Valor 737CN, 737AN, 737AP Installation And Owner's Manual

Vented Wall Furnaces
MODEL 737CN
Approved for use in Canada
MODELS 737AN, 737AP
With Standard or Cast Front
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Open windows
Extinguish any open flame
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Vous pourrez vous procurer un exemplaire en langue Française de cette brochure chez votre concessionaire.
INSTALLATION
AND
OWNER’S
This appliance is a domestic heating appliance. It must not be used for any other purpose such as drying clothes, etc.
MANUAL
Please read this manual
before installing and
operating
600A754/02
CONTENTS
Page
Safety information........................................................................................................................................................... 3
General data............................................….................................................................................................................… 4
Location in room.............................................................................................................................................................. 5
Solid fuel (non-combustible) fireplaces......................................................................................................................... 5
Enclosures constructed of non-combustible materials.................................................................................................. 5
Supply gas.............................................................................................................................................................. …… 7
Pack contents....................................................................................................................................................................8
Installation........................................................................................................................................................................ 8
Pre-installation preparation........................................................................................................................................... 8
Installing to fireplace................................................................................................................................................... 10
Installing gas supply.................................................................................................................................................... 11
Assembling fuel bed.................................................................................................................................................... 12
Control operation check.............................................................................................................................................. 15
Pressure checks.......................................................................................................................................................... 15
Aeration adjustment................................................................................................................................................... 15
Facia outer surround & front installation...................................................................................................................... 16
Venting check............................................................................................................................................................. 18
Final checks................................................................................................................................................................. 18
Operating procedure.................................................................................................................................................... 19
General notes............................................................................................................................................................. . 19
Lighting if spark igniter fails......................................................................................................................................... 19
Cleaning...................................................................................................................................................................... 19
Lighting instructions.................................................................................................................................................... 20
Checks........................................................................................................................................................................ 21
Servicing....................................................................................................................................................................... 22
2
SAFETY INFORMATION
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
The glass and front frames must be put back in place prior to operating the appliance if they have been removed for servicing or cleaning.
Never operate with broken or damaged window glass.
This appliance should be installed and repaired by a qualified service person.
The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance are kept clean.
Keep curtains, clothing, furniture and other flammable materials a safe distance from all parts of the appliance.
When operating your new furnace for the first time, some vapors may be released which may cause a slight odor and could possibly set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. They are totally harmless and will disappear after a few hours use.
Keep the appliance area well clear and free from combustible materials, gasoline and other flammable vapors and liquids.
If any changes are made to the room construction in the vicinity of the appliance after installation (e.g. additional mantle etc.) make sure that the changes conform to the installation requirements in this manual.
Never attempt to burn paper or any other material in the appliance.
Keep the base of the appliance clear to prevent obstruction of air flow to the appliance.
This appliance must be properly connected to a venting system. Models 737AN and 737AP are equipped with a vent safety shutoff system. Operating when not connected to a properly installed and maintained venting system or tampering with the shutoff system on models 737AN or 737AP can result in carbon monoxide (CO) poisoning and possible death. The venting system should be checked periodically. Recent trends in home improvement and new tighter construction techniques have contributed to problems with venting. If you suspect that your appliance is not venting properly, do not operate. Seek expert advice.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
NOTE
3
1. GENERAL
Models 737AN and 737AP are certified by International Approval Services for use in Canada and the USA. Model 737CN is certified by International Approval Services for use in Canada. The installation must conform with local codes or, in the absence of local codes, with the current CAN/CGA-B149.1 (Natural Gas) or CAN/CGA-B149.2 (Propane) installation code in Canada or the current National Fuel Gas Code, ANSI Z223.1 in the USA. Only qualified licensed or trained personnel should install the appliance.
1.1 Options
Furnace Front
1.1.1
The appliance will be supplied with the design of
front facia requested when the furnace was ordered
- Standard (louvered) or Cast Iron.
1.1.2 F The appliance will be supplied with the design of
An alternative outer surround can be retrospectively The designs available are:
#777FSK 4” Black beveled trim #778FSK 2½” Contoured black trim #779FSK 2½” Contoured champagne trim
1.1.3
Operated by a variable speed control, the fan is
1.1.4
Allows the furnace to be installed into an enclosure
1.1.5
Required for model 737AP only when installed at
acia outer surrounds
facia outer surround requested when the furnace was ordered.
fitted.
#776CFK Circulating fan kit designed to boost the natural convection process
through the heater. This may be a desirable feature dependent on the fireplace location and room layout. The circulating fan may be installed during initial appliance installation or as a retrofit at a later date. Full installation and operating instructions are included with the kit. #770ZCK Zero clearance kit
constructed of combustible material. The kit must be used in this form of enclosure. Enclosure framing dimensions suitable for the kit are shown in section 2 of this manual. This zero clearance kit has been designed to act as a “rough in” box with the appliance model 737 purchased and/or fitted after the walls of the enclosure and the hearth have been fitted. Full installation instructions are included with the kit. #725 HACK High altitude conversion kit
altitudes between 2000ft and 4500ft. Consists of an exchange regulator and associated connectors.
