Valor 530XAN/XAP, 530XCN/XCP Installation Instructions Manual

Models 530XAN/XAP (logs)
Models 530XCN/XCP (coals)
Direct Vent Gas Fireplace Heater
Installation & Operating Instructions
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This manual contains instructions to install the ENGINE ONLY. A front trim kit is
REQUIRED to install the engine as it affects the framing cavity and position of the
engine. Refer to the manual supplied with the front for framing and fi nishing.
Please read this manual BEFORE installing and operating this appliance.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts. Also, see Carbon Monoxide Detector requirements under “Safety and Warning Information” on page 5.
4000305-14
©2007, Miles Industries Ltd. All rights reserved.
Manufactured by
MILES INDUSTRIES LTD.
British Columbia, Canada
www.milesfi replaces.com
Thank You ...
For purchasing a Valor by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualifi ed dealer. Each Valor is fully tested during the production process for your safety and comfort.
Your unit has been professionally installed by:
Dealer Name _______________________________________
Phone Number ______________________________________
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the fi replace.
The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
We recommend that our gas hearth products be installed and serviced by professionals who are certifi ed in the United States by NFI (National Fireplace Institute®).
190 – 2255 Dollarton Highway, North Vancouver B.C., CANADA V7H 3B1
2
2
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Designed and Manufactured by
Miles Industries Ltd.
Tel. 604-984-3496 Fax 604-984-0246
www.milesfi replaces.com
© Copyright Miles Industries Ltd., 2007
Table of Contents
Safety and Warning Information ..............................................................4
Specifi cations ............................................................................................7
Dimensions, Clearance and Framing ......................................................8
Horizontal Termination Locations ............................................................9
Horizontal Termination Venting Confi gurations ...................................10
Horizontal Termination Installations ......................................................12
Vertical Termination Venting Confi gurations ........................................13
Vertical Termination Installations ..........................................................15
Appliance Preparation ............................................................................17
Air Restrictors Installation......................................................................20
Remote Control Installation ....................................................................21
Gas Supply Installation ...........................................................................22
Aeration Setting Check ...........................................................................23
Ceramic Walls Installation ......................................................................23
Ceramic Logs Installation .......................................................................24
Ceramic Coals Installation......................................................................25
Window Refi tting and Checking .............................................................26
Operation Checks ....................................................................................26
Owner’s Information ................................................................................27
Lighting Instructions ...............................................................................30
Options .....................................................................................................31
Approved Venting Components .............................................................32
Warranty ...................................................................................................34
Replacement Parts ..................................................................................35
33
Safety and Warning Information
READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the Owner’s Information section of this manual.
DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualifi ed service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, etc. It is IMPERATIVE that the unit’s control compartment, burner, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operation.
Due to the high temperature, the appliance should be LOCATED out of traffi c areas and away from furniture and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
This gas fi replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.
INSPECT the external vent cap on a regular basis to make sure that no debris, plants, trees, shrubs are interfering with the air fl ow.
The glass door assembly MUST be in place and sealed before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualifi ed service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the fi replace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
TURN OFF the gas before servicing this appliance. It is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
MUST BE REPLACED before operating this appliance.
DO NOT place furniture or any other combustible
household objects within 36” of the fi replace front.
BE CAREFUL not to put any decorating objects sensitive to heat to close above or around the fi replace as it gets very hot when operating.
DO NOT use this heater as a temporary source of heat during construction.
This unit MUST be used with a vent system as described in this installation manual. NO OTHER vent system or components MAY BE USED.
NOTE: When operating your new fi replace for the fi rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the fl ames to be the full height of the fi rebox, or even slightly higher, for the fi rst few hours of operation. It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours use, the vapors will have disappeared and the fl ames will be at their normal height.
44
Safety and Warning Information
State of California. Proposition 65 Warning. Fuels used in gas, wood-burning or oil fi red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6.
State of Massachusetts Carbon Monoxide Detector/Vent Terminal Signage Requirements
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
55
Safety and Warning Information
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
66
Specifi cations
Approvals and Codes
This appliance is certifi ed to ANSI Z21.88a–2007/CSA 2.33a–2007 Vented Gas Fireplace Heater Standard for use in
Canada and USA.
