convection box flanges and tighten
to seal the box to the fireplace surround.

7.1.2 Method 2 - Cable retention and floor

fixing

7.1.2.1 Drill two holes in the rear wall or floor of

the fireplace for the eyebolt plugs.
The holes should be drilled within the
range of positions shown in figure 19
using a no.12 masonry drill. The holes
should be equidistant each side of the
centre line of the fireplace to ensure that
the appliance finishes centrally in the
opening when tension is applied to the
cables.

7.1.2.2 Insert a fibre plug into each hole. Use

the rawlplugs supplied with this
appliance - Never use plastic plugs

instead of the fibre plugs supplied.

Screw the eyebolts into the plugs. Make
sure that the bolts are secure.

7.1.2.3 Place the convection box unit close to

the fireplace but allow sufficient access
into the fireplace opening so that the
cables can be threaded through the
eyebolts and returned through the back
of the convection box.
If a concealed connection is being used,

insert the convection box into the
feeding the supply pipe through the slit
in the rear seal.

7.1.2.4 The convection box has two holes at

each side of the convected air opening.
Insert one end of each cable (one cable
each side) from the back through the
lower of the two holes and return the
end through the upper of the holes (see
figure 20). Give the cables a pull so that
they grip against the convection box
flanges.

7.1.2.5 Thread the cables through the eyebolts

in the rear wall. Return the cables
through the holes near the bottom of the
convection box back panel and through
the “V” shaped brackets near the bottom
front sides of the convection box (see
figure 21).

7.1.2.6 Place the convection box fully back into

the fireplace opening so that it is sealed
against the fireplace front surround.

7.1.2.7 Fit a cable retainer over the bottom end

of each cable.

7.1.2.8 Pull each cable taut. Push the cable

retainers hard up against the “V”
brackets.

Page 13

INSTALLER GUIDE

figure 19 Eyebolt positions

figure 21 Cable route

figure 20 Upper cable retention

Tighten the screws in the retainers so
that they clamp the cables in position.
Apply tension to the cables by turning
the hexagonal adjusters by hand (see
figure 22).

7.1.2.9 Drill a hole into the fireplace floor

through each of the two holes in the
base of the convection box. using a
no.12 masonry drill (see figure 23).

7.1.2.10 Insert a fibre plug into each hole. Use

the rawlplugs supplied with this
appliance - Never use plastic plugs
instead of the fibre plugs supplied. Fit
a woodscrew in each plug and tighten.

7.1.2.11 Inspect the fit of the convection box to

the fireplace surround. If it is aligned
squarely and the sealing is satisfactory,
fully tighten the cable retainers.

7.1.2.12 If the convection box is not correctly

aligned, release the tension on the
cables by slackening the screws and
turning the hexagonal adjusters fully
anticlockwise. The convection box

should then automatically realign itself.
Pull each cable taut again and push the
cable retainers back against the “V”
brackets. Again, tighten the screws in
the retainers and apply tension to the
cables by turning the hexagonal
adjusters clockwise as far as possible.

7.1.2.13 Push the free length of the cables

inside the convection box so that they
are available to allow easy removal and
refitting of the appliance during
subsequent service calls.

7.2 INSTALLATIONS WITH SPACER KIT 617K

7.2.1 There are 9 indented positions on the

front flanges of the convection box.
Drill a 5.5mm hole through each indent
(see figure 24).

7.2.2 Place the convection box unit into the

installed spacer kit opening. Align the
9 drilled holes with the holes in the
spacer unit sides and top.
If a concealed connection is being used,
make sure that the supply pipe enters
the convection box through the slit in the
rear seal.

7.2.3 Attach the convection box to the spacer

unit with the 9 machine screws supplied.

Page 14

INSTALLER GUIDE

figure 22 Lower cable retention

figure 23 Floor fixing

figure 24 Spacer attachment points

7.3 ALL INSTALLATIONS
Important - Seal The Floor Front

Using
the floor sealing tape supplied, seal the
bottom of the convection box to the
fireplace and hearth floor (see figure 25).

Make sure that the whole length of the
front edge of the convection box is fully
sealed.

8.1 Refit the burner unit to the convection box

with two screws.

8.2 Connect the supply line to the appliance.

8.3 Pressure check the installation pipework

for gas soundness in accordance with
the current edition of BS6891.

8.4 Preliminary burner checks

Some burner operations can be checked
at this stage. Checking now will mean that
less disassembly will be required if any
problems are found. A full check should

still be made, however, after final
installation.

8.4.1 If closed, open the isolating valve at the

inlet elbow.

8.4.2 Rotate the control pivot bracket clockwise

as far as it will go and hold in this
position (see section 3.1.2 & figure 8).
This should close the ignition circuit and
(now that the gas is connected)

simultaneously open the gas tap allowing
the gas to flow to the pilot.
Wait a few seconds while the air is
purged. The electronically generated
sparks should light the pilot. The pilot
should then light the main burner at its
low setting. There may be a delay of up to
four seconds between the pilot lighting
and ignition of the gas at the main burner.
This is normal and is due to the time
required to fill the main burner
compartment with sufficient gas for
ignition.

8.4.3 When the burner is operating properly,

gradually turn the control pivot bracket
anti-clockwise. The burner flames should
gradually increase until the pivot bracket
is nearly at its furthest anti-clockwise
rotation. Rotating further until the pivot
bracket comes to a stop should then turn
the burner and pilot off. When the above

checks have been completed close the
isolating valve on the inlet elbow.

8.4.4 If the above checks are satisfactory,

continue with the installation. If not,
check the control and ignition circuitry
and components as described in the
servicing section of this manual.

9.1 Fit the ceramic rear wall inside the “L”

brackets on the back face of the burner
compartment. Push the ceramic wall flat
against the back face of the burner
compartment (See figure 26).

Page 15

INSTALLER GUIDE

figure 25 Floor sealing

figure 26 Ceramic rear wall installation

8.BURNER INSTALLATION

9.CERAMIC WALLS
INSTALLATION

9.2 The ceramic sidewalls can be installed
in two alternative arrangements:

a) With the brick pattern visible - Fit the

wall stamped “A” at the right side and
the wall stamped “B” at the left side.

b) With the plain wall surfaces visible - Fit

the wall stamped “B” at the right side
and the wall stamped “A” at the left
side.
Find out which arrangement the customer
requires. Explain that the customer can
not alter the wall arrangement after the
front casting is installed.