1.2 Rating plate
The rating plate is located on a chain. It is
accessible when the control access door is open.
1.3 Rates (Btu/h)
Altitude
(ft) Max. Min. Max. Min. Input (Btu/h) 2000-
Output­Fan Off 2000-
Output­Fan On 2000-
* With #725 HACK High altitude conversion kit
0-2000 27,800 9,500 28,500 8,500
4500
0-2000 19,740 20,235
4500
0-2000 20,990 21,075
4500
737AP 737CN, 737AN
25,045* 8,560*
17,782*
18,910*
1.4 Pressures (in. w.c.)
737AP 737CN, 737AN Max. Min. Max. Min. Supply­Upstream of Regulator Manifold­Tapping on Thermostat (Appliance full on)
14.0 11.0 10.5 5.0
9.5 9.1 3.7 3.3
1.5 Orifice data
For verification only. Do not attempt to drill or otherwise
modify appliance input.
Model Orifice Type No. of Holes Diameter
737AP Pilot Cat. 960-15 1 0.014
Front Cat. 92-130 1 0.038
Rear Cat. 960-190 1 0.047 737CN Pilot Cat. 960-45 1 0.023 737AN Front Cat. 82-420 7 0.029
Rear Cat. 82-420 7 0.029
(ins.)
4
2. LOCATION IN THE ROOM
The appliance can be installed in the following constructions:
2.1
As supplied, this appliance can be installed as an
The fireplace must be built in accordance with the
The chimney must be swept and both chimney and
The appliance must be installed on a non-
Solid fuel (Non-combustible) fireplaces inset in an existing solid fuel type fireplace with a
chimney and 3" dia liner (see fig.1a). national, state provincial or territorial building code
recognized by the authority having jurisdiction, or in the absence of such a code, in accordance with the National Building Code of Canada or the National Fire Protection Association code in the USA The size of the fireplace recess must be sufficient to accommodate the appliance case as shown in fig.1a.
fireplace checked for soundness before installation of the appliance. The liner must be a type approved by the enforcing authority and installed in accordance with the manufacturer's instructions.
combustible floor. The floor must be sufficiently flat and level to support the appliance satisfactorily. Some fireplace constructions have a well in the floor at the back that may need to be filled in. In the USA it is mandatory that a hard surfaced non­combustible hearth area must be maintained at least 16" in front of the fireplace. This may be
finished in brick, ceramic tile, marble the hearth slightly will help to minimize dust and lint accumulation under the unit.
In Canada, though not mandatory, we recommend
that carpet, soft vinyl or other combustible floor coverings are kept at least 16” from the front of the furnace since these types of materials may be affected by the high radiant heat output from this appliance.
The minimum clearances from any combustible
constructions at the front of the appliance are shown in fig.1b. These front clearances apply for all installations.
2.2
Enclosures constructed with combustible materials
#770ZCK Zero clearance kit must be installed
where the furnace is intended to be in an enclosure made with wood studding or other combustible materials.
The enclosure framing requirements are shown in
figures 1c through 1f.
Note that in Canada, though not mandatory, we
recommend that carpet, soft vinyl or other combustible floor coverings are kept at least 16” from the front of the furnace since these types of materials may be affected by the high radiant heat output from this appliance.
, etc. Raising
Fig. 1a Solid fuel fireplace dimensions
5
MANTLE DEPTH “A” 1” 2” 3” 4” 5” 6” 7”
CLEARANCE FROM BASE OF HEATER “B
Fig. 1b Clearances to combustible materials in front of enclosure opening - All installations
Fig 1c Combustible material enclosure - For installations in USA with protected combustible floor
37 7/8” 39 7/8” 40 7/8” 42 7/8” 44 7/8” 46 7/8” 48 7/8”
Fig 1d Combustible material enclosure - For installations in Canada with unprotected combustible floor
6
Fig 1e Combustible material enclosure - For installations in USA with unprotected combustible floor
Fig 1f Combustible material enclosure with #770ZCK kit in position
3. SUPPLY GAS
Models 737CN and 737AN are for use with natural gas only. Model 737AP is for use with propane only. The supply pressure must be between the limits shown in section 1.4 of this manual The supply connection is
3
/8”NPT. The supply gas feed line should enter the appliance through one of the openings in the appliance case. Openings are at the back and left side. (see fig.2). See section 5.3 for gas supply connection details.
Fig. 2 Openings in case
7
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