The appliance complies with CGA P.4.1, Testing method for measuring annual replace ef ciencies. The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1or the Natural Gas and Propane Installation Code CAN/CGA-B149. Only qualifi ed licensed or trained
personnel should install the appliance. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
Ratings
NG LPG
Altitude (Ft) 0-4500 *
Input Max. (Btu/h) 20,500 19,000
Input Min (Btu/h) 6,000 11,600
Manifold pressure (in.w.c.) 3.5 – 3.9 10.3 – 10.7
Min. Supply pressure (in. w.c.) 5 11
Max. Supply pressure (in. w.c.) 10.5 14
*Tested to CAN/CGA - 2.17 Gas red appliances for use at high altitudes. In USA, installations may require deration
over 2000’ —Check local codes.
Front Trims
Various fronts are available for the 530X engine. This engine may be installed as a free standing, zero clearance or insert application depending on which style front trim is selected. The front trim style affects the framing cavity,
clearances and position of the engine. A front trim kit is required for all applications and should be on site when the engine is installed as the parts to make the engine suitable for zero clearance are supplied with the front
trim kits (except 549 front).
Fuel Beds
The 530X engine is available in either natural gas or propane gas and comes equipped with either a simulated log
or coal fuel bed in either fuel. A pebble set is also offered as an optional feature. See Options section in this manual.
Venting options
The 530X engine unit is supplied standard with a rear direct vent outlet and may be converted to a top direct
vent outlet with no extra parts required—see Conversion to Top Outlet for Solid Direct Vent Co-axial Piping in the Appliance Preparation section further on in this manual.
Direct vent installations (solid piping)
A list of all approved venting accessories is shown on pages 32–33 of this manual.
Direct Vent Co-Linear Installations for Free Standing or Recessed Installations (fl exible piping)
Converts the appliance outlet collars to accept two 3” dia. exible liners for installation into existing solid-fuel burning replaces and chimneys. Requires a co-linear adapter at the appliance and either a co-linear terminal or co-linear-
to-co-axial terminal at the top of the chimney. A list of approved venting accessories is shown on pages 32–33 of this manual.
Gravity Vent Installations – For President Free Standing only 552BVX
Converts this appliance from a direct vent fi replace heater to a gravity vent fi replace heater for use with a 4” “B” type vent. Use this installation manual in conjunction with the installation manual supplied with the 552BVX kit.
77
Specifi cations
Wall Thickness
The appliance vent is suitable for penetrating a combustible wall up to 14” (36cm) thick. A non-combustible wall can be any thickness up to the maximum horizontal run of vent pipe allowed for the
particular installation—see Horizontal Termination Venting Con gurations section.
Supply Gas
Heater engine 530XAN /XCN is used for Natural gas installations. Heater engine 530XAP/XCP is used for Propane gas installations.
The supply pressure must be between the limits shown in the Ratings table on the previous page.
The supply connection is 3/8’’NPT female. The opening for the gas supply line is at the rear left corner of the appliance.
Controls
The unit is supplied standard with a battery operated, hand-held remote control and receiver which has the ability to adjust the gas input of the unit between the pilot setting and the maximum input .The pilot light must be manually lit at the valve and may be left on or turned off with each use to save energy. The remote control provides full thermostatic or manual operation with the option of programming thermostat function between certain times of the day. Manual operation of the valve is also possible should the batteries or remote control fail.
Electrical
The unit does not require an electrical power source unless fi tted with an optional circulating fan.
Dimensions, Clearance and Framing
The dimensions, clearances and framing vary with each applications and with the front trim installed. Refer to the installation instructions of the front trim chosen for more information.
88
Horizontal Termination Locations
The vent terminal must be located on an outside wall or through the roof.
• This direct vent appliance is designed to operate when an undisturbed airfl ow hits the outside vent terminal from
• any direction. The minimum clearances from this terminal that must be maintained when located on an outside wall are shown
• in fi gure below. Any reduction in these clearances could result in a disruption of the airfl ow or a safety hazard. Local codes or regulations may require greater clearances. The vent terminal must not be recessed into a wall or siding.
• The vent terminal should be positioned where any snowdrifts will not cover it.
• Sidewall vent terminations within 7’ of grade require a terminal guard when using the 551DVK.