Fit the ceramic sidewalls against the side
faces of the burner compartment. The
bottom edges of the walls should rest
on the ledges at the sides of the fire box
and the top of the walls should locate in
the space between the black cross
member and the side walls of the burner
compartment (See figure 27).

10.1 Remove the tape securing the control

linking bar to the front surround. Slide
the control button upwards as far as it
will go. Make sure that the bottom of the
linking bar is higher than the bottom of
the front surround.

10.2 Carefully lift the front surround. Do not

lift it by the control button.

10.2.1 “Adorn” Surround

Place the front casting against the
fireplace front surface so that the
retaining strip at the back of the casting
is above the two upper retaining
brackets at the top of the convection
box. Lower the casting making sure that
the rear retaining strip locates fully over
the retaining brackets on the convection
box (See figure 28). If the inlet
pipe runs along the front of the
fireplace, the bottom of the casting will
have to be swung forwards to clear the
pipe while lowering the casting.
Swing the bottom control linking bar
towards the centre of the fire to clear the
front casting. Slide the front casting
sideways, if necessary, to align the
bottom fixing holes
with those in the convection box. Fix the
bottom of the casting to the convection
box with two screws (See figure 29).

Page 16

INSTALLER GUIDE

figure 27 Ceramic side walls installation

figure 28 “Adorn”Front casting top location

figure 29

“Adorn” front casting bottom fixing

10.FRONT SURROUND &
CONTROL LINKAGE

INSTALLATION

10.2.2 “Visage” Surround

Place the front surround against the
fireplace front surface so that the two
retaining plates at the back of the
surround are directly above the two
upper retaining brackets at the top of
the convection box. Lower the surround
unit making sure that the retaining
plates locate fully over the brackets on
the convection box (See figure 30).
Swing the bottom control linking bar
towards the centre of the fire to clear
the right side of the surround. Slide the
surround unit sideways, if necessary, to
align the bottom fixing holes with those
in the convection box. Fix the bottom of
the surround unit to the convection box
with two screws (See figure 31).

10.2.3 “Icon “ Surround

Place the front surround against the
fireplace front surface so that the two
retaining plates at the back of the
surround are directly above the two
upper retaining brackets at the top of
the convection box. Lower the surround
unit making sure that the ears on the
surround retaining plates locate fully
over the sides of the convection box
brackets. (See figure 32).
Swing the bottom control linking bar
towards the centre of the fire to clear
the right side of the surround. Fix the
bottom of the surround unit to the
convection box with two screws
(See figure 33 ).

Page 17

INSTALLER GUIDE

figure 30 “Visage” Front surround top location

figure 31 “Visage” Front surround bottom location

figure 32 “Icon” Front surround top location

figure 33 ”Icon” Front surround bottom location

figure 34 Control bar & pivot bracket

(Shown with “Adorn” Front)

10.3 All Surrounds

Align the hole near the bottom of the
control linking bar with that in the
control pivot bracket. Join them with the
knurled shouldered screw (See figure

34). Make sure that the isolating valve is
closed. Slide the control button fully
from top to bottom and back to make
sure that the slide and pivot
mechanisms move smoothly. Note that
some resistance should be felt when the
slide button reaches the “burner fully
on” position.

11.1 Place the ceramic base coal in the

burner compartment. The bottom rear
face of the coal should rest on the
angled ledge at the back of the burner
compartment. The bottom front
recessed edge of the coal base should
locate against the step in the burner
plaques (See figure 35).

(Installer - Note that the small round
holes in the burner plaques which will
be covered by the base coal are not gas
burner ports. They are simply a
consequence of the plaque
manufacturing process).

11.2 Place the ceramic front coal in position

in front of the base coal. Make sure that
the side legs of the front coal are fully
seated into the burner tray. There
will be a gap between the rear of the
front coal and the front of the base coal
(See figure 36).

11.3 Install the 11 loose coals as follows.

There are 2 small coals, 8 medium size
coals and 1 large coal. The large coal
has an arrow embossed in it.

Place all the loose coals so that they
are firmly seated in the valleys in the
coal base and front coal.

11.3.1 Place 4 of the medium size coals in the

valleys of the front coal (See figure 37).

Page 18

INSTALLER GUIDE

11.CERAMIC COALS
INSTALLATION

figure 35 Ceramic base installation

figure 36 Front coal location

figure 37 Front row of coals

11.3.2 Place a medium size coal behind and

approximately midway between the two
front loose coals which are to the left of
centre. Similarly place another medium
size coal behind and between the loose
coals which are to the right of centre.
Then, Place the large loose coal between
these two with the arrow underneath
and pointing to the back. See figure 38.

11.3.3 Place the two small loose coals near the

rear corners of the burner compartment
and touching the sidewalls (See figure 39).

11.3.4 Place the remaining two medium size

coals at the back of the burner
compartment and between the two
small loose coals (See figure 40).

12.1 CHECK THE CONTROL

The control position markings on the
front surround are shown in figure 41
Please note

1. When first turned on from cold, the
flames will appear predominantly blue.

2. When operating the fire for the first
time, some vapours may be given off
which could set off smoke alarms in the
vicinity. These vapours are quite normal
with new appliances. They are totally
harmless and will disappear after a few
hours use.

12.1.1 Make sure the slider button is at the off
position (at topmost position marked
“O” on the front surround).

12.1.2 Open the isolating valve on the inlet
elbow.

12.1.3 Slide the button to the bottom (ignition)
position marked . Retain in this
position to ignite the pilot. The burner
should ignite at its lowest setting within

Page 19

INSTALLER GUIDE

figure 38 Middle row of coals

figure 39 Rear corner coals

figure 40 Rear inner coals

12.FULL OPERATING CHECKS

4 seconds of the pilot igniting. Keep at
this position for a further 10 seconds to
allow the pilot flame to stabilise.

12.1.4 Release the button. The button should

automatically spring up to the low heat
position. If the flames go out at this
stage or when checking the rest of the
setting positions, try the full lighting
sequence again. If the flames fail after
two attempts, investigate the pilot unit.

