Valor 739IRN, 739IRP, Legend 739IRN, Legend 739IRP Installation And Owner's Manual

LEGEND
DV Gas Insert (Rocks)
739IRN (NG) & 739IRP (LPG)
INSTALLER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Leave this manual with the appliance.
CONSUMER
Retain this manual for future reference.
Please read this manual BEFORE installing and operating this appliance.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts.
Ce guide est disponible en français sur demande.
4001514-08
©2011, Miles Industries Ltd.
Manufactured by
MILES INDUSTRIES LTD., British Columbia, Canada
www.valorfi replaces.com
Thank You ...
For purchasing a Valor by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualifi ed dealer. Each Valor fi replace is fully tested during the production process for your safety and comfort.
Your unit has been professionally installed by:
Dealer Name _______________________________________
Phone Number ______________________________________
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the fi replace.
The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
Fireplace
Do not put
furniture or other objects
in this space in front of
We recommend that our gas hearth products be installed and serviced by professionals who are certifi ed in the United States by NFI (National Fireplace Institute®).
Designed and Manufactured by / for
Miles Industries Ltd.
190–2255 Dollarton Highway, North Vancouver, BC, CANADA V7H 3B1
Tel. 604-984-3496 Fax 604-984-0246
www.valorfi replaces.com
© Copyright Miles Industries Ltd., 2011.
the replace:
36” (0.9 m)
Hearth
2
Safety and Your Fireplace
Safety and Your Fireplace
Please Read and Carefully Follow all Safety Warnings and
Operating Instructions Contained in Your Owners Manual
(Replacement Manuals are available by contacting our service department at 1-800-468-2567 or visit www.valorfi replaces.com).
Please Follow These Important Child Safety Precautions and Recommendations,
Parts of your Valor Fireplace become
extremely hot while in operation.
The glass viewing window
temperature can exceed 500 F
at full capacity. Momentary contact with a hot glass
surface can cause a severe burn, even if the fi replace
is operating at reduced heating capacity.
The glass window will remain hot
for an extended period of time after the fi replace has been turned off. Ensure that children are prevented from touching the fi replace during the cool down period.
withdraw in the event of accidental contact with a hot surface.
A physical barrier is strongly
recommended if there are young
children, or at-risk individuals in the house. Install an approved after­market safety gate to keep toddlers, young children and other at-risk individuals a safe distance from the replace.
Keep the remote control handset
out of reach of children at all times. A wall mount storage holster
is provided with your remote control handset.
Ensure that the replace, including
the pilot light, is completely turned off when children are present and
close supervision and safety barriers are not available—see page 23 of Owner’s Information section.
Toddlers and Y oung Children
must be closely supervised at all times when they are in the same
room as the operating fi replace. They lack full awareness of danger and rely on your protection. Toddlers, in particular, do not have the motor skills and response refl exes to
If the fi replace is not going to be used
for the summer or any extended
period of time, remove the batteries
from the remote control handset and receiver. It is recommended that
batteries are replaced annually in any event—see page 22.
3
Table of Content
Safety and Your Fireplace .............................................................................3
Safety and Warning Information...................................................................5
Specifi cations ................................................................................................6
Overview .........................................................................................................7
Dimensions ....................................................................................................8
Cavity ..............................................................................................................8
Clearances ......................................................................................................9
Venting ..........................................................................................................10
Installation Planning ....................................................................................11
Existing Fireplace Preparation ...................................................................11
Appliance Preparation .................................................................................12
Supply Gas Installation ...............................................................................15
Ceramic/Enamel Panels Installation ..........................................................16
Ceramic Rocks Installation .........................................................................17
Window Refi tting .........................................................................................19
Remote Control Initial Set-up .....................................................................19
Operation Check & Aeration Settings Adjustment ...................................20
Remote Control Handset Wall Holder Installation ....................................20
Owner’s Information ....................................................................................21
Remote Control Operation ..........................................................................24
Options .........................................................................................................27
Lighting Instructions ...................................................................................28
Wiring Diagram ............................................................................................29
Venting Accessories ....................................................................................30
Warranty .......................................................................................................31
Spare Parts ...................................................................................................32
= Updated content
4
Safety and Warning Information
OWNER’S INFO
READ and UNDERSTAND all instructions carefully
before starting the installation. FAILURE TO FOLLOW
these installation instructions may result in possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the
Owner’s Information section of this manual.
DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualifi ed service technician
to inspect the unit and to replace any part of the control system and any gas control that has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a
qualifi ed service person. The appliance and venting
system should be INSPECTED before initial use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding, etc. It is IMPERATIVE that
the unit’s control compartment, burner, and circulating
air passageways BE KEPT CLEAN to provide for
adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the appliance CLEAR
of all obstacles and materials for servicing and proper operation.
Due to the high temperature, the appliance should be
LOCATED out of traffi c areas and away from furniture and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to
avoid burns or clothing ignition.
YOUNG CHILDREN should be CAREFULLY SUPERVISED when they are in the same room as
the appliance. Toddlers, young children and others
may be susceptible to ACCIDENTAL CONTACT BURNS. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access
to a fi replace or stove, INSTALL AN ADJUSTABLE SAFETY GATE to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
This unit MUST be used with a vent system as
described in this installation manual. NO OTHER vent system or components MAY BE USED.