KEY VENT TERMINAL LOCATIONS - MINIMUM DISTANCES MIN. CLEARANCES
in cm
A Clearance above grade, verandah, porch, deck or balcony 12 30
B Clearance to window or door that may be opened 12 30
Clearance to permanently closed window (recommended to prevent condensation
C
on window)
Vertical clearance to ventilated soffi t located above the terminal within a horizontal
D
distance of 2 feet (60 cm) from the center-line of the terminal
E Clearance to unventilated soffi t1230
F Clearance to outside corner 12 30
G Clearance to inside corner 12 30
Horizontal clearance to center-line of meter/regulator assembly located within 15
H
feet (4.6 m) below the terminal
I Clearance to service regulator vent outlet 36 90
Clearance to non-mechanical air supply inlet to the building or the combustion air
J
inlet to any other appliance
K Clearance to a mechanical air supply inlet 72 180
Clearance above paved sidewalk or a paved driveway located on public property.
L
Note: A vent must not terminate directly above a sidewalk or paved driveway, which is located between two single-family dwellings and serves both dwellings.
Clearance under a verandah, porch, deck or balcony.
M
Only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor.
Note: Local codes and regulations may require different clearances.
12 30
18 46
36 90
12 30
84 210
12 30
99
Horizontal Termination Venting Confi gurations
See venting accessories list on pages 32–33 for allowable components.
Rear Outlet—No Vertical Rise
Flat on the Wall
Maximum 26” horizontal pipe length;
• 817VAK Vent Collar Adapter required if using other
• than Valor’s 551DVK pipe with termination; Terminal Guard may be required if terminating within
• 7’0” of grade or where accessible.
14” (36 cm) max. within combustible wall. 26” (66 cm) max. vent length
In Corner—No Vertical Rise
Maximum 1 x 45° elbow allowed;
• Maximum 18” horizontal pipe length;
• Terminal guard may be required if terminating within
• 7’0” of grade or where accessible.
530 engine
530 engine
Approved side wall termination
Approved trough wall shield/thimble
Max. 26” (66 cm)
18” (46 cm) max vent pipe
Approved side wall termination
Approved through wall shield/thimble
1010
Horizontal Termination Venting Confi gurations
See venting accessories list on pages 32–33 for allowable components.
Rear Outlet w/Vertical Rise —Horizontal Termination
817VAK Vent Collar Adapter required;
• Maximum 2 x 90° elbows allowed (or equivalent: 2 x 45°
• elbows = 1 x 90° elbow); Terminal guard may be required if terminating within 7’0”
• of grade or where accessible.
Minimum Maximum
D: Vertical pipe run 12”
(30 cm)8’(244 cm)
E: Horizontal pipe run (Total
before and after elbows)
1
2
E
+ E
F: Clearance to combustible
materials above horizontal pipe run
-
2-5/8”
(6.7 cm)
4’-6”
(137 cm)
-
G: Clearance to combustible
materials below horizontal pipe run
1-5/16”
(3.3 cm)
-
H: Clearance to combustible
materials all round vertical pipe run and at sides of
1-5/16”
(3.3 cm)
-
horizontal pipe run
Top Outlet w/Vertical Rise—Horizontal Termination
See Conversion to Top Outlet for Solid Direct Vent Co-axial Piping in Appliance Preparation section for conversion to
top outlet;
817VAK Vent Collar Adapter required;
• Maximum 2 x 90° elbows allowed (or equivalent: 2 x 45°
• elbows = 1 x 90° elbow); Terminal guard may be required if terminating within 7’0”
• of grade or where accessible.
Minimum Maximum
D: Vertical pipe run (total) 9”
(23 cm)8’(244 cm)
E: Horizontal pipe run (total)
F: Clearance to combustible
materials above horizontal pipe run
-
2-5/8”
(6.7 cm)
4’-6”
(137 cm)
-
530 engine
14” (36 cm) max combustible wall
Approved side wall termination
Approved through wall shield/thimble
14” (36 cm) max. combustible wall
G: Clearance to combustible
materials below horizontal pipe run
1-5/16”
(3.3 cm)
H: Clearance to combustible
materials all round vertical pipe run and at sides of
1-5/16”
(3.3 cm)
horizontal pipe run
-
530 engine
-
1111
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