12.1.5 Gradually slide the button up to increase

the burner setting. The burner should
be at its maximum setting at the high
heat position shown in figure 41. You
should feel a check to the button
movement at this position.

12.1.6 Slide the control button up past the high

heat position to the off (“O”) position at
the top of the slide slot. Both pilot and

main burner should go out. While
cooling the coals may make some
crackling noises. This is quite normal.

12.2 CHECK REFERENCE PRESSURE

The appliance is pre-set to give the
correct heat input at the inlet pressure
shown in section 1 of this manual. No
adjustment is necessary. Check the
burner pressure by fitting a pressure
gauge at the test point. The test point is
on the pipe situated below the bottom
right corner of the burner unit (See
figure 42). Check the pressure with
the appliance alight and set at maximum
output.
After checking, turn off the appliance.
Remove the pressure gauge and replace
the test point sealing screw. Relight the
appliance. Turn to the maximum output
position and test around the sealing
screw for gas soundness with a suitable
leak detection fluid.

12.3 SPILLAGE CHECK

A spillage check must be made before
leaving the installed appliance with
the customer. Make this with all the
ceramic coals in position.

12.3.1 Close all doors and windows in the
room containing the appliance.

12.3.2 Light the appliance and set the slide
control to the maximum burning
position.

12.3.3 Leave the appliance on for five minutes.

12.3.4 Place the smoke match tube into the

convection box at the right hand side
and immediately below the black top
cross member. Angle it at approximately

45∞ to the horizontal.

Insert the tube so that the neck of its
flared end touches the inside

surface of
the edge of the cross member (figure 43).
Keeping the neck of flared end in
contact with the edge of the cross
member, slide the tube to the left until
you feel it enter the notch in the edge of
the cross member. Make sure that the

Page 20

figure 41 Control

figure 42 Pressure test point

(Shown with “Adorn” front)

INSTALLER GUIDE

tube is pointed upwards at 45Oto the
horizontal.
The installation is satisfactory if the
smoke is drawn into the appliance. If the
smoke is not drawn into the appliance,
leave the appliance alight at the
maximum setting for a further ten
minutes and then repeat the test. If the
smoke is still not drawn into the
appliance, inspect the sealing to the
fireplace surround. If the sealing is
satisfactory but the appliance is installed
with the flue restrictor (see section 6.8),
remove the restrictor, reseal the
appliance and retest. If smoke is still not
drawn into the appliance disconnect the

appliance and seek expert advice.

12.3.5 If the above test is satisfactory, open all

internal connecting doors, hatches, etc.
in the room. Keep all doors and windows
that open to the outside of the building
closed. Switch on any extractor fan
installed in the same room as the
appliance or a connecting room. Open all
doors and other openings between the
fan and the appliance. Recheck for
spillage as above. If the smoke is drawn
into the appliance, continue with the
installation. If the test is not satisfactory,

disconnect the appliance and advise
the customer of the cause of failure.

13.1 “Adorn” Front

Place the bottom front cover in position
below the front casting bridge.

13.2 “Visage” front

13.2.1 Fit the fire front casting to the front

surround. Locate the two screw heads at
the rear top corners of the casting
through the keyhole slots at the inner
sides of the surround. If the screw heads
do not project enough or project too far,
the screws can be adjusted. Lower the
casting so that it rests on the hearth (see
figure 44).

13.2.2 Place the bottom front cover casting in

position below the fire front casting.

13.3 “Icon” Front

Locate the top flanges of the bottom
front cover behind the bottom edge of
the front surround. Fix the sides of the
cover to the surround bottom corner
brackets with the two knurled screws
provided (See figure 45).

Page 21

figure 43 Smoke match tube position

(shown with “Adorn” front)

figure 44 “Visage” Fire front casting location

13.SERVICING & PARTS
REPLACEMENT

INSTALLER GUIDE

14.1 Recheck the operation of the fire at all

control positions.

14.2 Visually inspect the appliance. Clean

off any marks incurred during installation.

14.3 If a gap is visible between the inner

sides of the front surround and the
ceramic sidewalls, gently slide the
walls forward.

14.4 Advise the customer that they should

read their Owner’s guide before
operating the fire and always follow the
advice in the section headed
“Cleaning your fire”.

14.5 Stress that no extra coals must be added
over and above those supplied with the
appliance and that any replacements
must only be the authorised spares.
Warn that ignoring this advice could
cause incomplete clearance of the
products of combustion with
consequent health hazards.

14.6 Advise the customer that the appliance
will operate to its maximum potential if
the flue is primed during the first 20 ñ
30 minutes of use. To do this, simply
slide the control to its highest setting.
This will also burn off any carbon deposits
that may have formed during previous use.
If using the appliance for long periods it
is beneficial to change between settings.
This will also help to remove any carbon
deposits that may form during use.
This is explained in the Owner’s manual
under the section ‘Operating the Fire’.

14.7 Advise the customer how to operate the
appliance. Point out that lighting
instruction details are contained on the
metal plate chained to the bottom of the
appliance (leave the plate visible in front
of the bottom front cover as a reminder).

14.8 Recommend that the appliance should
be serviced and the chimney inspected
by a competent person at least annually.

14.9 Hand these instructions and the user’s
instructions to the customer.

• Always turn off the gas supply before
commencing any servicing (The inlet
elbow for this appliance incorporates
an isolating valve).

• This product uses fuel effect pieces,
burner compartment walls and gaskets
containing Refractory Ceramic Fibres
(RCF), which are man-made vitreous
silicate fibres. Excessive exposure to
these materials may cause temporary
irritation to eyes, skin and respiratory
tract. Consequently, it makes sense to
take care when handling these articles
to ensure that the release of dust is
kept to a minimum. To ensure that the
release of fibres from these RCF
articles is kept to a minimum, during
installation and servicing we

Page 22

figure 45 “Icon” Bottom front cover location

14.FINAL REVIEW

15.SERVICING & PARTS
REPLACEMENT

INSTALLER GUIDE

recommend that you use a HEPA
filtered vacuum to remove any dust and
soot accumulated in and around the fire
before and after working on the fire.
When replacing these articles we
recommend that the replaced items
are not broken up, but are sealed
within a heavy duty polythene bag,
clearly labelled as RCF waste. This is
not classified as “hazardous waste”
and may be disposed of at a tipping
site licensed for the disposal of
industrial waste.
Protective clothing is not required when
handling these articles, but we
recommend you follow the normal
hygiene rules of not smoking, eating or
drinking in the work area and always
wash your hands before eating or drinking.