This gas fi replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached
to a chimney serving a separate solid fuel burning
appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
INSPECT the external vent cap on a regular basis to
make sure that no debris, plants, trees, shrubs are interfering with the air fl ow.
The glass door assembly MUST be in place and sealed
before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door
removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualifi ed
service person. DO NOT strike or slam the glass door. The glass door assembly SHALL ONLY be replaced
as a complete unit, as supplied by the fi replace
manufacturer. NO SUBSTITUTE material may be used. DO NOT USE abrasive cleaners on the glass door
assembly. DO NOT ATTEMPT to clean the glass door
when it is hot.
TURN OFF the gas before servicing this appliance.
It is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
MUST BE REPLACED before operating this appliance. DO NOT place furniture or any other combustible
household objects within 36” of the fi replace front.
BE CAREFUL not to put any decorating objects
sensitive to heat to close above or around the fi replace as it gets very hot when operating.
DO NOT use this heater as a temporary source of heat
during construction.
This appliance is a DOMESTIC ROOM-HEATING AP- PLIANCE. It must not be used for any other purposes
such as drying clothes, etc.
State of California. Proposition 65 Warning. Fuels
used in gas, wood-burning or oil fi red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6.
5
OWNER’S INFO
Safety and Warning Information
Operating your fi replace for the fi rst time
When operating your new fi replace for the fi rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the fl ames to be the full height of the fi rebox, or even slightly higher, for the fi rst few hours of operation.
Specifi cations
Approval & Codes
This appliance is certifi ed to ANSI Z21.88-2009 / CSA
2.33-2009 American National Standard / CSA Standard for Vented Gas Fireplace Heaters for use in Canada and USA, and to CGA 2.17-91 High Altitude Standard in Canada. This appliance is for direct vent insert installations.
This appliance complies with CSA P4.1-09 Testing method for measuring annual replace ef ciencies.
The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1 or the Natural Gas and Propane Installation Code CAN/CGA-B149. Only quali ed
licensed or trained personnel should install this appliance.
This appliance must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
Ratings
It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours use, the vapors will have disappeared and the fl ames will be at their normal height.
*High Altitude Installations
Input ratings are shown in BTU per hour and are
certifi ed without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current ANSI Z223.1 and/or local codes having jurisdiction. Heating value of gas in some areas is reduced to compensate for elevation—consult your local gas utility to confi rm. For installations at elevations above 4,500 feet (1,370 m) in Canada, please consult provincial and/or
local authorities having jurisdiction.
Supply Gas
Heater engine 739IRN is used with natural gas. Heater engine 739IRP is used with propane gas. The supply pressure must be between the limits shown in the Ratings section above. The supply connection is 3/8” NPT female and located on the left hand side of the control valve. The gas line entry point is on the left hand side on the fi replace.
Model NG LPG Gas Natural Propane Altitude (Ft.)* 0-4,500 feet* Input Maximum (Btu/h) 26,000 24,000 Input Minimum (Btu/h) 6,500 13,000 Manifold Pressure (in
w.c.) Minimum Supply
Pressure (in w.c.) Maximum Supply
Pressure (in w.c.) Main Burner Injector
Marking Pilot Injector Marking 35 27
Min. Rate By-Pass Screw 125 125
3.6 10.0
5.0 11.0
10.0 14.0
82-750 92-260
6
X
X
Conversion Kits
The 739IR Legend G3 is supplied as natural gas or propane gas and is fi eld convertible between fuels. See instructions packaged with the conversion kit for further information.
Electrical
The 739 does not require an electrical power source to operate as a heater. However, if the appliance is fi tted with a fan, a grounded power source is required.
Overview
INSTALLATION
This appliance may ONLY be installed in an existing unaltered, functioning solid-fuel burning fi replace with a working fl ue and constructed of non-combustible material.
DO NOT install into combustible construction. This appliance is NOT APPROVED for installation with a zero clearance kit.
Chimney Terminal Cap
Flashing
2 x 3” approved ex chimney liners running full length
Outer trim
(optional, sold
separately)
Inner Front
(required, sold
separately)
Fret
(optional, sold
separately)
739IR fi replace
Existing unaltered, functioning solid­fuel burning replace & chimney
7
INSTALLATION
Dimensions
28-5/8” (727 mm)
19-1/2” (495 mm)
12” (305 mm) or 12-5/8” (321 mm) Varies with outer trim options
Optional Outer Trim or Surround sold separately
9-3/8” (238 mm) or 10” (254 mm) Varies with outer trim options
20” (508 mm)
Gas inlet Gas connection
Electrical inlet
Cavity
Check that masonry step does not interfere with install dimensions or vent pipe.
If mantel is combustible, see section Clearances for allowable clearances.
Minimum width of fi replace opening at front: 28” (711 mm)
X = 12” (305 mm) or 12-5/8” (321 mm)—varies with outer trim options
X
Y = 20” (508 mm)
Y
8
HOT HEARTH!