• Check that the appliance is clean and
that soot or debris is not blocking the
gaps between the coals causing an
imperfect flame.

• Check that soot or debris is not
impairing the electrode spark or pilot
burner.

• Check that soot or debris is not blocking
any of the slots in the main burner.

• After servicing, make sure that the
ceramic walls and coals are replaced
correctly as described in the installation
instructions.

• Always test for gas soundness and

spillage after servicing the appliance.

15.1 TO REMOVE THE IGNITION
MICROSWITCH (Figures 46 & 47)

The ignition microswitch is stamped
V4NT9C4YC

15.1.1 Remove the bottom front cover.

15.1.2 Detach the microswitch cover by

removing one screw and pulling clear of
the location lug (see figure 46).

15.1.3 Disconnect the leads from the ignition
microswitch (The lower of the two
microswitches - See figure 47).

15.1.4 Detach the microswitch and insulation

pad by removing two screws.

15.1.5 Replace in the reverse order. Check that

the microswitch operates correctly by
fully closing it and observing that there
are sparks at the pilot electrode.

15.2 TO REMOVE THE GAS SHUT-OFF
MICROSWITCH (Figures 46, 47 & 48)

The gas shut-off microswitch is stamped
V4NT9C2YCGPX or V4NT9C2YCAUX.

15.2.1 Remove the bottom front cover.

15.2.2 Detach the microswitch cover by

removing one screw and pulling clear of
the location lug (see figure 46).

15.2.3 Loosen the thermocouple nut to free the
microswitch leads and pull the leads
clear of the thermocouple interrupter
block (see figure 48).

15.2.4 Detach the bridging bracket, microswitch
assembly and insulation pad by
removing two screws (see figure 47).

15.2.5 Replace in the reverse order. When
refitting the leads to the interrupter
block, make sure that they are secured

Page 23

figure 46 Microswitch Cover removal

figure 47 Microswitches

INSTALLER GUIDE

15.3 TO REMOVE THE FIRE FRONT

15.3.1 “Adorn” Front

15.3.1.1 Remove the bottom front cover

casting.

15.3.1.2 Detach the control linking bar from the

control pivot bracket by removing the
knurled screw (See fig. 34).

15.3.1.3 Remove the two screws securing the

bottom of the casting to the sides of
the convection box (See fig.29).

15.3.1.4 Make sure that the control linking bar
has been detached (see 15.3.1.2).

Carefully lift the casting upwards to
clear the upper retaining brackets on
the convection box (See fig. 28). Pull
the casting clear and place carefully
aside.

15.3.1.5 Refit in the reverse order. Make sure
that the casting is properly located
over the upper retaining brackets. See
section 10 of this manual for detailed
fitting instructions.

15.3.2 “Visage” Front

15.3.2.1 Remove the bottom front cover

casting.

15.3.2.2 Lift the fire front casting up and
forward to release the locating screw
heads at the back of the casting from
the keyholes in the surround sides
(See fig. 44). Lift the casting clear.

15.3.2.3 Detach the control linking bar from the

control pivot bracket by removing

the knurled screw (See fig. 34).

15.3.2.4 Remove the two screws securing the
bottom of the front surround to the

sides of the convection box (See fig. 31).

15.3.2.5 Make sure that the control linking bar
has been detached (see 15.3.2.3).

Carefully lift the surround unit
upwards to clear the upper retaining
brackets on the convection box (See
fig. 30). Pull the surround clear and
place carefully aside.

15.3.2.6 Refit in the reverse order. Make sure
that the surround is properly located
over the upper retaining brackets. See
section 10 of this manual for detailed
fitting instructions.

15.3.3 “Icon” Front

15.3.3.1 Detach the bottom front cover by

removing the two knurled screws (See
fig. 45).

15.3.3.2 Detach the control linking bar from the
control pivot bracket by removing the
knurled screw (See fig. 34).

15.3.3.3 Remove the two screws securing the
bottom of the front surround to the
convection box (See fig. 33).

15.3.3.4 Make sure that the control linking bar
has been detached (see 15.3.3.2).

Carefully lift the surround unit
upwards to clear the upper retaining
brackets on the convection box (See
fig. 32). Pull the surround clear and
place carefully aside.

15.3.3.5 Refit in the reverse order. Make sure
that the surround is properly located
over the upper retaining brackets. See
section 10 of this manual for detailed
fitting instructions.

15.4 TO REPLACE THE CONTROL SLIDE
BUTTON (“VISAGE “ & “ICON” ONLY)

15.4.1 Remove the front unit - See section 15.3

15.4.2 Detach the rear shield plate by

removing two screws (“Visage”) or
four screws (“Icon”) from the rear
right side of the front surround (See
fig. 49).

15.4.3 Remove the two screws securing the
slide button to the back of the slide
mechanism bar. Raise the button to

Page 24

figure 48 Thermocouple interrupter block

INSTALLER GUIDE

clear the bar and pull through the slot
in the surround side (See fig. 49).

15.4.4 Refit in the reverse order.

15.5 TO REMOVE THE CONTROL SLIDE UNIT

15.5.1 “Visage” & “Icon

”

15.5.1.1 Remove the surround unit and slide

button - see section 15.4

15.5.1.2 Remove two screws securing the

plastic slide mechanism box to the rear
side of the front casting. Lift the slide
unit clear.

15.5.1.3 Refit in the reverse order.

15.5.2 “Adorn

”

15.5.1 Remove the front casting - See section

15.3

15.5.1 Detach the slide side cover and rear

shield by removing two screws from
the rear upper side of the front casting
(See fig. 50).

15.5.2 Remove two screws securing the

plastic slide mechanism box to the rear
side of the front casting (See fig. 50).
Lift the slide unit clear.

15.5.4 Refit in the reverse order.

15.6 TO REMOVE THE BURNER UNIT
(See figure 51)

15.6.1 Remove the front surround unit- See

section 15.3.

15.6.2 Remove the 11 loose coals, the front
coal and the base coal.

15.6.3 Remove the ceramic side and rear
walls. Note whether the sidewalls are
fitted with the brick pattern or plain
surface visible so that they can be
replaced in the same manner.

15.6.4 Support the inlet isolating elbow to
avoid straining the pipework and
disconnect the appliance from the
elbow.

15.6.5 Detach the burner unit from the
convection box by removing 2 screws.

15.6.6 Replace in the reverse order.

15.7 TO REMOVE THE ELECTRONIC
IGNITION GENERATOR

15.7.1 Remove the bottom front and fire front

castings and front surround - see
section 15.3.

15.7.2 Remove the battery.

15.7.3 Remove the burner unit ñ see section

15.6.

15.7.4 Remove the two leads to the switch
and remove the spark lead, marking
them if Necessary to ensure that they
are replaced on to the correct
terminals.

15.7.5 Remove the two fixing screws that
attach the generator unit to the bracket.
The igniter generator can now be
exchanged.

Page 25

figure 49 Control slide unit- “Visage” & “Icon”

figure 50 Control slide unit- “Adorn”

figure 51 Burner removal points

INSTALLER GUIDE

15.7.6 Refit in the reverse order.

15.8 TO REMOVE THE THERMOCOUPLE
INTERRUPTER BLOCK (See figure 52)

15.8.1 Remove the front surround unit - See

section 15.3.

15.8.2 Detach the thermocouple from the
interrupter block by unscrewing the
thermocouple nut.

15.8.3 Detach the two microswitch leads from
the interrupter block.

15.8.4 Remove the interrupter block by
unscrewing from the gas shut-off tap.

15.8.5 Refit in the reverse order. If the
microswitch leads cannot be easily
attached to the interrupter block when
it is fully tightened to the gas shut-off
tap, slacken it and rotate to allow the
leads to be fitted. Retighten making
sure that the leads remain in place in
the interrupter block. Fit and tighten the
thermocouple nut making sure that
the leads are secured in the interrupter
block to give a good electrical contact.

15.9 TO REMOVE THE PILOT UNIT (See
figure 53)

15.9.1 Remove the burner unit - See section

15.6.

15.9.2 Detach the pilot pipe from the gas shut­off tap.

15.9.3 Detach the thermocouple from the
interrupter block by unscrewing the
thermocouple nut.

15.9.4 Detach the electrode lead from the
underside of the electrode tab.

15.9.5 Remove the first screw securing the

dust cage to the pilot unit & burner.
Carefully remove the dust cage and
place aside. See figure 53.

15.9.6 Remove the second screw securing the

pilot unit to the burner. Remove the
pilot unit and place it aside. See figure

53.

15.9.7 Disconnect the pilot pipe from the pilot

unit elbow.

15.9.8 Refit in the reverse order.
Note 1 The pilot unit must be replaced as a

whole assembly. Its individual
components are not separately

replaceable.

2. Once removed, ensure that the dust
cage is cleaned before refitting.
Make sure that it locates squarely onto
the pilot unit without any gaps between
the cage edges and the pilot unit.

3. When the thermocouple is removed
from the interrupter block, the
microswitch lead terminals in the
interrupter block will be loose. Make
sure that they are properly secured to
give a good electrical contact when
retightening the thermocouple nut

15.10 TO REMOVE THE SHUT-OFF TAP (See

figure 54)

15.10.1 Remove the burner unit - See section

15.6.

15.10.2 Turn the burner unit upside down.

Detach the thermocouple and
interrupter block from the tap - See
sections 15.8.2 to 15.8.4.

Page 26

figure 52 Thormocouple interrupter block

figure 53 Pilot unit removal

(dust cage not shown for clarity)

INSTALLER GUIDE

15.10.3 Detach the pilot pipe from the tap.

15.10.4 Detach the inlet pipe.

15.10.5 Remove the hexagonal nut securing the

tap to the mounting bracket.

15.10.6 Detach the elbow by unfastening the

hexagonal nut connecting it to the flow
rate controller. Lift the tap (complete
with elbow) clear

15.10.7 Loosen the hexagonal locknut securing

the elbow to the tap. Remove the
elbow by rotating it.

15.10.8 If fitting a new tap, remove the

hexagonal nut at the mounting bracket
end of the old tap and fit to the
replacement tap. Refit in the reverse
order. When refitting, make sure that
the tap spindle is in the correct
relationship relative to the control pivot
bracket. Rotate the pivot bracket fully
clockwise. The tap spindle should
“bottom out” (i.e. the tap should be
fully open) after the pivot bracket has
actuated the ignition microswitch but
before it has pushed the microswitch
leaf against the microswitch body.
When refitting the thermocouple and
interrupter block, make sure that the
microswitch wires are properly secured
to give a good electrical contact.

15.11 TO REMOVE THE GAS FLOW RATE
CONTROLLER (See figure 55)

15.11.1 Remove the burner unit - See 15.6.

15.11.2 Detach the microswitch cover - See

section 15.1.2.

15.11.3 Detach the shut-off tap as detailed in
sections 15.10.2 to 15.10.6

15.11.4 Detach the burner pipe from the

controller. Support the controller while
detaching to prevent excessive strain.

15.11.5 Remove the nut and washer securing

the control pivot bracket to the
controller at the front. Support the pivot
bracket while removing the nut to
prevent possible damage to the
microswitch.

15.11.6 Remove the hexagonal bolt securing

the control pivot bracket to the
controller at the rear.

15.11.7 Detach the control pivot bracket.

15.11.8 Remove the hexagonal nut securing the

controller to the front mounting bracket
and remove the flow rate controller.

15.11.9 Refit in the reverse order.

15.12 TO REMOVE THE MAIN BURNER
INJECTOR (See figure 56)

15.12.1 Remove the burner unit - See section

15.6.

15.12.2 Disconnect the main burner pipe from
the injector at the venturi end. If
necessary, loosen the pipe at the flow
rate controller end to swing the pipe
clear of the injector.