The hearth in front of the fi replace
becomes very hot when the fi replace heats. Do not use the hearth as a seat or shelf.
HOT GLASS!
The use of a screen in front of the glass is highly recommended particularly in households with children.
Some materials or items, altough safe, may discolor, warp, crack, peel, and so on because of the heat produced by the fi replace. Avoid placing candles, paintings, photos, and other items sensitive to heat around the fi replace.
Clearances
INSTALLATION
WARNING
Some materials or items, altough safe, may discolor, warp, crack, peel, and so on because of the heat produced by the fi replace. Avoid placing candles, paintings, photos, and other items sensitive to heat around the fi replace.
Combustible Mantel Clearances
A
Do not put furniture or objects within 36” (914 mm) of the front of appliance
B
WARNING
HOT GLASS!
the glass is highly recommended particularly in households with children.
The use of a screen in front of
Mantel Projection A
Mantel Height B*
*Measure taken from the underside of the mantel to fi nished hearth or surface that the unit is sitting on.
1”
(25 mm)4”(101 mm)8”(203 mm)
28”
(711 mm)
32”
(813 mm)
35”
(889 mm)
14”
(355 mm)
38”
(965 mm)
Finishing Materials
Combustible materials: Material such as wood,
compressed paper, plant fi bers, plastics or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or un-plastered.
Non-combustible materials: Material such as steel,
iron brick, tile, concrete or materials that bear the UL mark for zero (0) fi re rating.
WARNING
HOT HEARTH!
becomes very hot when the fi replace heats. Do not use the hearth as a seat or shelf.
The hearth in front of the fi replace
sidewall
9” (229 mm)
Sidewall Clearances
Minimum distance from side of appliance (liner box) to
combustible wall: 9” (229 mm).
9
INSTALLATION
Venting
Typical Vent Installation
See list of approved Venting Accessories on page 30 of this manual.
Vent Location
The vent terminal must be located through the roof. This direct vent appliance is designed to operate when an undisturbed airfl ow hits the outside vent terminal from any direction. Check local codes for allowable vertical vent termination.
Venting Table
Terminal Cap
Flashing
Maximum vertical height 40 ft (measured to bottom of termination)
Minimum vertical height 10 ft (measured to bottom of termination)
Maximum horizontal run 4 ft (measured center to center of pipe)
Maximum offset angle 45˚ (sweeping bend to allow for obstructions)
Venting Notes
Where possible, avoid joining fl ex pipes. If joints are required, use a approved connector and seal joints with RTV high temp sealant. Four feet horizontal is permissible to allow for routing around masonry projections. Do not bend fl ex pipe over a 45 degrees radius.
3” Liners
3” min. Bend Radius
2 x 3” fl ex liners—see Venting Table for length allowed
10
Installation Planning
Installer—READ THIS FIRST
1. YOU NEED TO KNOW FROM THE HOMEOWNER what accessories (surround, door, etc.) will be installed with this fi replace;
2. Unpack the appliance.
3. Check that you have everything.
4. Clean cavity, chimney, ash dump, and clean-out.
5. Install venting pipes.
6. Attach conversion plate to existing fi replace.
7. Install and test blower if used.
8. Fit appliance into cavity.
9. Connect and test gas supply.
10. Install ceramic liners, fuel bed and rocks.
11. Refi t window.
12. Put batteries in receiver and remote control handset.
13. Set-up remote control.
14. Connect electrical wiring blower if used.
15. Verify operation and adjust aeration settings.
16. Install the remote control handset wall holder.
17. Instruct the homeowner on the operation and maintenance of the fi replace.
18. Install the surround trim and front.
19. Install the fret if required.
INSTALLATION
Tools and supplies required
• Packing knife
• Screwdriver set
• Pliers
• Adjustable Wrench
• Sealant
• Dish soap/water solution
• Gloves
• Eye Protection
• Electric outlet if installing a blower
Existing Fireplace Preparation
A few points must be considered before inserting the 739IR into an existing fi replace cavity. Generally, no modifi cations are allowed to the existing fi replace that will compromise the integrity of the existing fi replace. Components that are bolted or screwed on such as dampers or baffl es may be removed to accommodate
the installation of the 739IR engine. Cutting away
any sheet metal parts of the existing fi replace to accommodate the installation of the 739IR is prohibited. Check with local authorities if in doubt.
Clean Fireplace and Chimney
Have the chimney swept and the fi replace cavity including ash dumps and clean-outs cleaned before installing the 739IR heater and vent liners. Any creosote or soot residue remaining in the fi replace cavity chimney or clean-out may cause odors or stains once the 739IR insert is installed. Consult with chimney sweep for information on how best to clean.
Existing Dampers
Factory-built, zero-clearance fi replaces will require the damper to be removed in order to install the vent liners. These dampers are usually bolted into place. Dampers in masonry fi replaces must be fi xed open and may remain in place.
Ash Retaining Curbs
Some fi replaces (particularly factory-built) have a raised curb at the front edge to retain ashes. Check the dimensions carefully to ensure the 739IR engine will fi t behind any raised curb (some curbs may be removed separately from the refractory base).
11
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