15.12.3 Unscrew the injector from the injector
carrier which is on the other side of
the injector bracket.

15.12.4 Refit in the reverse order.

Page 27

figure 54 Shut off tap (view from rear with

burner turned over)

figure 55 Gas flow rate controller

figure 56 Burner injector removal

INSTALLER GUIDE

15.13 TO REPLACE BURNER PLAQUES (Fig.57)

15.13.1 Remove the 11 loose coals, the front

coal and the base coal.The plaques can
be then be removed as follows without
detaching the front surround or
ceramic walls but be careful not to

damage the ceramic walls while
working inside the firebox.

15.13.2 Remove the plaque clamping strips by

detaching 8 screws.

15.13.3 Remove the plaques and the

combination gasket between and under
the plaques. If necessary remove the
gauze and the gasket beneath it.

15.13.4 If necessary fit a new gasket below the

gauze. Clean and replace the gauze. Fit
a new combination gasket below the
plaques. Push the gasket ends inwards
to form a dividing gasket between the
plaques.

15.13.5 Place the new left hand plaque in

position. The left side of the plaque
must touch the inside edge of the
retaining flange at the left side of the
burner well.

15.13.6 Place the new right hand plaque in

position. Make sure that the centre
section of the combination plaque is
between the two plaques. If there is any
play between the plaques and the end
retaining flanges, push the plaques
firmly to the left squeezing the centre
section of the combination gasket
between the two plaques. Any gap
should be between the right side of the
plaque and the right side retaining
flange.

15.13.7 Fit the front and rear plaque clamping

strips. Make sure that the plaques are
as far to the left as possible. It is

important that the left side plaque is
accurately positioned so that it has
the correct relationship to the pilot.

Fully tighten the clamping strips.

15.13.8 Refit the coals as described in the

installation instructions.

15.14 TO REMOVE THE APPLIANCE FROM
THE FIREPLACE

15.14.1 Remove the burner unit - See section

15.6.

15.14.2 Installations without spacing unit 617K
If the fire retention is as method 1 (See
section 7.1.1 of installation
instructions), remove the screws.
If the fire retention is as method 2 (See
section 7.1.2 of installation
instructions),
slacken the hexagonal adjusters on the
cable retainers and unscrew the
thumbscrews to release the cables.

15.14.3 Installations with spacing unit 617K

Remove the nine screws securing the
appliance to the front of the spacer
unit.If the appliance is attached to the
fireplace floor, remove the two fixing
screws.

15.14.4 Refit as described in the relevant
installation sections. Make sure gas
soundness, sealing, spillage test and
performance are satisfactory.

Page 28

figure 57 Burner plaque positions

INSTALLER GUIDE

KEY NO. DESCRIPTION NO. OFF MAKER’S PART NO.

A Shut-off tap 1 540899
B Gas flow rate controller 1 540919
C Thermocouple interrupter block 1 522389
D Ignition microswitch 1 540959
E Gas shut-off microswitch 1 540969
F Pilot unit - For Natural Gas Appliances 1 540979

Pilot unit - For Propane Gas Appliances 544929

G Injector Bray cat 31 size 440 - 1

For Natural Gas Appliances 569539
Injector Bray cat 18 size 190 ­For Propane Gas Appliances 569419

H Igniter unit 1 554949
J Burner plaque & gasket set 1 569549
K Battery 9V Size “PP3” 1 553389
L Ceramic side wall “A” 1 541239
M Ceramic side wall “B” 1 541249
N Back wall 1 541259
P Base coal 1 569559
Q Front coal 1 569569
R Pack of loose coals 1 541289
T Dust cage 1 567619

Page 29

16.SHORT LIST OF SPARES

INSTALLER GUIDE

a) Your Post Code.
b) Type of fire.
c) Model/Name.
d) Serial Number.
e) The fault, problem or request.

General advice about gas and your gas fire:

VALOR ADVICELINE 0345 626341.

To report faults or arrange for your fire to be serviced:

VALOR SERVICE 0121 386 6203.

To order spares or for sales information:

VALOR SALES 0121 386 6260.

CALLERS IN THE REPUBLIC OF IRELAND

Call 0044 121 373 8111

USEFULL TELEPHONE NUMBERS

Page 10

To help us quickly help you, please try to have the following

information available before you contact us:

Battery replacement

This appliance requires one 9V PP3 Ever
Ready Silver Seal (or equivalent) battery.

“Adorn”, “Visage” & Elegant

To replace the battery remove the bottom
front cover casting .

“Icon

”
To replace the battery undo the screws at
the sides of the bottom front cover and
remove the cover (See figure 10).

Fit the new battery firmly to the connections on
the ignition block (See figure 11).

Regular maintenance

In order to achieve and maintain high levels
of personal safety and performance efficiency,
it is essential that the opening at the back of
the fire and the flue are kept clear of any form
of obstruction. It is possible that deposits of
mortar or soot could fall and accumulate
causing the flue to be blocked or restricted
and so preventing proper clearance of
dangerous exhaust fumes.
In the United Kingdom it is the law that a
landlord must have any gas appliance, flue
and pipework which is situated in a tenant’s
premises checked for safety at least every
twelve months by a competent person (In the
U.K, a CORGI registered installer).
We recommend that all gas appliances and
their flues, wherever situated, are checked
annually.

Servicing

• Servicing can be carried out either by a Valor
Service engineer or a CORGI registered Installer.

• If you require your fire to be serviced, please
contact Valor Service on 0121 386 6203 and
quote the following details;

a) - model no.
b) - type of front (See figure 1) and colour
c) - appliance serial no. (To be found on a

plate tied below the burner and behind the
bottom front cover)

• If you wish to replace any of the owner
replaceable parts listed below, please contact

Valor Sales on 0121 386 6260

for your nearest stockist of these parts.
Description

Part no.
Base Coal 569559
Front Coal 569569
Pack of 11 Loose Coals 541289

• When fitting replacement parts, follow the
instructions contained in this guide. It is
important that only Valor approved parts are
used for maximum safety.

Page 9

USERS INSTRUCTIONS

5. MAINTENANCE

figure 10 “Icon” Bottom front cover removal

figure 11 Battery fitting

2 Place the ceramic front coal in position in

front of the base coal. Make sure that the
side legs of the front coal are fully seated into
the burner tray. There will be a gap between
the rear of the front coal and the front of the
base coal (See figure 5).

3 Install the 11 loose coals as follows. There

are 2 small coals, 8 medium size coals
and 1 large coal. The large coal has an
arrow embossed in it. Place all the loose
coals so that they are firmly seated in the
valleys in the coal base and front coal.

3.1 Place 4 of the medium size coals in the

valleys of the front coal (See figure 6).

3.2 Place a medium size coal behind and

approximately midway between the two
front loose coals which are to the left of
centre. Similarly place another medium size
coal behind and between the loose coals

Page 8

which are to the right of centre. Then, Place
the large loose coal between these two with
the arrow underneath and pointing to the
back. See figure 7.

3.3 Place the two small loose coals near the rear

corners of the burner compartment and
touching the sidewalls (See figure 8).

3.4 Place the remaining two medium size coals

at the back of the burner compartment and
between the two small loose coals (See
figure 9).

USERS INSTRUCTIONS

figure 6 Front row of coals

figure 7 Middle row of coals

figure 8 Rear corner coals

figure 9 Rear inner coals

If the fuel bed components are dislodged or
removed, they must be refitted as follows:

Only the fuel bed parts supplied with this
appliance or authorised Valor replacements
must be used. Never add extra coals above the
number stated in these instructions.

1 Place the ceramic base coal in the burner

compartment. The bottom rear face of the coal
should rest on the angled ledge at the back of
the burner compartment. The bottom front
recessed edge of the coal base should locate
against the step in the burner plaques (See
figure 4).

(Installer - Note that the small round holes in
the burner plaques which will be covered by
the base coal are not gas burner ports. They
are simply a consequence of the plaque
manufacturing process).

Turn the fire off and allow it to cool before
attempting any cleaning. Note that the fire will
retain heat for some time after it has been
turned off.

If large pieces of debris are found anywhere
in the fireplace, have the chimney inspected
before further use.

Metal parts

Clean the metal parts with a slightly damp
cloth and then dry. Do not use abrasive
cleaners, they could scratch the surface.

Coals and burner compartment walls

This product uses a fuel effect pieces and
burner compartment walls containing
Refractory Ceramic Fibres (RCF), which are
man-made vitreous silicate fibres. Excessive
exposure to this material may cause
temporary irritation to eyes, skin and
respiratory tract. Consequently, it makes
sense to take care when handling these
articles to ensure that the release of dust is
kept to a minimum.
Light coatings of soot will usually be burnt off
during the normal operation of the fire. Should
any soot accumulation become excessive, the
fuel effect pieces and walls should be
removed from the fire for cleaning. Cleaning
should be carried out in a well ventilated area
or in the open air by gently brushing with the
pieces held away from your face so that you
avoid inhaling the dust. We do not
recommend the use of a normal domestic
vacuum cleaner which may blow
dust back into the air. We suggest that you
remove the coals in the reverse order to that
shown in the fuel bed refitting instructions.

Ceramic burner

Remove any deposits of soot or other foreign
matter from the solid areas of the burner with
a dry soft brush. Be careful not to brush any
particles into the open slots. Remove any
particles from the slots with a vacuum cleaner
fitted with a soft brush attachment. Do not

poke wire, etc. into the slots in the burner.

Page 7

3. CLEANING 4. FUEL BED REFITTING

USERS INSTRUCTIONS

figure 4 Ceramic base instalation

figure 5 Front coal location

battery may need replacing. Details of battery
replacement are given further on in this
manual.
Until you can obtain a replacement battery the
fire can be lit with a taper as described later in
the instructions.

2. Keep the button at the ignition position for a
further ten seconds. This will prevent the
flame sensing device from shutting off the gas
while its probe warms up as explained on the
previous page.

3. If low heat is required, release the button. The
button will automatically spring up to the low
heat position shown in figure 2 (See note i
below).

4. For a higher heat level slide the button
upwards. The burner flames and heat output
will gradually increase until the button reaches
the high heat position shown in figure 2.

When the button reaches the high heat
position you will feel a check to its movement.

Do not slide the button above the high heat
position unless you want to turn the fire off

(See note i below).

Note

i) If the flames go out while setting the
control, repeat the full lighting procedure. If
the flames repeatedly go out have the fire
serviced.
ii) Please note. When first turned on the

Page 6

figure 2 Control

flames will appear predominantly blue. The
coals will take time to warm up. Although
some glow will be seen after approximately ten
minutes, the full visual effect will only be
apparent after a somewhat longer time.

iii) The appliance will operate to its maximum

potential if the flue is primed during the first
20 - 30 minutes of operation.To do this, simply
slide the control button to its highest setting.
This will also burn off any carbon deposits that
may have formed during previous operations.

iv) If operating the appliance for long periods

it is beneficial occasionaly to change the
settings. This will also help to remove any
carbon deposits that may form during
operation.

To turn the fire off

Slide the button up past the high heat position
to the “O” position.
Both the main burner and the pilot should go
out. While cooling, the coals may make some
crackling noises. This is quite normal.

Lighting with a taper (see figure 3)

In the unlikely event of failure of the ignition
spark, the pilot can be lit by a taper or long
spill. Insert the taper or spill alongside of the
left side wall of the fire box and operating the
slide control as described above.

USERS INSTRUCTIONS

figure 3 Lighting with a taper

(Shown with “Adorn” front)

Natural gas appliances have a maximum
gas input at the high setting of 6.85kW(gross)
Propane gas appliances have a maximum gas
input at the high setting of 6.7kW (gross)

The Oxysafe flame sensing & flue blockage
safety system.

For your safety, this appliance is fitted with a
flue blockage safety device which will shut
down the appliance in the event of abnormal
flue conditions. This device is NOT a

substitute for an independently mounted
Carbon Monoxide detector.

The device will also automatically shut off the
gas supply to the fire if the pilot flame goes
out due to lack of oxygen or for any other
reason.

If this device starts to repeatedly shut off the
gas, get expert advice.
This device incorporates a probe which
senses that the heat from the pilot flame is
correct. If this probe is cool, the device will
prevent any gas flow unless the sliding control
button is held at the ignition position.
If, for any reason, the flames go out when the
fire is hot or if the fire is turned off when hot,
always wait at least three minutes before
attempting to relight.

To light the fire

The control is shown in figure 2.

1. Slide the control button to the bottom
(ignition) position marked .

In this position, the electronic ignition system
should cause a series of sparks which should
light the pilot. Within four seconds of the pilot
igniting, the main burner should light at its
minimum setting.
If no sparks are produced to light the pilot, the

Page 5

1. GAS CONSUMPTION

2. OPERATING THE FIRE

figure 1

Hearth dimensions, Shelf clearance & Front dimensions

USERS INSTRUCTIONS

See item 5
on page 3

50mm
See item 3
on page 3

Hearth & Shelf Requirements

Visage & Elegant

Icon

Adorn

Page 4

USERS INSTRUCTIONS

SAFETY

IF YOU SMELL GAS
DON’T SMOKE
EXTINGUISH ALL NAKED FLAMES
DON’T TURN ELECTRICAL SWITCHES ON OR OFF
TURN OFF THE GAS SUPPLY AT THE METER
OPEN DOORS AND WINDOWS TO GET RID OF THE GAS
IMMEDIATELY CALL THE GAS EMERGENCY SERVICE - SEE YOUR LOCAL TELEPHONE DIRECTORY

1. As with any gas appliance, this fire must be installed

by a competent person. In the United Kingdom,

installation must be in accordance with the latest

edition of the Gas Safety (installation & use)

Regulations. In the Republic of Ireland, installation

must be in accordance with all national and local

regulations in force.

2. If the fire is intended to be installed to a chimney

which was previously used for solid fuel, please

note that the chimney must be swept prior to

installation.

3. On no account must the fire stand on carpets or

other combustible materials. The fire must stand

behind a non-combustible hearth surface. The

hearth material must be at least 12mm thick. Its top

surface should be 50mm above floor level to

discourage placing carpets.

Rugs or other combustible materials over the

hearth.

The minimum size of the hearth is shown in figure 1.

4. If the fire is intended to be installed against a wall

with combustible cladding, the cladding must be

removed from the area covered by the outer

surround.

5. The minimum height from the top surface of the

hearth to the underside of any shelf made from wood

or other combustible material and which is not more

than 150mm deep is 818mm. For shelves deeper

than 150mm add 12.5mm to the above clearance for

every 25mm of additional shelf depth.

6. Never put any paper or other material on the fire.

Never add any extra coals above the number stated

in these instructions. This could cause a safety

hazard.

7. It should be appreciated that although this appliance

conforms to all the applicable standards, it is a

decorative fuel effect heating appliance and certain

parts of its surface will become hot. A suitable guard

which complies with BS 6539 or 6778 should be

used for the protection of young children, the elderly

and the infirm. Such a guard is also recommended

for the protection of pet animals.

8. Always switch the fire off and allow to cool before

handling. Note that this appliance retains heat for

some time after it has been switched off.

9. Never hang clothing, towels or any other fabrics over

the fire.

10. This appliance is fitted with an Oxysafe device which

will automatically shut off the supply of gas to the

fire if, for any reason, the flames go out. If this

device does operate or if the fire is turned off

accidentally or intentionally, always wait three

minutes before attempting to relight.

11. Soft wall coverings (e.g. embossed vinyl etc.), are

easily affected by heat. They may, therefore, scorch

or become discoloured when close to a heating

appliance.

Please bear this in mind when having a heating

appliance installed and when redecorating.

Please note

When operating your fire for the first time, some vapours may be given off which may cause a slight odour and could possibly set off any smoke alarms in the immediate vicinity. These vapours are quite

normal with new appliances. They are totally harmless And will disappear after a few hours use.

This fire is supplied with ceramic “coals” to simulate a real coal fire. These items are designed for easy refitting if removed. After some use, the coals may change colour. This is quite normal.

Page

OWNER SECTION............................................................................................4

Safety....................................................................................................................4

Major Dimensions.........................................................................................................5

Gas Consumption..........................................................................................................5

Operating the Fire.........................................................................................................5

Cleaning............................................................................................................7

Fuel Bed Refitting..........................................................................................................7

Maintenance.............................................................................................................9

Usefull Telephone Numbers............................................................................................10

Page 3

LIST OF CONTENTS

Thank you for choosing Valor.

All Valor gas fires are designed to meet the most stringent quality, performance and safety requirements to
provide our customers with many years’ trouble-free service.

Your owner guide aims to improve your understanding and appreciation of your Valor gas fire by providing simple
and informative instructions to ensure that you benefit from the excellent performance and features it has to offer.

If you require further assistance or any advice about gas in general, the Valor AdviceLine will be pleased to help.

Please telephone [phone] (local call rates apply in the United Kingdom).

CUSTOMER CARE

Please leave this Guide with the user

Safety First.

Valor fires are CE Approved and designed to meet the appropriate British Standards and Safety

Marks.

Quality and Excellence.

At the heart of every Valor fire.

All Valor fires are manufactured to the highest standards of quality and excellence and are

manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute.

The Highest Standards

Valor is a member of the Society of British Gas Industries which works to ensure high standards of

safety, quality and performance.

Careful Installation

Valor is a Corgi registered company. All our gas fires must be

installed by a competent Corgi Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Valor Heating, Erdington, Birmingham B24 9QP

Because our policy is one of constant development and improvement, details may vary slightly from

those given in this publication

© Valor Heating

Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication.

MODEL BR622

(GC32 - 032 - 09)

INSET LIVE FUEL EFFECT GAS FIRE

INCORPORATING THE

VALOR CONTROL

WITH

ADORN,
VISAGE,

ELEGANT or

ICON Front

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING VALOR CONVERSION KIT No.591159 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND

THE REPUBLIC OF IRELAND (IE) ONLY

This Owner Manual is intended to help you care for your Valor gas fire. Please read carefully before using your gas fire and keep

for future reference. This Owner manual gives sufficient details to enable your gas fire to be operated and maintained.

However if further information is required, our Valor advice line will be pleased to help.

Ring 0345 626 341 (local call rates apply).

OWNER GUIDE

Please keep in a safe place for future reference

600B624/03

May 2000